CN112625819A - Efficient block soap forming equipment and working method thereof - Google Patents
Efficient block soap forming equipment and working method thereof Download PDFInfo
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- CN112625819A CN112625819A CN202011301075.5A CN202011301075A CN112625819A CN 112625819 A CN112625819 A CN 112625819A CN 202011301075 A CN202011301075 A CN 202011301075A CN 112625819 A CN112625819 A CN 112625819A
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/14—Shaping
- C11D13/16—Shaping in moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/80—After-treatment of the mixture
- B01F23/808—Filtering the mixture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
- B01F31/443—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a superposed additional movement other than oscillation, vibration or shaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/12—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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Abstract
The invention discloses high-efficiency massive soap molding equipment and a working method thereof, wherein the high-efficiency massive soap molding equipment comprises a mixing mechanism and a molding mechanism, wherein the top of the molding mechanism is provided with the mixing mechanism; the mixing mechanism comprises an installation box, a first installation chute is formed in the top surface of the interior of the installation box, a stirring mechanism is slidably installed in the first installation chute, a first air cylinder is fixedly installed on one side of the upper end of the interior of the installation box, the first air cylinder is horizontally arranged, a piston rod of the first air cylinder is fixedly connected to the side surface of the stirring mechanism, a feeding hopper is installed on the other side of the upper end of the interior of the installation box, the feeding hopper is obliquely arranged, and a sealing door is arranged at the opening part of the feeding hopper; after adopting above-mentioned structure, can further increase stirring efficiency, and then promote cubic soap fashioned speed, simultaneously through multi-direction cooling for cooling shaping speed makes cubic soap shaping more high-efficient convenient.
Description
Technical Field
The invention relates to the technical field of soap forming equipment, in particular to efficient massive soap forming equipment and a working method thereof.
Background
Soap is a generic term for metal salts of fatty acids. The daily soap contains fatty acid with carbon number of 10-18, and the metal is mainly alkali metal such as sodium or potassium, or special purpose soap prepared from ammonia and some organic alkali such as ethanolamine and triethanolamine. In a broad sense, fatty acid salts obtained by saponification or neutralization of fats and oils, waxes, rosins, fatty acids, or the like with alkalis may be referred to as soaps. The soap can be dissolved in water, and has effects of cleaning and decontaminating. Various types of soaps include perfumed soaps, also known as toilet soaps, metal soaps, and complex soaps. In daily life, soap has become an important washing product, and is often used in the occasions of washing clothes, washing hands, bathing and the like.
In the traditional soap production process, production raw materials are added into a pot body, soap is produced in a mode of open fire heating and manual stirring, and a natural cooling mode is often adopted in the process of condensing and fixing the produced soap liquid. Because above-mentioned technical scheme is difficult to carry out high efficiency's production to soap, and manual operation has increased the cost of labor simultaneously to cause the raw materials extravagant easily in the operation process, traditional soap production process simultaneously will heat the stirring and divide into two workshop sections with the cooling shaping and go on, can't reach stirring cooling integration, make production efficiency on the low side.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide high-efficiency block soap molding equipment and a working method thereof:
opening a sealing door, pouring raw materials for manufacturing soap into a feeding hopper, guiding the raw materials into a stirring box through the feeding hopper, heating the raw materials in the stirring box by switching on a circuit of a heating pipe, simultaneously starting a first motor to drive an eccentric wheel to rotate, driving a second sliding plate to move up and down by the cooperation of the eccentric wheel and a spring, simultaneously starting a second motor to drive a rotating shaft to rotate, driving a spiral blade to rotate by the rotating shaft to stir the raw materials in the stirring box, simultaneously starting a first air cylinder to drive a stirring mechanism to move back and forth in a movable groove, and enlarging a stirring area; through setting up eccentric wheel and spring, make the second slide up-and-down motion, drive the second motor, axis of rotation and spiral leaf up-and-down motion together, increase the stirring dynamics, promote the stirring degree, further improve stirring efficiency, set up first cylinder simultaneously, further make rabbling mechanism, can transverse motion, increase the stirring region, make the stirring more abundant, simultaneously through a plurality of directional movements of rabbling mechanism, further accelerated the speed of stirring, save process time, thereby also promoted shaping efficiency.
After stirring is finished and soap liquid is generated, after the soap liquid and the water body are layered, opening a second electromagnetic valve, discharging the water body into a filtering mechanism through a drain pipe, filtering the water body through a filtering screen frame, and discharging filtered filtrate through a drain pipe II; the water after reaction is filtered by the filtering mechanism, so that the water pollution to the environment is avoided, and the environment is protected.
