CN112776478A - Automatic production line for clinical laboratory sample tube inspection - Google Patents
Automatic production line for clinical laboratory sample tube inspection Download PDFInfo
- Publication number
- CN112776478A CN112776478A CN202110287219.4A CN202110287219A CN112776478A CN 112776478 A CN112776478 A CN 112776478A CN 202110287219 A CN202110287219 A CN 202110287219A CN 112776478 A CN112776478 A CN 112776478A
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- Prior art keywords
- sample tube
- station
- code spraying
- sample
- clinical laboratory
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- 238000007689 inspection Methods 0.000 title claims abstract description 24
- 239000006101 laboratory sample Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- 239000000523 sample Substances 0.000 claims abstract description 117
- 238000005507 spraying Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 12
- 238000012360 testing method Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000000684 flow cytometry Methods 0.000 description 1
- 230000001900 immune effect Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/01—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for special character, e.g. for Chinese characters or barcodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Analysis And Handling Materials Therefor (AREA)
Abstract
The invention discloses an automatic production line for testing sample tubes in a clinical laboratory, which comprises a sample tube conveying line, wherein the sample tube conveying line is provided with a code spraying station and a testing station, the code spraying station is provided with a code scanner and a code spraying device, the code spraying station is provided with a sample tube seat for bearing the sample tubes, the sample tube seat is provided with a rotating mechanism, and the rotating mechanism drives the sample tubes to rotate along the axes of the sample tubes; the inspection station is provided with an inspection instrument. The traditional manual numbering technology of clinical laboratory samples is converted into the automatic numbering technology, so that the labor cost is greatly reduced, the working efficiency is improved, the laboratory examination turnaround time (TAT) is reduced, the hospitalizing process of a patient is optimized to a great extent, the hospitalizing waiting time of the patient is shortened, and the hospitalizing experience of the patient is effectively improved.
Description
Technical Field
The invention relates to the technical field of detection, in particular to an automatic assembly line for clinical laboratory sample tube inspection.
Background
The automatic detection method and system in clinical laboratory are widely applied to various detection professional groups or discipline fields such as clinical detection, biochemical detection, immunological detection, hematology detection, humoral detection, microbial detection, molecular biology detection, genetics detection, flow cytometry detection and the like.
At present, the serial number of the sample tube in the clinical laboratory mainly takes the manual serial number as the main, and a large amount of clinical samples need to consume a large amount of human costs, and work efficiency is low, prolongs the detection time, and is not favorable for the needs of quick detection and diagnosis and treatment of patients. In addition, the application of the pipeline in a clinical laboratory is wide, but the automatic identification or searching and tracking of the specimen is very difficult.
Although few high-end laboratories also use specimen post-processing systems to identify and store specimens, they are very expensive and cannot meet the needs of the vast clinical laboratories.
Disclosure of Invention
The invention aims to provide an automatic assembly line for testing a sample tube in a clinical laboratory, which is used for overcoming the defects and effectively avoiding the missing identification and the error identification of the sample tube.
In order to achieve the purpose, the invention is realized by adopting the following technical scheme:
the automatic production line for the inspection of the sample tubes in the clinical laboratory comprises a sample tube conveying line, wherein the sample tube conveying line is provided with a code spraying station and an inspection station, the code spraying station is provided with a code scanner and a code spraying device, the code spraying station is provided with a sample tube seat for bearing the sample tubes, and the sample tube seat is provided with a rotating mechanism which drives the sample tubes to rotate along the axes of the sample tubes; the inspection station is configured with an inspection instrument.
Preferably, the sample tube conveying line comprises an automatic conveying belt, and the automatic conveying belt comprises a sorting station, a sample tube manual loading station, a centrifugal station and a detection station which are sequentially arranged from front to back; the code spraying station is positioned in front of the automatic conveyor belt.
Further, spout a yard station the place ahead and set up feeding station, feeding station and spout and be equipped with sample pipe guide slot between the yard station, sample pipe guide slot is oblique kerve or flat bottom groove.
The sample tube grabbing device comprises a moving mechanism and a multi-joint manipulator, the front end of the multi-joint manipulator is a gripper matched with the sample tube, and the moving mechanism can drag the multi-joint manipulator to move between a code spraying station and a detection station.
