CN112917639B - Precast concrete wall body manufacturing system - Google Patents
Precast concrete wall body manufacturing system Download PDFInfo
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- CN112917639B CN112917639B CN202110091881.2A CN202110091881A CN112917639B CN 112917639 B CN112917639 B CN 112917639B CN 202110091881 A CN202110091881 A CN 202110091881A CN 112917639 B CN112917639 B CN 112917639B
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- shaped
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000011178 precast concrete Substances 0.000 title claims abstract description 11
- 230000007306 turnover Effects 0.000 claims abstract description 36
- 238000007723 die pressing method Methods 0.000 claims abstract 6
- 238000003825 pressing Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 11
- 239000002985 plastic film Substances 0.000 claims description 8
- 229920006255 plastic film Polymers 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000004567 concrete Substances 0.000 description 29
- 239000002002 slurry Substances 0.000 description 16
- 238000000465 moulding Methods 0.000 description 5
- 238000009435 building construction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
- B28B1/0935—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material using only elements wholly or partly immersed in the material, e.g. cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to a precast concrete wall manufacturing system, which comprises a bottom plate, a rotating device, a die pressing device, a vibrating device and a turnover device, wherein the turnover device is installed on the bottom plate, and the rotating device, the die pressing device and the vibrating device are installed on the turnover device; and b, after the traditional prefabricated wall is manufactured and molded, the molded prefabricated wall is inconvenient to take, the production efficiency of the prefabricated wall is reduced, and the progress of the project is influenced.
Description
Technical Field
The invention relates to the field of prefabricated wall manufacturing, in particular to a concrete prefabricated wall manufacturing system.
Background
With the development of technology, the building construction gradually develops from a traditional reinforced concrete pouring structure to an assembly type building. The development of fabricated buildings has led to the advent of concrete prefabricated walls, which are wallboards or wall panels for building assembly fabricated in prefabrication plants or construction sites. The prefabricated concrete wall is adopted to build the fabricated building, so that the factory and mechanical construction degree can be improved, the field wet operation is reduced, the field labor is saved, the seasonal influence is overcome, and the building construction period is shortened.
However, the following problems exist in the manufacturing process of the existing concrete prefabricated wall body, namely, a, when the traditional concrete prefabricated wall body is manufactured, after concrete slurry is poured into a prefabricated wall body mould, a concrete vibrating rod needs to be manually stretched into the prefabricated wall body mould to vibrate the concrete slurry, so that the labor intensity of manual work is increased, and the working efficiency of manufacturing the prefabricated wall body is reduced; and b, after the traditional prefabricated wall is manufactured and molded, the molded prefabricated wall is inconvenient to take, the production efficiency of the prefabricated wall is reduced, and the progress of the project is influenced.
Disclosure of Invention
In order to solve the problems, the invention provides a concrete prefabricated wall manufacturing system, which can solve the problems in the manufacturing process of the concrete prefabricated wall.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides a precast concrete wall body manufacturing system, includes bottom plate, rotary device, molding device, vibrator and turning device, the bottom plate on install turning device, turning device is last to install rotary device, molding device and vibrator.
The turnover device comprises a support plate, a rotary round bar, a square plate, a turnover gear, a positioning block, a turnover rack, a top plate and a turnover cylinder, wherein the support plate is symmetrically arranged on the bottom plate in front and back, the rotary round bar is arranged in the middle of the upper end of the support plate in a rotation fit manner, the inner walls of the rotary round bars are connected through the square plate, the turnover gear is arranged at the right end of the rotary round bar on the support plate at the upper and lower ends of the bottom plate, the positioning block is arranged at the front side of the rotary round bar on the outer wall of the right end of the support plate at the upper and lower ends of the bottom plate, the positioning groove is formed in the positioning block, the turnover rack is arranged in the positioning groove in a sliding fit manner and is matched with the turnover gear for use, the top plate is arranged at the lower end of the turnover rack, the turnover cylinder is arranged on the outer wall of the support plate at the right end of the bottom plate, and the output end of the turnover cylinder is connected to the top plate, the square plate is driven to rotate 180 degrees by rotating the round rod, so that the formed prefabricated wall body is convenient to take out.
