CN112830139A - Intelligent warehousing system based on SAAS cloud service and data synchronization method - Google Patents
Intelligent warehousing system based on SAAS cloud service and data synchronization method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
The invention discloses an intelligent warehousing system based on SAAS cloud service and a data synchronization method, wherein the intelligent warehousing system comprises a goods shelf segmentation module, a goods shelf association module, a warehousing replenishment unit, an ex-warehouse handling unit, an in-warehouse and out-warehouse authentication recording module, a data storage unit and a data processing control unit, wherein the data processing control unit regulates and controls the goods shelf units to sequentially perform generalized warehousing operation on all the goods shelf units according to an annular circulation ex-warehouse mode of the goods shelf association module, and sequentially performs large-range ex-warehouse operation on all the goods shelf units according to a first-in first-out mode; the data processing control unit regulates and controls the shelf units to sequentially carry out narrow warehousing operation on the storage grids from bottom to top, and regulates and controls the ex-warehouse carrying units to sequentially carry out small-range ex-warehouse operation on the storage grids in a first-in first-out mode; according to the invention, all goods are delivered into and delivered out of the warehouse in a first-in first-out mode, so that the problem of overdue due to overlong goods warehousing time is effectively avoided.
Description
Technical Field
The invention relates to the technical field of intelligent warehousing, in particular to an intelligent warehousing system based on SAAS cloud service and a data synchronization method.
Background
The intelligent storage is a link in the logistics process, and the application of the intelligent storage ensures the speed and the accuracy of data input in each link of goods warehouse management, ensures that enterprises timely and accurately master real data of the inventory, and reasonably keeps and controls the inventory of the enterprises. Through scientific coding, the batch, the shelf life and the like of the inventory goods can be conveniently managed. The SAAS cloud service is applied to intelligent warehousing, so that the replication and online production of the intelligent warehousing system can be realized.
Although the existing intelligent warehousing system can support simultaneous dynamic inventory of multiple persons in different places, display of dynamic inventory of historical inventory and management operation of warehouse positions, the delivery sequence is not limited, most of ex-warehouse handling equipment cannot accurately determine ex-warehouse positions according to warehousing time, and accordingly ex-warehouse operation cannot be performed according to the warehousing sequence, so that some goods may be too long in retention time in the warehousing system, may be out of date in the warehousing system or after ex-warehouse, and cannot be effectively managed for the shelf life of the warehoused goods.
Disclosure of Invention
The invention aims to provide an intelligent warehousing system based on SAAS cloud service and a data synchronization method, and aims to solve the technical problems that in the prior art, goods possibly remain in the warehousing system for too long time, the goods possibly expire in the warehousing system or after being delivered from a warehouse, and the quality guarantee period of the stored goods cannot be effectively managed.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
an intelligent warehousing system based on SAAS cloud service, comprising:
the goods shelf dividing module is used for dividing the whole storage system into a plurality of goods shelf units, the goods shelf units in the same row are arranged in parallel and seamlessly, and each goods shelf unit consists of a plurality of layers of storage grids which are uniformly distributed up and down;
the shelf association module is used for setting the code of each shelf unit and forming a circular circulation warehouse-out mode by the shelf units according to the codes of the shelf units;
the warehousing replenishment unit is used for sequentially replenishing goods for the goods placing grids between the goods shelf units corresponding to the delivery starting position and the delivery stopping position after the delivery operation of the goods is completed each time;
the delivery carrying unit is used for determining the position of the goods shelf unit corresponding to the current delivery operation according to the delivery authentication recording module closest to the delivery;
the warehousing and ex-warehouse authentication recording module is used for recording the number of layers of the goods shelf units corresponding to the warehousing starting position and the warehousing stopping position of each goods ex-warehouse operation and the number of layers of the storage grids corresponding to the warehousing stopping position on the goods shelf units at the warehousing stopping position, and recording the number of layers of the storage grids corresponding to the warehousing stopping position on the goods shelf units corresponding to the warehousing starting position and the warehousing stopping position of each goods warehousing operation and the number of layers of the storage grids corresponding to the warehousing stopping position on the goods shelf units at the warehousing stopping position;
the data storage unit is used for storing the annular circulation ex-warehouse mode and the data of the in-warehouse and out-warehouse authentication recording module;
the data processing control unit is used for determining warehousing replenishment operation and next warehouse-out carrying operation according to the warehouse-out recording result of the warehouse-in and warehouse-out authentication recording module on the goods shelf unit;
the data processing control unit regulates and controls the ex-warehouse carrying unit to determine the order of going out of the goods shelf units and the order of going out of the goods shelf units of each goods shelf unit according to the shelf association module according to the number of layers of the goods shelf units which stop going out of the warehouse and the goods shelf units which stop going out of the warehouse corresponding to the last goods out-warehouse operation, and regulates and controls the in-warehouse goods supplementing unit to perform goods supplementing operation on the goods shelf units which go out of the warehouse according to the in-warehouse order.
