CN112955380B - Full-automatic books packing apparatus - Google Patents

Full-automatic books packing apparatus Download PDF

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Publication number
CN112955380B
CN112955380B CN201980060171.4A CN201980060171A CN112955380B CN 112955380 B CN112955380 B CN 112955380B CN 201980060171 A CN201980060171 A CN 201980060171A CN 112955380 B CN112955380 B CN 112955380B
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China
Prior art keywords
book
bundling
cylinder
book pushing
pushing
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CN201980060171.4A
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CN112955380A (en
Inventor
杨云良
周志强
吴湛锡
许剑邦
潘高峰
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Shenzhen Gaodeng Equipment Co ltd
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Shenzhen Gaodeng Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/02Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B65B13/04Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention provides a full-automatic book packing device, which comprises: the beating and compacting mechanism and the bundling mechanism are all arranged; the books enter from the book inlet mechanism, are sequentially pushed into the beat-up compressing mechanism by the book pushing and pushing module to be beat-up compressed, enter the bundling mechanism to be bundled, and finally are driven by the book outlet mechanism to be bundled and output; the beating and compacting mechanism and the bundling mechanism are powered by an air cylinder. According to the invention, the beating and compacting mechanism and the bundling mechanism both adopt the air cylinders as power, so that the defects that the existing full-automatic book packing machine is complex in structure, easy to fail and high in cost due to the fact that the cam, the gear, the rack, the bevel gear and the transmission shaft are adopted for driving power are overcome.

Description

Full-automatic books packing apparatus
Technical Field
The invention relates to the field of full-automatic book binding devices.
Background
At present, the bundling machine is widely applied in the post-processing bookbinding industry of books and periodicals. However, the bundling machine on the market is mainly a semiautomatic bundling machine, and needs to be manually transported for feeding and discharging, so that labor is wasted, and efficiency is low. Thus, a full-automatic book packing machine has appeared in the industry, and chinese patent publication No. CN104554851B discloses a multifunctional book packing machine, which is powered by a power source that changes a transmission direction through a driving shaft and a bevel gear to transmit power to a transverse book feeding mechanism, a longitudinal book feeding mechanism, and as a driving source for each subsequent action. The driving shaft drives the cam to rotate, the speed is transmitted to two racks, the racks move up and down to drive the two gears to rotate, and as the two gears control different transmission ratios, the other rack and the push-up head of the other rack are driven to transversely reciprocate by one of the gears to finish the transverse book pushing action; the driving direction is changed through two bevel gears to transmit power to the longitudinal book feeding mechanism, the driving shaft drives the cam to operate, the cam operates to drive the connecting rod to swing and then drive the sliding block and the upper pushing head of the sliding block to do reciprocating motion, and therefore longitudinal book pushing action is completed. The transmission among the power cam, the gear, the rack, the bevel gear and the transmission shaft is very complex, and the fault repair needs professional personnel to execute the fault repair, so that the cost is relatively high.
Disclosure of Invention
The invention provides a full-automatic book packing device which uses compressed air sources to brake by adopting cylinders, aiming at the defects that the existing full-automatic book packing machine adopts cams, gears, racks, bevel gears and transmission shafts to drive power, has complex structure, is easy to fail and has higher cost.
The technical scheme adopted by the invention for realizing the technical purpose is as follows: a full-automatic book packing apparatus, comprising: the beating and compacting mechanism and the bundling mechanism are all arranged; the books enter from the book inlet mechanism, are sequentially pushed into the beat-up compressing mechanism by the book pushing and pushing module to be beat-up compressed, enter the bundling mechanism to be bundled, and finally are driven by the book outlet mechanism to be bundled and output; the beating and compacting mechanism and the bundling mechanism are powered by an air cylinder.
