CN112623877B - Cable trimming and winding integrated device - Google Patents
Cable trimming and winding integrated device Download PDFInfo
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- CN112623877B CN112623877B CN202011559828.2A CN202011559828A CN112623877B CN 112623877 B CN112623877 B CN 112623877B CN 202011559828 A CN202011559828 A CN 202011559828A CN 112623877 B CN112623877 B CN 112623877B
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- 238000004804 winding Methods 0.000 title claims abstract description 125
- 238000009966 trimming Methods 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 238000005520 cutting process Methods 0.000 claims abstract description 46
- 238000013459 approach Methods 0.000 claims description 7
- 238000010008 shearing Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000010354 integration Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2803—Traversing devices; Package-shaping arrangements with a traversely moving package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
- B65H59/388—Regulating forwarding speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention belongs to the field of industrial automation, and relates to a cable trimming and winding integrated device which comprises a controller, a winding machine, a trimming mechanism, a wire feeding machine and a workbench, wherein the trimming machine is arranged between the winding machine and the wire feeding machine, and the trimming mechanism and the wire feeding machine are both arranged on the wire feeding workbench. The wire feeding machine comprises a wire arranging unit; the winding machine comprises a wire spool, wherein the wire spool is provided with a wire inserting hole; the thread cutting mechanism comprises a thread cutting machine. The controller controls the wire arranging unit to insert one end of an industrial cable into the plug wire hole on the wire winding disc, then the winding machine is controlled to wind wires, the wire cutting mechanism is controlled to cut the industrial cable after the winding is finished, the problem that the conventional winding needs to manually insert one end of the industrial cable into the plug wire hole before the winding is solved, automatic control of the wire cutting process is also achieved, and the full-automatic control requirements of an enterprise on winding and cutting the industrial cable are met.
Description
Technical Field
The invention belongs to the field of industrial automation, relates to a cable trimming and winding integrated device, and particularly relates to a cable trimming and winding integrated device used in cable processing production.
Background
After the production of the electric wires and the electric cables is finished, the conventional operation of the enterprises manually realizes the winding and unwinding work of the cables, the manual winding and unwinding mode is low in efficiency, and the large-scale production of modern factories cannot be met. Therefore, the automatic winding and unwinding system is an urgent problem to be solved by the wire and cable manufacturing enterprises. Some enterprises have realized the automatic wire winding process of cable, but at the beginning of the wire winding, need the manual work to insert the wire inserting hole of take-up reel with the one end of cable, and when the cable wire winding finishes, still need the manual work to carry out the shearing of cable, and the difference of workman's technical merit and state can lead to receiving the winding displacement quality uneven. The full automation of a winding and arranging line production line cannot be realized, and great potential safety hazards exist. Based on the above problems, it is an urgent problem to find a cable trimming and winding integrated device integrating wire arrangement, winding and trimming.
Disclosure of Invention
In view of the above, the present invention is directed to provide an integrated device for trimming and winding a cable, which can realize full automation of the processes of winding, winding and trimming, and is convenient, fast, safe and reliable to use, and easy to use and manage in a large scale.
In order to achieve the above technical objects, the present invention adopts the following technical solutions:
a cable trimming and winding integrated device comprises a controller, a winding machine, a trimming mechanism, a wire feeding machine and a workbench, wherein the trimming machine is arranged between the winding machine and the wire feeding machine, and the trimming mechanism and the wire feeding machine are both arranged on the workbench;
the winding machine comprises a winding mechanism and a left-and-right winding machine movement mechanism for driving the winding mechanism to move leftwards or rightwards, the winding mechanism comprises a winding disc and a winding disc rotation driving mechanism for driving the winding disc to rotate, a wire inserting hole is formed in the side wall of one end of the winding disc, and the wire inserting hole is used for fixing the end part of a cable to be wound;
the wire feeding machine comprises a wire holding unit, a wire arranging arm moving unit and a wire arranging unit;
the wire arranging arm moving unit comprises a wire arranging front-and-back moving platform and a wire arranging front-and-back moving platform, the wire arranging front-and-back moving platform is arranged on the workbench through a linear guide rail, a driving mechanism for driving the wire arranging front-and-back moving platform to move forwards or backwards is further arranged on the workbench, a wire feeding mechanism support is arranged on the wire arranging front-and-back moving platform, the wire arranging front-and-back moving platform is arranged on the wire feeding mechanism support through the linear guide rail, and a driving mechanism for driving the wire arranging front-and-back moving platform to move upwards or downwards is further arranged on the wire feeding mechanism support;
the wire holding unit is arranged on the wire arrangement up-down moving platform and comprises a fixed wire holding unit and a movable wire holding unit, the fixed wire holding unit comprises a wire holding unit fixing frame, a fixing frame rotating shaft, a fixing frame wire holding wheel and a wire holding frame motor, the fixing frame rotating shaft is connected with the wire holding unit fixing frame through a bearing, the fixing frame wire holding wheel is arranged on the fixing frame rotating shaft, and the wire holding frame motor is connected with the fixing frame rotating shaft through a flexible coupler sleeved on the fixing frame rotating shaft and used for driving the fixing frame wire holding wheel to rotate; the movable wire holding unit comprises a wire holding unit moving frame, a moving frame rotating shaft, a moving frame wire holding wheel and a moving frame air cylinder, and the wire holding unit moving frame is arranged at the upper position in the wire holding unit fixing frame; the movable rack rotating shaft is connected with the wire holding unit movable rack through a bearing, the movable rack wire holding wheel is installed on the movable rack rotating shaft, and the movable rack air cylinder is arranged below the wire holding unit movable rack and used for driving the wire holding unit movable rack to move up and down so as to drive the movable rack wire holding wheel to approach or be far away from the fixed rack wire holding wheel to clamp or loosen a cable between the movable rack wire holding wheel and the fixed rack wire holding wheel;
