CN112832031B - Biological compound for improving fabric capillary effect and preparation method and application thereof - Google Patents

Biological compound for improving fabric capillary effect and preparation method and application thereof Download PDF

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CN112832031B
CN112832031B CN202010233723.1A CN202010233723A CN112832031B CN 112832031 B CN112832031 B CN 112832031B CN 202010233723 A CN202010233723 A CN 202010233723A CN 112832031 B CN112832031 B CN 112832031B
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biological compound
bacillus subtilis
fabric
amylase
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宋诙
付晓平
郑雯
王梦超
郑宏臣
徐健勇
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Tianjin Institute of Industrial Biotechnology of CAS
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/20Bacteria; Culture media therefor
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14De-sizing

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Abstract

The invention discloses a biological compound for improving the wool effect of a fabric and application thereof. The biological compound comprises Bacillus subtilis SH10 and Bacillus subtilis SH12 which are obtained by self-screening. The bacillus fermentation liquor is singly or together mixed with amylase, pectinase, lipase and surfactant to form a biological compound, the desizing rate of the textile after desizing and refining can reach more than 98%, the wool effect of different textiles is improved by about 1-7 cm, the consumption of dyeing auxiliaries can be reduced, and the coloring effect of the subsequent dyeing process is improved. Meanwhile, caustic soda in the traditional process is replaced, and a large amount of energy consumption, water consumption, wastewater treatment cost and the like are saved. The biological compound has comprehensive treatment advantages on the difficult problems of textile process treatment such as desizing, dewaxing, cottonseed hull removal and the like in the textile process dyeing pretreatment, and is environment-friendly by replacing caustic soda.

