CN112726062B - Aluminum silicate fiber cleaning and deslagging device and cleaning method - Google Patents

Aluminum silicate fiber cleaning and deslagging device and cleaning method Download PDF

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Publication number
CN112726062B
CN112726062B CN202110028767.5A CN202110028767A CN112726062B CN 112726062 B CN112726062 B CN 112726062B CN 202110028767 A CN202110028767 A CN 202110028767A CN 112726062 B CN112726062 B CN 112726062B
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barrel
deslagging
tank
fiber
cleaning
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CN112726062A (en
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金培力
倪儿敏
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Zhejiang Xinnai Aluminum Melting&casting Equipment Materials Co ltd
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Zhejiang Xinnai Aluminum Melting&casting Equipment Materials Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Paper (AREA)

Abstract

The invention discloses an aluminum silicate fiber cleaning and deslagging device and a cleaning method, comprising a total pool; the device is characterized in that the main tank is connected with a plurality of cleaning and deslagging mechanisms; the cleaning and deslagging mechanism comprises a beating pool, a pulp separating pool, a secondary deslagging barrel connected with the pulp separating pool, a floating barrel connected with the secondary deslagging barrel, a material collecting pool connected with the floating pool and a spin dryer; the main tank is also connected with a filtering device; the filtering device 8 is also connected with a water tank 9; a water return tank 10 is connected to the water tank 9; the backwater pool 10 is also connected with the pulping pool 2, and the main pool, the floating barrel and the pulp separating pool are provided with mixing devices; the mixing device comprises a mixing and stirring assembly and a mixing motor arranged on the mixing and stirring assembly; the mixing and stirring assembly is composed of zirconia. The invention has simple structure and convenient use, can improve the effect of cleaning and deslagging the fiber, can carry out circulating cleaning and filtering, and reduces the waste and cost of the fiber.