According to the invention, the beating and compacting mechanism and the bundling mechanism both adopt the air cylinders as power, so that the defects that the existing full-automatic book packing machine is complex in structure, easy to fail and high in cost due to the fact that the cam, the gear, the rack, the bevel gear and the transmission shaft are adopted for driving power are overcome.
Further, in the above-mentioned full-automatic book packing device: the book feeding mechanism comprises a conveying belt, and a first book stop gauge and a second book stop gauge which are arranged on two sides of the conveying belt.
Further, in the above-mentioned full-automatic book packing device: the book feeding mechanism comprises a powered roller structure for conveying books, and a first book stop gauge and a second book stop gauge which are arranged on two sides of the powered roller structure.
Further, in the above-mentioned full-automatic book packing device: the book feeding mechanism comprises an unpowered roller group for conveying books, and a first book stop gauge and a second book stop gauge which are arranged on two sides of the unpowered roller group.
Further, in the above-mentioned full-automatic book packing device: the book binding machine is characterized by further comprising a transition mechanism for transferring books from the unpowered roller set to the binding position of the binding module, wherein the transition mechanism comprises a transition mechanism mounting frame, a bearing set gap bridge and a gap bridge cylinder, the bearing set gap bridge is mounted at the tail end of the unpowered roller set on the transition mechanism mounting frame, the gap bridge cylinder is mounted on the side face of the transition mechanism mounting frame, and the tappet drives the bearing set gap bridge by using a set of connecting rod mechanism.
Further, in the above-mentioned full-automatic book packing device: the book pushing module comprises a front book pushing mechanism, a rear book pushing mechanism and a book pushing mechanism mounting frame; the book pushing mechanism mounting frame is locked right above the packaging device frame, two parallel first linear guide rails are arranged on the book pushing mechanism mounting frame, the front book pushing mechanism and the back book pushing mechanism are respectively locked on sliding blocks of the two parallel first linear guide rails, the book pushing mechanism mounting frame and the back book pushing mechanism are connected into a whole through a book pushing mechanism connecting plate, a synchronous belt driven by a servo motor is arranged above the two parallel first linear guide rails, the front book pushing mechanism and the back book pushing mechanism are respectively connected with the synchronous belt through synchronous belt clamping blocks, and the servo motor provides power for the front book pushing mechanism and the back book pushing mechanism through the synchronous belt and moves back and forth on the two parallel first linear guide rails respectively.
Further, in the above-mentioned full-automatic book packing device: the front book pushing mechanism and the rear book pushing mechanism comprise book pushing plates, second linear guide rails, book pushing plate connecting blocks, book pushing cylinders, cylinder connecting blocks, book pushing mechanism mounting plates, the book pushing cylinders and the second linear guide rails are locked on the book pushing mechanism mounting plates, the book pushing plates are connected with sliding blocks on the second linear guide rails through the book pushing plate connecting blocks, the book pushing cylinders are connected with the sliding blocks through the cylinder connecting blocks, and the sliding blocks are driven to move on the second linear guide rails to change the positions of the book pushing plates when the book pushing cylinders act.
Further, in the above-mentioned full-automatic book packing device: the bundling mechanism comprises a bundling module and a bundling triggering mechanism for triggering the bundling module to bundle when the books conveyed by the book feeding mechanism are conveyed to a bundling position of the bundling module, and the bundling triggering mechanism is arranged on a triggering mechanism mounting plate in a frame of the bundling device and comprises a linear guide rail, a sliding block, a triggering cylinder and a triggering plate connecting block; the trigger plate connecting block slides on the linear guide rail by utilizing a sliding block, the trigger cylinder is arranged on the trigger plate connecting block, and a tappet rod of the trigger cylinder is provided with a trigger plate for triggering the bundling module to finish winding bundling.
