CN112691944A - Product detection system and method for fishing gear box production line - Google Patents
Product detection system and method for fishing gear box production line Download PDFInfo
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- CN112691944A CN112691944A CN202011429469.9A CN202011429469A CN112691944A CN 112691944 A CN112691944 A CN 112691944A CN 202011429469 A CN202011429469 A CN 202011429469A CN 112691944 A CN112691944 A CN 112691944A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
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Abstract
The invention provides a product detection system and method for a fishing gear box production line, and relates to the technical field of product detection. This product detecting system of fishing tackle case production line, detecting system includes yields transfer chain, substandard product transfer chain, detection mechanism, rejects mechanism and statistical analysis mechanism, be perpendicular setting between yields transfer chain and the substandard product transfer chain, detection mechanism sets up the outside at the yields transfer chain, reject the position that the mechanism sets up at relative substandard product transfer chain. According to the invention, the industrial detection camera collects images of the fishing gear box to be detected from different directions, then uploads the images to the computer, and the difference between the image of the fishing gear box to be detected and the image of the complete fishing gear box is analyzed through software in the computer, so that defective products can be quickly prepared and eliminated, the detection mode efficiency is higher, the manual labor intensity is greatly reduced, meanwhile, the phenomenon that errors occur in manual detection is avoided, and the product quality is ensured.
Description
Technical Field
The invention relates to the technical field of product detection, in particular to a product detection system and method for a fishing gear box production line.
Background
The traditional OQC method is characterized in that the quality of a product to be shipped is manually checked one by professional quality inspection personnel, time and labor are wasted, the product quality inspection efficiency is low, and the OQC method is not suitable for large-batch production. In order to improve the quality inspection efficiency and reduce the production cost, a quality inspection method for carrying out sampling inspection according to production batches is provided, the method randomly extracts a certain proportion of products according to the production batches for detection, releases the products after the products are detected to be qualified or returns the products to the production line for continuous backward flow, if the extracted products are judged to be unqualified (NG) after the products are detected, the products in the batches need to be inspected in whole batches to search the unqualified reason, and then the products are selected to return to the front process stage or the semi-finished product stage for reworking or repairing or directly scrapping according to different unqualified conditions.
In the fishing tackle case production process, a plurality of accessories have all been welded to the surface of each fishing tackle case for the use of fishing tackle case is diversified, increases its practicality, but, after production line production, needs the product the condition of many accessories or few accessories to appear, and traditional mode is generally for artifical one to the product through the naked eye observation, and it is great that the mode receives artifical subjective factor to influence like this, leads to the product to detect not comprehensive easily, and this kind of mode efficiency is lower, and artifical intensity of labour is big.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a product detection system and a method thereof for a fishing gear box production line, which solve the defects and shortcomings in the prior art.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a product detecting system of fishing tackle case production line, detecting system includes yields transfer chain, substandard product transfer chain, detection mechanism, rejects mechanism and statistical analysis mechanism, be perpendicular setting between yields transfer chain and the substandard product transfer chain, detection mechanism sets up the outside at the yields transfer chain, reject the position that the mechanism set up at relative substandard product transfer chain, statistical analysis mechanism sets up the position near the substandard product transfer chain.
Preferably, the non-defective products transfer chain includes first conveyor, the terminal below of first conveyor is provided with the non-defective products collecting box, the upper surface of first conveyor just is close to the position of non-defective products collecting box and is provided with first photoelectric sensor.
Preferably, the defective product conveying line comprises a second conveying device, a defective product collecting box is arranged below the tail end of the second conveying device, and a second photoelectric sensor is arranged on the upper surface of the second conveying device and close to the defective product collecting box.
Preferably, the detection mechanism includes the portal frame, the portal frame sets up the outside at the yields transfer chain, the interior top fixed mounting of portal frame has a plurality of industry to detect the camera.
Preferably, the rejecting mechanism comprises a first workbench, a telescopic cylinder is fixedly mounted on the upper surface of the first workbench, a flexible push plate is fixedly connected to the piston end of the telescopic cylinder, and the flexible push plate is located above the good product conveying line.