After the water body is discharged, closing the second electromagnetic valve, opening the first electromagnetic valve, injecting soap liquid into the rectangular forming box, after the injection is finished, closing the first electromagnetic valve, simultaneously starting the first condenser, the second condenser and the third condenser to generate cold air, cooling and forming the soap liquid in the rectangular forming box through the first cold air nozzle, the second cold air nozzle and the cold air outlet, and after the forming is finished, taking out the rectangular forming box through the operation door to obtain blocky soap; through setting up first condenser, second condenser, third condenser and spout the air conditioning cooling to rectangle shaping box from a plurality of directions simultaneously for the shaping can be further cooled off fast to the soap lye in the rectangle shaping box, set up the heat preservation cotton simultaneously, keep the shaping district temperature, in the energy can be saved, also promoted cooling rate, finally improved shaping efficiency, it is high-efficient convenient to make cubic soap shaping.
Through the integration of heating stirring and cooling shaping for whole soap processing technology is optimized, further saves process time simultaneously, makes soap shaping efficiency higher, and is more convenient, has saved manpower resources and cost.
The purpose of the invention can be realized by the following technical scheme:
an efficient massive soap molding device comprises a mixing mechanism and a molding mechanism, wherein the top of the molding mechanism is provided with the mixing mechanism;
the mixing mechanism comprises an installation box, a first installation chute is formed in the top surface of the interior of the installation box, a stirring mechanism is slidably installed in the first installation chute, a first air cylinder is fixedly installed on one side of the upper end of the interior of the installation box, the first air cylinder is horizontally arranged, a piston rod of the first air cylinder is fixedly connected to the side surface of the stirring mechanism, a feeding funnel is installed on the other side of the upper end of the interior of the installation box, the feeding funnel is obliquely arranged, a sealing door is arranged at the opening part of the feeding funnel, a stirring box is fixedly installed at the lower end of the interior of the installation box, the bottom of the feeding funnel penetrates through one side of the top of the stirring box, a movable groove is formed in the middle of the top of the stirring box, an elastic connecting sleeve is fixedly connected to the top of the movable groove, heating, fixed mounting has row material pipe in the mounting hole one, row material pipe top is provided with first solenoid valve, row material bottom of the tubes end is provided with row material head, mounting hole two has been seted up to agitator tank bottom one side, and fixed mounting has drain pipe one in the mounting hole two, drain pipe one top is provided with the second solenoid valve, drain pipe one other end is connected with filtering mechanism, filtering mechanism is located forming mechanism's rear side.
As a further scheme of the invention: the stirring mechanism comprises a stirring box, a first sliding plate is arranged at the top of the stirring box, the stirring box is slidably mounted in a first mounting chute through the first sliding plate, one side of the outer part of the stirring box is fixedly connected with a piston rod of a first cylinder, one side of the top end of the inner part of the stirring box is fixedly provided with a first motor, an output shaft of the first motor is fixedly provided with a belt pulley, a connecting block is arranged in the middle of the inner part of the stirring box, the connecting block is at the same side as the first motor, the other end of the connecting block is fixedly provided with an eccentric wheel, the eccentric wheel is connected with the belt pulley through belt transmission, second mounting chutes are symmetrically arranged at two sides of the bottom end of the inner part of the stirring box, the two second mounting chutes are matched with each other and slidably mounted with a second sliding, the stirring box is characterized in that springs are symmetrically arranged on two sides of the inner bottom surface of the stirring box, the other ends of the springs are connected with the bottom of the second sliding plate, a third mounting hole is formed in the center of the bottom surface of the stirring box, an output shaft of the second motor is fixedly connected with a rotating shaft, the other end of the rotating shaft penetrates through the third mounting hole and is fixedly connected with a spiral blade inside the stirring box, and the top of the rotating shaft is fixedly connected with an elastic connecting sleeve.
As a further scheme of the invention: the filter mechanism comprises a filter box, one side of the top of the filter box is fixedly connected with the other end of the first drain pipe, a filter screen frame is slidably mounted in the middle section of the interior of the filter box, a plurality of filter holes are formed in the bottom of the filter screen frame, a second drain pipe is fixedly mounted on one side of the bottom of the filter box, and a first valve is arranged on the second drain pipe.