The rotary device comprises a U-shaped plate, a motor, a power circular plate, a power rod, a power circular rod, a driven circular plate, a connecting circular rod and a charging box, a rotary circular groove is formed in the middle of the left side of the square plate, the connecting circular rod is installed in the rotary circular groove in a rotation matching mode, the charging box is installed at the upper end of the connecting circular rod, the driven circular plate is installed at the lower end of the connecting circular rod, the lower end of the square plate is located at the rotary circular groove and is installed with the U-shaped plate, the motor is installed on the U-shaped plate, the power circular plate is installed at the output end of the motor, an arc notch is formed in the outer wall of the front end of the power circular plate, the power rod is installed in the middle of the arc notch in the outer wall of the power circular plate, the power circular rod is installed at the upper end of the power rod, the charging box is driven to move to a proper mould pressing position through the connecting circular rod, the position of a window in the prefabricated wall body can be adjusted, and the application range is wide.
Vibrator include straight plate, L template, No. two motors, power threaded rod, telescopic cylinder and U panel, square plate right-hand member mid-mounting have the straight plate, logical groove has been seted up at straight plate upper end middle part, logical inslot installs the L template through sliding fit's mode, the power thread groove has been seted up to L template right-hand member, L template left side wall mounting has No. two motors, No. two motor output end passes the L template and installs the power threaded rod, and the power threaded rod passes through screw-thread fit's mode and installs in the power thread groove, telescopic cylinder is installed to L template upper end right part, telescopic cylinder output passes the L template and installs the U panel, vibrating mechanism is installed to U panel lower extreme, can drive vibrating mechanism through the L template and move suitable vibrations position, facilitate for vibrating mechanism's vibrations operation.
The vibration mechanism comprises a clamping plate, a third motor, a flat rod, a sliding block, a sliding round rod, a U-shaped rod, a fourth motor, a vibration round rod, a cam, a sliding plate, a vibration spring rod and a T-shaped vibration plate, wherein the clamping plate is arranged at the lower end of the U-shaped panel, a clamping groove is formed in the outer wall of the lower end of the clamping plate, the third motor is arranged in the middle of the upper end of the clamping plate, the flat rod is arranged at the output end of the third motor, the flat rod is provided with a flat groove, the sliding block is arranged in the flat groove in a sliding fit manner, the sliding round rod is arranged at the upper end of the sliding block and is arranged in the clamping groove in a sliding fit manner, the U-shaped rod is arranged at the lower end of the sliding block, long grooves are symmetrically formed in the left and right directions on the inner wall of the lower side of the U-shaped rod, the sliding plate is arranged in a sliding fit manner, the T-shaped vibration plate is arranged at the lower end of the sliding plate, the spring rods are symmetrically arranged in the long grooves on the outer wall of the upper end and the lower end of the sliding plate, the outer end of the vibration spring rod is connected to the inner wall of the long strip groove, the outer wall of the right end of the U-shaped rod is provided with the four motors, the output ends of the four motors penetrate through the U-shaped rod to be provided with the vibration round rod, the left end of the vibration round rod is installed on the inner wall of the U-shaped rod through the bearing, the middle of the vibration round rod is provided with the cam, the cam and the sliding plate are matched with each other for use, comprehensive vibration operation can be carried out on concrete slurry in the charging box, and the production quality of the concrete slurry is improved.