Preferably, the statistical analysis mechanism comprises a second workbench, and a computer is arranged on the upper surface of the second workbench.
A product detection method for a fishing gear box production line, the detection method comprising the steps of:
s1, preparing a qualified finished product fishing gear box, collecting panoramic images of the fishing gear box, uploading the panoramic images to a computer, and using the collected initial images as comparison images;
s2, connecting the first conveying device with a fishing gear box production line, directly conveying the produced fishing gear box to the first conveying device from the production line, and when the fishing gear box is conveyed on the first conveying device and passes through a portal frame, acquiring images of the fishing gear box from different directions by a plurality of industrial detection cameras above the portal frame, and then uploading the images of the fishing gear box to be detected to a computer;
s3, comparing the image of the fishing gear box to be detected with the original comparison image by software in the computer, and analyzing whether the image of the fishing gear box to be detected has defects or whether redundant areas appear in the image of the fishing gear box to be detected;
s4, the fishing gear box after detection is continuously transmitted on the first conveying device, when the fishing gear box reaches the position of the flexible push plate, the telescopic cylinder does not act if the fishing gear box is qualified, the fishing gear box is continuously transmitted until the fishing gear box falls into a good product collecting box, and the telescopic cylinder acts if the fishing gear box is unqualified, drives the flexible push plate to push the fishing gear box onto the second conveying device by the telescopic cylinder, and continuously transmits the fishing gear box until the fishing gear box falls into a defective product collecting box;
s5, when the good-product fishing gear box passes through the tail end of the first conveying device, the first photoelectric sensor detects that the fishing gear box moves, the first photoelectric sensor records once every time when one fishing gear box passes through the tail end of the second conveying device, similarly, when the defective-product fishing gear box passes through the tail end of the second conveying device, the second photoelectric sensor detects that the fishing gear box moves, the second photoelectric sensor records once every time when one fishing gear box passes through the second conveying device, the first photoelectric sensor and the second photoelectric sensor upload results to the computer every time when recording once, and the computer counts and records the total times.
(III) advantageous effects
The invention provides a product detection system and method for a fishing gear box production line. The method has the following beneficial effects:
1. according to the invention, the industrial detection camera collects images of the fishing gear box to be detected from different directions, then uploads the images to the computer, and the difference between the image of the fishing gear box to be detected and the image of the complete fishing gear box is analyzed through software in the computer, so that defective products can be quickly prepared and eliminated, the detection mode efficiency is higher, the manual labor intensity is greatly reduced, meanwhile, the phenomenon that errors occur in manual detection is avoided, and the product quality is ensured.
2. According to the invention, when defective products are removed, the computer can record the number of times of removal, so that the number of the defective products and the number of times can be calculated, the result is uploaded to the computer every time the first photoelectric sensor and the second photoelectric sensor are arranged, the total number of times is counted and recorded by the computer, and the two are combined, so that the error condition of a single counting mode is avoided, and the labor intensity of manual counting is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of a portal frame of the present invention.
Wherein, 1, a first conveying device; 2. a good product collecting box; 3. a gantry; 4. an industrial inspection camera; 5. a second conveying device; 6. a defective product collection box; 7. a first photosensor; 8. a second photosensor; 9. a first table; 10. a telescopic cylinder; 11. a flexible push plate; 12. a second table; 13. and (4) a computer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-2, an embodiment of the invention provides a product detection system for a fishing gear box production line, the detection system comprises a good product conveying line, a defective product conveying line, a detection mechanism, an elimination mechanism and a statistical analysis mechanism, the good product conveying line and the defective product conveying line are vertically arranged, the detection mechanism is arranged on the outer side of the good product conveying line, the elimination mechanism is arranged at a position opposite to the defective product conveying line, and the statistical analysis mechanism is arranged at a position close to the defective product conveying line.