Preferably, the automatic conveyor belt is a U-shaped groove conveyor belt.
Furthermore, the code spraying station is provided with a sample tube sensing device.
Furthermore, the device also comprises a controller, wherein the sample tube sensing device, the code scanner, the code spraying device, the rotating mechanism, the moving mechanism and the multi-joint manipulator are controlled by the controller, and the controller is in wired and/or wireless connection with the LIS system.
Preferably, the code spraying station further comprises a sample tube storage area, and the sample tube storage area comprises an unqualified sample tube storage area and a sample tube storage area after code spraying.
Preferably, the letter sorting station includes the sample pipe storage area, the sample pipe storage area is equipped with sample pipe support storage tank, the export and the automatic conveyor belt intercommunication of sample pipe support storage tank, sample pipe support storage tank are equipped with reciprocating type push rod and sample pipe counter, reciprocating type push rod's actuating mechanism is controlled by the sample pipe counter, and sample pipe support storage tank has two, and the sample pipe support that two sample pipe support storage tanks were placed highly differs.
Preferably, the feeding station comprises a floor type automatic material box, and an outlet of the floor type automatic material box is communicated with the sample tube guide groove.
The working principle of the invention is as follows:
the sample pipe is manually poured into a floor type automatic material box, or an external rail, or an unmanned trolley. Then the sample tube is pushed into the sample tube guide groove 7 by upward pushing of the floor type automatic material box, and the sample tube slides in or a push rod is pushed to a code spraying station. The code spraying station consists of a rotating mechanism, a code scanner and a code spraying machine, wherein the rotating mechanism rotates the test tube, and the scan gun scans the test tube and then transmits the code to the controller. The controller interacts with the LIS system to obtain the number to be sprayed, and the number is sprayed on the test tube by the code spraying machine after the number is successfully obtained.
If the bar code is not identified, the specimen is placed in an unqualified sample tube storage area; if the serial number is obtained, but the serial number does not need to enter the automatic conveyor belt, the serial number is placed in a sample pipe storage area after code spraying, if the code spraying is successful, the serial number needs to enter the automatic conveyor belt, the serial number is classified according to the length of the sample pipe, and the sample pipe is placed in the sample pipe racks in the two sample pipe rack storage grooves respectively. The placing operation is automatically completed by adopting a multi-joint manipulator.
The invention has the following beneficial effects:
1. the traditional manual numbering technology of clinical laboratory samples is converted into the automatic numbering technology, so that the labor cost is greatly reduced, the working efficiency is improved, the laboratory examination turnaround time (TAT) is reduced, the hospitalizing process of a patient is optimized to a great extent, the hospitalizing waiting time of the patient is shortened, and the hospitalizing experience of the patient is effectively improved.
2. The invention can avoid the situations of missing coding or wrong coding and the like which are easy to occur in the manual coding.
3. The invention has low cost and can save equipment investment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a sample tube holder;
FIG. 3 is a schematic diagram of a sorting station;
fig. 4 is a partial schematic view of an automated conveyor belt.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings.
As shown in fig. 1 and 2, the automatic assembly line for inspecting the sample tube in the clinical laboratory disclosed by the invention comprises a sample tube conveying line, wherein the sample tube conveying line is provided with a code spraying station 6 and an inspection station 2, the code spraying station 2 is provided with a code scanner 22 and a code spraying device 23, the code spraying station 2 is provided with a sample tube seat 21 for bearing the sample tube, the sample tube seat 21 comprises a rotating table 211, the top of the rotating table 211 is provided with a boss 213, the top of the boss 213 is provided with a cylindrical pit 212 matched with the sample tube 214, and the rotating table 211 drives the sample tube 214 to rotate along the axis of the sample tube 214; inspection station 6 is equipped with inspection instruments.