Further, in the above-mentioned full-automatic book packing device: the beat-up pressing mechanism is arranged in the frame of the full-automatic packing device and supported by a beat-up pressing mechanism bracket, and comprises a cylinder bracket, a book pressing plate, a book beating plate, a book pressing cylinder and a book beating cylinder; the book pressing device is characterized in that the cylinder support comprises a vertical support rod fixed on the beat-up compressing mechanism support and a cross beam supported by the vertical support rod, the book pressing cylinder is arranged on the cross beam and drives the book pressing plate to downwards press books pushed in place by the book pushing module, and the beat-up cylinder is arranged on the vertical support rod and drives the beat-up plate to beat towards the books from the side face.
The invention is further described below with reference to the drawings and detailed description.
Drawings
Fig. 1 is a structural diagram of a full-automatic book packing device according to the present invention.
Fig. 2 is a book transition mechanism of the present invention.
Fig. 3 is a book pushing module of the invention.
Fig. 4 is a book pushing mechanism of the invention.
Fig. 5 is a clapping and compacting mechanism of the present invention.
Fig. 6 is a bundling triggering mechanism according to the invention.
Fig. 7 is a book out mechanism of the invention.
Detailed Description
In embodiment 1, the present embodiment is a full-automatic book packing device using the existing bundling machine as the bundling module 4, as shown in fig. 1, a book feeding mechanism 2, a transition mechanism 3, a bundling module 4, a book pushing module 5, a beat-up compressing mechanism 6 and a book discharging mechanism 8 are arranged in a packing mechanism frame 1, books 9 enter the packing mechanism frame 1 from the book feeding mechanism 2, are beaten and compressed by the beat-up compressing mechanism 6, and after the bundling module 4 installed in the packing mechanism frame 1 is used for winding and bundling, the bundled books 9 are output by the book discharging mechanism 8.
As shown in fig. 1, books 9 enter the transition mechanism 3 from the book feeding mechanism 2 through a conveying belt 10, the books 9 are pushed onto the bundling module 4 by a book pushing mechanism 18 in the book pushing module 5, the books are tightly pressed by the beating and compacting mechanism 6, the bundling module 4 is triggered by the triggering mechanism 7 to realize winding bundling, and the books are pushed onto the book discharging mechanism 8 by a book pushing mechanism 19.
As shown in fig. 2, in the book inlet mechanism 2, a left book block gauge 11 and a right book block gauge 12 are arranged on both sides of a conveyor belt 10; the books 9 on the conveyor belt 10 are conveyed forward along with the conveyor belt 10 due to the restriction of the left book stop gauge 11 and the right book stop gauge 12. In this embodiment, the book 9 is driven by the conveyor belt 10 to advance, and in practice, a powered roller structure or an unpowered roller set 14 may be used, and similarly, the book 9 on the powered roller structure or the unpowered roller set 14 is smoothly conveyed forward due to the restriction of the left book stop gauge 11 and the right book stop gauge 12 disposed on both sides thereof. When the unpowered roller set 14 is used, the book 9 is transferred to the bundling position of the bundling module 4 by the transition mechanism 3; the transition mechanism 3 comprises a transition mechanism mounting frame 13, a bearing group gap bridge 15 and a pair of gap bridge cylinders 16, wherein the bearing group gap bridge 15 is arranged at the tail end of the unpowered roller group 14 on the transition mechanism mounting frame 13, the gap bridge cylinders 16 are arranged on two side surfaces of the transition mechanism mounting frame 13, and the tappet drives the bearing group gap bridge 15 by using a group of connecting rod mechanisms. The bridge cylinder 16 acts to drive the bearing group bridge 15 to connect the book 9 with the bundling module 4 at the transition mechanism 3.