As a preferred scheme of the invention, each layer of the storage grid of the shelf unit is provided with an in-out reminding module, and the in-out reminding module uses an indicator lamp to indicate the replenishment position of the in-storage replenishment unit and the delivery position of the delivery carrying unit;
the data processing control unit regulates and controls the shelf units to sequentially carry out generalized warehousing operation on all the shelf units according to the annular circulating warehouse-out mode of the shelf association module, and sequentially carry out large-range warehouse-out operation on all the shelf units according to a first-in first-out mode;
the data processing control unit regulates and controls the goods shelf units to sequentially carry out narrow warehousing operation on the storage grids from bottom to top, and regulates and controls the ex-warehouse carrying units to sequentially carry out small-range ex-warehouse operation on the storage grids in a first-in first-out mode.
As a preferred aspect of the present invention, each layer of the article placing grids of the shelf unit is provided with a replenishment counter and a delivery counter, the replenishment counter and the delivery counter are electrically connected to the data processing control unit, the replenishment counter is used for calculating the storage amount of each layer of the article placing rack, the delivery counter is used for calculating the delivery amount of each layer of the article placing rack, and the data processing control unit dynamically counts the storage amount and the delivery amount of the whole warehousing system according to the monitoring data of the replenishment counter and the delivery counter.
As a preferred aspect of the present invention, the in-out warehouse of a single goods shelf unit forms an in-out warehouse guiding assembly with the replenishment counter and the shipment counter respectively;
in the counting process of the goods supplementing counter on each layer of the storage grids, the in-out reminding module displays the warehousing position on the corresponding storage grid, and after the counting of the goods supplementing counter on each layer of the storage grid is finished, the in-out reminding module automatically jumps to the next storage grid to display the warehousing position according to the small-range warehousing operation sequence of the single goods shelf unit;
when the single shelf unit finishes warehousing operation, the warehousing-in and warehousing-out reminding module automatically jumps to the next shelf unit according to the annular circulation warehousing-out mode of the shelf association module and determines the corresponding storage grid display warehousing position according to the small-range warehousing operation sequence.
As a preferred scheme of the present invention, in the counting process of the shipment counter on each layer of the storage grid, the warehouse entry and exit reminding module displays a warehouse exit position on the corresponding storage grid, and after the shipment counter on each layer of the storage grid indicates that warehouse exit is completed, the warehouse entry and exit reminding module automatically jumps to the next storage grid display warehouse exit position according to the narrow warehouse exit operation sequence of the single shelf unit;
when the single shelf unit finishes the warehouse-out operation, the warehouse-in and warehouse-out reminding module automatically jumps to the next shelf unit according to the annular circulating warehouse-out mode of the shelf association module and determines the corresponding storage grid to display the warehouse-out position according to the narrow warehouse-out operation sequence.
As a preferred scheme of the present invention, the warehouse entry and exit reminding module is composed of a plurality of groups of warehouse exit indicator lamps and warehouse entry indicator lamps, each group of warehouse exit indicator lamps and warehouse entry indicator lamps is arranged on each layer of the storage grid of the shelf units, and the warehouse exit indicator lamps and the warehouse entry indicator lamps are labeled differently according to the codes of the shelf units and the storage grid codes of the shelf units;
the warehousing-in and warehousing-out authentication recording module records the warehousing starting position and the warehousing stopping position of the goods shelf unit corresponding to each warehousing operation of goods and the number of layers of the corresponding storage lattices on the goods shelf unit at the warehousing stopping position according to the warehousing indicator lamp;
the warehouse-in and warehouse-out authentication recording module records the number of layers of the storage lattices corresponding to the goods shelf unit at the warehouse-out starting position and the warehouse-out stopping position and the goods shelf unit at the warehouse-out stopping position according to the warehouse-out indicating lamp every time goods warehouse-out operation.
As a preferred scheme of the invention, each shelf unit comprises a supporting frame plate and a plurality of layers of storage grids arranged on the supporting frame plate, a conveying belt driven by a motor is arranged outside each layer of storage grids, an arc-shaped slideway is fixedly arranged at the end part, far away from the goods supplement, of each layer of storage grids, two ends of each arc-shaped slideway are respectively positioned above and below the storage grids, the lower end of each arc-shaped slideway is movably hinged with a linear sliding plate, a goods supplement counter is arranged at the goods supplement end of each storage grid, and a goods discharge counter is arranged at the tail end of each linear sliding plate;
the support frame plate is provided with an air cylinder assembly used for pulling the linear sliding plate to rotate around a hinge point, the air cylinder assembly drives the linear sliding plate to rotate around the hinge point so as to complete the goods replenishment operation and the goods discharge operation of the storage grids, and the conveying belt rotates circularly according to a fixed direction so that goods are discharged according to a first-in first-out sequence.