The mould pressing device comprises a base plate, a return plate, a fifth motor, a propelling round rod, a propelling gear, a sliding rack, a downward pressing cylinder, a lug and a plastic film, wherein the base plate is installed at the rear end of the square plate, a sliding hole is formed in the middle of the upper end of the base plate, the sliding rack is installed in the sliding hole in a sliding fit mode, the downward pressing cylinder is installed on the front side of the upper end of the sliding rack, the output end of the downward pressing cylinder penetrates through the sliding rack to be installed with the lug, the plastic film is sleeved on the outer wall of the lug, the return plates are symmetrically installed on the upper portion of the outer wall of the front end of the base plate in a left-right mode, the fifth motor is installed on the outer wall of the return plate at the right end of the base plate, the output end of the fifth motor penetrates through the return plate to be installed with the propelling round rod, the left end of the propelling round rod is installed on the inner wall of the return plate at the left end of the base plate through a bearing, the propelling gear is installed in the middle of the propelling round rod, and the propelling gear is matched with the sliding rack, the position of the window on the prefabricated wall body can be pressed out in the charging box.
As a preferred technical scheme of the present invention, the outer wall of the driven circular plate is uniformly provided with cambered surface grooves along the circumferential direction thereof, the cambered surface grooves and the power circular plate are used in cooperation with each other, the outer wall of the driven circular plate is uniformly provided with straight grooves at the gaps between adjacent cambered surface grooves, and the power circular rod and the straight grooves are used in cooperation with each other, such that the power circular rod can drive the driven circular plate to rotate.
As a preferable technical scheme of the invention, the clamping groove formed in the clamping plate is integrally a U-shaped groove, the front end of the clamping groove is a semicircular groove, and the left end and the right end of the semicircular groove are symmetrical square grooves, so that the T-shaped vibration plate cannot collide with the convex block.
As a preferable technical scheme of the invention, the mounting position of the lower air cylinder on the front side of the upper end of the sliding rack is planar, and a lug arranged on the lower air cylinder is matched with the charging box for use, so that the lower air cylinder is better mounted on the sliding rack.
As a preferable technical scheme of the invention, the charging box and the lug are matched with the T-shaped vibration plate for use, so that the T-shaped vibration plate can carry out comprehensive vibration operation on concrete slurry in the charging box, and the T-shaped vibration plate cannot collide with the lug.
The invention has the beneficial effects that:
1. the invention can solve the following problems in the manufacturing process of the existing concrete prefabricated wall body, a, when the traditional concrete prefabricated wall body is manufactured, after concrete slurry is poured into a prefabricated wall body mould, a concrete vibrating rod needs to be manually stretched into the prefabricated wall body mould to vibrate the concrete slurry, so that the labor intensity of manual work is increased, and the working efficiency of manufacturing the prefabricated wall body is reduced; and b, after the traditional prefabricated wall is manufactured and molded, the molded prefabricated wall is inconvenient to take, the production efficiency of the prefabricated wall is reduced, and the progress of the project is influenced.
2. According to the turnover device designed by the invention, the square plate rotates 180 degrees, so that the prefabricated wall formed in the charging box can be taken out more conveniently, and the efficiency of taking the prefabricated wall is improved.
3. The rotating device designed by the invention drives the charging box to rotate to a proper mould pressing position through the connecting round rod, can adjust the position of the convex block in the charging box, further adjusts the position of a window on the prefabricated wall body, and has wide application range.
4. The vibrating device and the vibrating mechanism designed by the invention can carry out comprehensive vibrating operation on the concrete slurry in the charging box, improve the tightness of the concrete slurry and enable the prefabricated wall body to be firmer.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial cross-sectional view of FIG. 1 of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a partial schematic view of the rotary apparatus of the present invention;
FIG. 5 is a schematic view of a partial structure of the molding apparatus of the present invention;
FIG. 6 is a schematic view of a partial structure of the vibration device of the present invention;
FIG. 7 is a cross-sectional view of the vibrating mechanism of the present invention;
fig. 8 is a partial structural schematic view of the vibration mechanism of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a precast concrete wall manufacturing system includes a base plate 1, a rotating device 2, a molding device 3, a vibrating device 4 and a turnover device 5, wherein the turnover device 5 is installed on the base plate 1, and the rotating device 2, the molding device 3 and the vibrating device 4 are installed on the turnover device 5.