As a further scheme of the invention: the forming mechanism comprises a cooling box, the top of the cooling box is fixedly welded with an installation platform, the top of the installation platform is fixedly connected with the installation box, the two sides of the installation platform are symmetrically provided with first installation cavities, one side of the installation platform is fixedly provided with a first condenser in the first installation cavity, the air outlet end of the first condenser is provided with a first air conditioning pipe, the other end of the first air conditioning pipe penetrates through the top of the cooling box and is fixedly arranged on a first connecting plate, the head of the other end of the first air conditioning pipe is fixedly connected with a first air conditioning sprayer, the other side of the first installation cavity is fixedly provided with a second condenser, the air outlet end of the second condenser is provided with a second air conditioning pipe, the other end of the second air conditioning pipe penetrates through the top of the cooling box and is fixedly arranged on a second connecting plate, the head of the other end of the second air conditioning pipe is fixedly provided with, the bottom end in the cooling box is provided with a second supporting plate, the middle section of the second supporting plate is provided with a plurality of cold air outlets, the bottom of the middle section of the second supporting plate is fixedly provided with a first supporting frame, the bottom of the outer side of the cooling box is provided with a third condenser, the air outlet end of the third condenser is provided with a third cold air pipe, the other end of the third cold air pipe is fixedly connected with a fourth cold air pipe, the other end of the fourth cold air pipe penetrates through the bottom of the cooling box and is communicated with the first supporting frame, one side of the top of the middle section of the second supporting plate is fixedly provided with a first connecting plate, the other side of the top of the middle section of the second supporting plate is fixedly provided with a second connecting plate, a rectangular forming box is placed in the center of the top surface of the middle section of the second supporting plate, first backup pad top one side fixed mounting has the booster pump, arrange material pipe middle section fixed mounting in fixed station and first backup pad, the booster pump with arrange material pipe fixed connection, it is inside that the discharge head is located the cooler bin, first connecting plate, second backup pad and first support frame cooperation constitute the shaping district, inside the cooler bin all filled the heat preservation cotton in the region outside the shaping district.
As a further scheme of the invention: the working method of the high-efficiency block soap molding equipment comprises the following steps:
step one, opening a sealing door, pouring raw materials for manufacturing soap into a feeding hopper, guiding the raw materials into a stirring box through the feeding hopper, switching on a circuit of a heating pipe, heating the raw materials in the stirring box, simultaneously starting a first motor to drive an eccentric wheel to rotate, driving a second sliding plate to move up and down by the cooperation of the eccentric wheel and a spring, simultaneously starting a second motor to drive a rotating shaft to rotate, driving a spiral blade to rotate by the rotating shaft to stir the raw materials in the stirring box, simultaneously starting a first air cylinder to drive a stirring mechanism to move back and forth in a movable groove, and enlarging a stirring area;
step two, when stirring is finished and soap liquid is generated, after the soap liquid is layered with the water body, opening a second electromagnetic valve, discharging the water body into a filtering mechanism through a drain pipe, filtering the water body through a filtering screen frame, and discharging filtered filtrate through a drain pipe;
and step three, after the water body is discharged, closing the second electromagnetic valve, opening the first electromagnetic valve, injecting the soap liquid into the rectangular forming box, simultaneously starting the first condenser, the second condenser and the third condenser to generate cold air, cooling and forming the soap liquid in the rectangular forming box, and after forming is finished, taking out the rectangular forming box through the operation door to obtain the blocky soap.
The invention has the beneficial effects that:
1. opening a sealing door, pouring raw materials for manufacturing soap into a feeding hopper, guiding the raw materials into a stirring box through the feeding hopper, heating the raw materials in the stirring box by switching on a circuit of a heating pipe, simultaneously starting a first motor to drive an eccentric wheel to rotate, driving a second sliding plate to move up and down by the cooperation of the eccentric wheel and a spring, simultaneously starting a second motor to drive a rotating shaft to rotate, driving a spiral blade to rotate by the rotating shaft to stir the raw materials in the stirring box, simultaneously starting a first air cylinder to drive a stirring mechanism to move back and forth in a movable groove, and enlarging a stirring area; through setting up eccentric wheel and spring, make the second slide up-and-down motion, drive the second motor, axis of rotation and spiral leaf up-and-down motion together, increase the stirring dynamics, promote the stirring degree, further improve stirring efficiency, set up first cylinder simultaneously, further make rabbling mechanism, can transverse motion, increase the stirring region, make the stirring more abundant, simultaneously through a plurality of directional movements of rabbling mechanism, further accelerated the speed of stirring, save process time, thereby also promoted shaping efficiency.
2. After stirring is finished and soap liquid is generated, after the soap liquid and the water body are layered, opening a second electromagnetic valve, discharging the water body into a filtering mechanism through a drain pipe, filtering the water body through a filtering screen frame, and discharging filtered filtrate through a drain pipe II; the water after reaction is filtered by the filtering mechanism, so that the water pollution to the environment is avoided, and the environment is protected.
