CN112877556A - Zinc alloy flat belt with radian and processing technology thereof - Google Patents
Zinc alloy flat belt with radian and processing technology thereof Download PDFInfo
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- CN112877556A CN112877556A CN202110034005.6A CN202110034005A CN112877556A CN 112877556 A CN112877556 A CN 112877556A CN 202110034005 A CN202110034005 A CN 202110034005A CN 112877556 A CN112877556 A CN 112877556A
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- zinc alloy
- processing technology
- radian
- flat belt
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/055—Cooling the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1284—Horizontal removing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/04—Alloys based on magnesium with zinc or cadmium as the next major constituent
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of zinc alloy flat belt processing, and discloses a zinc alloy flat belt with radian and a processing technology thereof, wherein the processing technology comprises the following steps of adding 10-12kg of fusing agent into a zirconia crucible heated to 160 ℃, adding Mg-Zr intermediate alloy, high-purity copper ingot and high-purity zinc ingot after the fusing agent is melted, then stirring after the temperature is raised to 720 ℃, and standing for 12-15min after uniform stirring; taking a molten zinc alloy liquid sample in a zirconium oxide crucible for component analysis; and (3) introducing the zinc alloy melt qualified by analysis into a casting crucible through a guide pipe, keeping the temperature of the casting crucible at 720 ℃, adding rare earth into the zinc alloy melt, and then adding 10-12kg of flux for refining. This zinc alloy bandlet with radian and processing technology thereof, overall structure through equipment, can be convenient detect the top and bottom of material to make the detection of material convenient and quick more, processing technology flow is simple simultaneously, and is energy-concerving and environment-protective, pollution-free.
Description
Technical Field
The invention relates to the technical field of zinc alloy flat belt processing, in particular to a zinc alloy flat belt with radian and a processing technology thereof.
Background
The zinc alloy is an alloy formed by adding other elements on the basis of zinc. The common alloy elements comprise low-temperature zinc alloy such as aluminum, copper, magnesium, cadmium, lead, titanium and the like. The zinc alloy has low melting point, good fluidity, easy fusion welding, brazing and plastic processing, corrosion resistance in the atmosphere and convenient recovery and remelting of residual wastes; however, the creep strength is low, and dimensional change due to natural aging is likely to occur. Preparing by a melting method, and die-casting or pressure processing into a material. It can be divided into casting zinc alloy and deformation zinc alloy according to the manufacturing process. The main additive elements of the zinc alloy are aluminum, copper, magnesium and the like. The zinc alloy can be divided into two types of deformation and casting zinc alloy according to the processing technology. The cast zinc alloy has good fluidity and corrosion resistance, and is suitable for die-casting instruments, automobile part shells and the like, the upper surface and the lower surface of a material need to be detected when the zinc alloy flat belt is processed, but the detection of the material by a common detection device is inconvenient, so that the zinc alloy flat belt with the radian and the processing technology thereof are provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the zinc alloy flat belt with the radian and the processing technology thereof, which can conveniently detect the upper surface and the lower surface of a material, so that the detection of the material is more convenient and quicker, and the problems that the upper surface and the lower surface of the material need to be detected when the existing zinc alloy flat belt processing production line runs, but the detection of the material is inconvenient by a common detection device are solved.
The invention provides the following technical scheme: a zinc alloy flat belt with radian and a processing technology thereof are disclosed, the processing technology comprises the following steps:
step one, adding 10-12kg of fusing agent into a zirconia crucible heated to 160 ℃, adding Mg-Zr intermediate alloy, high-purity copper ingot and high-purity zinc ingot after the fusing agent is melted, stirring after the temperature is raised to 720 ℃, and standing for 12-15min after stirring uniformly;
secondly, taking a molten zinc alloy liquid sample from the zirconia crucible for component analysis;
step three, guiding the zinc alloy melt qualified by analysis into a casting crucible through a guide pipe, keeping the temperature of the casting crucible at 720 ℃, adding rare earth into the zinc alloy melt, and then adding 10-12kg of flux for refining;
step four, standing the zinc alloy melt for 120min, then guiding the zinc alloy melt into a crystallizer through a casting guide pipe, wherein a base used for receiving the zinc alloy melt is arranged below the crystallizer, the zinc alloy melt can slowly form a solid after being cooled by cooling water outside the crystallizer, at the moment, the base descends at a speed of 28-38 mm per minute, the zinc alloy melt on the liquid level is protected by nitrogen and continuously flows into the crystallizer at a flow rate of 8.6-9.2 Kg per minute until the zinc alloy melt is solidified into a flat zinc alloy ingot;
and step five, putting the zinc alloy flat belt slab ingot into a calender for calendering and molding to finally obtain the zinc alloy flat belt.