Description

Aluminum silicate fiber cleaning and deslagging device and cleaning method
Technical Field
The invention relates to the technical field of cleaning and deslagging devices, in particular to an aluminum silicate fiber cleaning and deslagging device and a cleaning method.
Background
Some cotton fiber cleaning and deslagging devices in many factories at present only need to enter a subsequent processing program for processing after once and twice cleaning and deslagging in the process of cleaning and deslagging, and only one corresponding cleaning and deslagging line is used for cleaning and deslagging, so that the quality of cleaning and deslagging and the quality of products are reduced, the efficiency of cleaning and deslagging is also reduced, the slag slurry in the process of cleaning and deslagging can be reused for cleaning and deslagging, the waste of resources is caused, the utilization rate of resources is reduced, water after cleaning and deslagging is directly discharged, the waste of water resources is caused, the production cost is increased, and the total tank, the floating barrel and the mixing and stirring assembly arranged on the slurry separating tank are all made of iron materials, so that the iron can rust and mix rusted scrap iron into the fibers after a long time, and the difficulty of fiber cleaning is increased.
The publication No. CN1023303377A discloses a high-efficiency circulating slag removing device and a slag removing method thereof, and describes the high-efficiency circulating slag removing device, which comprises: the device comprises a slurry mixing tank, a water pump, a glass conical slag remover, a baffle, a slurry settling tank, a slag removing tank, a valve and a slag storing tank; removing residues from the slurry in the slurry preparation tank under the action of a water pump through a glass conical slag remover, settling impurities in a slurry settling tank, removing the impurities in the slag removing tank, and then enabling the slurry to be high-purity slurry to enter a forming production line for production; the impurities in the slurry enter the slag storage tank through the slurry settling tank, the slag removal tank and the slag removal tank, and the corresponding water return tank is not arranged in the slag removal device for recycling water resources subjected to cleaning slag removal, so that the cost of water resources used in slag removal is increased, the waste of the water resources is caused, cotton fibers are only subjected to slag removal through the glass cone slag remover and the slurry settling tank, and cannot be well cleaned and deslagged, so that the quality of cleaning slag removal is reduced, and only one corresponding slag removal line is arranged during slag removal, so that the slag removal efficiency is reduced. For this purpose, an aluminum silicate fiber cleaning and deslagging device and a cleaning method are provided.
Disclosure of Invention
The invention aims to solve the problems that in the prior cotton fiber cleaning and deslagging devices in a plurality of factories, the cotton fiber cleaning and deslagging devices enter a subsequent processing program for processing after being cleaned and deslagged once or twice in the process of cleaning and deslagging, and only one corresponding cleaning and deslagging line is used for cleaning and deslagging, so that the quality of cleaning and deslagging and the quality of products are reduced, the efficiency of cleaning and deslagging is also reduced, the slag slurry in the process of cleaning and deslagging can be reused for cleaning and deslagging, the waste of resources is caused, the utilization rate of resources is reduced, and water after cleaning and deslagging is directly discharged, so that the waste of water resources is caused, the production cost is increased, and the like.
In order to achieve the above purpose, the present invention provides the following technical solutions: an aluminum silicate fiber cleaning and deslagging device comprises a main tank; the device is characterized in that the main tank is connected with a plurality of cleaning and deslagging mechanisms; the cleaning and deslagging mechanism comprises a beating pool, a pulp separating pool, a secondary deslagging barrel connected with the pulp separating pool, a floating barrel connected with the secondary deslagging barrel, a material collecting pool connected with the floating barrel and a spin dryer; the main tank is also connected with a filtering device; the filtering device is also connected with a water tank; a water return tank is connected to the water tank; the backwater pool is also connected with the pulping pool; mixing devices are arranged on the main tank, the floating barrel and the slurry separating tank; the mixing device comprises a mixing and stirring assembly and a mixing motor arranged on the mixing and stirring assembly; the mixing and stirring assembly is composed of zirconia; the filtering device connected to the main tank comprises a fixed bracket, a deslagging barrel and a filtering barrel which are arranged on the fixed bracket; a hanging plate is arranged on the filter vat; the lifting plate is provided with a cam and a screen frame; a sieve is arranged on the sieve frame; a speed reducer is arranged on the fixed bracket; a transmission shaft is arranged on the speed reducer; the transmission shaft is provided with a second cam matched with the cam; the transmission shaft is connected with the screen frame.
Preferably, the total tank, the filtering device, the pulp separating tank and the pulping tank are all connected with water pumps; the secondary deslagging barrel and the floating barrel are also connected with the main pool; the secondary deslagging barrel and the floating barrel are connected with automatic valves; the floating barrel comprises a first floating barrel, a second floating barrel and a third floating barrel.
Preferably, the mixing and stirring assembly comprises a supporting frame, a stirring shaft and a plurality of stirring blades arranged on the stirring shaft.
Preferably, the beating pool is provided with beating paddles; the beating paddle is connected with a motor; the motor is fixedly arranged on the beating pool.
Preferably, the specific cleaning method comprises the following steps:
the first step: placing the fiber needing to be cleaned and deslagged in a pulping tank to be mixed with water, driving a pulping paddle to rotate through a motor, and uniformly mixing the water with the fiber;
and a second step of: discharging the fiber mixed with water into a total tank, conveying the fiber mixed with water into a filtering device through a water pump to filter impurities in the fiber, filtering the fiber, and conveying the fiber floating on the water surface to a secondary deslagging barrel;
and a third step of: the fiber conveyed into the secondary deslagging barrel is subjected to secondary deslagging through the secondary deslagging barrel, the secondary deslagging barrel floats in the first floating barrel in the previous fiber conveying process, and the fiber precipitated in the secondary deslagging barrel is discharged into a total pool through an automatic valve for secondary filtration;
fourth step: the fiber is conveyed into a fiber carrying barrel in a first floating barrel to float, the fiber is conveyed into a second floating barrel in the conveying of the upper layer of the fiber, the fiber on the upper layer of the second floating barrel is conveyed into a third floating barrel, the fiber on the upper layer of the third floating barrel is conveyed into a receiving tank, and the fibers on the lower layers of the first floating barrel, the second floating barrel and the third floating barrel are discharged into a total tank through automatic valves to be filtered again;
fifth step: and (3) conveying the fibers into a receiving tank, bagging the fibers by manpower, placing the fibers in a dryer, drying the moisture in the fibers by the dryer, and collecting the dried fibers for facilitating the use of subsequent procedures.
The invention has the beneficial effects that: this dross removal mechanism simple structure, convenient to use can improve the effect that the fibre washd the slagging-off, can circulate and wash the filtration, reduces fibrous waste and cost.
Drawings
Fig. 1 is a flow chart of the present invention.
Fig. 2 is a schematic structural view of the filtering device of the present invention.
Fig. 3 is a top view of the filter device of the present invention.
Fig. 4 is a schematic structural view of the mixing device of the present invention.
Fig. 5 is a schematic structural view of the beating tank of the present invention.
Legend description: 1, a total pool; 2, pulping the pool; 201 pulping paddles; 202 a motor; 3, separating a slurry pool; 4, secondary deslagging barrel; 5, floating the barrel; 501 a first floating barrel; 502 second floating barrel; 503 number three float barrels; 6, a material receiving pool; 7, a spin dryer; 8 a filtering device; 801 fixing a bracket; 802 deslagging barrel; 803 a filter vat; 804 hanging plates; 805 cams; 806 screen frame; 807 sifting; 808 a speed reducer; 809 drive shafts; 810 a second cam; 9 a water tank; 10, returning to a water tank; 11, a water pump; 12, an automatic valve; 13 a mixing device; 1301 supporting frame; 1302 hybrid motor; 1303 stirring shafts; 1304 stirring blades.
Detailed Description
The invention further provides a cleaning and deslagging device and a cleaning method for aluminum silicate fibers, which are described in the following.
Referring to fig. 1 and 4, an aluminum silicate fiber cleaning and deslagging device in the embodiment comprises a main tank 1; the device is characterized in that the main tank 1 is connected with a plurality of cleaning and deslagging mechanisms; the cleaning and deslagging mechanism comprises a pulping tank 2, a pulp separating tank 3, a secondary deslagging barrel 4 connected with the pulp separating tank 3, a floating barrel 5 connected with the secondary deslagging barrel 4, a material collecting tank 6 connected with the floating barrel 5 and a spin dryer 7; the main tank 1 is also connected with a filtering device 8; the filtering device 8 is also connected with a water tank 9; a water return tank 10 is connected to the water tank 9; the backwater pool 10 is also connected with the pulping pool 2, and a mixing device 13 is arranged on the main pool 1, the floating barrel 5 and the pulp separating pool 3; the mixing device 13 comprises a mixing and stirring assembly and a mixing motor 1302 mounted on the mixing and stirring assembly; the mixing and stirring assembly is composed of zirconia; the mixing and stirring assembly comprises a support frame 1301, a stirring shaft 1303 and a plurality of stirring blades 1304 arranged on the stirring shaft; the stirring shaft 1303 is driven to rotate by the mixing motor 1302, and the stirring shaft 1303 drives the stirring blade 1304 to rotate, so that water and fibers can be fully mixed, and the fibers and the water can be conveniently mixed; the plurality of cleaning and deslagging mechanisms are connected to the main tank 1, so that the plurality of cleaning and deslagging mechanisms can clean and deslagge simultaneously, the number of cleaning can be increased, and the cleaning efficiency is improved; the filter device 8 is connected to the total tank 1, so that impurities in the fibers can be filtered, and the cleaning quality of the fibers is improved; the water tank 9 is connected to the filtering device 8, the water tank 9 is connected to the water return tank 10, and the water return tank 10 is also connected to the pulping tank 2, so that water resources can be recycled, and the waste of the water resources is reduced; the mixing and stirring assembly is made of zirconia, so that the high temperature resistance and corrosion resistance of the mixing and stirring assembly can be improved, and the service life of the mixing and stirring assembly is prolonged.