3. After the water body is discharged, closing the second electromagnetic valve, opening the first electromagnetic valve, injecting soap liquid into the rectangular forming box, after the injection is finished, closing the first electromagnetic valve, simultaneously starting the first condenser, the second condenser and the third condenser to generate cold air, cooling and forming the soap liquid in the rectangular forming box through the first cold air nozzle, the second cold air nozzle and the cold air outlet, and after the forming is finished, taking out the rectangular forming box through the operation door to obtain blocky soap; through setting up first condenser, second condenser, third condenser and spout the air conditioning cooling to rectangle shaping box from a plurality of directions simultaneously for the shaping can be further cooled off fast to the soap lye in the rectangle shaping box, set up the heat preservation cotton simultaneously, keep the shaping district temperature, in the energy can be saved, also promoted cooling rate, finally improved shaping efficiency, it is high-efficient convenient to make cubic soap shaping.
4. According to the soap forming machine, the heating, stirring and cooling forming are integrated, so that the whole soap processing technology is optimized, the processing time is further saved, the soap forming efficiency is higher, the soap forming is more convenient and faster, and the human resources and the cost are saved.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic cross-sectional view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the stirring mechanism of the present invention;
FIG. 3 is an enlarged view of the area A in FIG. 1;
FIG. 4 is a schematic cross-sectional view of a filter mechanism according to the present invention;
fig. 5 is an enlarged schematic view of the region B in fig. 1.
In the figure: 1. installing a box; 101. a first mounting chute; 2. a stirring mechanism; 201. a stirring box; 202. a first slide plate; 203. a first motor; 204. connecting blocks; 205. an eccentric wheel; 206. a second slide plate; 207. a second mounting chute; 208. a fixing plate; 209. a spring; 210. a second motor; 211. a rotating shaft; 212. helical leaves; 3. a first cylinder; 4. a feed hopper; 41. a sealing door; 5. a stirring box; 51. heating a tube; 52. a movable groove; 6. an elastic connecting sleeve; 7. a discharge pipe; 71. a first solenoid valve; 72. a discharge head; 8. a first water drainage pipe; 80. a filtering mechanism; 81. a second solenoid valve; 82. a filter box; 83. a filter screen frame; 84. a second water drainage pipe; 9. a booster pump; 10. a first support plate; 11. a fixed table; 12. a cooling tank; 13. a first condenser; 131. a first cold air duct; 132. a first cold air shower nozzle; 14. a second condenser; 141. a second cold air duct; 142. a second cold air shower nozzle; 15. an installation table; 151. a first mounting cavity; 16. a third condenser; 161. a third cold air duct; 162. a fourth cold air duct; 17. supporting legs; 18. a second support plate; 19. a first support frame; 20. a first connecting plate; 21. a rectangular forming box; 22. a second connecting plate; 23. heat preservation cotton; 24. an operating door; 200. a mixing mechanism; 300. and (5) a forming mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an efficient bar-shaped soap molding apparatus includes a mixing mechanism 200 and a molding mechanism 300, wherein the mixing mechanism 200 is disposed at the top of the molding mechanism 300;
the mixing mechanism 200 comprises an installation box 1, a first installation chute 101 is formed in the top surface inside the installation box 1, a stirring mechanism 2 is slidably installed in the first installation chute 101, a first cylinder 3 is fixedly installed on one side of the upper end inside the installation box 1, the first cylinder 3 is horizontally arranged, so that the first cylinder 3 can move horizontally, a piston rod of the first cylinder 3 is fixedly connected to the side surface of the stirring mechanism 2, a feeding funnel 4 is installed on the other side of the upper end inside the installation box 1, the feeding funnel 4 is obliquely arranged, so that raw materials for producing soap can be smoothly guided into the stirring box 5, a sealing door 41 is arranged at the mouth part of the feeding funnel 4, hot gas diffusion is avoided, the raw material heating temperature is insufficient, the stirring box 5 is fixedly installed at the lower end inside the installation box 1, and the bottom of the feeding funnel 4 penetrates through one side of the top of the stirring box, the middle of the top of the stirring box 5 is provided with a movable groove 52, the top of the movable groove 52 is fixedly connected with an elastic connecting sleeve 6 for sealing the movable groove 52, and simultaneously raw materials are prevented from splashing and polluting equipment in the stirring process, the side wall of the outer side of the stirring box 5 is spirally wound with a heating pipe 51 for facilitating the heating of the raw materials in the stirring box 5, the center of the bottom of the stirring box 5 is provided with a first mounting hole, a first discharging pipe 7 is fixedly mounted in the first mounting hole, the top of the first discharging pipe 7 is provided with a first electromagnetic valve 71, the bottom end of the discharging pipe 7 is provided with a discharging head 72, one side of the bottom of the stirring box 5 is provided with a second mounting hole, a first drainage pipe 8 is fixedly mounted in the second mounting hole, the top of the first drainage pipe 8 is provided with a second electromagnetic valve 81, the other end of the, the filter mechanism 80 is located at the rear side of the molding mechanism 300.
