CN112719106B - Automatic feeding necking machine based on PLC control - Google Patents

Automatic feeding necking machine based on PLC control Download PDF

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Publication number
CN112719106B
CN112719106B CN202011393441.4A CN202011393441A CN112719106B CN 112719106 B CN112719106 B CN 112719106B CN 202011393441 A CN202011393441 A CN 202011393441A CN 112719106 B CN112719106 B CN 112719106B
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China
Prior art keywords
connecting frame
plc
controlled
necking machine
movable
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Active
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CN202011393441.4A
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Chinese (zh)
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CN112719106A (en
Inventor
李增强
姜文婷
刘鹏
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Hit Wisdom Factory Co ltd
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Hit Wisdom Factory Co ltd
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Priority to CN202011393441.4A priority Critical patent/CN112719106B/en
Publication of CN112719106A publication Critical patent/CN112719106A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/04Reducing; Closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/006Feeding elongated articles, such as tubes, bars, or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Eyeglasses (AREA)

Abstract

The invention discloses an automatic feeding necking machine based on PLC control, which comprises an objective table, a movable workbench controlled by the PLC, a necking machine support, a necking machine controlled by the PLC, a steel pipe blanking device, a first gripper assembly, a fixed pillar, a first connecting frame, a first gripper, a first motor, a PLC controlled movable pillar, a second gripper assembly, a second connecting frame, a gas cylinder, a third connecting frame, a fourth connecting frame, a fifth connecting frame, a second gripper, a third gripper, a second motor, a first measuring lens assembly, a lens support, a first lens and a second measuring lens assembly. The beneficial effects of the invention are as follows: the automatic feeding and necking processing can be realized. Based on the auxiliary PLC control of machine vision, automatic feeding necking reduces the human cost and improves production efficiency.