the wire arranging unit comprises a wire arranging mechanism, a wire arranging arm swinging mechanism and a wire arranging arm rotating mechanism which are connected in sequence;
the winding displacement arm rotating mechanism comprises a rotating arm, a rotating arm base and a rotating hollow shaft which are sequentially connected and internally conducted, wherein a rotating arm bearing group is sleeved on the rotating hollow shaft;
the wire arranging arm swinging mechanism comprises a swinging mechanism supporting plate, a swinging cylinder connecting piece and a swinging cylinder fixing frame which are sequentially arranged from top to bottom, the wire arranging arm swinging mechanism also comprises a swinging rotating shaft and a wire arranging arm swinging cylinder arranged below the swinging cylinder fixing frame, the swinging rotating shaft is arranged in the swinging mechanism supporting plate, the swinging cylinder connecting piece and the swinging cylinder fixing frame in a penetrating way, the swinging cylinder connecting piece is fixedly connected with the swinging rotating shaft, the rotating shaft of the wire arranging arm swinging cylinder is connected with the lower end of the swinging rotating shaft and is used for driving the swinging rotating shaft to rotate so as to drive the swinging cylinder connecting piece to swing, the swinging mechanism supporting plate is fixedly connected below the rotating arm, the extending section of the swinging cylinder connecting piece is connected with the wire arranging arm rotating piece through a fixed bolt, and one end of the fixed bolt is connected with a fixed bolt cylinder; a first wire arranging arm positioning roller group for clamping the cable is arranged on the wire arranging arm transfer piece, and a second wire arranging arm positioning roller group for clamping the cable is arranged on the swinging mechanism supporting plate;
the wire arranging mechanism comprises a wire arranging arm, one end of the wire arranging arm is connected with a wire arranging arm transfer piece, the other end of the wire arranging arm is provided with a wire arranging roller group moving frame, a wire arranging cylinder for driving the wire arranging roller group moving frame to move up and down and a fixed wire arranging roller group, and the wire arranging roller group moving frame is provided with a movable wire arranging roller group matched with the fixed wire arranging roller group; the wire arranging cylinder drives the wire arranging roller group moving frame to move up and down so as to drive the moving wire arranging roller group to be close to and far away from the fixed wire arranging roller group to clamp and release the cable;
the wire cutting mechanism comprises a wire cutting mechanism support, a wire cutting up-down moving platform, a driving mechanism for driving the wire cutting up-down moving platform to move up and down and a wire cutting machine arranged on the wire cutting up-down moving platform, the wire cutting machine comprises a fixed knife rest, a movable knife rest and a blade which is arranged in the movable knife rest in a penetrating mode and used for cutting a wire to be cut, one side, opposite to the fixed knife rest, of the movable knife rest is provided with a notch which is matched with each other and can be used for containing the wire to be cut, the fixed knife rest is further provided with a abdicating groove for the blade to pass in and out, and the width of the blade is slightly larger than the diameter of the wire to be cut;
the wire shearing machine also comprises a knife rest push plate fixedly connected with one end of the blade far away from the fixed knife rest, a driving mechanism for driving the knife rest push plate to move back and forth and a blade fixing piece guide rail arranged on the wire shearing up-down moving platform, wherein the knife rest push plate and the movable knife rest are movably arranged on the blade fixing piece guide rail;
the wire cutting machine further comprises a knife rest sliding rod which penetrates through the knife rest push plate, the movable knife rest and the lower end of the fixed knife rest, and a spring is sleeved at the position, between the knife rest push plate and the movable knife rest, of the knife rest sliding rod.
Further, the left-right moving mechanism of the winding machine comprises a winding machine guide rail, a winding machine lead screw sliding block assembly, a left-right moving platform, a winding machine moving motor and a winding machine moving motor gearbox, wherein the winding machine lead screw sliding block assembly is driven by the winding machine moving motor through the winding machine moving motor gearbox, and the left-right moving platform is installed on the winding machine lead screw sliding block assembly; the wire spool rotation driving mechanism is composed of a clamping hydraulic cylinder, a moving rotating shaft, a wire winding machine portal frame, a moving center, a fixed rotating shaft, a wire winding machine rotation motor and a wire winding machine rotation motor gearbox, the wire winding machine portal frame is installed on a left-right moving platform, the moving rotating shaft and the fixed rotating shaft are installed on the wire winding machine portal frame, the moving rotating shaft is connected with the clamping hydraulic cylinder, the clamping hydraulic cylinder is connected with the moving center, the wire winding machine is arranged between the moving center and the fixed rotating shaft, and the fixed rotating shaft is driven by the wire winding machine rotation motor through the wire winding machine rotation motor gearbox.
Furthermore, a driving mechanism for driving the tool rest push plate to move back and forth is a hydraulic cylinder, a cylinder body of the hydraulic cylinder is arranged on the trimming line up-and-down moving platform through a hydraulic cylinder support, and a piston rod of the hydraulic cylinder is fixedly connected with one side, far away from the blade, of the tool rest push plate through a blade fixing piece.
Further, the notch is an arc-shaped notch.