The turnover device 5 comprises a supporting plate 51, a rotary round rod 52, a square plate 53, a turnover gear 54, a positioning block 55, a turnover rack 56, a top plate 57 and a turnover cylinder 58, wherein the supporting plate 51 is symmetrically installed on the bottom plate 1 in a front-back manner, the rotary round rod 52 is installed in the middle of the upper end of the supporting plate 51 in a rotation fit manner, the inner walls of the rotary round rods 52 are connected through the square plate 53, the turnover gear 54 is installed at the right end of the rotary round rod 52 on the supporting plate 51 at the upper right end of the bottom plate 1, the positioning block 55 is installed on the outer wall of the upper right end of the supporting plate 51 at the upper right end of the bottom plate 1 at the front side of the rotary round rod 52, a positioning groove is formed in the positioning block 55, the turnover rack 56 is installed in the positioning groove in a sliding fit manner, the turnover rack 56 and the turnover gear 54 are matched with each other for use, the top plate 57 is installed at the lower end of the turnover rack 56, the turnover cylinder 58 is installed on the outer wall of the supporting plate 51 at the upper right end of the bottom plate 1, the output of the tumble cylinder 58 is connected to the top plate 57.
The outer wall of the driven circular plate 26 is uniformly provided with cambered surface grooves along the circumferential direction, the cambered surface grooves and the power circular plate 23 are matched with each other, the outer wall of the driven circular plate 26 is provided with straight grooves at the gaps between the adjacent cambered surface grooves, and the power circular rod 25 and the straight grooves are matched with each other.
During specific work, motor 22 drives power plectane 23 and rotates, and power plectane 23 drives power rod 24 and rotates, and power rod 24 drives power round bar 25 and rotates, and power round bar 25 passes through and the operation of mutually supporting between the straight flute on the driven plectane 26 for power round bar 25 drives driven plectane 26 and rotates, and driven plectane 26 drives and connects round bar 27 and rotate, connects round bar 27 and drives charging box 28 and rotate the suitable position of feeding.
The mould pressing device 3 comprises a backing plate 31, a return plate 32, a fifth motor 33, a propelling round rod 34, a propelling gear 35, a sliding rack 36, a downward-pressing cylinder 37, a convex block 38 and a plastic film 39, the backing plate 31 is installed at the rear end of a square plate 53, a sliding hole is formed in the middle of the upper end of the backing plate 31, the sliding rack 36 is installed in the sliding hole in a sliding fit mode, the downward-pressing cylinder 37 is installed on the front side of the upper end of the sliding rack 36, the convex block 38 is installed at the output end of the downward-pressing cylinder 37 through the sliding rack 36 in a penetrating mode, the plastic film 39 is sleeved on the outer wall of the convex block 38, the return plates 32 are symmetrically installed on the upper portion of the outer wall of the front end of the backing plate 31, the fifth motor 33 is installed on the outer wall of the return plate 32 at the upper right end of the backing plate 31, the output end of the fifth motor 33 penetrates through the return plate 32 to be installed with the propelling round rod 34, the left end of the propelling round rod 34 is installed on the inner wall of the return plate 32 at the left end of the backing plate 31 through a bearing, the middle part of the propelling round rod 34 is provided with a propelling gear 35, and the propelling gear 35 and the sliding rack 36 are matched with each other for use.
The mounting position of the push-down cylinder 37 at the front side of the upper end of the sliding rack 36 is planar, and a lug 38 mounted on the push-down cylinder 37 is matched with the charging box 28 for use.
During specific work, after the charging box 28 rotates to a proper charging position, the fifth motor 33 drives the pushing round rod 34 to rotate, the pushing round rod 34 drives the pushing gear 35 to rotate, the pushing gear 35 drives the sliding rack 36 to move to a proper mould pressing position in a gear matching mode, and the pressing cylinder 37 drives the lug 38 and the plastic film 39 to move to a proper position in the charging box 28 so as to convey concrete slurry into the charging box 28.