Specifically, the method comprises the following steps: the sample tube conveying line comprises an automatic conveying belt 8, and the automatic conveying belt 8 comprises a sorting station 3, a sample tube manual loading station 4, a centrifugal station 5 and a detection station 6 which are sequentially arranged from front to back; the code spraying station 2 is positioned in front of the automatic conveyor belt 8; a feeding station 1 is arranged in front of the code spraying station 2, a sample tube guide groove 7 is arranged between the feeding station 1 and the code spraying station 2, and the sample tube guide groove 7 is an inclined bottom groove or a flat bottom groove; the sample tube grabbing device comprises a moving mechanism and a multi-joint manipulator 9, wherein the front end of the multi-joint manipulator 9 is provided with a gripper 91 matched with a sample tube, and the moving mechanism drags the multi-joint manipulator 9 to move between the code spraying station 2 and the detection station 6 through a slide way 10.
The code spraying station 2 further comprises a sample tube storage area, and the sample tube storage area comprises an unqualified sample tube storage area 24 and a code spraying back sample tube storage area 25. The code spraying station 2 is provided with a sample tube sensing device 26, and the sample tube sensing device 26 comprises two photoelectric switches.
As shown in fig. 3, the sorting station 3 includes a sample tube storage area, the sample tube storage area is provided with a sample tube rack storage groove 31, the outlets of the sample tube rack storage grooves 31, 32 are communicated with the automatic conveyor belt 8, the sample tube rack storage grooves 31, 32 are provided with a reciprocating push rod 313 and a sample tube counter, the driving mechanism of the reciprocating push rod is controlled by the sample tube counter, the number of the sample tube rack storage grooves is two, and the heights of the sample tube racks placed in the two sample tube rack storage grooves 31, 32 are different.
As shown in fig. 4, the automatic transfer belt 8 is a U-shaped groove transfer belt, and includes a belt body 81 and raised guard edges 82 disposed along both sides of the belt body 81.
The invention also comprises a controller, wherein the sample tube sensing device, the code scanner, the code spraying device, the rotating mechanism, the moving mechanism and the multi-joint manipulator are controlled by the controller, and the controller is in wired and/or wireless connection with the LIS system.
The feeding station 1 comprises a floor type automatic material box, the floor type automatic material box comprises a material bin and a belt type lifting mechanism for driving a sample pipe in the material bin to ascend to an outlet of the material bin, and the outlet of the floor type automatic material box is communicated with a sample pipe guide groove 7.
The present invention is capable of other embodiments, and various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention.
Claims (10)
1. Clinical laboratory sample tube inspection automatic production line, its characterized in that: the sample tube conveying line is provided with a code spraying station and a checking station, the code spraying station is provided with a code scanner and a code spraying device, the code spraying station is provided with a sample tube seat for bearing a sample tube, the sample tube seat is provided with a rotating mechanism, and the rotating mechanism drives the sample tube to rotate along the axis of the sample tube; the inspection station is configured with an inspection instrument.
2. The clinical laboratory sample tube inspection automated flow line of claim 1, wherein: the sample tube conveying line comprises an automatic conveying belt, wherein the automatic conveying belt comprises a sorting station, a sample tube manual loading station, a centrifugal station and a detection station which are sequentially arranged from front to back; the code spraying station is positioned in front of the automatic conveyor belt.
3. The clinical laboratory sample tube inspection automated flow line of claim 2, wherein: spout a yard station the place ahead and set up feeding station, feeding station and spout and be equipped with sample pipe guide slot between the yard station, sample pipe guide slot is oblique kerve or flat bottom groove.
4. The clinical laboratory sample tube inspection automated flow line of claim 2, wherein: the sample tube grabbing device comprises a moving mechanism and a multi-joint manipulator, the front end of the multi-joint manipulator is a gripper matched with the sample tube, and the moving mechanism can drag the multi-joint manipulator to move between a code spraying station and a detection station.
5. The clinical laboratory sample tube inspection automated flow line of claim 2, wherein: the automatic conveyor belt is a U-shaped groove conveyor belt.
6. The clinical laboratory sample tube inspection automated flow line of claim 4, wherein: the code spraying station is provided with a sample tube sensing device.