Description

Biological compound for improving fabric wool effect and preparation method and application thereof
Technical Field
The invention belongs to the technical field of textiles, and relates to a biological compound for improving the wool effect of a fabric, and a preparation method and application thereof.
Background
The textile pretreatment process aims to remove impurities such as waxy substances, pectin substances, polysaccharides, organic acids, nitrogen-containing substances, ash and the like contained in pulp and textile cellulose, and obtain good water absorption and certain whiteness, so as to be beneficial to dyeing and finishing. In continuous dyeing or printing, the fabric is padded with a dye liquor (or printing paste) and the dyeing (or printing) process can be completed within only a few seconds, and the wool effect is one of important indexes for evaluating the scouring effect of semi-finished products and whether dyeing or printing can be performed.
The traditional textile pretreatment process generally adopts caustic soda high-temperature refining to remove non-fiber components on the surface of the fabric, such as: slurry, wax and cottonseed hulls. However, excessive caustic soda consumption easily causes fiber damage, and reduces the toughness and strength of the fabric; when the amount of the caustic soda is insufficient, the removal effect of wax and cottonseed hulls is reduced, the wettability, namely capillary effect, of the fabric is influenced, the subsequent dyeing and printing quality is further influenced, and the quality of the fabric is reduced. And the alkali scouring method generates a large amount of wastewater with strong alkalinity and high COD, and cannot adapt to the trend of green textile development at home and abroad.
The application of the method for treating the biological enzyme before dyeing can save the cost of water and wastewater treatment, reduce the environmental pollution and improve the quality of products. However, the effect of only using biological enzyme to compound and treat the fabric has some defects, and the content and the components of the sizing agent on different fabrics are variable and basically contain starch sizing agent, PVA sizing agent and wax. The quality of desizing and wax removing effects directly influences the wool effect of the fabric, and the key for improving the wool effect of the fabric is how to improve the desizing rate and effectively remove wax.
CN106758263B discloses a method for preparing a cotton product easy to decontaminate by a biological method, in the method, laccase, lipase and acetalase are compounded to achieve the effect of removing oil stains on fabrics, and the application is a decontamination finishing agent and does not relate to desizing and dewaxing effects. CN105970633B discloses a biological compound for textile, in said method utilizing auxiliary combination of several enzymes to attain the high-effective desizing effect, and has no need of decomposing or removing wax component, however the existence of wax also is an important factor for influencing fabric wettability, i.e. capillary effect.
In the field, the desizing effect and the capillary effect of the fabric after the textile pretreatment are further improved, the quality of the subsequent dyeing and printing process is improved, the dosage of the subsequent additives is reduced, and the cost is reduced. There is a need to develop a biocomposite that is more effective in increasing the wool efficiency of fabrics.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a biological compound and a preparation method and application thereof, in particular to a biological compound which can effectively improve the fabric capillary effect.
The technical scheme of the invention is as follows:
the invention provides a biological compound for textile, which comprises the following components in percentage by weight:
the bacillus fermentation liquor is 20-900 ml/L
Amylase 400-4000U/ml
500-5000U/ml of pectinase
100-1000U/ml of lipase
2-150 g/L of surfactant
The solvent is water
The Bacillus subtilis SH10 (CGMCC No. 19322) and the Bacillus subtilis SH12 (CGMCC No. 19323) are obtained by screening the soil of inner Mongolia areas from the subject group and are preserved in the China general microbiological culture Collection center (address: beijing university No.1 North Cheng Xilu No. 3 of Indormitory district, china academy of sciences microbial research institute) in 1 month and 9 days of 2020.
The invention provides a preparation method of a biological compound capable of improving the hair effect of a fabric, which comprises the following steps: mixing the bacillus subtilis SH10 or bacillus subtilis SH12 fermentation liquor with amylase, pectinase, lipase and surfactant according to the content of the formula components, wherein the solvent is a proper amount of water, and uniformly stirring the liquid to obtain the biological compound.
In the biological compound, the preparation method of the bacillus subtilis SH10 and the bacillus subtilis SH12 comprises the following steps: step 1, preparing SH10 and SH12 seed bacteria; step 2, fermenting the SH10 and SH12 seed bacteria obtained in the step 1, and carrying out amplification culture; step 3, mixing the supernatant after the amplification culture in the step 2 with other components in the compoundThus obtaining the biological compound or further compounding. The density of the cultured Bacillus is ≧ 1 × 10 6 cfu/mL。
In the biological compound, the fermentation liquor is generated by fermenting at least one of screened bacillus subtilis SH10 and bacillus subtilis SH12. The dosage of the fermentation liquor is 20-900 ml/L. For example, 20ml/L, 100ml/L, 500ml/L, 900ml/L. The dosage of 500ml/L, 700ml/L and 900ml/L is preferably used for the fabric with poor fur effect.
In the biological compound, the amylase content is 100-5000U/mL, such as 100U/mL, 500U/mL, 1000U/mL, 3000U/mL and 5000U/mL.
In the biological compound of the present invention, the content of the pectinase is 100 to 5000U/mL, for example, 100U/mL, 500U/mL, 1000U/mL, 3000U/mL, 5000U/mL.
In the biological complex of the present invention, the content of the lipase is 100 to 2000U/mL, for example, 100U/mL, 500U/mL, 1500U/mL, 2000U/mL. The dosage of 1500U/mL and 2000U/mL are preferably used for the fabric with poor fur effect.
In the biocomposite of the present invention, the surfactant is contained in an amount of 2 to 15g/L, for example, 2g/L, 5g/L, 10g/L, 15g/L. Preferably, the surfactant is any one or a combination of at least two of polysiloxane, natural fatty alcohol and ethylene oxide adduct AEO, condensate JFC of ethylene oxide and higher fatty alcohol, condensate FMEE of fatty acid methyl ester and ethylene oxide, or sorbitol.