Preferably, the processing technology is suitable for a processing production line of a zinc alloy flat belt with radian, the processing production line comprises a first conveyor, a first connecting rod is fixedly connected to the left side of the front end of the outer shell of the first conveyor, a first transmission motor is fixedly connected to the middle of the front end of the first connecting rod, a limit baffle is connected to the middle of the first connecting rod through a rotating shaft, a partition plate is fixedly connected to the right side of the front end of the first conveyor through a second connecting rod, a rubber strip is fixedly connected to the left end of the partition plate, a baffle is fixedly connected to the upper side and the lower side of the right side of the inner cavity of the first conveyor, a channel is arranged between the baffle and the partition plate, a transition plate is arranged on the lower portion of the right end of the first conveyor, a limit groove is formed in the upper side and the lower side of the front side of the transition plate, a turning plate is connected to the right side of, the right sides of the upper end and the lower end of the transition plate are fixedly connected with second transmission motors, rotating shafts of the second transmission motors are fixedly connected with corresponding rotating shafts, and a second conveyor is arranged on the rear side of the right side of the transition plate.
Preferably, the front end of the transition plate and the front end surface of the turning plate are both smooth, and the front end of the transition plate and the front end surface of the turning plate are positioned on the same horizontal plane.
Preferably, the transition plate has an angle with the horizontal plane.
Preferably, the outer side walls of the baffle and the partition plate are smooth.
Preferably, the outer side wall of the limit baffle is smooth.
Preferably, the lower end face of the limit baffle is attached to the front end face of the first conveyor.
Preferably, the mass fraction/% of each component of the zinc alloy liquid meets the following conditions: less than or equal to 0.03 percent of aluminum, 5.8 to 6.0 percent of zinc, less than or equal to 0.007 percent of manganese, 0.6 to 0.8 percent of zirconium, less than or equal to 0.009 percent of silicon, less than or equal to 0.04 percent of iron, less than or equal to 0.007 percent of copper, less than or equal to 0.004 percent of nickel, less than or equal to 0.008 percent of beryllium, and the balance of magnesium.
Compared with the prior art, the invention has the following beneficial effects:
this zinc alloy bandlet with radian and processing technology thereof, overall structure through equipment, can make the material of first conveyer conveying be in the passageway inside the positive and negative respectively that passes from top to bottom, and then make things convenient for the detection on work piece material surface, and detect the back that finishes, the material can shift to the upper end of turning over the board of cab apron upper end, then start corresponding second drive motor, second drive motor drives and turns over the board upset and rotate, thereby can make the material upset one face of upper and lower side transportation, thereby the material of transporting upper and lower side carries out the detection of another side, thereby make the detection of material convenient and quick more, the simultaneous processing technology flow is simple, energy-concerving and environment-protective, and is pollution-free.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a right side view of the present invention;
fig. 3 is a cross-sectional view of a transition plate of the present invention.