The book pushing module 5 is shown in fig. 3 and comprises a front book pushing mechanism 17, a rear book pushing mechanism 18 and a book pushing mechanism mounting frame 19; wherein, book pushing mechanism mounting bracket 19 locks directly over packing apparatus frame 1, book pushing mechanism mounting bracket 18 is equipped with two parallel first straight line guide rails 20, front book pushing mechanism 17 and back book pushing mechanism 18 lock respectively on the slider 21 of two parallel first straight line guide rails 20, link into a whole by book pushing mechanism connecting plate 22, be provided with by servo motor 25 driven hold-in range 24 above two parallel first straight line guide rails 20, front book pushing mechanism 17 and back book pushing mechanism 18 are connected with hold-in range 24 through hold-in range clamp 23 respectively, servo motor 25 provides power for front book pushing mechanism 17 and back book pushing mechanism 18 through hold-in range 24 and reciprocates on two parallel first straight line guide rails 20 respectively.
The front book pushing mechanism 17 and the rear book pushing mechanism 18 are symmetrically arranged book pushing mechanisms as shown in fig. 4, the book pushing mechanisms comprise book pushing plates 38, second linear guide rails 39, book pushing plate connecting blocks 40, book pushing cylinders 41, cylinder connecting blocks 42, book pushing mechanism mounting plates 43, book pushing cylinders 41 and second linear guide rails 39 which are all locked on the book pushing mechanism mounting plates 43, the book pushing plates 38 are connected with sliding blocks 21 on the second linear guide rails 39 through the book pushing plate connecting blocks 40, the book pushing cylinders 41 are connected with the sliding blocks 21 through the cylinder connecting blocks 42, and the sliding blocks 21 are driven to move on the second linear guide rails 39 to change the positions of the book pushing plates 38 when the book pushing cylinders 41 act. As shown in fig. 4, the book pushing cylinder 41 and the second linear guide 39 are both locked on the book pushing mechanism mounting plate 43, the book pushing plate is connected with the slide block 21 through the book pushing plate connecting block 40, the book pushing cylinder 41 is connected with the slide block 21 through the cylinder connecting block, and the slide block 21 can be moved on the second linear guide 39 to change the position of the book pushing plate 38 when the book pushing cylinder 41 operates.
As shown in fig. 5, in the embodiment, the beat-up pressing mechanism 6 is arranged in the full-automatic packaging device frame 1 and is supported by a beat-up pressing mechanism bracket 27, and comprises a cylinder bracket 26, a book pressing plate 28, a book beating plate 29, a book pressing cylinder 30 and a book beating cylinder 31; the cylinder bracket 26 comprises a vertical strut fixed on the beat-up compressing mechanism bracket 27 and a cross beam supported by the vertical strut, and the vertical strut and the cross beam form a 7 shape.
The book pressing cylinder 30 is arranged on the cross beam, drives the book pressing plate 28 to downwards press the books 9 pushed in place by the book pushing module 5, and the book beating cylinder 31 is arranged on the vertical support rod, drives the book beating plate 29 to beat the books 9 from the side face.
As shown in fig. 5, on a clapping and compacting mechanism bracket 27 with a 7-shaped vertical strut and a 7-shaped cross beam, a book pressing cylinder 30 and a book clapping cylinder 31 are arranged on a cylinder bracket 26, the book pressing cylinder 30 drives a book pressing plate 28 to press books, and the book clapping cylinder 31 drives a book clapping plate 29 to clap books.
The bundling mechanism comprises a bundling module 4 and a bundling triggering mechanism 7 for triggering the bundling module 4 to bundle when the books 9 conveyed by the book feeding mechanism 2 are conveyed to a bundling position of the bundling module 4, wherein the bundling triggering mechanism 7 is arranged on a triggering mechanism mounting plate 32 in the rack 1 of the bundling device as shown in fig. 6 and comprises a linear guide rail 34, a sliding block 21, a triggering cylinder 33 and a triggering plate connecting block 36; the linear guide rail 34 is installed on the trigger mechanism mounting plate 32, the trigger plate connecting block 36 slides on the linear guide rail 34 by utilizing the sliding block 21, the trigger cylinder 33 is installed on the trigger plate connecting block 36, and the trigger plate 35 for triggering the bundling module 4 to complete winding bundling is installed on the tappet rod of the trigger cylinder 33.