Compared with the prior art, the technical scheme provided by the invention can realize the following beneficial effects:
1. the wire holding unit of the wire feeding machine clamps the cable by the laminating of the rotatable movable wire holding wheel and the fixed frame wire holding wheel, and the consistency of the wire feeding speed and the rotating speed of a wire winding disc in the winding machine can be realized by controlling the rotating speeds of the movable wire holding wheel and the fixed frame wire holding wheel in the winding process.
2. The wire arranging mechanism, the wire arranging arm swinging mechanism and the wire arranging arm rotating mechanism are matched, so that the end part of a cable needing to be wound can be automatically fixed, the wire arranging requirement of an industrial full-automatic cable can be met, the wire arranging mechanism is convenient and quick to use, safe and reliable, large-scale use and management are easy, labor cost is saved, and profits are improved.
3. According to the technical scheme provided by the invention, when the wire shearing function is realized, the automatic wire shearing function can be realized only by controlling the wire shearing machine to move to enable the wire cable to be positioned between the notch of the movable knife rest and the notch of the fixed knife rest, a wire cable fixing mechanism is not required to be adopted to fix the wire cable to be sheared, a sensing device is not required, the mechanism is simplified, the space is saved, the manual work is not required at all, and the working efficiency is improved.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a schematic front view of the cable trimming and winding integrated apparatus of the present invention;
FIG. 2 is a schematic view of a wire winding machine in the wire cutting and wire winding integrated device of the invention;
FIG. 3 is a schematic view of a wire feeding machine and a wire cutting mechanism in the wire cutting and winding integration device of the invention;
FIG. 4 is a schematic diagram of a cable arranging unit in the cable trimming and winding integrating device according to the present invention;
FIG. 5 is a partial cross-sectional view of a cable assembly of the present invention;
FIG. 6 is a schematic view of a wire holding unit in the cable trimming and winding integration device of the present invention;
FIG. 7 is a schematic view of a wire cutting machine in the cable wire cutting and winding integration device of the present invention;
reference numerals: 1. a winding machine; 11. a wire spool; 111. a wire insertion hole; 121. clamping a hydraulic cylinder; 122. moving the rotating shaft; 123. a winding portal frame; 124. moving the centre; 125. fixing the rotating shaft; 126. a wire spool rotation motor; 127. the wire spool rotates the motor gearbox; 131. a winding machine guide rail; 132. a lead screw slide block assembly of a winding machine; 133. moving the platform left and right; 134. a winding machine moves a motor; 135. a winding machine moves a motor gearbox; 2. feeding a wire machine; 21. a wire holding unit; 210. a moving frame cylinder; 211. a wire holding unit fixing frame; 212. a fixed frame rotating shaft; 213. a flexible coupling; 214. a wire holding frame motor; 215. the fixed frame holds the line wheel; 216. a wire holding unit moving frame; 217. a movable frame rotating shaft; 218. the movable frame wire holding wheel; 22. a wire arranging arm moving unit; 221. the flat cable moves the platform back and forth; 222. a flat cable up-and-down moving platform; 23. a wire arranging unit; 231. a wire arranging mechanism; 2311. a wire arranging roller group moving frame; 2312. a wire arranging cylinder; 2313. fixing a wire arranging roller set; 2314. moving the wire arranging roller group; 2315. a wire arranging arm; 232. a wire arranging arm swing mechanism; 2320. a swing mechanism support plate; 2321. a second wire arranging arm positioning roller set; 2322. a swing cylinder fixing frame; 2323. a wire arranging arm swing cylinder; 2324. a swing cylinder connection; 2325. rotating the pendulum shaft; 2326. fixing the bolt; 2327. fixing the bolt cylinder; 2328. a wire arranging arm transfer member; 2329. a first wire arranging arm positioning roller group; 233. a wire arranging arm rotating mechanism; 2331. a rotating arm; 2332. a rotating arm base; 2333. rotating the hollow shaft; 2334. a pulley set; 2335. a rotating arm bearing set; 2336. a flat cable unit base; 2337. the wire arranging arm rotates the cylinder bracket; 2338. the wire arranging arm rotates the cylinder; 3. a work table; 4. a thread trimming mechanism; 41. a trimming up-down moving platform; 42. a thread trimmer; 421. a hydraulic cylinder bracket; 422. a hydraulic cylinder; 423. a blade mount guide; 424. a blade mount; 425. a tool rest push plate; 426. moving the tool rest; 427. a tool rest slide bar; 428. a blade; 429. fixing a tool rest; 43. trimming mechanism support.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
The invention provides a cable trimming and winding integrated device, which is structurally shown in figure 1 and comprises a controller, a winding machine 1, a trimming mechanism 4, a wire feeding machine 2 and a workbench 3, wherein the trimming mechanism 4 is arranged between the winding machine 1 and the wire feeding machine 2, and the trimming mechanism 4 and the wire feeding machine 2 are both arranged on the workbench 3;
as shown in fig. 2, in the cable trimming and winding integration apparatus provided by the present invention, the winding machine 1 includes a winding mechanism and a winding machine left-right movement mechanism for driving the winding mechanism to move left or right, and the winding mechanism includes a winding disc 11 and a winding disc rotation driving mechanism for driving the winding disc 11 to rotate. A wire insertion hole 111 is formed in a side wall of one end of the wire spool 11. The wire insertion hole 111 is used to fix an end of a cable to be wound.