As a preferable aspect of the present invention, the cylinder assemblies are respectively installed at both sides of each layer of the conveyor belt, the telescopic lengths of the cylinder assemblies are sequentially decreased from a replenishment end to a delivery end of each layer of the conveyor belt, and the cylinder assemblies are maintained in a contracted state when the conveyor belt of the shelf unit is replenished, and are changed to an extended state when the conveyor belt of the shelf unit is delivered.
In order to solve the above technical problems, the present invention further provides the following technical solutions: a data synchronization method of an intelligent warehousing system of SAAS cloud service comprises the following steps:
step 100, setting an overall replenishment sequence of the warehousing system and an individual replenishment sequence of each goods shelf unit, performing primary warehousing operation on the warehousing system according to the overall replenishment sequence and the individual replenishment sequence, performing replenishment counting operation on each goods shelf unit by using a replenishment counter, and counting warehousing quantity of the whole warehousing system;
200, carrying out warehouse-out operation according to the whole goods supplementing sequence and the individual goods supplementing sequence, recording the number of storage lattices of the goods shelf unit which starts to be delivered out and the number of storage lattices of the goods shelf unit which stops to be delivered out, which correspond to the warehouse-out operation, carrying out the cargo delivery counting operation on each goods shelf unit by using a cargo delivery counter, counting the delivery quantity of the whole warehousing system, and synchronously calculating the residual quantity of the goods of the warehousing system;
300, circularly supplementing the warehouse system according to the integral replenishment sequence and the individual replenishment sequence to the goods shelf unit which is subjected to warehouse-out operation;
and 400, carrying out circular warehouse-out operation on the warehousing system according to the number of the storage lattices of the goods shelf unit which stops warehouse-out, the whole individual replenishment sequence and the replenishment sequence.
As a preferred aspect of the present invention, a shelf association module is used to set a code of each shelf unit, and a plurality of the shelf units form a circular circulation warehouse-out mode according to the codes of the shelf units to determine an overall replenishment sequence;
all goods shelf units of the whole warehousing system are circularly warehoused according to an annular circular warehouse-out mode, the warehousing sequence of each goods shelf unit is from bottom to top, all goods shelf units of the warehousing system are circularly warehoused according to the annular circular warehouse-out mode, each goods shelf unit is also subjected to warehouse-out operation according to the sequence from bottom to top, and therefore the whole warehousing system is subjected to warehouse-out operation according to the first-in first-out sequence.
Compared with the prior art, the invention has the following beneficial effects:
the intelligent warehousing system provided by the invention integrates warehousing and ex-warehouse position prompting, warehousing and ex-warehouse goods quantity and warehousing allowance, the warehousing and ex-warehouse position prompting function is not only used for prompting the position of warehousing and ex-warehouse operation, but also prompting the operation sequence of warehousing and ex-warehouse, the intelligent warehousing system has great significance in being applied to goods warehousing with short validity period, and all goods are subjected to warehousing and ex-warehouse operation in a first-in first-out mode, so that the problem of overdue goods warehousing time caused by overlong goods warehousing is effectively avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a block diagram of an intelligent warehousing system according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a cargo shelf unit provided by an embodiment of the present invention;
fig. 3 is a schematic flow chart of a data synchronization method according to an embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-a shelf segmentation module; 2-a shelf association module; 3-warehousing replenishment units; 4-warehouse-out and conveying unit; 5-entering and leaving authentication recording module; 6-a data storage unit; 7-a data processing control unit; 8-warehouse-in and warehouse-out reminding module; 9-replenishment counter; 10-shipment counter; 11-supporting the frame plate; 12-placing grids; 13-conveying belt; 14-arc chute; 15-linear slide; 16-cylinder assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the invention provides an intelligent warehousing system based on SAAS cloud service, the intelligent warehousing system provided by the embodiment integrates warehousing and ex-warehouse position prompting, warehousing and ex-warehouse cargo quantity and warehousing allowance, the warehousing and ex-warehouse position prompting function is not only used for prompting the position of warehousing and ex-warehouse operation, but also prompting the warehousing and ex-warehouse operation sequence, the intelligent warehousing system has great significance in being applied to goods warehousing with short validity period, and all goods are warehoused and ex-warehouse operated according to a first-in first-out mode, so that the problem of overdue due to overlong goods warehousing time is effectively avoided.
The system specifically comprises a goods shelf segmentation module 1, a goods shelf association module 2, a warehousing replenishment unit 3, an ex-warehouse carrying unit 4, an in-warehouse and out-warehouse authentication recording module 5, a data storage unit 6 and a data processing control unit 7.
The goods shelf dividing module 1 is used for dividing the whole storage system into a plurality of goods shelf units, the goods shelf units in the same row are arranged in parallel in a seamless mode, and each goods shelf unit is composed of multiple layers of storage grids which are uniformly distributed from top to bottom.