The cost of various enzymes and fermentation products in the biological compound is low, the pH range of the application is 5.0-9.0, and the temperature range is 20-100 ℃.
The invention provides application of the biological compound in textile desizing and refining pretreatment. Preferably, the biocomposite is applied in a cold-heap or long-car process.
Compared with the prior art, the invention has the following beneficial effects:
1. the amylase in the biological compound can effectively remove starch size on the fabric, so as to achieve ideal desizing effect; the bacillus fermentation liquor and the lipase can effectively decompose wax on the fabric fiber, the capillary effect is further improved after the wax on the surface of the fabric fiber is removed, and meanwhile, the pectinase can better act on the cotton fiber after the wax is removed, so that the pectic substance is decomposed and other hydrophobic impurities on the surface of the cotton fiber are removed. Under the four actions, the treatment condition is mild, the fiber damage is small, and the capillary effect of the fabric is gradually improved, so that the high-efficiency desizing and refining effects are achieved, and the guarantee is provided for the improvement of the quality of subsequent products.
2. The invention adopts different bacterial fermentation liquor and bio-enzyme to compound and select the content, and treats different fabrics (such as different starch size content, different wax content and different cottonseed hull content) with the biological compounds with different formula contents.
3. The invention uses the biological compound to replace caustic soda in the traditional textile pretreatment process, thereby saving a large amount of energy consumption, water consumption, raw material alkali, waste water treatment cost and the like. Can effectively reduce the production cost, reduce the damage of fabric fibers and increase the whiteness and the capillary effect of the fabric. Is a green textile pretreatment method.
The specific embodiment is as follows:
the technical solution of the present invention is further described below by way of specific embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitation of the present invention.
The material and the method are as follows:
the method for evaluating the fabric wool effect comprises the following steps: according to FZ/T01071-2008 textile capillary effect test method: three cloth strips with the width of 5cm and the length of 40cm are taken for each fabric, the rising height of the dye solution in the cloth strips for 20min is measured, and the average value is the gross head value. The larger the value of the height at which the dye rises corresponds to the better hairiness value.
The method comprises the following specific steps:
the dye filled approximately half of the beaker (at least 5cm above the bottom of the cup).
The top of the swatch was placed in the center of a thermometer clamp (thermo meter clamp) so that the thread was at the bottom of the clamp. The clamp was adjusted until the dye solution level was level with the line at the bottom of the fabric. And starting a timer immediately after the sample cloth is in place. The height of the dye solution that rises capillary from the dye solution level after 20 minutes was measured and recorded. When the fabric supply allowed, the test was repeated 3 times for each treatment in each direction (warp, weft). For samples from the same treatment, the mean of the gross results was calculated.
All test results were recorded in the laboratory manual.
Process flow
The different fabric biological desizing and refining processes include two kinds of processes, one is cold-batch process and the other is long-vehicle process. The two processes comprise the following specific steps:
the cold batch process flow comprises the following steps: preparing biological compound → padding solution → cold batch → water washing → drying → the pH value of the system is 5.0-9.0 when the hair effect is measured.
Padding the biological compound solution: padding in the biological compound working solution at the temperature of 20-60 ℃, wherein the solution carrying rate is 80-100 percent.
Cold stacking: placing in a cold reactor at the temperature of 20-40 ℃ for 6-12 h.
Washing with water: washing with hot water at 70-80 deg.c for 2-4 times.
The long-turning process flow comprises the following steps:
biological compound preparation → padding solution → long vehicle → water washing → drying → determination of capillary effect.
When in use, the pH value of the system is 5.0-9.0.
Padding the biological compound solution: padding in room temperature biological enzyme solution, and padding twice and rolling twice, wherein the liquid carrying rate is 80-100%.
And (3) long vehicle: placing the mixture in saturated steam at the temperature of between 60 and 100 ℃ for 30min.
Washing with water: washing with hot water at 70-80 deg.c for 2-4 times.
Example 1
In this example, liquid submerged fermentation was used to produce Bacillus subtilis SH10 under the following conditions:
fermentation medium components: corn flour 2%, peptone 3%, caCl 2 0.07%,Na 2 HPO 4 0.8%,pH 7.0。
2000L fermentation tank fermentation enzyme production conditions: the inoculation amount is 2 percent, the liquid filling coefficient is 0.65, the temperature is 37 ℃, the rotating speed is 100-200 r/min, the ventilation rate is 1. Automatically feeding ammonia water and hydrochloric acid during fermentation to maintain the pH value of the fermentation liquor at 7.0. Meanwhile, the residual sugar concentration in the fermentation liquor is maintained by adopting an intermittent fed-batch feeding mode. Finally, the fermentation was completed for 48 h.
Example 2
In this example, bacillus subtilis SH12 was produced by liquid submerged fermentation under the following conditions:
fermentation medium components: corn flour 2%, peptone 3%, caCl 2 0.07%,Na 2 HPO 4 0.8% and pH 7.0. Fermenting in 2000L fermentation tank to produce enzyme: the inoculation amount is 2%, the liquid filling coefficient is 0.65, the temperature is 37 ℃, the rotating speed is 100-200 r/min, the ventilation amount is 1. And ammonia water and hydrochloric acid are automatically fed during the fermentation process, so that the pH value of the fermentation liquor is maintained at 7.0. Meanwhile, the residual sugar concentration in the fermentation liquor is maintained by adopting an intermittent fed-batch mode. Finally, the fermentation was completed for 48 h.
Example 3
In this example, the treated fabric was a pure cotton greige 30 × 68, and the control group was amylase, lipase and pectinase with surfactants to prepare a biocomposite, which included the following ingredients:
amylase 2000U/ml
Pectinase 500U/ml
Lipase 1000U/ml
2g/L of surfactant
The solvent is water
The process flow comprises the following steps: long turning process
The fabrics treated in the experimental group and the process flow were the same as those in the control group except that: experimental group 1: adding 100ml of bacillus subtilis SH10 fermentation liquid fermented in example 1 into each liter of the biological compound; experimental group 2: adding 100ml of bacillus subtilis SH12 fermentation liquid fermented in example 2 into each liter of biological compound; experimental group 3: 50ml of each of the Bacillus subtilis SH10 fermentation broth fermented in example 1 and the Bacillus subtilis SH12 fermentation broth fermented in example 2 was added per liter of the biological composition.
After the long car process flow treatment, the capillary effect is measured, the average result is shown in table 1, and the results show that the capillary effect of the experimental group added with the bacillus subtilis SH10 and SH12 fermentation liquid is improved compared with that of the control group.
TABLE 1
Figure GDA0002578584350000051
Example 4
In this example, the treated fabric was pure cotton poplin (high wax content, poor wool quality on greige cloth) JC60 x 60 s 140 x 138, a control group prepared by adding surfactants to amylase, lipase and pectinase, and comprising the following components:
amylase 2000U/ml
500U/ml pectinase
Lipase 1000U/ml
Surfactant 2g/L
The solvent is water
The process flow comprises the following steps: long turning process
The fabric treated in the experimental group and the process flow were the same as the control group except that: experimental group 1: adding 100ml of bacillus subtilis SH10 fermentation liquor fermented in example 1 into each liter of the biological compound; experimental group 2: adding 100ml of bacillus subtilis SH12 fermentation liquid fermented in example 2 into each liter of biological compound; experimental group 3: 50ml of each of the Bacillus subtilis SH10 fermentation broth fermented in example 1 and the Bacillus subtilis SH12 fermentation broth fermented in example 2 was added per liter of the biological composition.
After the treatment according to the long car process flow, the capillary effect was measured, and the average results are shown in table 2. The results show that: shows that the hair effect of the experimental group added with the SH10 and SH12 fermentation liquid of the bacillus subtilis is improved compared with that of the control group.
TABLE 2
Figure GDA0002578584350000061
Example 5
In this example, the treated fabric was cotton 40 x 70, and the control group was amylase, lipase and pectinase with added surfactants to prepare a biocomposite, which included the following ingredients:
amylase 2000U/ml
Pectinase 500U/ml
Lipase 1000U/ml
Surfactant 2g/L
The solvent is water
The process flow comprises the following steps: long turning process
The fabrics treated in the experimental group and the process flow were the same as those in the control group except that: experimental group 1: 200ml of bacillus subtilis SH10 fermentation liquid fermented in example 1 is added into each liter of the biological compound; experimental group 2: 200ml of bacillus subtilis SH12 fermentation liquid fermented in example 2 is added into each liter of biological compound; experimental group 3: each liter of the biological compound was added with 100ml of each of the Bacillus subtilis SH10 fermentation broth fermented in example 1 and the Bacillus subtilis SH12 fermentation broth fermented in example 2.
After the treatment according to the long car process flow, the capillary effect was measured, and the average results are shown in table 3. The results show that: the hair effect is improved more obviously by properly increasing the using amount of the SH10 and SH12 fermentation liquids of the bacillus subtilis.
TABLE 3
Figure GDA0002578584350000062
Example 6
In this example, the treated fabric was plain weave 60 x 140, and the control group was amylase, lipase and pectinase with added surfactants to prepare a biocomposite, which included the following ingredients:
amylase 2000U/ml
500U/ml pectinase
Lipase 1000U/ml
Surfactant 2g/L
The solvent being water
The process flow comprises the following steps: cold-stacking process
The fabrics treated in the experimental group and the process flow were the same as those in the control group except that: experimental group 1: adding 100ml of Bacillus subtilis SH10 fermentation liquor into each liter of the biological compound; experimental group 2: adding 100ml of bacillus subtilis SH12 fermentation liquor into each liter of biological compound; experimental group 3: 50ml of each liter of biological compound is added with the SH10 fermentation liquor of the bacillus subtilis and the SH12 fermentation liquor of the bacillus subtilis. After the treatment according to the cold batch process, the gross effect was measured, and the average result is shown in table 4. The results show that: the hair effect of the experimental group added with the bacillus subtilis SH10 and SH12 fermentation liquid is improved compared with that of the control group.
TABLE 4
Figure GDA0002578584350000071
Example 7
In this example, the treated fabric was pure cotton twigs (high wax content, poor gross hair effect) 80 × 60210 × 128, and the control group was prepared by adding surfactants to amylase, lipase and pectinase to prepare biocomposites, and the biocomposite control group included the following components:
amylase 2000U/ml
Pectinase 500U/ml
Lipase 1000U/ml
2g/L of surfactant
The solvent being water
The process flow comprises the following steps: cold-stacking process
The fabric treated in the experimental group and the process flow were the same as the control group except that: experimental group 1: adding 100ml of bacillus subtilis SH10 fermentation liquor into each liter of the biological compound; experimental group 2: adding 100ml of bacillus subtilis SH12 fermentation liquor into each liter of biological compound; experimental group 3: 50ml of each liter of biological compound is added with the SH10 fermentation liquor of the bacillus subtilis and the SH12 fermentation liquor of the bacillus subtilis. After treatment according to the cold batch process, the gross effects were measured and the average results are shown in table 5. The results show that: shows that the hair effect of the experimental group added with the SH10 and SH12 fermentation liquid of the bacillus subtilis is improved compared with that of the control group.
TABLE 5
Figure GDA0002578584350000081