In one embodiment of the present invention, the left-right moving mechanism of the winding machine is composed of a winding machine guide rail 131, a winding machine lead screw slider assembly 132, a left-right moving platform 133, a winding machine moving motor 134, and a winding machine moving motor gearbox 135, wherein the left-right moving platform 133 is installed on the winding machine lead screw slider assembly 132; the winding machine moving motor 134 drives the slider of the winding machine lead screw slider assembly 132 to move through the winding machine moving motor gearbox 135, and then drives the left-right moving platform 133 to move leftwards or rightwards. The wire spool rotation driving mechanism is composed of a clamping hydraulic cylinder 121, a wire winding machine portal frame 123, a movable center 124, a wire spool rotation motor 126 and a wire spool rotation motor gearbox 127, the wire winding machine portal frame 123 is installed on a left-right moving platform 133, a movable rotating shaft 122 and a fixed rotating shaft 125 are installed on the wire winding machine portal frame 123, the movable rotating shaft 122 is connected with the clamping hydraulic cylinder 121, the clamping hydraulic cylinder 121 is connected with the movable center 124, a wire spool 11 is arranged between the movable center 124 and the fixed rotating shaft 125, and the wire spool rotation motor 126 drives the fixed rotating shaft 125 to rotate through the wire spool rotation motor gearbox 127 so as to drive the wire spool 11 to rotate.
As shown in fig. 3 to 6, the wire feeder 2 includes a wire holding unit 21, a wire arranging arm moving unit 22, and a wire arranging unit 23. The flat cable arm moving unit 22 comprises a flat cable forward and backward moving platform 221 and a flat cable upward and downward moving platform 222, the flat cable forward and backward moving platform 221 is arranged on the workbench 3 through a linear guide rail, a driving mechanism for driving the flat cable forward and backward moving platform 221 to move forward or backward is further arranged on the workbench 3, a wire feeding mechanism support is arranged on the flat cable forward and backward moving platform 221, the flat cable upward and downward moving platform 222 is arranged on the wire feeding mechanism support through a linear guide rail, and a driving mechanism for driving the flat cable upward and downward moving platform 222 to move upward or downward is further arranged on the wire feeding mechanism support. In the embodiment of the present invention, both the driving mechanism for driving the flat cable forward-backward moving platform 221 to move forward or backward and the driving mechanism for driving the flat cable upward-downward moving platform 222 to move upward or downward are screw driving mechanisms including a motor, a speed reducer, and a screw slider assembly. The wire holding unit 21 is arranged on the flat cable up-and-down moving platform 222, the wire holding unit 21 comprises a fixed wire holding unit and a movable wire holding unit, the fixed wire holding unit comprises a wire holding unit fixing frame 211, a fixing frame rotating shaft 212, a fixing frame wire holding wheel 215 and a wire holding frame motor 214, the fixing frame rotating shaft 212 is connected with the wire holding unit fixing frame 211 through a bearing, the fixing frame wire holding wheel 215 is arranged on the fixing frame rotating shaft 212, and the wire holding frame motor 214 is connected with the fixing frame rotating shaft 212 through a flexible coupling 213 sleeved on the fixing frame rotating shaft 212 and used for driving the fixing frame wire holding wheel 215 to rotate; the movable wire holding unit comprises a wire holding unit moving frame 216, a moving frame rotating shaft 217, a moving frame wire holding wheel 218 and a moving frame air cylinder 210, wherein the wire holding unit moving frame 216 is arranged at the upper position in the wire holding unit fixing frame 211; the movable frame rotating shaft 217 is connected with the wire holding unit movable frame 216 through a bearing, the movable wire holding wheel 218 is installed on the movable frame rotating shaft 217, the movable frame air cylinder 210 is arranged below the wire holding unit movable frame 216 and used for driving the wire holding unit movable frame 216 to move up and down, and then the movable wire holding wheel 218 is driven to approach or be far away from the fixed frame wire holding wheel 215 so as to clamp or loosen a cable between the movable wire holding wheel 218 and the fixed frame wire holding wheel 215. The wire holding unit fixing frame 211 is further provided with a through hole for the cable to pass through between the movable wire holding wheel 218 and the fixing frame wire holding wheel 215. The movable rack cylinder 210 drives the movable rack cylinder 210 to enable the wire holding unit movable rack 216 to move up and down, so that the movable rack wire holding wheel 218 and the fixed rack wire holding wheel 215 clamp the cable, the wire holding rack motor 214 drives the fixed rack wire holding wheel 215 to rotate, the positioning wire feeding function of the wire holding unit 21 is finally achieved, and the wire feeding speed of the wire holding rack motor 214 is adjustable. The traverse unit 23 includes a traverse mechanism 231, a traverse arm swinging mechanism 232, and a traverse arm rotating mechanism 233, which are connected in sequence. The wire arranging arm rotating mechanism 233 comprises a rotating arm 2331, a rotating arm base 2332 and a rotating hollow shaft 2333 which are sequentially connected and internally communicated, a rotating arm bearing group 2335 is sleeved on the rotating hollow shaft 2333, the wire arranging arm rotating mechanism 233 further comprises a wire arranging unit base 2336 and a belt pulley group 2334, the wire arranging unit base 2336 is arranged on the wire arranging up-and-down moving platform 222, the rotating hollow shaft 2333 and the rotating arm bearing group 2335 are arranged inside the wire arranging unit base 2336, the rotating hollow shaft 2333 is connected with a driven wheel of the belt pulley group 2334, a wire arranging arm rotating cylinder 2337 is arranged on