7. The clinical laboratory sample tube inspection automated flow line of claim 6, wherein: the device comprises a sample tube sensing device, a code scanner, a code spraying device, a rotating mechanism, a moving mechanism and a multi-joint manipulator, and is characterized by further comprising a controller, wherein the sample tube sensing device, the code scanner, the code spraying device, the rotating mechanism, the moving mechanism and the multi-joint manipulator are controlled by the controller, and the controller is in wired and/or wireless connection with the LIS system.
8. The clinical laboratory sample tube inspection automated flow line of claim 2, wherein: the code spraying station further comprises a sample tube storage area, and the sample tube storage area comprises an unqualified sample tube storage area and a sample tube storage area after code spraying.
9. The clinical laboratory sample tube inspection automated flow line of claim 2, wherein: the sorting station includes that the sample tube deposits the district, the sample tube deposits the district and is equipped with sample pipe support storing tank, the export and the automatic conveyor belt intercommunication of sample pipe support storing tank, sample pipe support storing tank are equipped with reciprocating type push rod and sample tube counter, reciprocating type push rod's actuating mechanism is controlled by sample tube counter, and sample pipe support storing tank has two, and the sample pipe support that two sample pipe support storing tanks were placed highly differs.
10. The clinical laboratory sample tube inspection automated flow line of claim 3, wherein: the feeding station comprises a floor type automatic material box, and an outlet of the floor type automatic material box is communicated with the sample tube guide groove.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202010186012 | 2020-03-17 | ||
CN2020101860123 | 2020-03-17 |
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CN112776478A true CN112776478A (en) | 2021-05-11 |
CN112776478B CN112776478B (en) | 2024-07-12 |
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CN202110287219.4A Active CN112776478B (en) | 2020-03-17 | 2021-03-17 | Automatic assembly line for clinical laboratory sample tube inspection |
CN202120552555.2U Active CN215620891U (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample is concentrated and is spouted yard record letter sorting equipment |
CN202110286946.9A Pending CN113156145A (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample detection equipment and method with code spraying and recording functions |
CN202120555639.1U Active CN214821975U (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample storage facilities |
CN202120552843.8U Active CN214669125U (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample test equipment with spout a yard cataloguing function |
CN202110285960.7A Active CN112949339B (en) | 2020-03-17 | 2021-03-17 | Automatic identification method for sample tube in clinical laboratory |
CN202110285575.2A Active CN113147189B (en) | 2020-03-17 | 2021-03-17 | Centralized code spraying, coding and sorting equipment and method for clinical laboratory samples |
CN202110287209.0A Pending CN112834769A (en) | 2020-03-17 | 2021-03-17 | Blood analysis pretreatment equipment |
Family Applications After (7)
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CN202120552555.2U Active CN215620891U (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample is concentrated and is spouted yard record letter sorting equipment |
CN202110286946.9A Pending CN113156145A (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample detection equipment and method with code spraying and recording functions |
CN202120555639.1U Active CN214821975U (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample storage facilities |
CN202120552843.8U Active CN214669125U (en) | 2020-03-17 | 2021-03-17 | Clinical laboratory sample test equipment with spout a yard cataloguing function |
CN202110285960.7A Active CN112949339B (en) | 2020-03-17 | 2021-03-17 | Automatic identification method for sample tube in clinical laboratory |
CN202110285575.2A Active CN113147189B (en) | 2020-03-17 | 2021-03-17 | Centralized code spraying, coding and sorting equipment and method for clinical laboratory samples |
CN202110287209.0A Pending CN112834769A (en) | 2020-03-17 | 2021-03-17 | Blood analysis pretreatment equipment |
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CN107042925A (en) * | 2017-04-15 | 2017-08-15 | 深圳市科翰物流***设备有限公司 | A kind of full-automatic test tube labelling machine |
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Also Published As
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CN112949339A (en) | 2021-06-11 |
CN113147189B (en) | 2023-11-28 |
CN113147189A (en) | 2021-07-23 |
CN215620891U (en) | 2022-01-25 |
CN214669125U (en) | 2021-11-09 |
CN214821975U (en) | 2021-11-23 |
CN113156145A (en) | 2021-07-23 |
CN112776478B (en) | 2024-07-12 |
CN112949339B (en) | 2023-04-07 |
CN112834769A (en) | 2021-05-25 |
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