Vibrator 4 include straight board 41, L template 42, No. two motors 43, power threaded rod 44, telescopic cylinder 45 and U panel 46, square board 53 right-hand member mid-mounting have straight board 41, logical groove has been seted up at straight board 41 upper end middle part, logical inslot installs L template 42 through sliding fit's mode, power thread groove has been seted up to L template 42 right-hand member, L template 42 left side wall mounting has No. two motors 43, No. two motors 43 output passes L template 42 and installs power threaded rod 44, and power threaded rod 44 passes through thread fit's mode and installs at power thread groove, telescopic cylinder 45 is installed to L template 42 upper end right part, telescopic cylinder 45 output passes L template 42 and installs U panel 46, vibrating mechanism 47 is installed to U panel 46 lower extreme.
The vibrating mechanism 47 comprises a clamping plate 47a, a third motor 47b, a flat rod 47c, a sliding block 47d, a sliding round rod 47e, a U-shaped rod 47f, a fourth motor 47g, a vibrating round rod 47h, a cam 47i, a sliding plate 47j, a vibrating spring rod 47k and a T-shaped vibrating plate 47l, wherein the clamping plate 47a is installed at the lower end of the U-shaped panel 46, a clamping groove is formed in the outer wall of the lower end of the clamping plate 47a, the third motor 47b is installed in the middle of the upper end of the clamping plate 47a, the flat rod 47c is installed at the output end of the third motor 47b after penetrating through the clamping plate 47a, a flat groove is formed in the flat rod 47c, the sliding block 47d is installed in the flat groove in a sliding fit mode, the sliding round rod 47e is installed at the upper end of the clamping plate 47d, the U-shaped rod 47f is installed at the lower end of the sliding block 47d, long grooves are symmetrically formed in the left and right positions on the inner wall of the lower side of the U-shaped rod 47f, install sliding plate 47j through sliding fit's mode in the rectangular inslot, T type vibrations board 47l is installed to sliding plate 47j lower extreme, it installs vibrations spring lever 47k all to lie in the rectangular inslot bilateral symmetry on sliding plate 47j upper end outer wall and the lower extreme outer wall, vibrations spring lever 47k outer end all connects on rectangular inslot wall, install No. four motor 47g on the U-shaped pole 47f right-hand member outer wall, No. four motor 47g output passes U-shaped pole 47f and installs vibrations pole 47h, vibrations pole 47h left end passes through the bearing and installs on U-shaped pole 47f inner wall, vibrations pole 47h mid-mounting has cam 47i, and mutually support between cam 47i and sliding plate 47j and use.
The clamping plate 47a is provided with a clamping groove which is integrally a U-shaped groove, the front end of the clamping groove is a semicircular groove, and the left end and the right end of the semicircular groove are symmetrical square grooves.
The charging box 28 and the projection 38 are used in cooperation with a T-shaped vibration plate 47 l.
When the concrete pouring device works, after a proper amount of concrete slurry is filled in the charging box 28, the second motor 43 drives the power threaded rod 44 to rotate, the power threaded rod 44 drives the L-shaped plate 42 to move to a proper vibration position in a threaded matching mode, the telescopic cylinder 45 drives the U-shaped plate 46 to move to a proper position, the U-shaped plate 46 drives the clamping plate 47a to move to a proper vibration position, the fourth motor 47g drives the vibration round rod 47h to rotate, the vibration round rod 47h drives the cam 47i to rotate, the cam 47i extrudes the sliding plate 47j to enable the sliding plate 47j to slide in the long strip groove, the sliding plate 47j drives the vibration spring rod 47k to move, the vibration spring rod 47k drives the sliding plate 47j to reciprocate, the sliding plate 47j drives the T-shaped vibration plate 47L to vibrate the concrete slurry in the charging box 28, third motor 47b drives flat bar 47c and rotates suitable angle, flat bar 47c drives sliding block 47d and moves, and simultaneously, sliding block 47d drives slip circle pole 47e and slides in the draw-in groove, make sliding block 47d and slip circle pole 47e move along the orbit of draw-in groove, sliding block 47d drives U form pole 47f and moves along the orbit of draw-in groove, U form pole 47f drives T type vibrations board 47l and shakes the operation along the orbit of draw-in groove to the concrete slurry in the charging box 28, make T type vibrations board 47l can smooth the concrete slurry vibrations in the charging box 28.