The stirring mechanism 2 comprises a stirring box 201, a first sliding plate 202 is arranged at the top of the stirring box 201, the stirring box 201 is slidably mounted in a first mounting chute 101 through the first sliding plate 202, one side of the outer part of the stirring box 201 is fixedly connected with a piston rod of a first cylinder 3, one side of the top end of the inner part of the stirring box 201 is fixedly mounted with a first motor 203, an output shaft of the first motor 203 is fixedly mounted with a belt pulley, a connecting block 204 is arranged in the middle of the inner part of the stirring box 201, the connecting block 204 is at the same side as the first motor 203, an eccentric wheel 205 is fixedly mounted at the other end of the connecting block 204 and pushes a second sliding plate 206 to move, the eccentric wheel 205 is connected with the belt pulley through belt transmission, second mounting chutes 207 are symmetrically arranged at the two sides of the bottom end of the inner part of the stirring box, second slide 206 bottom one side is provided with fixed plate 208, fixed plate 208 one side fixed mounting has second motor 210, the inside bottom surface bilateral symmetry of stirring box 201 is provided with spring 209, two the spring 209 other end all is connected with second slide 206 bottom, the second slide 206 elastic motion of being convenient for, mounting hole three has been seted up at stirring box 201 bottom surface center, the output shaft fixedly connected with axis of rotation 211 of second motor 210, the axis of rotation 211 other end passes mounting hole three in 5 inside fixedly connected with spiral leaf 212 of agitator tank, axis of rotation 211 top and 6 fixed connection of elastic connection cover.
The filtering mechanism 80 comprises a filtering box 82, one side of the top of the filtering box 82 is fixedly connected with the other end of a first water drainage pipe 8, a filtering screen frame 83 is slidably mounted in the middle of the inside of the filtering box 82, a plurality of filtering holes are formed in the bottom of the filtering screen frame 83, a second water drainage pipe 84 is fixedly mounted on one side of the bottom of the filtering box 82, and a first valve is arranged on the second water drainage pipe 84.
The molding mechanism 300 comprises a cooling box 12, a mounting table 15 is fixedly welded at the top of the cooling box 12, the top of the mounting table 15 is fixedly connected with a mounting box 1, first mounting cavities 151 are symmetrically arranged at two sides of the mounting table 15, a first condenser 13 is fixedly mounted in the first mounting cavity 151, a first cold air pipe 131 is arranged at the air outlet end of the first condenser 13, the other end of the first cold air pipe 131 penetrates through the top of the cooling box 12 and is fixedly mounted on a first connecting plate 20, the other end head of the first cold air pipe 131 is fixedly connected with a first cold air nozzle 132, a second condenser 14 is fixedly mounted in the first mounting cavity 151 at the other side, a second cold air pipe 141 is arranged at the air outlet end of the second condenser 14, the other end of the second cold air pipe 141 penetrates through the top of the cooling box 12 and is fixedly mounted on a second connecting plate 22, and a second cold air nozzle 142 is fixedly mounted at the other end head of the second cold air, the bottom four corners of the cooling box 12 are provided with supporting legs 17, the bottom inside the cooling box 12 is provided with a second supporting plate 18, the middle section of the second supporting plate 18 is provided with a plurality of cold air outlets, so that cold air can be discharged from the bottom conveniently to cool and form soap liquid in the rectangular forming box 21, the bottom of the middle section of the second supporting plate 18 is fixedly provided with a first supporting frame 19, the bottom of the outer side of the cooling box 12 is provided with a third condenser 16, the air outlet end of the third condenser 16 is provided with a third cold air pipe 161, the other end of the third cold air pipe 161 is fixedly connected with a fourth cold air pipe 162, the other end of the fourth cold air pipe 162 penetrates through the bottom of the cooling box 12 to be communicated with the first supporting frame 19, one side of the top of the middle section of the second supporting plate 18 is fixedly provided with a first connecting plate 20, and the other, a rectangular forming box 21 is placed at the center of the top surface of the middle section of the second supporting plate 18, a rectangular forming cavity is formed inside the rectangular forming box 21, an operation door 24 is arranged at the rear side of the cooling box 12 to facilitate taking after forming, a fixing table 11 is arranged in the middle of the mounting table 15, a first supporting plate 10 is arranged at the top of the fixing table 11, a booster pump 9 is fixedly arranged on one side of the top of the first supporting plate 10 to pressurize soap liquid and increase the injection speed, the middle section of the discharging pipe 7 is fixedly arranged in the fixing table 11 and the first supporting plate 10, the booster pump 9 is fixedly connected with the discharging pipe 7, the discharging head 72 is positioned inside the cooling box 12, the first connecting plate 20, the second connecting plate 22, the second supporting plate 18 and the first supporting frame 19 are matched to form a forming area, heat-preservation cotton 23 is filled in the area outside the forming area inside the cooling box 12 to keep the temperature, energy is saved, and promote cooling rate simultaneously, first cold air shower nozzle 132, second cold air shower nozzle 142 all face rectangle shaping box 21, rectangle shaping box 21 bottom corresponds a plurality of cold air export.