As shown in fig. 6: the trigger cylinder 33 and the linear guide rail 34 are locked on the trigger mechanism mounting plate, a piston rod of the trigger cylinder 33 is connected with the trigger plate 35, the trigger plate 35 is connected with the sliding block 21 through the trigger plate connecting block 36, and when the trigger cylinder 33 acts, the trigger plate is pushed by the cylinder piston rod to move back and forth along the linear guide rail 34.
Fig. 7 is a book discharging mechanism 7 of the present embodiment, and like the book feeding mechanism 2, the book discharging mechanism 7 also includes a book discharging mechanism mounting frame 37, an unpowered roller set 14, a bearing set bridge 15, a bridge air cylinder 16, the bridge air cylinder acts to drive the bearing set bridge to connect the book discharging mechanism with the bundling module.
The working principle of the invention is as follows:
the books are fed onto the book transition mechanism 2 by the conveyor belt 10, the cylinder bodies of the cylinders 41 on the front book pushing mechanism and the rear book pushing mechanism are simultaneously charged, the book pushing plate 38 is driven to move along the linear guide rail 39, then the servo motor 25 drives the book pushing module 5 to integrally move towards the book direction by the synchronous belt 24, after the books reach the preset position, the cylinders 41 on the front book pushing mechanism and the rear book pushing mechanism are simultaneously discharged, so that the book pushing mechanism 18 reaches the book pushing position, simultaneously the two gap bridge cylinders 16 are simultaneously charged, the bearing group gap bridge 15 is driven to be connected with the bundling module 4, then the servo motor 25 drives the book pushing mechanism to move on the first linear guide rail 20 by the synchronous belt 24, the book pushing plate of the front book pushing mechanism 17 and the book pushing plate of the rear book pushing mechanism 18 simultaneously move to the bundling position of the bundling module 4, then the book pushing plate 28 is driven to press the books, then the bundling module 33 is triggered to be charged, then the triggering plate 34 triggers the bundling module 4 to complete the first winding, the triggering action is completed, then the book pushing cylinder 33 is directly discharged, then the book pushing cylinder 30 is pressed out, and when the bundling module 29 is driven to press the bundling module is pushed to press the bundling module to press the books, the bundling module is driven to be pressed into the bundling module to complete, the bundling module is pressed to press the books after the bundling module is pressed, and the bundling module is pressed into the bundling module is pressed.

Claims (3)

1. A full-automatic book packing apparatus, comprising: a beating and leveling compressing mechanism (6) and a bundling mechanism; the books (9) enter from the book inlet mechanism (2), are sequentially pushed into the beat-up pressing mechanism (6) by the book pushing module (5) to be beat-up pressed, enter the bundling mechanism to be bundled, and finally are driven by the book outlet mechanism (8) to be bundled to be output; the method is characterized in that: the beating, aligning and compacting mechanism (6) and the bundling mechanism are powered by air cylinders, and the book pushing module (5) comprises a front book pushing mechanism (17), a rear book pushing mechanism (18) and a book pushing mechanism mounting frame (19); the book pushing mechanism mounting frame (19) is locked right above the packaging device frame (1), two parallel first linear guide rails (20) are arranged on the book pushing mechanism mounting frame (19), the front book pushing mechanism (17) and the back book pushing mechanism (18) are respectively locked on sliding blocks (21) of the two parallel first linear guide rails (20) and are connected into a whole through a book pushing mechanism connecting plate (22), a synchronous belt (24) driven by a servo motor (25) is arranged above the two parallel first linear guide rails (20), the front book pushing mechanism (17) and the back book pushing mechanism (18) are respectively connected with the synchronous belt (24) through synchronous belt clamping blocks (23), the servo motor (25) provides power for the front book pushing mechanism (17) and the back book pushing mechanism (18) to move back and forth on the two parallel first linear guide rails (20) respectively, the front book pushing mechanism (17) and the back book pushing mechanism (18) comprise book pushing plates (38), second linear guide rails (39), book pushing mechanisms (40), book pushing mechanisms (43) and cylinder connecting plates (43) are respectively locked on the first cylinder connecting plates (41) and the cylinder connecting plates (41), the book pushing plate (38) is connected with the sliding block (21) on the second linear guide rail (39) through a book pushing plate connecting block (40), the book pushing cylinder (41) is connected with the sliding block (21) through a cylinder connecting block (42), and the book pushing cylinder (41) drives the sliding block (21) to move on the second linear guide rail (39) to change the position of the book pushing plate (38) when acting.