the wire arranging unit base 2336, and the wire arranging arm rotating cylinder 2337 is connected with a driving wheel of the belt pulley group 2334 and used for driving the wire arranging arm swinging mechanism 232 and the wire arranging mechanism 231 to turn by driving the rotating hollow shaft 2333 to rotate. The traverse arm rotation cylinder 2337 rotates the hollow rotation shaft 2333 via a pulley set 2334, and the hollow rotation shaft 2333 rotates the rotation arm 2331. The wire arranging arm swinging mechanism 232 comprises a swinging mechanism support plate 2320, a swinging cylinder connecting piece 2324 and a swinging cylinder fixing frame 2322 which are sequentially arranged from top to bottom, the wire arranging arm swinging mechanism 232 further comprises a swinging rotating shaft 2325 and a wire arranging arm swinging cylinder 2323 arranged below the swinging cylinder fixing frame 2322, the swinging rotating shaft 2325 is arranged in the swinging mechanism support plate 2320, the swinging cylinder connecting piece 2324 and the swinging cylinder fixing frame 2322 in a penetrating way, the swinging cylinder connecting piece 2324 is fixedly connected with the swinging rotating shaft 2325, the rotating shaft of the wire arranging arm swinging cylinder 2323 is connected with the lower end of the swinging rotating shaft 2325 and is used for driving the swinging rotating shaft 2325 to rotate so as to drive the swinging cylinder connecting piece 2324 to swing, the swinging mechanism support plate 2320 is fixedly connected below the rotating arm 2331, an arm rotating piece 2328 is fixedly connected above the extending section of the wire arranging cylinder connecting piece 2324 through a screw, the extending section of the swinging cylinder connecting piece 2324 is connected with one end of the swinging cylinder fixing bolt 2322, which is far away from the wire arranging arm swinging cylinder fixing frame 2323, one end of the fixing latch 2326 is connected to the fixing latch cylinder 2327. When the wire arranging arm transferring member 2328 does not need to swing, the fixing bolt cylinder 2327 drives the fixing bolt 2326 to penetrate between the wire arranging arm transferring member 2328 and the swing cylinder fixing frame 2322, so as to fix the wire arranging arm transferring member 2328 on the swing cylinder fixing frame 2322. When the winding displacement arm transfer member 2328 needs to swing, the fixing bolt cylinder 2327 drives the fixing bolt 2326 to be pulled out, so that the winding displacement arm transfer member 2328 can be separated from the swing cylinder fixing frame 2322. The wire arranging arm connecting piece 2328 is provided with a first wire arranging arm positioning roller set 2329 for clamping a wire cable, and the swinging mechanism supporting plate 2320 is provided with a second wire arranging arm positioning roller set 2321 for clamping the wire cable; the wire arranging mechanism 231 comprises a wire arranging arm 2315, one end of the wire arranging arm 2315 is connected with a wire arranging arm transfer piece 2328, the other end of the wire arranging arm 2315 is provided with a wire arranging roller group moving frame 2311, a wire arranging cylinder 2312 for driving the wire arranging roller group moving frame 2311 to move up and down and a fixed wire arranging roller group 2313, and the wire arranging roller group moving frame 2311 is provided with a movable wire arranging roller group 2314 matched with the fixed wire arranging roller group 2313; the wire arranging cylinder 2312 drives the wire arranging roller group moving frame 2311 to move up and down so as to drive the wire arranging roller group 2314 to approach to and be away from the fixed wire arranging roller group 2313 to clamp and release the wire.
As shown in fig. 3 and 7, the thread cutting mechanism 4 includes a thread cutting mechanism support 43, a thread cutting up-down moving platform 41 disposed on the thread cutting mechanism support 43 in a manner of moving up and down, a driving mechanism for driving the thread cutting up-down moving platform 41 to move up and down, and a thread cutting machine 42 disposed on the thread cutting up-down moving platform 41, wherein the thread cutting machine 42 includes a fixed cutter holder 429, a movable cutter holder 426, and a blade 428 penetrating through the movable cutter holder 426 for cutting a thread to be cut, one side of the movable cutter holder 426 opposite to the fixed cutter holder 429 is provided with a notch which is matched with each other and can be used for accommodating the thread to be cut, the notch preferably adopts an arc-shaped notch close to the shape of the thread, the fixed cutter holder 429 is further provided with an abdicating groove for the blade 428 to go in and out, and the width of the blade 428 is slightly larger than the diameter of the thread to be cut; the thread trimmer 42 also comprises a tool rest push plate 425 fixedly connected with one end of the blade 428 far away from the fixed tool rest 429, a driving mechanism for driving the tool rest push plate 425 to move back and forth and a blade fixing guide rail 423 arranged on the thread trimming up-down moving platform 41, wherein the tool rest push plate 425 and the movable tool rest 426 are movably arranged on the blade fixing guide rail 423; the thread trimmer 42 further comprises a tool rest slide bar 427 which is arranged through the tool rest push plate 425, the movable tool rest 426 and the lower end position of the fixed tool rest 429, and a spring is sleeved at the position, between the tool rest push plate 425 and the movable tool rest 426, of the tool rest slide bar 427. The driving mechanism for driving the tool rest push plate 425 to move back and forth can be a hydraulic cylinder 422, the cylinder body of the hydraulic cylinder 422 is arranged on the trimming line up-and-down moving platform 41 through a hydraulic cylinder bracket 421, and the piston rod of the hydraulic cylinder 422 is fixedly connected with one side of the tool rest push plate 425 far away from the blade 428 through a blade fixing member 424. When the hydraulic cylinder 422 is started, the piston rod stretches and retracts to drive the tool rest push plate 425 to move back and forth.