The working method of the high-efficiency block soap molding equipment comprises the following steps:
step one, opening a sealing door 41, pouring raw materials for manufacturing soap into a feeding hopper 4, guiding the raw materials into a stirring box 5 through the feeding hopper 4, connecting a circuit of a heating pipe 51, heating the raw materials in the stirring box 5, simultaneously starting a first motor 203 to drive an eccentric wheel 205 to rotate, matching the eccentric wheel 205 with a spring 209 to drive a second sliding plate 206 to move up and down, simultaneously starting a second motor 210 to drive a rotating shaft 211 to rotate, driving a spiral blade 212 to rotate by the rotating shaft 211 to stir the raw materials in the stirring box 5, and simultaneously starting a first air cylinder 3 to drive a stirring mechanism 2 to move back and forth in a movable groove 52, so as to increase a stirring area;
step two, when stirring is finished and soap is generated, after the soap is layered with the water body, opening a second electromagnetic valve 81, discharging the water body into a filtering mechanism 80 through a first water discharge pipe 8, filtering the water body through a filtering screen frame 83, and discharging filtered filtrate through a second water discharge pipe 84;
and step three, after the water body is discharged, closing the second electromagnetic valve 81, opening the first electromagnetic valve 71, injecting the soap liquid into the rectangular forming box 21, simultaneously starting the first condenser 13, the second condenser 14 and the third condenser 16 to generate cold air, cooling and forming the soap liquid in the rectangular forming box 21, and after the forming is finished, taking out the rectangular forming box 21 through the operation door 24 to obtain the block-shaped soap.
The working principle of the invention is as follows:
opening the sealing door 41, pouring raw materials for preparing soap into the feeding hopper 4, guiding the raw materials into the stirring box 5 through the feeding hopper 4, heating the raw materials in the stirring box 5 by connecting a circuit of the heating pipe 51, simultaneously starting the first motor 203 to drive the eccentric wheel 205 to rotate, matching the eccentric wheel 205 with the spring 209 to drive the second sliding plate 206 to move up and down, simultaneously starting the second motor 210 to drive the rotating shaft 211 to rotate, driving the rotating shaft 211 to drive the spiral blade 212 to rotate to stir the raw materials in the stirring box 5, simultaneously starting the first cylinder 3 to drive the stirring mechanism 2 to move back and forth in the movable groove 52, and enlarging a stirring area; through setting up eccentric wheel 205 and spring 209, make second slide 206 can up-and-down reciprocating motion, second motor 210 is being driven, axis of rotation 211 and spiral leaf 212 up-and-down reciprocating motion together, increase the stirring dynamics, promote the stirring degree, further improve stirring efficiency, set up first cylinder 3 simultaneously, further make rabbling mechanism 2, can transverse motion, it is regional to increase the stirring, make the stirring more abundant, simultaneously through 2 a plurality of direction motions of rabbling mechanism, further accelerated the speed of stirring, the process time has been saved, thereby the forming efficiency has also been promoted.
After stirring is finished and soap liquid is generated, when the soap liquid is layered with the water body, the second electromagnetic valve 81 is opened, the water body is discharged into the filtering mechanism 80 through the first water discharge pipe 8, the water body is filtered through the filtering screen frame 83, and filtered filtrate is discharged through the second water discharge pipe 84; the water body after reaction is filtered by the filtering mechanism 80, so that the water body is prevented from polluting the environment, and the environment is protected.