Referring to fig. 2-3, the filtering device 8 connected to the main tank 1 comprises a fixing bracket 801, a deslagging barrel 802 and a filtering barrel 803 which are arranged on the fixing bracket 801; a hanging plate 804 is arranged on the filter drum 803; the lifting plate 804 is provided with a cam 805 and a screen frame 806; a screen 807 is mounted on the screen frame 806; a speed reducer 808 is also mounted on the fixing bracket 801; a transmission shaft 809 is mounted on the speed reducer 808; a second cam 810 matched with the cam 805 is arranged on the transmission shaft 809; the transmission shaft 809 is connected with the screen frame 806; the transmission shaft 809 is driven to rotate through the speed reducer 808, the transmission shaft 809 drives the secondary cam 810 to rotate, the secondary cam 810 drives the cam 805 to move, so that the screen frame 806 is driven to move up and down, the screen frame 806 drives the screen 807 to move up and down, impurities in fibers are deposited below the filter drum 803 through the screen 807, and therefore the impurities in the fibers are filtered conveniently, and the effect of cleaning and deslagging is improved; by connecting the water tank 9 to the filter 8, water can be added at regular time, so that sufficient water in the filter drum 803 can be ensured, and the fiber cleaning and deslagging can be facilitated.
Referring to fig. 1, the main tank 1, the filtering device 8, the pulp separating tank 3 and the pulp beating tank 2 are all connected with a water pump 11; the secondary deslagging barrel 4 and the floating barrel 5 are also connected with the main tank 1; the secondary deslagging barrel 4 and the floating barrel 5 are connected with an automatic valve 12; the floating barrel 5 comprises a first floating barrel 501, a second floating barrel 502 and a third floating barrel 503; the secondary deslagging barrel 4 and the floating barrel 5 are connected with the total pool 1, the secondary deslagging barrel 4 and the floating barrel 5 are connected with an automatic valve 12, and the automatic valve 12 is used for conveying fibers deposited in the secondary deslagging barrel 4 and the floating barrel 5 back to the total pool 1 for cleaning and deslagging again at regular time, so that the waste of resources can be reduced, and the production cost is reduced.
Referring to fig. 5, a beating paddle 201 is installed on the beating pool 2; the beating paddle 201 is connected with a motor 202; the motor 202 is fixedly arranged on the beating tank 2; the beating paddle 201 is driven by the motor 202 to rotate, so that water and fibers placed in the water can be moved back and forth, and the fibers can be fully mixed with the water.
In the course of the operation of the present invention,
the first step: the water recovered in the water return tank 10 is conveyed into the pulping tank 2 through the water pump 11, then the fiber to be cleaned and deslagged is placed in the pulping tank 2 to be mixed with water, the motor 202 is controlled to move, the motor 202 drives the pulping paddle 201 to rotate, and the pulping paddle 201 enables the water to move back and forth to be fully mixed with the fiber to be cleaned and deslagged;
and a second step of: the method comprises the steps that fibers fully mixed with water are conveyed into a total pond 1, a mixing motor 1302 in the total pond 1 drives a stirring shaft 1303 to rotate, the stirring shaft 1303 drives stirring blades 1304 arranged on the stirring shaft 1303 to rotate, water and fibers are continuously stirred and mixed, then the stirred water and fibers are conveyed into a deslagging barrel 802 in a filtering device 8 through a water pump 11, the water and fibers are in spiral shape after being contacted with the inner wall of the deslagging barrel 802 due to high flow rate, the residues in the fibers move downwards due to high weight, the fibers move upwards due to light weight, the water and the fibers above the deslagging barrel 802 are continuously conveyed into a secondary deslagging barrel 4 through a water pipe, slag below the deslagging barrel 802 is conveyed into the filtering barrel 803 through an automatic valve 12 at fixed time, a speed reducer 808 on the filtering barrel 803 drives a transmission shaft 809 to rotate, the secondary cam 810 drives a cam 805 to move up and down, the screen frame 807 drives the screen to move up and down due to high flow rate, the water and the fibers in the filter 807 pass through the water pipe to be conveyed into the filtering barrel 803 through the water tank 803 at fixed time, and the water is discharged into the filtering barrel 803 at fixed time, and the water is discharged into the water tank 3 through the water tank is discharged outside the filtering tank is arranged at fixed time;
thirdly, performing the following steps; the water and the fiber in the secondary deslagging barrel 4 are conveyed to deposit impurities in the fiber through the secondary deslagging barrel 4, the fiber floating on the water surface is conveyed to a first floating barrel 501, the deposited fiber and impurities are conveyed back to the total tank 1 through an automatic valve 11, and cleaning and deslagging are carried out again, so that fine filtration is carried out on the fiber;
fourth step: the fibers conveyed into the first floating barrel 501 float in the barrel, then the fibers which float above the water surface are conveyed into the second floating barrel 502, the mixing motor 1302 on the second floating barrel 502 drives the stirring shaft 1303 to rotate, the stirring shaft 1303 drives the stirring blade 1304 arranged on the stirring shaft 1303 to rotate, water and the fibers are stirred, then the fibers are conveyed into the third floating barrel 503, the mixing motor 1302 on the third floating barrel 503 drives the stirring shaft 1303 to rotate, the stirring shaft 1303 drives the stirring blade 1304 arranged on the stirring shaft 1303 to rotate, the water and the fibers which float for the second time are mixed, then the fibers are conveyed into the collecting tank 6, the fibers which are deposited below the first floating barrel 501, the second floating barrel 502 and the third floating barrel 503 are conveyed into the total tank 1 through the automatic valve 12, and cleaning and deslagging are performed again, so that fine filtering is performed on the fibers;
fifth step: and the fiber conveyed into the material receiving tank 6 is drained, most of water is drained and flows back to the water returning tank 10 for storage, most of the drained fiber is bagged and placed in the dryer 7, the water in the fiber is fully dried by the dryer 7, and the dried fiber is collected uniformly, so that the use of the following procedures is facilitated.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.