Specifically, the cable passes through between the movable wire supporting wheel 218 and the fixed wire supporting wheel 215 in the wire supporting unit 21, passes through the wire supporting unit fixing frame 211, passes through the hollow rotating shaft 2333 in the wire arranging unit 23, the second wire arranging arm positioning roller set 2321 arranged on the swinging mechanism supporting plate 2320 and the first wire arranging arm positioning roller set 2329 arranged on the wire arranging arm rotating member 2328, and passes through between the movable wire arranging roller set 2314 and the fixed wire arranging roller set 2313.
When the wire arrangement is not started, the wire arrangement cylinder 210 drives the wire holding wheel 218 to approach the wire holding wheel 215 of the fixing frame, so as to clamp the wire, the wire holding frame motor 214 is in a holding state at the moment, so as to play a clamping role, and the wire arrangement cylinder 2312 is used for driving the wire arrangement roller group moving frame 2311 to drive the wire arrangement roller group 2314 to approach the wire arrangement roller group 2313 so as to clamp the wire.
When the controller detects that the wire spool 11 in the winding machine 1 is installed, the wire arranging arm moving unit 22 calculates the coordinates of the wire inserting hole 111 on the wire spool 11 according to the detection of the controller, and moves the wire arranging unit 23 to the vicinity of the wire spool 11, and since the extending direction of the wire cable forms a certain angle with the central axis of the wire inserting hole 111, the wire arranging arm swinging cylinder 2323 needs to be used for driving the swinging rotating shaft 2325 to rotate so as to drive the swinging cylinder connecting piece 2324 to swing, so that the central axis of the wire cable is parallel to the central axis of the wire inserting hole 111, and the wire arranging arm moving unit 22 is controlled again so that the central axis of the wire cable and the central axis of the wire inserting hole 111 are in the same line. The wire arranging cylinder 2312 is controlled to enable the movable wire arranging roller set 2314 and the fixed wire arranging roller set 2313 to loosen the cables, and meanwhile, the wire holding frame motor 214 is driven to rotate to enable the cables to move forwards, so that the cables can be inserted into the wire inserting holes 111.
When the controller confirms that the cable is inserted into the wire insertion hole 111, the spool rotation driving mechanism drives the spool 11 to start rotating, and in order to enable the cable to be uniformly and tightly wound on the spool 11 in a spiral shape, the left-right moving platform 133 needs to move at a certain speed, where V is md/pi (D + D), where m is the wire outlet speed of the cable, the speed is controlled by the wire holding frame motor 214, D is the diameter of the cable, and D is the diameter of the spool 11. In order to arrange as many cables as possible on the wire spool 11 and avoid the wire arranging cylinder 2312 and the wire arranging arm 2315 from colliding with the wire spool 11, in the wire arranging process, when the wire arranging cylinder 2312 and the wire arranging arm 2315 are detected to be about to collide with the wire spool 11, the wire arranging arm rotating cylinder 2338 and the belt wheel set 2334 are used for driving, the whole wire arranging arm swinging mechanism 232 rotates 180 degrees, the wire arranging mechanism 231 also rotates 180 degrees to avoid the wire spool 11, and then the left-right moving platform 133 is controlled to move in the opposite direction.
When the thread cutting is needed, the controller controls the driving mechanism for driving the thread cutting up-down moving platform 41 to move up and down, the driving mechanism drives the thread cutting up-down moving platform 41 to move up and down, so that the wire cable is positioned between the notch of the movable knife rest 426 and the notch of the fixed knife rest 429 in the thread cutting machine 42 arranged on the thread cutting up-down moving platform 41, when the thread cutting is needed, the controller controls the hydraulic cylinder 422 to drive the knife rest push plate 425 to extend forwards relative to the fixed knife rest 429, because a spring is arranged between the knife rest push plate 425 and the movable knife rest 426, the forward movement of the knife rest push plate 425 pushes the movable knife rest 426 to move forwards through the spring until the movable knife rest 429 is close to the fixed knife rest 429, when the movable knife rest 426 is close to the fixed knife rest 429, the cutting work on the wire cable is half completed, the movable knife rest 426 stops moving, the knife rest push plate 425 continues to move forwards under the driving of the driving mechanism so as to push the blade 428 to move forwards until one side edge enters the yielding groove of the fixed knife rest 429, the other half of the cable cutting action is complete and the controller then controls the drive mechanism to reverse, completing the resetting of the blade carrier pusher plate 425, blade 428 and moving blade carrier 426.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. A cable trimming and winding integrated device is characterized by comprising a controller, a winding machine (1), a trimming mechanism (4), a wire feeding machine (2) and a workbench (3), wherein the trimming mechanism (4) is arranged between the winding machine (1) and the wire feeding machine (2), and the controller is used for controlling the winding machine (1), the trimming mechanism (4) and the wire feeding machine (2);
the winding machine (1) comprises a winding mechanism and a left and right winding machine moving mechanism for driving the winding mechanism to move leftwards or rightwards, the winding mechanism comprises a winding disc (11) and a winding disc rotation driving mechanism for driving the winding disc (11) to rotate, a wire inserting hole (111) is formed in the side wall of one end of the winding disc (11), and the wire inserting hole (111) is used for fixing the end part of an industrial cable to be wound;