The good product transfer chain includes first conveyor 1, and the terminal below of first conveyor 1 is provided with good product collecting box 2, and the upper surface of first conveyor 1 and the position that is close to good product collecting box 2 are provided with first photoelectric sensor 7.
The defective product conveying line comprises a second conveying device 5, a defective product collecting box 6 is arranged below the tail end of the second conveying device 5, and a second photoelectric sensor 8 is arranged on the upper surface of the second conveying device 5 and at a position close to the defective product collecting box 6.
Detection mechanism includes portal frame 3, and portal frame 3 sets up in the outside of non-defective products transfer chain, and the interior top fixed mounting of portal frame 3 has a plurality of industry detection camera 4.
The rejecting mechanism comprises a first workbench 9, a telescopic cylinder 10 is fixedly mounted on the upper surface of the first workbench 9, a flexible push plate 11 is fixedly connected to the piston end of the telescopic cylinder 10, and the flexible push plate 11 is located above the good product conveying line.
The statistical analysis mechanism comprises a second worktable 12, and a computer 13 is arranged on the upper surface of the second worktable 12.
According to the invention, the industrial detection camera 4 collects images of the fishing gear box to be detected from different directions, then uploads the images to the computer 13, and the difference between the image of the fishing gear box to be detected and the image of the complete fishing gear box is analyzed through software in the computer 13, so that defective products can be quickly prepared and removed, the detection mode efficiency is high, the manual labor intensity is greatly reduced, meanwhile, the phenomenon that errors occur in manual detection is avoided, and the product quality is ensured.
A product detection method for a fishing gear box production line comprises the following steps:
s1, preparing a qualified finished product fishing gear box, collecting a panoramic image of the fishing gear box, uploading the panoramic image to the computer 13, and using the collected initial image as a contrast image;
s2, connecting the first conveying device 1 with a fishing gear box production line, directly conveying the produced fishing gear box to the first conveying device 1 from the production line, and when the fishing gear box is conveyed on the first conveying device 1 and passes through the portal frame 3, acquiring images of the fishing gear box from different directions by a plurality of industrial detection cameras 4 above the portal frame 3, and then uploading the images of the fishing gear box to be detected to the computer 13;
s3, comparing the images of the fishing gear box to be detected with the original comparison images by software in the computer 13, and analyzing whether the images of the fishing gear box to be detected have defects or whether redundant areas appear in the images of the fishing gear box to be detected;
s4, the fishing gear box after detection is continuously transmitted on the first transmission device 1, when the fishing gear box reaches the position of the flexible push plate 11, if the fishing gear box is qualified, the telescopic cylinder 10 does not act, the fishing gear box is continuously transmitted until the fishing gear box falls into the good product collection box 2, if the fishing gear box is unqualified, the telescopic cylinder 10 acts, the telescopic cylinder 10 drives the flexible push plate 11 to push the fishing gear box onto the second transmission device 5, and the fishing gear box is continuously transmitted until the fishing gear box falls into the defective product collection box 6;
s5, when the good-product fishing gear box passes through the tail end of the first conveying device 1, the first photoelectric sensor 7 detects that the fishing gear box moves, the first photoelectric sensor 7 records once every time when one fishing gear box passes through, similarly, when the defective-product fishing gear box passes through the tail end of the second conveying device 5, the second photoelectric sensor 8 detects that the fishing gear box moves, the second photoelectric sensor 8 records once every time when one fishing gear box passes through, the first photoelectric sensor 7 and the second photoelectric sensor 8 upload the result to the computer 13 every time when recording once, and the computer 13 counts and records the total times.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a reference structure" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a product detecting system of fishing tackle case production line which characterized in that: the detection system comprises a good product conveying line, a defective product conveying line, a detection mechanism, an eliminating mechanism and a statistical analysis mechanism, wherein the good product conveying line and the defective product conveying line are vertically arranged, the detection mechanism is arranged on the outer side of the good product conveying line, the eliminating mechanism is arranged at the position relative to the defective product conveying line, and the statistical analysis mechanism is arranged at the position close to the defective product conveying line.