In order to ensure the whole integration level of the warehousing system, the goods supplementing end and the goods discharging end of the goods shelf unit of the embodiment are positioned on the same side, so that the goods shelf unit can be completely close to the inner wall of a warehouse, every row of the goods shelf units are closely arranged, and the gap between two adjacent rows of the goods shelf units can be set to be the distance only for the work of the warehouse-out carrying unit 4 and the warehouse-in goods supplementing unit 3.
The goods shelf association module 2 is used for setting the code of each goods shelf unit, a plurality of goods shelf units form an annular circulation warehouse-out mode according to the code of the goods shelf units, and the warehouse-in sequence of the goods shelf units is consistent with the annular circulation warehouse-out mode, so that first-in first-out of goods in the warehousing system is realized.
The warehousing-in and warehousing-out authentication recording module 5 is used for recording the number of the layers of the goods shelf units corresponding to the warehousing-out starting position and the warehousing-out stopping position in each warehousing-out operation of goods and the number of the layers of the storage lattices corresponding to the warehousing-out stopping position on the goods shelf units corresponding to the warehousing-out stopping position in each warehousing operation of goods, and the number of the layers of the storage lattices corresponding to the warehousing-in stopping position on the goods shelf units corresponding to the warehousing-in stopping position.
The warehousing replenishment unit 3 is used for sequentially replenishing goods among the goods shelf units corresponding to the warehouse-out starting position and the warehouse-out stopping position after the warehouse-out operation is completed each time.
The delivery carrying unit 4 is used for determining the position of the goods shelf unit corresponding to the current delivery operation according to the delivery authentication recording module closest to the delivery.
The data storage unit 6 is used for storing the circular circulation warehouse-out mode and the data of the warehouse-in and warehouse-out authentication recording module 5.
The data processing control unit 7 is used for determining warehousing replenishment operation and next warehouse-out carrying operation according to the warehouse-out recording result of the warehouse-in and warehouse-out authentication recording module to the goods shelf unit.
The data processing control unit 7 regulates and controls the ex-warehouse carrying unit 4 to determine the ex-warehouse sequence of the continuous goods shelf units and the ex-warehouse sequence of the storage grids of each goods shelf unit according to the shelf association module 2 according to the number of the layers of the storage grids of the goods shelf units which are corresponding to the goods shelf units which stop going out of the warehouse and the last goods ex-warehouse operation, and regulates and controls the in-warehouse goods supplementing unit 3 to perform goods supplementing operation on the goods shelf units which have gone out of the warehouse according to the in-warehouse sequence.
Each layer of storage grid of the shelf unit is provided with an in-out reminding module 8, and the in-out reminding module 8 distinguishes and indicates the goods supplementing position of the in-storage goods supplementing unit 3 and the goods discharging position of the out-of-storage carrying unit 4 by using an indicator light;
the data processing control unit 7 regulates and controls the shelf units to sequentially carry out generalized warehousing operation on all the shelf units according to the annular circulating ex-warehouse mode of the shelf association module 2, and sequentially carry out large-range ex-warehouse operation on all the shelf units according to a first-in first-out mode;
the data processing control unit 7 regulates and controls the shelf units to sequentially carry out narrow warehousing operation on the storage grids from bottom to top, and regulates and controls the ex-warehouse carrying unit 4 to sequentially carry out small-range ex-warehouse operation on the storage grids in a first-in first-out mode.
Each layer of storage grids of the goods shelf unit is provided with a goods supplementing counter 9 and a goods discharging counter 10, the goods supplementing counter 9 and the goods discharging counter 10 are respectively and electrically connected with the data processing control unit 7, the goods supplementing counter 9 is used for calculating the storage quantity of each layer of storage racks, the goods discharging counter 10 is used for calculating the goods discharging quantity of each layer of storage racks, and the data processing control unit 7 dynamically counts the storage quantity and the goods discharging quantity of the whole storage system according to the monitoring data of the goods supplementing counter 9 and the goods discharging counter 10.
The in-out of the single shelf unit forms an in-out guide assembly with the replenishment counter 9 and the shipment counter 10, respectively.
In the counting process of the goods supplementing counter 9 on each layer of the storage grids, the in-out storage reminding module 8 displays the storage position on the corresponding storage grid, and after the counting of the goods supplementing counter 9 on each layer of the storage grid is completed, the in-out storage reminding module 8 automatically skips to the next storage grid to display the storage position according to the small-range storage operation sequence of the single storage rack unit.
When a single goods shelf unit finishes warehousing operation, the warehousing-in and warehousing-out reminding module 8 automatically jumps to the next goods shelf unit according to the annular circulation warehousing-out mode of the goods shelf association module 2 and determines corresponding storage grids according to a small-range warehousing operation sequence to display warehousing positions.