the wire feeding machine (2) comprises a wire holding unit (21), a wire arranging arm moving unit (22) and a wire arranging unit (23);
the flat cable arm moving unit (22) comprises a flat cable front-and-back moving platform (221) and a flat cable up-and-down moving platform (222), the flat cable front-and-back moving platform (221) is arranged on the workbench (3) through a linear guide rail, a driving mechanism for driving the flat cable front-and-back moving platform (221) to move forwards or backwards is further arranged on the workbench (3), a wire feeding mechanism support is arranged on the flat cable front-and-back moving platform (221), the flat cable up-and-down moving platform (222) is arranged on the wire feeding mechanism support through a linear guide rail, and a driving mechanism for driving the flat cable front-and-down moving platform (222) to move upwards or downwards is further arranged on the wire feeding mechanism support;
the wire holding unit (21) is arranged on the flat cable up-and-down moving platform (222), the wire holding unit (21) comprises a fixed wire holding unit and a movable wire holding unit, the fixed wire holding unit comprises a wire holding unit fixing frame (211), a fixing frame rotating shaft (212), a fixing frame wire holding wheel (215) and a wire holding frame motor (214), the fixing frame rotating shaft (212) is connected with the wire holding unit fixing frame (211) through a bearing, the fixing frame wire holding wheel (215) is arranged on the fixing frame rotating shaft (212), and the wire holding frame motor (214) is connected with the fixing frame rotating shaft (212) through a flexible coupling (213) sleeved on the fixing frame rotating shaft (212) and used for driving the fixing frame wire holding wheel (215) to rotate; the movable wire holding unit comprises a wire holding unit moving frame (216), a moving frame rotating shaft (217), a moving frame wire holding wheel (218) and a moving frame air cylinder (210), and the wire holding unit moving frame (216) is arranged at the upper position in the wire holding unit fixing frame (211); the movable frame rotating shaft (217) is connected with the wire holding unit movable frame (216) through a bearing, the movable frame wire holding wheel (218) is installed on the movable frame rotating shaft (217), the movable frame air cylinder (210) is arranged below the wire holding unit movable frame (216) and used for driving the wire holding unit movable frame (216) to move up and down, and then the movable frame wire holding wheel (218) is driven to approach to or be far away from the fixed frame wire holding wheel (215) so as to clamp or loosen an industrial cable between the movable frame wire holding wheel (218) and the fixed frame wire holding wheel (215);
the wire arranging unit (23) comprises a wire arranging mechanism (231), a wire arranging arm swinging mechanism (232) and a wire arranging arm rotating mechanism (233) which are connected in sequence;
the flat cable arm rotating mechanism (233) comprises a rotating arm (2331), a rotating arm base (2332) and a rotating hollow shaft (2333) which are sequentially connected and internally communicated, a rotating arm bearing group (2335) is sleeved on the rotating hollow shaft (2333), the flat cable arm rotating mechanism (233) further comprises a flat cable unit base (2336) and a belt pulley group (2334), the flat cable unit base (2336) is arranged on the flat cable up-and-down moving platform (222), the rotating hollow shaft (2333) and the rotating arm bearing group (2335) are arranged inside the flat cable unit base (2336), the rotating hollow shaft (2333) is connected with a driven wheel of the belt pulley group (2334), a flat cable arm rotating cylinder (2337) is mounted on the flat cable unit base (2336), and the flat cable arm rotating cylinder (2337) is connected with a driving wheel of the belt pulley group (2334) and is used for driving the rotating hollow shaft (2333) to rotate so as to drive the flat cable arm swinging mechanism (232) and the flat cable arm rotating hollow shaft (2333) to rotate The wire mechanism (231) realizes overturning;
the wire arranging arm swinging mechanism (232) comprises a swinging mechanism supporting plate (2320), a swinging cylinder connecting piece (2324) and a swinging cylinder fixing frame (2322) which are sequentially arranged from top to bottom, the wire arranging arm swinging mechanism (232) further comprises a swinging rotating shaft (2325) and a wire arranging arm swinging cylinder (2323) arranged below the swinging cylinder fixing frame (2322), the swinging rotating shaft (2325) is arranged in the swinging mechanism supporting plate (2320), the swinging cylinder connecting piece (2324) and the swinging cylinder fixing frame (2322) in a penetrating manner, the swinging cylinder connecting piece (2324) is fixedly connected with the swinging rotating shaft (2325), the rotating shaft of the wire arranging arm swinging cylinder (2323) is connected with the lower end of the swinging rotating shaft (2325) and used for driving the swinging rotating shaft (2325) to rotate so as to drive the swinging cylinder connecting piece (2324) to swing, the swinging mechanism supporting plate (2320) is fixedly connected below the rotating arm (2331), the extending section of the swing cylinder connecting piece (2324) is connected with a wire arranging arm connecting piece (2328) through a fixing bolt (2326), and one end of the fixing bolt (2326) is connected with a fixing bolt cylinder (2327); a first wire arranging arm positioning roller group (2329) for clamping an industrial cable is arranged on the wire arranging arm connecting piece (2328), and a second wire arranging arm positioning roller group (2321) for clamping the industrial cable is arranged on the swinging mechanism supporting plate (2320);