Description

Automatic feeding necking machine based on PLC control
Technical Field
The invention relates to a necking machine, in particular to an automatic feeding necking machine based on PLC control, and belongs to the technical field of steel pipe necking.
Background
In recent years, with the development of the electric vehicle industry, the manufacture of electric vehicle rear axles is an important part of the manufacture, wherein the necking of steel pipes is important in the manufacturing process of rear axles, and a necking machine is used for reducing the caliber of the end part of the steel pipe and then welding and fixing the steel pipe parts and other ports.
Most of the existing necking machines need to artificially place steel pipes one by one into the necking machine for necking in the processing process, so that the processing cannot meet the supply and demand of parts, the automation degree is low, and the labor cost is increased.
Based on this, this application provides a necking machine of automatic feeding based on PLC control.
Disclosure of Invention
The invention aims to solve the problem and provide an automatic feeding necking machine based on PLC control.
The invention realizes the above purpose through the following technical scheme: the utility model provides an automatic feeding's necking machine based on PLC control, including objective table, PLC controlled movable workbench, necking machine support, PLC controlled necking machine, steel pipe unloader, first tongs subassembly, fixed pillar, first link, first tongs, first motor, PLC controlled movable pillar, second tongs subassembly, second link, gas cylinder, third link, fourth link, fifth link, second tongs, third tongs, second motor, first measurement lens subassembly, lens support, first camera lens, second measurement lens subassembly; the PLC controlled movable workbench is arranged above the object stage, a chute is arranged at the lower part of the PLC controlled movable workbench, the necking machine bracket is arranged at the left side of the PLC controlled movable workbench, the PLC controlled necking machine is arranged above the necking machine bracket, the steel pipe blanking device is arranged above the PLC controlled movable workbench and is positioned in front of the PLC controlled movable workbench, the first handle component comprises a fixed support column, a first connecting frame and a first handle, the fixed support column is arranged above and is positioned behind the PLC controlled movable workbench, the first connecting frame is arranged behind the fixed support column, the first handle is fixed on the first connecting frame, the first motor is arranged below the right side of the object stage, the PLC controlled movable support column is arranged above and is positioned behind the PLC controlled movable workbench, the second gripper assembly comprises a second connecting frame, a gas cylinder, a third connecting frame, a fourth connecting frame, a fifth connecting frame and a second gripper, wherein the second connecting frame is arranged above the front of the PLC control movable support, the second connecting frame is provided with a sliding rail, the third connecting frame is arranged on the right side of the second connecting frame and is provided with a sliding rail, the gas cylinder is arranged above the third connecting frame, the fourth connecting frame is arranged on the right side of the third connecting frame, the gas cylinder is used for driving the fourth connecting frame to move up and down, the fifth connecting frame is arranged on the right side of the fourth connecting frame, the second gripper is arranged below the fifth connecting frame, the third gripper is arranged in front of the PLC control movable support, the second motor is arranged below the left of the object stage, the first measurement lens assembly is arranged in front of the PLC control movable support, the second measurement lens assembly is arranged on the left side of the fixed support, the first measuring lens assembly comprises a lens bracket and a first lens, and the first lens is installed on the lens bracket.
As still further aspects of the invention: and a sliding rail is arranged above the objective table, and the outer wall of the sliding rail is contacted with a sliding groove below the movable workbench controlled by the PLC.
As still further aspects of the invention: the movable workbench is characterized in that a sliding groove is formed in the lower portion of the movable workbench controlled by the PLC and is contacted with the surface of the inner wall of the sliding groove of the objective table, the sliding groove is formed in the upper portion of the movable workbench controlled by the PLC and is contacted with the outer surface of the sliding groove in the lower portion of the movable support controlled by the PLC, and a boss is arranged in front of the movable support controlled by the PLC and is connected with the lower surface of the fixed support.
As still further aspects of the invention: the second connecting frame is provided with a screw hole and is connected with the PLC control movable support, and the second connecting frame is provided with a sliding groove and is connected with the third connecting frame.
As still further aspects of the invention: the third connecting frame is provided with a sliding rail which is connected with the fourth connecting frame.
As still further aspects of the invention: the fourth connecting frame is provided with a sliding groove and is connected with the outer surface of the sliding rail of the third connecting frame.
As still further aspects of the invention: and a gas cylinder is arranged above the third connecting frame.
As still further aspects of the invention: the second handle is provided with a screw hole and is connected with the fourth connecting frame.
As still further aspects of the invention: the device is provided with a first measuring lens component which assists the PLC to control the movable support to move back and forth; a second measuring lens assembly is arranged for measuring the left-right movement of the feedback movable workbench and transmitting the left-right movement to the control panel data.
The beneficial effects of the invention are as follows: this automatic feeding's necking machine reasonable in design based on PLC control:
1. the device is provided with the sliding groove and the sliding rail, and can assist the PLC to control and drive the motor by utilizing computer vision;
2. the object stage arranged in the device is connected with the sliding rail of the sliding groove of the PLC control movable workbench, and the PLC drive motor is assisted to control the workbench to move in a feeding manner through lens measurement feedback so as to shrink the workbench;
3. the PLC control movable support column arranged in the device can be controlled by the first lens measurement auxiliary PLC to move back and forth on the PLC control movable workbench so as to clamp and drop the steel pipe;
4. the third connecting frame arranged on the device can be controlled to carry by the PLC;
5. the gas cylinder that the device set up controls third tongs chucking steel pipe and prevents to drop.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a first hand grip assembly according to the present invention;
FIG. 3 is a schematic view of a second gripper assembly according to the present invention;
fig. 4 is a schematic structural diagram of a first measuring lens assembly according to the present invention.