2. The product detection system of a fishing tackle box production line of claim 1, wherein: the good product conveying line comprises a first conveying device (1), a good product collecting box (2) is arranged below the tail end of the first conveying device (1), and a first photoelectric sensor (7) is arranged on the upper surface of the first conveying device (1) and close to the good product collecting box (2).
3. The product detection system of a fishing tackle box production line of claim 1, wherein: the defective product conveying line comprises a second conveying device (5), a defective product collecting box (6) is arranged below the tail end of the second conveying device (5), and a second photoelectric sensor (8) is arranged on the upper surface of the second conveying device (5) and close to the defective product collecting box (6).
4. The product detection system of a fishing tackle box production line of claim 1, wherein: the detection mechanism comprises a portal frame (3), the portal frame (3) is arranged on the outer side of the good product conveying line, and a plurality of industrial detection cameras (4) are fixedly mounted at the inner top of the portal frame (3).
5. The product detection system of a fishing tackle box production line of claim 1, wherein: the rejecting mechanism comprises a first workbench (9), a telescopic cylinder (10) is fixedly mounted on the upper surface of the first workbench (9), a flexible push plate (11) is fixedly connected to the piston end of the telescopic cylinder (10), and the flexible push plate (11) is located above a good product conveying line.
6. The product detection system of a fishing tackle box production line of claim 1, wherein: the statistical analysis mechanism comprises a second workbench (12), and a computer (13) is arranged on the upper surface of the second workbench (12).
7. A product detection method of a fishing gear box production line is characterized in that: the detection method comprises the following steps:
s1, preparing a qualified finished product fishing gear box, collecting a panoramic image of the fishing gear box, uploading the panoramic image to a computer (13), and using the collected initial image as a contrast image;
s2, connecting the first conveying device (1) with a fishing gear box production line, directly conveying the produced fishing gear box to the first conveying device (1) from the production line, and when the fishing gear box is conveyed on the first conveying device (1) and passes through the portal frame (3), acquiring images of the fishing gear box from different directions by a plurality of industrial detection cameras (4) above the portal frame (3), and then transmitting the images of the fishing gear box to be detected to the computer (13);
s3, comparing the images of the fishing gear box to be detected with the original comparison images by software in the computer (13), and analyzing whether the images of the fishing gear box to be detected have defects or whether redundant areas appear in the images of the fishing gear box to be detected;
s4, the fishing gear box after detection is continuously transmitted on the first transmission device (1), when the fishing gear box reaches the position of the flexible push plate (11), if the fishing gear box is qualified, the telescopic cylinder (10) does not act, the fishing gear box is continuously transmitted until the fishing gear box falls into the good product collection box (2), if the fishing gear box is unqualified, the telescopic cylinder (10) acts, the telescopic cylinder (10) drives the flexible push plate (11) to push the fishing gear box onto the second transmission device (5), and the fishing gear box is continuously transmitted until the fishing gear box falls into the defective product collection box (6);
s5, when the good-product fishing gear box passes through the tail end of the first conveying device (1), the first photoelectric sensor (7) detects that the fishing gear box moves, the first photoelectric sensor (7) records once when passing through one fishing gear box, similarly, when the defective-product fishing gear box passes through the tail end of the second conveying device (5), the second photoelectric sensor (8) detects that the fishing gear box moves, the second photoelectric sensor (8) records once when passing through one fishing gear box, the first photoelectric sensor (7) and the second photoelectric sensor (8) upload the result to the computer (13) once when recording, and the computer (13) counts and records the total times.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011429469.9A CN112691944A (en) | 2020-12-07 | 2020-12-07 | Product detection system and method for fishing gear box production line |
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| CN202011429469.9A CN112691944A (en) | 2020-12-07 | 2020-12-07 | Product detection system and method for fishing gear box production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117270480A (en) * | 2023-11-21 | 2023-12-22 | 深圳市天兴诚科技有限公司 | Production line monitoring method and system |
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