In the counting process of the goods outlet counter 10 on each layer of the storage grids, the in-out reminding module 8 displays the out-warehouse position on the corresponding storage grid, and after the goods outlet counter 10 on each layer of the storage grid shows that the out-warehouse is completed, the in-out reminding module 8 automatically jumps to the next storage grid to display the out-warehouse position according to the narrow-sense out-warehouse operation sequence of a single goods shelf unit, and the intelligent warehousing system provided by the embodiment can calculate the warehousing goods quantity and the warehousing allowance according to the goods supplementing counter 9 and the goods outlet counter 10.
When the single shelf unit finishes the delivery operation, the delivery reminding module 8 automatically jumps to the next shelf unit according to the annular circulation delivery mode of the shelf association module and determines the corresponding storage grid to display the delivery position according to the narrow delivery operation sequence.
The warehouse-in and warehouse-out reminding module 8 is composed of a plurality of groups of warehouse-out indicating lamps and warehouse-in indicating lamps, each group of warehouse-out indicating lamps and warehouse-in indicating lamps are arranged on each layer of storage grids of the goods shelf units, and the warehouse-out indicating lamps and warehouse-in indicating lamps are distinguished according to codes of the goods shelf units and codes of the storage grids of the goods shelf units.
The warehousing-in/out authentication recording module 5 records the number of layers of the corresponding storage lattices on the goods shelf unit at the warehousing starting position and the warehousing stopping position corresponding to each warehousing operation of goods and the number of layers of the corresponding storage lattices on the goods shelf unit at the warehousing stopping position according to the warehousing indicator lamp.
The in-out authentication recording module 5 records the number of layers of the corresponding storage lattices on the goods shelf unit at the out-of-warehouse stop position and the goods shelf unit at the out-of-warehouse start position corresponding to each goods out-of-warehouse operation according to the out-of-warehouse indicator lamp.
The specific operation of the first cargo loading of the embodiment is as follows:
firstly, determining the order of goods shelf units for goods entering according to an annular circulation warehouse-out mode;
and secondly, performing replenishment operation on the storage grids of each goods shelf unit according to the sequence from bottom to top until all goods are successfully put into the goods shelf units.
The specific implementation steps for carrying out first shipment and replenishment operation on the warehousing system are as follows:
the goods shelf units are sequentially discharged according to the annular circulation warehouse-out mode, all the goods shelf units sequentially perform warehouse-out operation according to the annular circulation warehouse-out mode, and in the process of warehouse-out operation, the warehouse-out indicating lamps of the warehouse-in and warehouse-out reminding module 8 indicate the warehouse-out sequence to remind workers.
And secondly, determining the goods shelf unit where the goods shelf at the delivery starting position is located and the goods shelf unit where the goods shelf at the delivery stopping position is located according to the identity of the delivery indicator lamp of the delivery reminding module 8 which is started to work, and recording the number of the layers of the corresponding goods shelf units on the delivery starting position, the delivery stopping position and the goods shelf unit at the delivery stopping position corresponding to each delivery operation by the delivery authentication recording module 5 according to the delivery indicator lamp.
And determining the warehousing starting position and the warehousing stopping position according to the recording result of the warehousing-in and warehousing-out authentication recording module 5 on the warehousing-out indicator lamp, wherein the warehousing starting position is specifically the warehousing-out starting position, the warehousing stopping position is specifically the warehousing-out stopping position, and the warehousing starting and warehousing operations can be guided according to the warehousing-in indicator lamp of the warehousing-in and warehousing-out reminding module 8, so that the sequential replenishment operation of the goods shelf units after the goods are delivered is realized.
And fourthly, when next warehouse-out operation is carried out, determining the warehouse-out initial position of the warehouse-out operation according to the warehouse-in/warehouse-out authentication recording module 5 for the warehouse-out indicating lamp at the warehouse-out stop position of the last warehouse-out operation, thereby realizing the end-to-end warehouse-out connection with the last warehouse-out operation.
Most warehouse systems do not have the function of warehouse-out tracking at present, so that the circular warehousing work is often performed at a position close to a warehouse door in the warehouse system, and the storage time of part of goods in the warehouse system is too long and the goods are overdue.
As shown in fig. 2, each shelf unit includes a support frame plate 11 and a plurality of layers of storage grids 12 arranged on the support frame plate 11, each layer of storage grids 12 is externally provided with a motor-driven conveyor belt 13, each layer of storage grids 12 is provided with an arc slide 14 far away from the end fixing of the goods replenishment, and two ends of the arc slide 14 are respectively located above and below the storage grids 12, the lower end of the arc slide 14 is movably hinged with a linear sliding plate 15, the goods replenishment counter 9 is arranged at the goods replenishment end of the storage grids 12, and the shipment counter 10 is arranged at the tail end of the linear sliding plate 15.