In the figure: 1. a first conveyor; 2. a first connecting rod; 3. a limit baffle; 4. a first drive motor; 5. a partition plate; 6. a rubber strip; 7. a baffle plate; 8. a channel; 9. a transition plate; 10. a second conveyor; 11. a second drive motor; 12. a limiting groove; 13. a rotating shaft; 14. turning over a plate; 15. a stop bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the invention discloses a zinc alloy flat belt with radian and a processing technology thereof, comprising a first conveyor 1, wherein the first conveyor 1 adopts a conveyor existing in the market, a first connecting rod 2 is fixedly connected to the left side of the front end of the outer shell of the first conveyor 1, a first transmission motor 4 is fixedly connected to the middle part of the front end of the first connecting rod 2, the first transmission motor 4 adopts a servo motor existing in the market, the first transmission motor 4 can drive a limit baffle 3 to rotate, so that materials conveyed by the first conveyor 1 are positioned in channels 8 respectively passing through the upper and lower sides of the front and back sides, the surface detection of the workpiece materials is facilitated, and after the detection is finished, the materials can be displaced to the upper end of a turnover plate 14 at the upper end of a transition plate 9, then a corresponding second transmission motor 11 is started, the second transmission motor 11 drives the turnover plate 14 to rotate, thereby can make the material upset face of going up the downside and transporting to the material of going up the downside and transporting carries out the detection of another side, thereby makes the detection of material convenient more and quick, the middle part of head rod 2 is connected with limit baffle 3 through the pivot, limit baffle 3's lateral wall is smooth. The lower end face of the limiting baffle 3 is attached to the front end face of the first conveyor 1. The front end right side of first conveyer 1 passes through second connecting rod fixedly connected with baffle 5, the left end fixedly connected with rubber strip 6 of baffle 5, the left end damage material of transporting of baffle 5 can be avoided to rubber strip 6, last downside fixedly connected with baffle 7 on the inner chamber right side of first conveyer 1, the lateral wall of baffle 7 and baffle 5 is all smooth. A channel 8 is arranged between the baffle 7 and the partition plate 5, a transition plate 9 is arranged at the lower part of the right end of the first conveyor 1, the front end of the transition plate 9 and the front end face of the turning plate 14 are both smooth, and the front end of the transition plate 9 and the front end face of the turning plate 14 are positioned on the same horizontal plane. The transition plate 9 and the horizontal plane form an included angle of 45 degrees. A limiting groove 12 is formed in the upper side and the lower side of the front side of the transition plate 9, a turning plate 14 is connected to the right side of an inner cavity of the limiting groove 12 through a rotating shaft 13, after detection is finished, materials can move to the upper end of the turning plate 14 at the upper end of the transition plate 9, then the corresponding second transmission motor 11 is started, the second transmission motor 11 drives the turning plate 14 to turn over and rotate, thereby the materials transported on the upper side and the lower side can be overturned to one side, and the other side of the materials transported on the upper side and the lower side can be detected, the right side of the front end of the turning plate 14 is fixedly connected with a baffle strip 15, the right sides of the upper end and the lower end of the transition plate 9 are both fixedly connected with a second transmission motor 11, the second transmission motor 11 adopts the existing servo motor on the market, the rotating shaft of the second transmission motor 11 is fixedly connected with the corresponding rotating shaft 13, the rear side of the right side of the transition plate 9 is provided with a second conveyor 10, and the second conveyor 10 adopts the existing conveyor on the market.