After the concrete slurry vibration operation in the charging box 28 is completed, the fourth motor 47g and the third motor 47b stop rotating, the telescopic cylinder 45 drives the U-shaped plate 46 to move to the initial position, the second motor 43 drives the power threaded rod 44 to rotate reversely, and the power threaded rod 44 drives the L-shaped plate 42 to move to the initial position in a thread fit mode.
After the concrete slurry in the charging box 28 is air-dried, the pushing cylinder 37 drives the bump 38 and the plastic film 39 to move to the initial position, the fifth motor 33 drives the pushing round bar 34 to rotate reversely, the pushing round bar 34 drives the pushing gear 35 to rotate, the pushing gear 35 drives the sliding rack 36 to move to the initial position in a gear matching manner, the overturning cylinder 58 drives the overturning rack 56 to move, the overturning rack 56 drives the overturning gear 54 to rotate 180 degrees in a gear matching manner, the overturning gear 54 drives the rotating round bar 52 to rotate 180 degrees, the rotating round bar 52 drives the square plate 53 to rotate 180 degrees, the precast concrete wall formed in the charging box 28 is manually taken down, the overturning cylinder 58 drives the overturning rack 56 to move, the overturning rack 56 drives the overturning gear 54 to rotate to the initial position in a gear matching manner, the overturning gear 54 drives the square plate 53 to rotate to the initial position in a rotating round bar 52, the concrete prefabricated wall can be molded and manufactured repeatedly.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a precast concrete wall body manufacturing system which characterized in that: the die-pressing device comprises a base plate (1), a rotating device (2), a die-pressing device (3), a vibrating device (4) and a turnover device (5), wherein the turnover device (5) is installed on the base plate (1), and the rotating device (2), the die-pressing device (3) and the vibrating device (4) are installed on the turnover device (5);
the turnover device (5) comprises a support plate (51), a rotary round rod (52), a square plate (53), a turnover gear (54), a positioning block (55), a turnover rack (56), a top plate (57) and a turnover cylinder (58), wherein the support plate (51) is symmetrically arranged on the bottom plate (1) from front to back, the rotary round rod (52) is arranged in the middle of the upper end of the support plate (51) in a rotating fit mode, the inner walls of the rotary round rods (52) are connected through the square plate (53), the turnover gear (54) is arranged at the right end of the rotary round rod (52) on the support plate (51) at the upper right end of the bottom plate (1), the positioning block (55) is arranged on the outer wall of the upper right end of the support plate (51) at the upper right end of the bottom plate (1) and positioned at the front side of the rotary round rod (52), the positioning groove (55) is provided with a positioning groove, the turnover rack (56) is arranged in the positioning groove in a sliding fit mode, the overturning rack (56) and the overturning gear (54) are matched with each other for use, a top plate (57) is arranged at the lower end of the overturning rack (56), an overturning cylinder (58) is arranged on the outer wall of a supporting plate (51) positioned at the upper right end of the bottom plate (1), and the output end of the overturning cylinder (58) is connected to the top plate (57);
the rotary device (2) comprises a U-shaped plate (21), a first motor (22), a power circular plate (23), a power rod (24), a power circular rod (25), a driven circular plate (26), a connecting circular rod (27) and a charging box (28), wherein a rotary circular groove is formed in the middle of the left side of a square plate (53), the connecting circular rod (27) is installed in the rotary circular groove in a rotating fit mode, the charging box (28) is installed at the upper end of the connecting circular rod (27), the driven circular plate (26) is installed at the lower end of the connecting circular rod (27), the U-shaped plate (21) is installed at the position, located at the rotary circular groove, of the lower end of the square plate (53), the first motor (22) is installed on the U-shaped plate (21), the power circular plate (23) is installed at the output end of the first motor (22), an arc notch is formed in the outer wall of the front end of the power circular plate (23), the power circular plate (23) is installed at the middle of the arc notch, the power rod (24), the upper end of the power rod (24) is provided with a power round rod (25);