In the figure: 1. the device comprises an objective table, 2, a PLC-controlled movable workbench, 3, a necking machine support, 4, a PLC-controlled necking machine, 5, a steel tube blanking device, 6, a first gripper assembly, 601, a fixed support, 602, a first connecting frame, 603, a first gripper, 7, a first motor, 8, a PLC-controlled movable support, 9, a second gripper assembly, 901, a second connecting frame, 902, a gas cylinder, 903, a third connecting frame, 904, a fourth connecting frame, 905, a fifth connecting frame, 906, a second gripper, 10, a third gripper, 11, a second motor, 12, a first measuring lens assembly, 1201, a lens support, 1202, a first lens and 13, a second measuring lens assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 4, a PLC-controlled automatic feeding necking machine includes a stage 1, a PLC-controlled movable table 2, a necking machine bracket 3, a PLC-controlled necking machine 4, a steel pipe blanking device 5, a first gripper assembly 6, a fixed support 601, a first connection frame 602, a first gripper 603, a first motor 7, a PLC-controlled movable support 8, a second gripper assembly 9, a second connection frame 901, a gas cylinder 902, a third connection frame 903, a fourth connection frame 904, a fifth connection frame 905, a second gripper 906, a third gripper 10, a second motor 11, a first measurement lens assembly 12, a lens bracket 1201, a first lens 1202, and a second measurement lens assembly 13; the PLC controlled movable workbench 2 is arranged above the object stage 1, a chute is arranged at the lower part of the PLC controlled movable workbench 2, the necking machine bracket 3 is arranged at the left side of the PLC controlled movable workbench 2, the PLC controlled necking machine 4 is arranged above the necking machine bracket 3, the steel pipe blanking device 5 is arranged above the PLC controlled movable workbench 2 and is positioned in front of the PLC controlled movable workbench 2, the steel pipe blanking device 5 comprises a discharging area arranged above the PLC controlled movable workbench 2 and a control baffle which is used for controlling a specific time interval to lift, so that the steel pipe falls onto a clamping position combined by a first gripper 603 and a second gripper 10 due to the dead weight of the steel pipe, the first gripper assembly 6 comprises a fixed strut 601, a first connecting frame 602 and a first gripper 603, the fixed strut 601 is arranged above and behind the PLC controlled movable workbench 2, the first connecting frame 602 is arranged behind the fixed support 601, the first grip 603 is fixed on the first connecting frame 602, the first motor 7 is arranged at the right lower part of the object stage 1, the PLC control movable support 8 is arranged above and behind the PLC control movable workbench 2, the second grip assembly 9 comprises a second connecting frame 901, a gas cylinder 902, a third connecting frame 903, a fourth connecting frame 904, a fifth connecting frame 905 and a second grip 906, the second connecting frame 901 is arranged at the front upper part of the PLC control movable support 8, the second connecting frame 901 is provided with a sliding rail, the third connecting frame 903 is arranged at the right side of the second connecting frame 901 and is provided with a sliding rail, the gas cylinder 902 is arranged above the third connecting frame 903, the fourth connecting frame 904 is arranged at the right side of the third connecting frame 903, the gas cylinder 902 is used for driving the fourth connecting frame 904 to move up and down, the fifth link 905 is disposed on the right side of the fourth link 904, the second grip 906 is disposed below the fifth link 905, the third grip 10 is disposed in front of the PLC controlled movable support 8, the second motor 11 is disposed on the left lower side of the stage 1, the first measuring lens assembly 12 is disposed in front of the PLC controlled movable support 8, the second measuring lens assembly 13 is disposed on the left side of the fixed support 601, the first measuring lens assembly 12 includes a lens bracket 1201 and a first lens 1202, and the first lens 1202 is mounted on the lens bracket 1201.
Further, in the embodiment of the present invention, a sliding rail is disposed above the objective table 1, and the outer wall of the sliding rail contacts with a sliding groove below the movable table 2 controlled by the PLC.
Further, in the embodiment of the present invention, a chute is formed below the movable table 2 controlled by the PLC and contacts with the surface of the inner wall of the chute of the stage 1, a chute is formed above the movable table 2 controlled by the PLC and contacts with the outer surface of the chute below the movable pillar 8 controlled by the PLC, and a boss is provided in front of the movable pillar 8 controlled by the PLC and connected with the lower surface of the fixed pillar 601.
Further, in the embodiment of the present invention, the second connecting frame 901 is provided with a screw hole and is connected to the PLC controlled movable pillar 8, and the second connecting frame 901 is provided with a chute and is connected to the third connecting frame 903.
Further, in the embodiment of the present invention, the third connecting frame 903 is provided with a sliding rail and is connected to the fourth connecting frame 904.
Further, in the embodiment of the present invention, the fourth connecting frame 904 is provided with a sliding groove connected to the outer surface of the sliding rail of the third connecting frame 903.
Further, in the embodiment of the present invention, a gas cylinder 902 is installed above the third connecting frame 903, so as to control the third gripper 10 to clamp the steel pipe to prevent the steel pipe from falling off.
Further, in the embodiment of the present invention, the second grip 906 is provided with a screw hole and is connected to the fourth connecting frame 904.
Further, in the embodiment of the present invention, the device is provided with a first measuring lens assembly 12 for assisting the PLC to control the movable pillar 8 to move back and forth; a second measuring lens assembly 13 is provided to measure the left-right movement of the feedback moving table and transmit to the control panel data.
Working principle: when the automatic feeding necking machine based on the PLC control is used, the steel pipe discharging device 5 rolls the steel pipe to a position where the first gripper 603 behind the fixed support post 601 and the third gripper 10 in front of the movable support post 8 controlled by the PLC in advance clamp the steel pipe, and the second motor 11 is controlled by the PLC again to move the movable support post 8 forward in a PLC control mode so as to clamp the steel pipe. The third connecting frame 903 connected to the second connecting frame 901 is controlled by the PLC to move until the axis of the second grip 906 is in the same plane with the axis of the steel pipe, the gas cylinder 903 pushes the fourth connecting frame 904 to move up and down to drive the fifth connecting frame 905 to contact with the outer surface of the steel pipe and compress the outer surface of the steel pipe, and the first motor 7 conveys the PLC to control the moving table to move leftwards to convey one end of the steel pipe to the necking machine for necking. After the steel pipe necking is finished, the first motor 7 is used for conveying the PLC to control the movable workbench 2 to move rightwards to move the steel pipe out of the necking machine, the PLC is used for controlling the second motor 11 to control the movable support 8 to move backwards by the PLC so as to release the steel pipe to drop and convey the steel pipe to the next process, the data control panel is used for controlling the movement of the movable workbench controlled by the PLC by acquiring the distance between the steel pipe measured by the lens and the necking machine, and the data control PLC for acquiring the measurement by the first lens is used for controlling the front-back movement of the movable support.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (7)