After the water is discharged, closing the second electromagnetic valve 81, opening the first electromagnetic valve 71, injecting the soap liquid into the rectangular forming box 21, after the injection is finished, closing the first electromagnetic valve 71, simultaneously starting the first condenser 13, the second condenser 14 and the third condenser 16 to generate cold air, cooling and forming the soap liquid in the rectangular forming box 21 through the first cold air nozzle 132, the second cold air nozzle 142 and the cold air outlet, and after the forming is finished, taking out the rectangular forming box 21 through the operation door 24 to obtain the block-shaped soap; through setting up first condenser 13, second condenser 14, third condenser 16 and follow a plurality of directions simultaneously and spout the air conditioning cooling to rectangle shaping box 21 for the soap lye in the rectangle shaping box 21 can further cool off the shaping fast, has set up the heat preservation cotton 23 simultaneously, keeps the shaping district temperature, in the energy can be saved, has also promoted cooling rate, has finally improved shaping efficiency, makes the high-efficient convenient of cubic soap shaping.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (5)
1. The efficient massive soap molding equipment is characterized by comprising a mixing mechanism (200) and a molding mechanism (300), wherein the mixing mechanism (200) is arranged at the top of the molding mechanism (300);
the mixing mechanism (200) comprises an installation box (1), a first installation chute (101) is formed in the top surface inside the installation box (1), a stirring mechanism (2) is installed in the first installation chute (101) in a sliding mode, a first air cylinder (3) is fixedly installed on one side of the upper end inside the installation box (1), the first air cylinder (3) is horizontally arranged, a piston rod of the first air cylinder (3) is fixedly connected to the side surface of the stirring mechanism (2), a feeding funnel (4) is installed on the other side of the upper end inside the installation box (1), the feeding funnel (4) is obliquely arranged, a sealing door (41) is arranged at the opening part of the feeding funnel (4), a stirring box (5) is fixedly installed at the lower end inside the installation box (1), the bottom of the feeding funnel (4) penetrates through one side of the top of the stirring box (5), a movable groove (52) is formed in the middle of the top of the stirring box (5, activity groove (52) top fixed connection has elastic connection sleeve (6), agitator tank (5) outside lateral wall spiral winding is provided with heating pipe (51), mounting hole one has been seted up at agitator tank (5) bottom center, and fixed mounting has row material pipe (7) in the mounting hole one, it is provided with first solenoid valve (71) to arrange material pipe (7) top, it is provided with row stub bar (72) to arrange material pipe (7) bottom, mounting hole two has been seted up to agitator tank (5) bottom one side, and fixed mounting has drain pipe (8) in the mounting hole two, drain pipe one (8) top is provided with second solenoid valve (81), drain pipe one (8) other end is connected with filtering mechanism (80), filtering mechanism (80) are located the rear side of forming mechanism (300).
2. The efficient massive soap molding device according to claim 1, wherein the stirring mechanism (2) comprises a stirring box (201), a first sliding plate (202) is arranged at the top of the stirring box (201), the stirring box (201) is slidably mounted in a first mounting chute (101) through the first sliding plate (202), one side of the outer part of the stirring box (201) is fixedly connected with a piston rod of a first cylinder (3), one side of the top end of the inner part of the stirring box (201) is fixedly provided with a first motor (203), an output shaft of the first motor (203) is fixedly provided with a belt pulley, a connecting block (204) is arranged in the middle of the inner part of the stirring box (201), the connecting block (204) is on the same side as the first motor (203), the other end of the connecting block (204) is fixedly provided with an eccentric wheel (205), and the eccentric wheel (205) is in belt transmission connection with the belt pulley, second mounting sliding grooves (207) are symmetrically formed in two sides of the bottom end in the stirring box (201), a second sliding plate (206) is installed in the two second mounting sliding grooves (207) in a matched and sliding mode, a fixing plate (208) is arranged on one side of the bottom of the second sliding plate (206), a second motor (210) is fixedly arranged on one side of the fixing plate (208), two sides of the inner bottom surface of the stirring box (201) are symmetrically provided with springs (209), the other ends of the two springs (209) are connected with the bottom of the second sliding plate (206), a third mounting hole is formed in the center of the bottom surface of the stirring box (201), a rotating shaft (211) is fixedly connected with an output shaft of the second motor (210), the other end of the rotating shaft (211) penetrates through the mounting hole III and is fixedly connected with a spiral blade (212) in the stirring box (5), the top of the rotating shaft (211) is fixedly connected with the elastic connecting sleeve (6).
3. The efficient massive soap molding equipment according to claim 1, wherein the filtering mechanism (80) comprises a filtering box (82), one side of the top of the filtering box (82) is fixedly connected with the other end of the first drainage pipe (8), a filtering screen frame (83) is slidably installed in the middle section of the inside of the filtering box (82), a plurality of filtering holes are formed in the bottom of the filtering screen frame (83), a second drainage pipe (84) is fixedly installed on one side of the bottom of the filtering box (82), and a first valve is arranged on the second drainage pipe (84).