Claims (4)

1. A biological compound capable of improving the hair effect of fabrics is characterized by comprising the following components, wherein 20-900 ml/L of fermentation broth of at least one of bacillus subtilis SH10 with the preservation number of CGMCC No.19322 and bacillus subtilis SH12 with the preservation number of CGMCC No. 19323; amylase 400-4000U/ml; 500-5000U/ml of pectinase; 100-2000U/ml of lipase; 2-150 g/L of surfactant and water as solvent; the surfactant is any one or the combination of at least two of polysiloxane, natural fatty alcohol and ethylene oxide adduct AEO, condensate JFC of ethylene oxide and higher fatty alcohol, condensate FMEE of fatty acid methyl ester and ethylene oxide or sorbitol; the applicable pH range of the biological compound is 5.0-9.0, and the temperature range is 20-100 ℃.
2. The biocomposite for increasing wool efficiency of a fabric according to claim 1, wherein the amylase comprises a mesophilic amylase or a thermophilic amylase.
3. The method for preparing the biological compound capable of improving the fabric capillary effect of claim 1, wherein the preparation method comprises the following steps: step 1, preparing seed bacteria of each strain; step 2, fermenting and carrying out amplification culture on various kinds of daughter bacteria obtained in the step 1; step 3, mixing the supernatant fluid after the amplification culture in the step 2 with other components in the biological compound to obtain the biological compound, wherein the seed bacteria of the biological compound are the hay budsBacillus subtilis SH10 or SH12, wherein the density of the cells of the Bacillus subtilis after the scale-up culture in the step 2 is ≧ 1 × 10 6 cfu/mL。
4. The use of the biocomposite capable of improving fabric capillary effect of claim 1 in textile printing and dyeing desizing and refining cold batch process and long car process.
CN202010233723.1A 2020-03-27 2020-03-27 Biological compound for improving fabric capillary effect and preparation method and application thereof Active CN112832031B (en)

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Citations (5)

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Publication number Priority date Publication date Assignee Title
CN101736598A (en) * 2009-12-31 2010-06-16 绍兴中纺化工有限公司 Cotton type woven fabric continuous biochemical pretreatment technology
CN1969084B (en) * 2004-06-15 2011-04-20 诺维信北美公司 Simultaneous desizing and scouring process
CN104480690A (en) * 2014-12-01 2015-04-01 湖南新鸿鹰生物工程有限公司 Desizing composite enzyme containing fungus alpha-amylase and preparation method of desizing composite enzyme
CN105386324A (en) * 2015-12-18 2016-03-09 江南大学 Pre-treatment method of cotton or polyester-cotton blended fabric
CN105970633A (en) * 2016-06-16 2016-09-28 中国科学院天津工业生物技术研究所 Biological composite enzyme preparation for textiles, as well as preparation method and application of biological composite enzyme preparation

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1969084B (en) * 2004-06-15 2011-04-20 诺维信北美公司 Simultaneous desizing and scouring process
CN101736598A (en) * 2009-12-31 2010-06-16 绍兴中纺化工有限公司 Cotton type woven fabric continuous biochemical pretreatment technology
CN104480690A (en) * 2014-12-01 2015-04-01 湖南新鸿鹰生物工程有限公司 Desizing composite enzyme containing fungus alpha-amylase and preparation method of desizing composite enzyme
CN105386324A (en) * 2015-12-18 2016-03-09 江南大学 Pre-treatment method of cotton or polyester-cotton blended fabric
CN105970633A (en) * 2016-06-16 2016-09-28 中国科学院天津工业生物技术研究所 Biological composite enzyme preparation for textiles, as well as preparation method and application of biological composite enzyme preparation

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