Be equipped with on the braced frame board 11 and be used for pulling linear slide 15 around pin joint pivoted cylinder assembly 16, cylinder assembly 16 drives linear slide 15 and rotates around the pin joint in order to accomplish the replenishment operation and the shipment operation of putting thing check 12, and transmission band 13 rotates according to fixed direction circulation so that the goods carries out the shipment operation according to first-in first-out's order.
The conveying belt 13 is driven by the motor to rotate directionally, goods entering the conveying belt 13 from the goods inlet are sequentially transferred to the goods outlet for storage, and at the moment, the linear sliding plate 15 is pulled to be in a horizontal state by the air cylinder assembly 16, so that the goods loading operation of each layer of the conveying belt 13 is not hindered;
and when the shipment operation, the motor continues to drive the transmission band 13 to rotate, and at this moment, the linear slide 15 is released to the tilt state by the cylinder assembly 16, and the goods on the transmission band are shipped according to the first-in first-out mode, thereby avoiding the condition that the goods stored first are overdue because the goods are not shipped for a long time.
The cylinder assemblies 16 are respectively installed at both sides of each layer of the conveying belt 13, the telescopic length of the cylinder assemblies 16 is sequentially reduced from the replenishment end to the delivery end of each layer of the conveying belt 13, and when the conveying belt 13 of the goods shelf unit replenishes goods, the cylinder assemblies 16 keep a contraction state, and when the conveying belt 13 of the goods shelf unit delivers goods, the cylinder assemblies 16 become an extension state.
When the linear slide 15 is released, the linear slide 15 is inclined from the arc-shaped chute 14 to the loading end of the conveyor belt 13, thereby ensuring smooth operation of the shipment, and the individual shelf units are shipped in order from bottom to top, thereby not being blocked by the cargo on the lower conveyor belt 13 when the linear slide 15 is released.
In addition, as shown in fig. 3, the present invention further provides a data synchronization method for an intelligent warehousing system of SAAS cloud service, including the following steps:
step 100, setting an overall replenishment sequence of the warehousing system and an individual replenishment sequence of each goods shelf unit, performing primary warehousing operation on the warehousing system according to the overall replenishment sequence and the individual replenishment sequence, performing replenishment counting operation on each goods shelf unit by using a replenishment counter, and counting warehousing quantity of the whole warehousing system;
200, carrying out warehouse-out operation according to the whole goods supplementing sequence and the individual goods supplementing sequence, recording the number of storage lattices of the goods shelf unit which starts to be delivered out and the number of storage lattices of the goods shelf unit which stops to be delivered out, which correspond to the warehouse-out operation, carrying out the cargo delivery counting operation on each goods shelf unit by using a cargo delivery counter, counting the delivery quantity of the whole warehousing system, and synchronously calculating the residual quantity of the goods of the warehousing system;
300, circularly supplementing the warehouse system according to the integral replenishment sequence and the individual replenishment sequence to the goods shelf unit which is subjected to warehouse-out operation;
and 400, carrying out circular warehouse-out operation on the warehousing system according to the number of the storage lattices of the goods shelf unit which stops warehouse-out, the whole individual replenishment sequence and the replenishment sequence.
Setting a code of each shelf unit by using a shelf association module, and forming a plurality of shelf units into a circular circulation ex-warehouse mode according to the codes of the shelf units so as to determine the whole replenishment sequence;
all goods shelf units of the whole warehousing system are circularly warehoused according to an annular circular warehouse-out mode, the warehousing sequence of each goods shelf unit is from bottom to top, all goods shelf units of the warehousing system are circularly warehoused according to the annular circular warehouse-out mode, each goods shelf unit is also subjected to warehouse-out operation according to the sequence from bottom to top, and therefore the whole warehousing system is subjected to warehouse-out operation according to the first-in first-out sequence.