1. The utility model provides an automatic feeding's necking machine based on PLC control, including objective table (1), PLC controlled movable workbench (2), necking machine support (3), PLC controlled necking machine (4), steel pipe unloader (5), first handle subassembly (6), fixed pillar (601), first link (602), first handle (603), first motor (7), PLC controlled movable pillar (8), second handle subassembly (9), second link (901), gas cylinder (902), third link (903), fourth link (904), fifth link (905), second handle (906), third handle (10), second motor (11), first measurement lens subassembly (12), lens support (1201), first camera lens (1202) and second measurement lens subassembly (13); the device comprises a necking machine bracket (3), a PLC-controlled necking machine (4), a steel pipe blanking device (5), a first handle assembly (6) and a PLC-controlled movable support (8), wherein the PLC-controlled movable support is arranged above a movable workbench (2) controlled by the PLC;
the method is characterized in that: the PLC controlled movable workbench (2) is arranged above the objective table (1), a chute is formed in the lower part of the PLC controlled movable workbench (2), the necking machine bracket (3) is arranged on the left side of the PLC controlled movable workbench (2), the PLC controlled necking machine (4) is arranged above the necking machine bracket (3), and the steel pipe blanking device (5) is arranged behind the right side of the necking machine bracket (3);
the first gripper assembly (6) comprises a fixed support (601), a first connecting frame (602) and a first gripper (603), the fixed support (601) is arranged in front of the steel pipe blanking device (5), the first connecting frame (602) is arranged behind the fixed support (601), the first gripper (603) is fixed on the first connecting frame (602), the first motor (7) is arranged below the object stage (1) and used for controlling the movement of the movable workbench (2) controlled by the PLC, and the PLC is used for controlling the movable support (8) to be arranged in front of the fixed support (601);
the second gripper assembly (9) comprises a second connecting frame (901), a gas cylinder (902), a third connecting frame (903), a fourth connecting frame (904), a fifth connecting frame (905) and a second gripper (906), wherein the second connecting frame (901) is arranged on the right side of a PLC control movable support (8), the second connecting frame (901) is provided with a sliding rail, the third connecting frame (903) is arranged on the right side of the second connecting frame (901) and is provided with a sliding rail, the gas cylinder (902) is arranged on the upper side of the third connecting frame (903), the fourth connecting frame (904) is arranged on the right side of the third connecting frame (903), the gas cylinder (902) is used for driving the fourth connecting frame (904) to move up and down, the fifth connecting frame (905) is arranged on the right side of the fourth connecting frame (904), and the second gripper (906) is arranged below the fifth connecting frame (905);
the third grip (10) is arranged on the left side of the PLC control movable support (8), the second motor (11) is arranged on the left lower side of the object stage (1) to control the PLC control movable support (8) to move, the first measuring lens assembly (12) is arranged on the left side of the PLC control movable support (8), the second measuring lens assembly (13) is arranged on the left side of the fixed support (601), the first measuring lens assembly (12) comprises a lens bracket (1201) and a first lens (1202), and the first lens (1202) is arranged on the lens bracket (1201); the first measuring lens component (12) assists the PLC to control the movable support column (8) to move forwards and backwards, and the second measuring lens component (13) measures the left-right movement of the feedback movable workbench and transmits the left-right movement to the control panel data.
2. The automatic feeding necking machine based on PLC control according to claim 1, characterized in that: and a sliding rail is arranged above the objective table (1), and the outer wall of the sliding rail is contacted with a sliding groove below the movable workbench (2) controlled by the PLC.
3. The automatic feeding necking machine based on PLC control according to claim 1 or 2, characterized in that: the movable workbench (2) of PLC control is opened below has the slide rail to contact with objective table (1) spout inner wall surface, the slide rail is opened on movable workbench (2) upper portion of PLC control with PLC control movable pillar (8) below spout surface contacts, PLC control movable pillar (8) the place ahead be equipped with the boss with fixed pillar (601) lower surface movable connection.
4. The automatic feeding necking machine based on PLC control according to claim 1, characterized in that: the second connecting frame (901) is provided with a screw hole and is connected with the PLC control movable support (8), and the second connecting frame (901) is provided with a sliding groove and is connected with the third connecting frame (903).
5. The automatic feeding necking machine based on PLC control according to claim 1, characterized in that: the third connecting frame (903) is provided with a sliding rail which is connected with the fourth connecting frame (904).
6. The automatic feeding necking machine based on PLC control according to claim 1 or 5, characterized in that: the fourth connecting frame (904) is provided with a sliding groove which is connected with the outer surface of the sliding rail of the third connecting frame (903).
7. The automatic feeding necking machine based on PLC control according to claim 1, characterized in that: the second handle (906) is provided with a screw hole and is connected with the fourth connecting frame (904).
CN202011393441.4A 2020-12-03 2020-12-03 Automatic feeding necking machine based on PLC control Active CN112719106B (en)