the die pressing device (3) comprises a backing plate (31), a return plate (32), a fifth motor (33), a propelling round rod (34), a propelling gear (35), a sliding rack (36), a pressing cylinder (37), a bump (38) and a plastic film (39), wherein the backing plate (31) is installed at the rear end of a square plate (53), a sliding hole is formed in the middle of the upper end of the backing plate (31), the sliding rack (36) is installed in the sliding hole in a sliding fit mode, the pressing cylinder (37) is installed on the front side of the upper end of the sliding rack (36), the output end of the pressing cylinder (37) penetrates through the sliding rack (36) to be installed with the bump (38), the plastic film (39) is sleeved on the outer wall of the bump (38), the return plate (32) is installed on the left-right symmetry manner on the upper portion of the outer wall of the front end of the backing plate (31), the fifth motor (33) is installed on the outer wall of the return plate (32) at the right end of the backing plate (31), the output end of a fifth motor (33) penetrates through the return plate (32) and is provided with a pushing round rod (34), the left end of the pushing round rod (34) is arranged on the inner wall of the return plate (32) positioned at the left end of the backing plate (31) through a bearing, the middle part of the pushing round rod (34) is provided with a pushing gear (35), and the pushing gear (35) and the sliding rack (36) are matched with each other for use;
the vibration device (4) comprises a straight plate (41), an L-shaped plate (42), a second motor (43), a power threaded rod (44), a telescopic cylinder (45) and a U-shaped panel (46), the straight plate (41) is installed in the middle of the right end of the square plate (53), a through groove is formed in the middle of the upper end of the straight plate (41), the L-shaped plate (42) is installed in the through groove in a sliding fit mode, a power threaded groove is formed in the right end of the L-shaped plate (42), the second motor (43) is installed on the left side wall of the L-shaped plate (42), the power threaded rod (44) is installed on the output end of the second motor (43) after penetrating through the L-shaped plate (42), the power threaded rod (44) is installed in the power threaded groove in a thread fit mode, the telescopic cylinder (45) is installed on the right portion of the upper end of the L-shaped plate (42), the output end of the telescopic cylinder (45) penetrates through the L-shaped plate (42) and is installed on the U-shaped panel (46), the lower end of the U-shaped panel (46) is provided with a vibration mechanism (47);
the vibration mechanism (47) comprises a clamping plate (47a), a third motor (47b), a flat rod (47c), a sliding block (47d), a sliding round rod (47e), a U-shaped rod (47f), a fourth motor (47g), a vibration round rod (47h), a cam (47i), a sliding plate (47j), a vibration spring rod (47k) and a T-shaped vibration plate (47l), wherein the clamping plate (47a) is installed at the lower end of the U-shaped panel (46), a clamping groove is formed in the outer wall of the lower end of the clamping plate (47a), the third motor (47b) is installed in the middle of the upper end of the clamping plate (47a), the flat rod (47c) is installed at the output end of the third motor (47b) after penetrating through the clamping plate (47a), a flat groove is formed in the flat rod (47c), the sliding block (47d) is installed in the flat groove in a sliding fit mode, the sliding block (47d) is installed at the upper end of the sliding round rod (47e), the sliding round rod (47e) is installed in the clamping groove in a sliding fit mode, the lower end of the sliding block (47d) is provided with a U-shaped rod (47f), the inner wall of the lower side of the U-shaped rod (47f) is bilaterally symmetrically provided with a long groove, a sliding plate (47j) is installed in the long groove in a sliding fit mode, the lower end of the sliding plate (47j) is provided with a T-shaped vibrating plate (47l), the outer wall of the upper end and the outer wall of the lower end of the sliding plate (47j) are respectively and bilaterally symmetrically provided with a vibrating spring rod (47k) in the long groove, the outer end of each vibrating spring rod (47k) is connected to the inner wall of the long groove, the outer wall of the right end of the U-shaped rod (47f) is provided with a fourth motor (47g), the output end of the fourth motor (47g) penetrates through the U-shaped rod (47f) to be provided with a vibrating round rod (47h), the left end of the vibrating round rod (47h) is installed on the inner wall of the U-shaped rod (47f) through a bearing, a cam (47i) is arranged in the middle of the vibration round rod (47h), and the cam (47i) and the sliding plate (47j) are matched with each other for use.