The intelligent warehousing system integrates warehousing and ex-warehouse position prompting, warehousing and ex-warehouse goods quantity and warehousing allowance, the warehousing and ex-warehouse position prompting function is not only used for prompting the position of warehousing and ex-warehouse operation, but also reminds the operation sequence of warehousing and ex-warehouse, and has great significance in being applied to goods warehousing with short validity period, all goods are subjected to warehousing and ex-warehouse operation according to a first-in first-out mode, and therefore the problem that due to overlong goods warehousing time, overdue goods are effectively avoided.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. An intelligent warehousing system based on SAAS cloud service, comprising:
the goods shelf dividing module (1) is used for dividing the whole storage system into a plurality of goods shelf units, the goods shelf units in the same row are arranged in parallel and seamlessly, and each goods shelf unit consists of a plurality of layers of storage grids which are uniformly distributed from top to bottom;
the shelf association module (2) is used for setting the code of each shelf unit and forming a circular circulation warehouse-out mode by a plurality of shelf units according to the codes of the shelf units;
the warehousing replenishment unit (3) is used for sequentially replenishing goods for the goods placing grids between the goods shelf units corresponding to the delivery starting position and the delivery stopping position after the delivery operation of the goods is completed each time;
the delivery carrying unit (4) is used for determining the position of the goods shelf unit corresponding to the current delivery operation according to the delivery authentication recording module closest to the delivery;
the warehousing and ex-warehouse authentication recording module (5) is used for recording the shelf units corresponding to the warehousing starting position and the warehousing stopping position of each goods ex-warehouse operation and the number of the layers of the storage grids corresponding to the warehousing stopping on the shelf units at the warehousing stopping position, and recording the number of the layers of the storage grids corresponding to the warehousing starting position and the warehousing stopping position of each goods warehousing operation and the number of the layers of the storage grids corresponding to the warehousing stopping on the shelf units at the warehousing stopping position;
the data storage unit (6) is used for storing the annular circulation ex-warehouse mode and the data of the in-warehouse and out-warehouse authentication recording module (5);
the data processing control unit (7) is used for determining warehousing replenishment operation and next warehouse-out carrying operation according to the warehouse-out recording result of the warehouse-in and warehouse-out authentication recording module on the goods shelf unit;
the data processing control unit (7) regulates and controls the ex-warehouse carrying unit (4) to determine the order of going out of the goods shelf units and the order of going out of the goods shelves of each goods shelf unit according to the shelf association module (2) according to the number of layers of the goods shelves of the goods shelf units which are stopped to go out of the warehouse and correspond to the last goods outgoing operation, and regulates and controls the warehousing replenishment unit (3) to replenish the goods shelf units which have gone out of the warehouse according to the warehousing order.
2. The smart warehousing system based on SAAS cloud service of claim 1, wherein: each layer of the storage grid of the goods shelf unit is provided with an ex-warehouse and warehouse-in reminding module (8), and the ex-warehouse and warehouse-in reminding module (8) distinguishes and indicates the goods supplementing position of the in-warehouse goods supplementing unit (3) and the goods discharging position of the out-warehouse carrying unit (4) by using an indicator lamp;
the data processing control unit (7) regulates and controls the shelf units to sequentially carry out generalized warehousing operation on all the shelf units according to the annular circulating ex-warehouse mode of the shelf association module (2), and sequentially carry out large-range ex-warehouse operation on all the shelf units according to a first-in first-out mode;
the data processing control unit (7) regulates and controls the shelf units to sequentially carry out narrow warehousing operation on the storage grids from bottom to top, and regulates and controls the ex-warehouse carrying unit (4) to sequentially carry out small-range ex-warehouse operation on the storage grids in a first-in first-out mode.
3. The smart warehousing system based on SAAS cloud service of claim 2, wherein: every layer of goods shelf unit put all be equipped with replenishment counter (9) and shipment counter (10) on the thing check, replenishment counter (9) with shipment counter (10) all respectively with data processing the control unit (7) electric connection, replenishment counter (9) are used for calculating every layer the storage volume of supporter, shipment counter (10) are used for calculating every layer the shipment volume of supporter, data processing the control unit (7) basis replenishment counter (9) with the monitoring data of shipment counter (10) are in order to carry out the statistics with the developments whole warehouse system's storage volume and shipment volume.
4. The smart warehousing system based on SAAS cloud service of claim 3, wherein: the in-out warehouse of the single goods shelf unit forms an in-out warehouse guide assembly with the replenishment counter (9) and the shipment counter (10) respectively;
in the counting process of the replenishment counter (9) on each layer of the storage grids, the warehousing-in and warehousing-out reminding module (8) displays warehousing positions on the corresponding storage grids, and after the counting of the replenishment counter (9) on each layer of the storage grids is completed, the warehousing-in and warehousing-out reminding module (8) automatically jumps to the next storage grid display warehousing position according to the small-range warehousing operation sequence of the single shelf unit;
when the single shelf unit finishes warehousing operation, the warehousing-in and warehousing-out reminding module (8) automatically jumps to the next shelf unit according to the annular circulation warehousing-out mode of the shelf association module (2) and determines the corresponding storage grid display warehousing position according to the small-range warehousing operation sequence.
5. The SAAS cloud service-based smart warehousing system of claim 4, wherein: in the counting process of the goods outlet counter (10) on each layer of the storage grids, the warehouse-in and warehouse-out reminding module (8) displays the warehouse-out position on the corresponding storage grid, and after the warehouse-out counter (10) on each layer of the storage grid indicates that the warehouse-out is finished, the warehouse-in and warehouse-out reminding module (8) automatically jumps to the next storage grid to display the warehouse-out position according to the narrow warehouse-out operation sequence of the single goods shelf unit;
when the single shelf unit finishes the warehouse-out operation, the warehouse-out reminding module (8) automatically jumps to the next shelf unit according to the annular circulation warehouse-out mode of the shelf association module and determines the corresponding storage grid to display the warehouse-out position according to the narrow warehouse-out operation sequence.