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Application Number Priority Date Filing Date Title
CN202011393441.4A CN112719106B (en) 2020-12-03 2020-12-03 Automatic feeding necking machine based on PLC control

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Application Number Priority Date Filing Date Title
CN202011393441.4A CN112719106B (en) 2020-12-03 2020-12-03 Automatic feeding necking machine based on PLC control

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CN112719106A CN112719106A (en) 2021-04-30
CN112719106B true CN112719106B (en) 2023-05-09

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Publication number Priority date Publication date Assignee Title
CA1119673A (en) * 1978-08-29 1982-03-09 Stephen C. Clark Laser cutting head attachment for punch presses
WO2016092381A1 (en) * 2014-12-12 2016-06-16 Uros Turanjanin The application of the 3d cameras to the profile bending process on the bending machine with three and four rollers
CN104923620A (en) * 2015-06-23 2015-09-23 苏州璟瑜自动化科技有限公司 Metal plate punching device based on thermal imaging detection feedback adjustment
CN104959424A (en) * 2015-06-26 2015-10-07 苏州边桐传感科技有限公司 Metal plate bending system and method based on detection feedback and automatic angle control
CN207982217U (en) * 2018-02-07 2018-10-19 东莞市沃德精密机械有限公司 Rivet automatic assembly equipment
CN208840867U (en) * 2018-05-24 2019-05-10 武汉升亿精密机械有限公司 A kind of air hose automated intelligent cutting tool
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CN210692996U (en) * 2019-11-25 2020-06-05 邵东欧博自动化设备有限公司 Automatic terminal necking machine
CN111112885A (en) * 2019-11-26 2020-05-08 福尼斯智能装备(珠海)有限公司 Welding system with vision system for feeding and discharging workpieces and self-adaptive positioning of welding seams

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