2. The precast concrete wall manufacturing system according to claim 1, wherein: the outer wall of the driven circular plate (26) is uniformly provided with cambered grooves along the circumferential direction, the cambered grooves and the power circular plate (23) are matched with each other for use, the outer wall of the driven circular plate (26) is provided with straight grooves at the gaps of the adjacent cambered grooves, and the power circular rod (25) and the straight grooves are matched with each other for use.
3. The precast concrete wall manufacturing system according to claim 1, wherein: the clamping plate (47a) is provided with a clamping groove which is integrally a U-shaped groove, the front end of the clamping groove is a semicircular groove, and the left end and the right end of the semicircular groove are symmetrical square grooves.
4. The precast concrete wall manufacturing system according to claim 1, wherein: the mounting position of a downward pressing cylinder (37) on the front side of the upper end of the sliding rack (36) is planar, and a lug (38) mounted on the downward pressing cylinder (37) is matched with the charging box (28) for use.
5. The precast concrete wall manufacturing system according to claim 1, wherein: the charging box (28) and the convex block (38) are matched with the T-shaped vibrating plate (47l) for use.
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| CN202110091881.2A CN112917639B (en) | 2021-01-23 | 2021-01-23 | Precast concrete wall body manufacturing system |
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| CN202110091881.2A CN112917639B (en) | 2021-01-23 | 2021-01-23 | Precast concrete wall body manufacturing system |
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| CN112917639B true CN112917639B (en) | 2022-06-10 |
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| CN113524389B (en) * | 2021-07-21 | 2022-10-25 | 贵州百胜工程建设咨询有限公司 | Assembled wall body manufacturing and processing device based on BIM |
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| CN109333787A (en) * | 2018-10-29 | 2019-02-15 | 栾勇 | A kind of device smoothed out for prefabricated panel blanking |
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| CN210705244U (en) * | 2019-08-27 | 2020-06-09 | 远大启成(唐山)住宅产业有限公司 | Vibration forming device for composite wallboard production |
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|---|---|---|---|---|
| CN109333787A (en) * | 2018-10-29 | 2019-02-15 | 栾勇 | A kind of device smoothed out for prefabricated panel blanking |
| CN109531782A (en) * | 2018-12-08 | 2019-03-29 | 曙光装配式建筑科技（浙江）有限公司 | A kind of processing die station of prefabricated panel |
| CN210705244U (en) * | 2019-08-27 | 2020-06-09 | 远大启成(唐山)住宅产业有限公司 | Vibration forming device for composite wallboard production |
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Effective date of registration: 20220520 Address after: 272000 west of Tongji Road, high tech Zone, Jining City, Shandong Province, north of Xinshi railway and south of Shantui business park Applicant after: Shandong Huahui Housing Industry Technology Co.,Ltd. Address before: No.354, Qingnian Road, Hankou, Wuhan, Hubei 430015 Applicant before: Li Huihong |
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Denomination of invention: A system for making precast concrete walls Effective date of registration: 20230327 Granted publication date: 20220610 Pledgee: Jining High tech Rural Bank Co.,Ltd. Liuhang Branch Pledgor: Shandong Huahui Housing Industry Technology Co.,Ltd. Registration number: Y2023980036553 |
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Granted publication date: 20220610 Pledgee: Jining High tech Rural Bank Co.,Ltd. Liuhang Branch Pledgor: Shandong Huahui Housing Industry Technology Co.,Ltd. Registration number: Y2023980036553 |