6. The smart warehousing system based on SAAS cloud service of claim 3, wherein: the warehouse-in and warehouse-out reminding module (8) is composed of a plurality of groups of warehouse-out indicating lamps and warehouse-in indicating lamps, each group of warehouse-in and warehouse-out indicating lamps and warehouse-in indicating lamps are arranged on each layer of the storage grids of the goods shelf units, and the warehouse-in and warehouse-out indicating lamps and warehouse-in indicating lamps carry out different labeling according to the codes of the goods shelf units and the storage grid codes of the goods shelf units;
the warehousing-in and warehousing-out authentication recording module (5) records the warehousing starting position and the warehousing stopping position of the goods shelf unit corresponding to each warehousing operation of goods and the number of layers of the corresponding storage lattices on the goods shelf unit at the warehousing stopping position according to the warehousing indicator lamp;
the warehouse-in and warehouse-out authentication recording module (5) records the number of layers of the storage lattices corresponding to the goods shelf unit at the warehouse-out starting position and the warehouse-out stopping position and the goods shelf unit at the warehouse-out stopping position according to the warehouse-out indicating lamp in each warehouse-out operation.
7. The smart warehousing system based on SAAS cloud service of claim 3, wherein: each goods shelf unit comprises a supporting frame plate (11) and a plurality of layers of goods placing grids (12) arranged on the supporting frame plate (11), a motor-driven conveying belt (13) is installed outside each layer of the goods placing grids (12), an arc-shaped slide way (14) is fixedly arranged at the end part, far away from goods supplement, of each layer of the goods placing grids (12), two ends of each arc-shaped slide way (14) are respectively positioned above and below the goods placing grids (12), the lower end of each arc-shaped slide way (14) is movably hinged with a linear slide plate (15), a goods supplement counter (9) is arranged at a goods supplement end of each goods placing grid (12), and a goods discharge counter (10) is arranged at the tail end of each linear slide plate (15);
the supporting frame plate (11) is provided with an air cylinder assembly (16) used for pulling the linear sliding plate (15) to rotate around a hinge point, the air cylinder assembly (16) drives the linear sliding plate (15) to rotate around the hinge point so as to complete goods replenishing operation and goods discharging operation of the storage grids (12), and the conveying belt (13) rotates circularly according to a fixed direction so that goods are discharged according to a first-in first-out sequence.
8. The smart warehousing system based on SAAS cloud service of claim 7, wherein: the air cylinder assemblies (16) are respectively installed on two sides of each layer of the conveying belt (13), the telescopic length of each air cylinder assembly (16) is sequentially reduced from the goods replenishing end to the goods discharging end of each layer of the conveying belt (13), when the conveying belt (13) of the goods shelf unit is replenished with goods, the air cylinder assemblies (16) keep a contraction state, and when the conveying belt (13) of the goods shelf unit is discharged with goods, the air cylinder assemblies (16) are changed into an extension state.
9. A data synchronization method applied to the intelligent warehousing system of the SAAS cloud service according to any one of claims 1 to 8, comprising the following steps:
step 100, setting an overall replenishment sequence of the warehousing system and an individual replenishment sequence of each goods shelf unit, performing primary warehousing operation on the warehousing system according to the overall replenishment sequence and the individual replenishment sequence, performing replenishment counting operation on each goods shelf unit by using a replenishment counter, and counting warehousing quantity of the whole warehousing system;
200, carrying out warehouse-out operation according to the whole goods supplementing sequence and the individual goods supplementing sequence, recording the number of storage lattices of the goods shelf unit which starts to be delivered out and the number of storage lattices of the goods shelf unit which stops to be delivered out, which correspond to the warehouse-out operation, carrying out the cargo delivery counting operation on each goods shelf unit by using a cargo delivery counter, counting the delivery quantity of the whole warehousing system, and synchronously calculating the residual quantity of the goods of the warehousing system;
300, circularly supplementing the warehouse system according to the integral replenishment sequence and the individual replenishment sequence to the goods shelf unit which is subjected to warehouse-out operation;
and 400, carrying out circular warehouse-out operation on the warehousing system according to the number of the storage lattices of the goods shelf unit which stops warehouse-out, the whole individual replenishment sequence and the replenishment sequence.
10. The data synchronization method for the intelligent warehousing system of the SAAS cloud service as claimed in claim 9, wherein a shelf association module is used to set a code of each shelf unit, and a plurality of the shelf units are formed into a circular circulation ex-warehouse mode according to the codes of the shelf units to determine an overall replenishment sequence;
all goods shelf units of the whole warehousing system are circularly warehoused according to an annular circular warehouse-out mode, the warehousing sequence of each goods shelf unit is from bottom to top, all goods shelf units of the warehousing system are circularly warehoused according to the annular circular warehouse-out mode, each goods shelf unit is also subjected to warehouse-out operation according to the sequence from bottom to top, and therefore the whole warehousing system is subjected to warehouse-out operation according to the first-in first-out sequence.
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