When a zinc alloy flat belt processing production line with radian works, a servo motor existing in the market is adopted as a first transmission motor 4, the first transmission motor 4 can drive a limit baffle 3 to rotate, so that materials conveyed by a first conveyor 1 can be positioned in an upper channel 8 and a lower channel 8, wherein the front surface and the back surface of the materials respectively pass through the upper channel and the lower channel, the surface of the materials of a workpiece can be conveniently detected, after the detection is finished, the materials can be displaced to the upper end of a turning plate 14 at the upper end of a transition plate 9, then a corresponding second transmission motor 11 is started, the second transmission motor 11 drives the turning plate 14 to turn over and rotate, so that the materials conveyed at the upper side and the lower side can be turned over one surface, the materials conveyed at the upper side and the lower side are detected at the other;
meanwhile, when the zinc alloy flat belt with radian is processed, 10-12kg of fusing agent is firstly added into a zirconia crucible which is heated to 160 ℃, Mg-Zr intermediate alloy, high-purity copper ingot and high-purity zinc ingot are added after the fusing agent is melted, then stirring is carried out after the temperature is raised to 720 ℃, and standing is carried out for 12-15min after uniform stirring; taking a molten zinc alloy liquid sample in a zirconium oxide crucible for component analysis; introducing the zinc alloy melt qualified by analysis into a casting crucible through a guide pipe, keeping the temperature of the casting crucible at 720 ℃, adding rare earth into the zinc alloy melt, and then adding 10-12kg of flux for refining; standing the zinc alloy melt for 120min, then introducing the zinc alloy melt into a crystallizer through a casting guide pipe, wherein a base for receiving the zinc alloy melt is arranged below the crystallizer, the zinc alloy melt can slowly form a solid after being cooled by cooling water outside the crystallizer, at the moment, the base descends at a speed of 28-38 mm per minute, and the zinc alloy melt on the liquid level is protected by nitrogen and continuously flows into the crystallizer at a flow rate of 8.6-9.2 Kg per minute until the zinc alloy melt is solidified into a flat zinc alloy ingot; and (3) putting the zinc alloy flat belt slab ingot into a calender for calendering and molding to finally obtain the zinc alloy flat belt.
The mass fraction/% of each component of the zinc alloy liquid sample meets the following conditions: less than or equal to 0.03 percent of aluminum, 5.8 to 6.0 percent of zinc, less than or equal to 0.007 percent of manganese, 0.6 to 0.8 percent of zirconium, less than or equal to 0.009 percent of silicon, less than or equal to 0.04 percent of iron, less than or equal to 0.007 percent of copper, less than or equal to 0.004 percent of nickel, less than or equal to 0.008 percent of beryllium, and the balance of magnesium.
Through the overall structure of equipment, can make the material that first conveyer conveyed be in the positive and negative respectively inside the passageway of passing from top to bottom, and then make things convenient for the detection on work piece material surface, and detect the back that finishes, the material can shift to the upper end of turning over the board of cab apron upper end, then start corresponding second drive motor, second drive motor drives and turns over the board upset rotation, thereby can make the material upset one face of downside transportation, thereby the material of transferring the downside carries out the detection of another side, thereby make the detection of material convenient more and quick, the simultaneous processing technology flow is simple, and is energy-saving and environment-friendly, and is pollution-free.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A processing technology of a zinc alloy flat belt with radian is characterized in that: the processing technology comprises the following steps:
step one, adding 10-12kg of fusing agent into a zirconia crucible heated to 160 ℃, adding Mg-Zr intermediate alloy, high-purity copper ingot and high-purity zinc ingot after the fusing agent is melted, stirring after the temperature is raised to 720 ℃, and standing for 12-15min after stirring uniformly;
secondly, taking a molten zinc alloy liquid sample from the zirconia crucible for component analysis;
step three, guiding the zinc alloy melt qualified by analysis into a casting crucible through a guide pipe, keeping the temperature of the casting crucible at 720 ℃, adding rare earth into the zinc alloy melt, and then adding 10-12kg of flux for refining;
step four, standing the zinc alloy melt for 120min, then guiding the zinc alloy melt into a crystallizer through a casting guide pipe, wherein a base used for receiving the zinc alloy melt is arranged below the crystallizer, the zinc alloy melt can slowly form a solid after being cooled by cooling water outside the crystallizer, at the moment, the base descends at a speed of 28-38 mm per minute, the zinc alloy melt on the liquid level is protected by nitrogen and continuously flows into the crystallizer at a flow rate of 8.6-9.2 Kg per minute until the zinc alloy melt is solidified into a flat zinc alloy ingot;
and step five, putting the zinc alloy flat belt slab ingot into a calender for calendering and molding to finally obtain the zinc alloy flat belt.