Claims (5)

1. An aluminum silicate fiber cleaning and deslagging device comprises a main tank (1); it is characterized in that the main tank (1) is connected with a plurality of cleaning and deslagging mechanisms; the cleaning and deslagging mechanisms comprise a beating pool (2), a pulp separating pool (3), a secondary deslagging barrel (4) connected with the pulp separating pool (3), a floating barrel (5) connected with the secondary deslagging barrel (4), a material collecting pool (6) connected with the floating barrel (5) and a spin dryer (7); the main tank (1) is also connected with a filtering device (8); the filtering device (8) is also connected with a water tank (9); a water return tank (10) is connected to the water tank (9); the water return tank (10) is also connected with the beating tank (2); the mixing device (13) is arranged on the main tank (1), the floating barrel (5) and the slurry separating tank (3); the mixing device (13) comprises a mixing and stirring assembly and a mixing motor (1302) arranged on the mixing and stirring assembly; the mixing and stirring assembly is composed of zirconia; the filtering device (8) connected to the main tank (1) comprises a fixed bracket (801), a deslagging barrel (802) and a filtering barrel (803) which are arranged on the fixed bracket (801); a hanging plate (804) is arranged on the filter vat (803); the lifting plate (804) is provided with a cam (805) and a screen frame (806); a sieve (807) is arranged on the sieve frame (806); a speed reducer (808) is also arranged on the fixed bracket (801); a transmission shaft (809) is arranged on the speed reducer (808); a second cam (810) matched with the cam (805) is arranged on the transmission shaft (809); the transmission shaft (809) is connected with the screen frame (806); the floating barrel (5) comprises a first floating barrel (501), a second floating barrel (502) and a third floating barrel (503).
2. An aluminum silicate fiber cleaning and deslagging device as recited in claim 1, wherein: the total tank (1), the filtering device (8), the pulp separating tank (3) and the pulping tank (2) are connected with water pumps (11); the secondary deslagging barrel (4) and the floating barrel (5) are also connected with the total pool (1); the secondary deslagging barrel (4) and the floating barrel (5) are connected with an automatic valve (12).
3. An aluminum silicate fiber cleaning and deslagging device as recited in claim 1, wherein: the mixing and stirring assembly comprises a support frame (1301), a stirring shaft (1303) and a plurality of stirring blades (1304) arranged on the stirring shaft.
4. An aluminum silicate fiber cleaning and deslagging device as recited in claim 2, wherein: the beating pool (2) is provided with beating paddles (201); the beating paddle (201) is connected with a motor (202); the motor (202) is fixedly arranged on the beating tank (2).
5. A cleaning method of an aluminum silicate fiber cleaning and deslagging device according to any one of claims 1 to 4, wherein: the specific cleaning method comprises the following steps:
the first step: placing the fiber needing to be cleaned and deslagged in a pulping tank (2) to be mixed with water, driving a pulping paddle (201) to rotate through a motor (202), and uniformly mixing the water with the fiber;
and a second step of: discharging the fiber mixed with water into a total tank (1), conveying the fiber mixed with water into a filtering device (8) through a water pump (11) to filter impurities in the fiber, filtering the fiber, and conveying the fiber floating on the water surface to a secondary deslagging barrel (4);
and a third step of: the fibers conveyed into the secondary deslagging barrel (4) are subjected to secondary deslagging through the secondary deslagging barrel (4), the secondary deslagging barrel (4) floats in a first floating barrel (501) in the previous fiber conveying process, and the fibers precipitated in the secondary deslagging barrel (4) are discharged into a total pool (1) through an automatic valve (12) for secondary filtration;
fourth step: the fiber is conveyed into a fiber carrying barrel in a first floating barrel (501) to float, the fiber on the upper layer is conveyed into a second floating barrel (502), the fiber on the upper layer of the second floating barrel (502) is conveyed into a third floating barrel (503), the fiber on the upper layer of the third floating barrel (503) is conveyed into a receiving tank (6), and the fibers on the lower layers in the first floating barrel (501), the second floating barrel (502) and the third floating barrel (503) are discharged into a total tank (1) through an automatic valve (12) to be filtered again;
fifth step: and (3) conveying the fibers into a receiving tank (6), manually bagging the fibers, placing the fibers in a dryer (7), drying moisture in the fibers by the dryer (7), and collecting the dried fibers for facilitating the use of subsequent procedures.
CN202110028767.5A 2021-01-11 2021-01-11 Aluminum silicate fiber cleaning and deslagging device and cleaning method Active CN112726062B (en)

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Application Number Priority Date Filing Date Title
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CN112726062B true CN112726062B (en) 2023-07-21

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206689134U (en) * 2016-12-16 2017-12-01 重庆科本科技有限公司 Circulating feeding liquid purging system
CN106475354B (en) * 2016-12-16 2018-11-06 重庆科本科技有限公司 Circulating feeding liquid cleaning system

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