2. The fully automated book packing apparatus of claim 1, wherein: the bundling mechanism comprises a bundling module (4) and a bundling triggering mechanism (7) for triggering the bundling module (4) to bundle when a book (9) conveyed by the book feeding mechanism (2) is conveyed to a bundling position of the bundling module (4), wherein the bundling triggering mechanism (7) is arranged on a triggering mechanism mounting plate (32) in a rack (1) of the bundling device and comprises a linear guide rail (34), a sliding block (21), a triggering cylinder (33) and a triggering plate connecting block (36); the trigger device is characterized in that the linear guide rail (34) is arranged on the trigger mechanism mounting plate (32), the trigger plate connecting block (36) slides on the linear guide rail (34) by utilizing the sliding block (21), the trigger cylinder (33) is arranged on the trigger plate connecting block (36), and the tappet rod of the trigger cylinder (33) is provided with the trigger plate (35) for triggering the bundling module (4) to complete winding bundling.
3. The fully automated book packing apparatus of claim 2, wherein: the beat-up pressing mechanism (6) is arranged in the full-automatic packaging device frame (1) and supported by a beat-up pressing mechanism bracket (27), and comprises a cylinder bracket (26), a book pressing plate (28), a book pressing plate (29), a book pressing cylinder (30) and a book pressing cylinder (31); the book pressing device is characterized in that the cylinder support (26) comprises a vertical supporting rod fixed on the beat-up pressing mechanism support (27) and a cross beam supported by the vertical supporting rod, the book pressing cylinder (30) is mounted on the cross beam, the book pressing plate (28) is driven to downwards press books (9) pushed in place by the book pushing module (5), and the book beating cylinder (31) is mounted on the vertical supporting rod, and the book beating plate (29) is driven to beat towards the books (9) from the side face.
CN201980060171.4A 2019-05-11 2019-05-11 Full-automatic books packing apparatus Active CN112955380B (en)

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Application Number Priority Date Filing Date Title
PCT/CN2019/086490 WO2020227871A1 (en) 2019-05-11 2019-05-11 Fully-automatic book packing device

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CN112955380A CN112955380A (en) 2021-06-11
CN112955380B true CN112955380B (en) 2023-07-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022160165A1 (en) * 2021-01-28 2022-08-04 深圳市高登设备有限公司 Automatic book bundling device
CN116692137B (en) * 2023-07-31 2023-11-03 涿州市星河印刷有限公司 Automatic book conveying equipment of plastic packaging machine
CN117342058B (en) * 2023-12-04 2024-03-29 湖南天闻新华印务有限公司 Automatic stacking bundling device and method thereof

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US3556283A (en) * 1968-09-24 1971-01-19 North American Rockwell Book forming apparatus and method
US4401021A (en) * 1981-07-01 1983-08-30 Harris Corporation Stacker-tyer
DE602005005234D1 (en) * 2004-03-23 2008-04-24 Jomet Oy Gripper for lifting a bunch of envelopes
JP2007238120A (en) * 2006-03-07 2007-09-20 Obb:Kk Boxing apparatus
CN102602557A (en) * 2012-03-07 2012-07-25 南昌航空大学 Full-automatic book packing machine and method
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