2. The processing technology of the zinc alloy flat strip with the radian according to claim 1, is characterized in that: this processing technology is applicable to the processing lines of the zinc alloy bandlet that has the radian, and this processing lines includes first conveyer (1), its characterized in that: a first connecting rod (2) is fixedly connected to the left side of the front end of the outer shell of the first conveyor (1), a first transmission motor (4) is fixedly connected to the middle of the front end of the first connecting rod (2), a limiting baffle (3) is connected to the middle of the first connecting rod (2) through a rotating shaft, a partition plate (5) is fixedly connected to the right side of the front end of the first conveyor (1) through a second connecting rod, a rubber strip (6) is fixedly connected to the left end of the partition plate (5), a baffle plate (7) is fixedly connected to the upper side and the lower side of the right side of the inner cavity of the first conveyor (1), a channel (8) is arranged between the baffle plate (7) and the partition plate (5), a transition plate (9) is arranged on the lower portion of the right end of the first conveyor (1), a limiting groove (12) is formed in the upper side and the lower side of the front side of the transition plate (9), and a turnover plate, the front end right side of turning over board (14) fixedly connected with shelves strip (15), it all fixedly connected with second drive motor (11) to cross the equal fixedly connected with in upper and lower end right side of cab apron (9), the pivot and corresponding pivot (13) fixed connection of second drive motor (11), it is equipped with second conveyer (10) to cross the right side rear side of cab apron (9).
3. The zinc alloy flat belt with radian and the processing technology thereof as claimed in claim 2 are characterized in that: the front end of the transition plate (9) and the front end face of the turning plate (14) are smooth, and the front end of the transition plate (9) and the front end face of the turning plate (14) are located on the same horizontal plane.
4. The zinc alloy flat belt with radian and the processing technology thereof as claimed in claim 2 are characterized in that: the transition plate (9) and the horizontal plane form an included angle of 45 degrees.
5. The zinc alloy flat belt with radian and the processing technology thereof as claimed in claim 2 are characterized in that: the outer side walls of the baffle (7) and the partition (5) are smooth.
6. The zinc alloy flat belt with radian and the processing technology thereof as claimed in claim 2 are characterized in that: the outer side wall of the limiting baffle (3) is smooth.
7. The zinc alloy flat belt with radian and the processing technology thereof as claimed in claim 2 are characterized in that: the lower end face of the limiting baffle (3) is attached to the front end face of the first conveyor (1).
8. The processing technology of the zinc alloy flat strip with the radian according to claim 1, is characterized in that: the mass fraction/% of each component of the zinc alloy liquid sample meets the following conditions: less than or equal to 0.03 percent of aluminum, 5.8 to 6.0 percent of zinc, less than or equal to 0.007 percent of manganese, 0.6 to 0.8 percent of zirconium, less than or equal to 0.009 percent of silicon, less than or equal to 0.04 percent of iron, less than or equal to 0.007 percent of copper, less than or equal to 0.004 percent of nickel, less than or equal to 0.008 percent of beryllium, and the balance of magnesium.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110034005.6A CN112877556A (en) | 2021-01-12 | 2021-01-12 | Zinc alloy flat belt with radian and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110034005.6A CN112877556A (en) | 2021-01-12 | 2021-01-12 | Zinc alloy flat belt with radian and processing technology thereof |
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| Publication Number | Publication Date |
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| CN112877556A true CN112877556A (en) | 2021-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110034005.6A Pending CN112877556A (en) | 2021-01-12 | 2021-01-12 | Zinc alloy flat belt with radian and processing technology thereof |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104313437A (en) * | 2014-09-28 | 2015-01-28 | 洛阳镁鑫合金制品有限公司 | Manufacturing process of ZK61M magnesium alloy slab ingot |
| CN109230389A (en) * | 2018-07-09 | 2019-01-18 | 东南大学 | Multichannel combined type straight-line oscillation Transmission system |
-
2021
- 2021-01-12 CN CN202110034005.6A patent/CN112877556A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104313437A (en) * | 2014-09-28 | 2015-01-28 | 洛阳镁鑫合金制品有限公司 | Manufacturing process of ZK61M magnesium alloy slab ingot |
| CN109230389A (en) * | 2018-07-09 | 2019-01-18 | 东南大学 | Multichannel combined type straight-line oscillation Transmission system |
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