4. The efficient massive soap molding device according to claim 1, wherein the molding mechanism (300) comprises a cooling box (12), the top of the cooling box (12) is fixedly welded with an installation platform (15), the top of the installation platform (15) is fixedly connected with the installation box (1), first installation cavities (151) are symmetrically formed in two sides of the installation platform (15), a first condenser (13) is fixedly installed in the first installation cavity (151) at one side, a first cold air pipe (131) is arranged at the air outlet end of the first condenser (13), the other end of the first cold air pipe (131) penetrates through the top of the cooling box (12) and is fixedly installed on the first connecting plate (20), a first cold air nozzle (132) is fixedly connected to the other end of the first cold air pipe (131), and a second condenser (14) is fixedly installed in the first installation cavity (151) at the other side, the air outlet end of the second condenser (14) is provided with a second air cooling pipe (141), the other end of the second air cooling pipe (141) penetrates through the top of the cooling box (12) and is fixedly installed on a second connecting plate (22), the other end head of the second air cooling pipe (141) is fixedly installed with a second air cooling spray head (142), four corners of the bottom of the cooling box (12) are respectively provided with a supporting leg (17), the bottom inside the cooling box (12) is provided with a second supporting plate (18), the middle section of the second supporting plate (18) is provided with a plurality of air cooling outlets, the bottom of the middle section of the second supporting plate (18) is fixedly installed with a first supporting frame (19), the bottom of the outer side of the cooling box (12) is provided with a third condenser (16), the air outlet end of the third condenser (16) is provided with a third air cooling pipe (161), the other end of the third air cooling pipe (161), the other end of the fourth cold air pipe (162) penetrates through the bottom of the cooling box (12) and is communicated with the first support frame (19), a first connecting plate (20) is fixedly arranged on one side of the top of the middle section of the second support plate (18), a second connecting plate (22) is fixedly arranged on the other side of the top of the middle section of the second support plate (18), a rectangular forming box (21) is placed at the center of the top surface of the middle section of the second support plate (18), an operation door (24) is arranged on the rear side of the cooling box (12), a fixed table (11) is arranged in the middle of the installation table (15), a first support plate (10) is arranged on the top of the fixed table (11), a booster pump (9) is fixedly arranged on one side of the top of the first support plate (10), the middle section of the discharge pipe (7) is fixedly arranged in the fixed table (11) and the first support plate, the material discharging head (72) is located inside the cooling box (12), the first connecting plate (20), the second connecting plate (22), the second supporting plate (18) and the first supporting frame (19) are matched to form a forming area, and heat-preservation cotton (23) is filled in the area outside the forming area inside the cooling box (12).
5. The working method of the efficient massive soap molding equipment is characterized by comprising the following steps of:
step one, a sealing door (41) is opened, raw materials for manufacturing soap are poured into a feeding hopper (4), the raw materials are guided into a stirring box (5) through the feeding hopper (4), a circuit of a heating pipe (51) is connected, the raw materials in the stirring box (5) are heated, a first motor (203) is started at the same time to drive an eccentric wheel (205) to rotate, the eccentric wheel (205) is matched with a spring (209) to drive a second sliding plate (206) to move up and down, a second motor (210) is started at the same time to drive a rotating shaft (211) to rotate, the rotating shaft (211) drives a spiral blade (212) to rotate to stir the raw materials in the stirring box (5), a first air cylinder (3) is started at the same time to drive a stirring mechanism (2) to move back and forth in a movable groove (52), and a;
step two, when stirring is finished and soap is generated, after the soap is layered with the water body, opening a second electromagnetic valve (81), discharging the water body into a filtering mechanism (80) through a first water discharge pipe (8), filtering the water body through a filtering screen frame (83), and discharging filtered filtrate through a second water discharge pipe (84);
and step three, after the water body is drained, closing the second electromagnetic valve (81), opening the first electromagnetic valve (71), injecting the soap liquid into the rectangular forming box (21), simultaneously starting the first condenser (13), the second condenser (14) and the third condenser (16) to generate cold air, cooling and forming the soap liquid in the rectangular forming box (21), and after forming is finished, taking out the rectangular forming box (21) through the operation door (24) to obtain the block soap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011301075.5A CN112625819A (en) | 2020-11-19 | 2020-11-19 | Efficient block soap forming equipment and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011301075.5A CN112625819A (en) | 2020-11-19 | 2020-11-19 | Efficient block soap forming equipment and working method thereof |
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| Publication Number | Publication Date |
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| CN112625819A true CN112625819A (en) | 2021-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011301075.5A Pending CN112625819A (en) | 2020-11-19 | 2020-11-19 | Efficient block soap forming equipment and working method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114148693A (en) * | 2021-11-12 | 2022-03-08 | 安徽华谊日新科技有限公司 | Transfer device is used in soap processing |
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Application publication date: 20210409 |