the wire arranging mechanism (231) comprises a wire arranging arm (2315), one end of the wire arranging arm (2315) is connected with a wire arranging arm transfer piece (2328), the other end of the wire arranging arm (2315) is provided with a wire arranging roller group moving frame (2311), a wire arranging air cylinder (2312) and a fixed wire arranging roller group (2313), the wire arranging roller group moving frame (2311) is used for driving the wire arranging roller group moving frame (2311) to move up and down, and the wire arranging roller group moving frame (2311) is provided with a moving wire arranging roller group (2314) matched with the fixed wire arranging roller group (2313); the wire arranging cylinder (2312) drives the wire arranging roller group moving frame (2311) to move up and down so as to drive the wire arranging roller group (2314) to approach to and be away from the fixed wire arranging roller group (2313) to clamp and release the industrial cable;
the thread cutting mechanism (4) comprises a thread cutting mechanism bracket (43), a thread cutting up-down moving platform (41) which is arranged on the thread cutting mechanism bracket (43) in a way of moving up and down, a driving mechanism for driving the thread cutting up-down moving platform (41) to move up and down, and a thread cutting machine (42) which is arranged on the thread cutting up-down moving platform (41), the wire cutting machine (42) comprises a fixed knife rest (429), a movable knife rest (426) and a blade (428) which is arranged in the movable knife rest (426) in a penetrating way and used for cutting the industrial wire to be cut, one side of the movable knife rest (426) opposite to one side of the fixed knife rest (429) is provided with a notch which is matched with the fixed knife rest (429) and can be used for accommodating an industrial cable to be cut, the fixed tool rest (429) is also provided with a yielding groove for the blade (428) to enter and exit, and the width of the blade (428) is slightly larger than the diameter of the industrial cable to be cut;
the thread trimming machine (42) further comprises a tool rest push plate (425) fixedly connected with one end, far away from the fixed tool rest (429), of the blade (428), a driving mechanism used for driving the tool rest push plate (425) to move back and forth and a blade fixing piece guide rail (423) arranged on the thread trimming up-down moving platform (41), wherein the tool rest push plate (425) and the movable tool rest (426) are movably arranged on the blade fixing piece guide rail (423);
the wire shearing machine (42) further comprises a knife rest sliding rod (427) which penetrates through the knife rest push plate (425), the movable knife rest (426) and the lower end of the fixed knife rest (429), and a spring is sleeved at a position, between the knife rest push plate (425) and the movable knife rest (426), of the knife rest sliding rod (427).
2. The cable wire cutting and winding integrated device according to claim 1, wherein the left-right moving mechanism of the winding machine is composed of a winding machine guide rail (131), a winding machine lead screw slider assembly (132), a left-right moving platform (133), a winding machine moving motor (134) and a winding machine moving motor gearbox (135), the winding machine lead screw slider assembly (132) is driven by the winding machine moving motor (134) through the winding machine moving motor gearbox (135), and the left-right moving platform (133) is mounted on the winding machine lead screw slider assembly (132); the wire spool rotation driving mechanism is composed of a clamping hydraulic cylinder (121), a moving rotating shaft (122), a wire spool portal frame (123), a moving tip (124), a fixed rotating shaft (125), a wire spool rotation motor (126) and a wire spool rotation motor gearbox (127), the wire spool portal frame (123) is installed on a left-right moving platform (133), the moving rotating shaft (122) and the fixed rotating shaft (125) are installed on the wire spool portal frame (123), the moving rotating shaft (122) is connected with the clamping hydraulic cylinder (121), the clamping hydraulic cylinder (121) is connected with the moving tip (124), the wire spool (11) is arranged between the moving tip (124) and the fixed rotating shaft (125), and the fixed rotating shaft (125) is driven by the wire spool rotation motor (126) through the wire spool rotation motor gearbox (127).
3. A cable trimming and winding integrated device according to claim 1, wherein the driving mechanism for driving the tool rest push plate (425) to move back and forth is a hydraulic cylinder (422), a cylinder body of the hydraulic cylinder (422) is arranged on the trimming up-and-down moving platform (41) through a hydraulic cylinder bracket (421), and a piston rod of the hydraulic cylinder (422) is fixedly connected with one side of the tool rest push plate (425) far away from the blade (428) through a blade fixing member (424).
4. The cable trimming and winding integrated device of claim 1, wherein the notch is an arc-shaped notch.
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| CN202011559828.2A CN112623877B (en) | 2020-12-25 | 2020-12-25 | Cable trimming and winding integrated device |
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| CN202011559828.2A CN112623877B (en) | 2020-12-25 | 2020-12-25 | Cable trimming and winding integrated device |
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| CN112623877B true CN112623877B (en) | 2021-11-30 |
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| CN113213255A (en) * | 2021-05-13 | 2021-08-06 | 江西华尔达线缆股份有限公司 | Be used for enameled wire winding cutting device |
| CN113697215B (en) * | 2021-08-06 | 2023-03-24 | 台州市新大陆电子科技有限公司 | Automatic production method of wire disc of binding machine |
| CN113479718B (en) * | 2021-08-06 | 2023-04-18 | 台州市新大陆电子科技有限公司 | Wire winding device of automatic wire reel winding machine |
| CN113772481A (en) * | 2021-10-18 | 2021-12-10 | 德州圣祥金属制品有限公司 | Welding wire barreling device used behind barreled welding wire production line |
| CN114194929B (en) * | 2021-12-20 | 2023-09-22 | 长春工程学院 | High-speed winding and coiling device |
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Application publication date: 20210409 Assignee: Suzhou Zelituo Precision Machinery Co.,Ltd. Assignor: NANTONG University Contract record no.: X2022980024653 Denomination of invention: An integrated device for cable cutting and winding Granted publication date: 20211130 License type: Common License Record date: 20221209 |
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Application publication date: 20210409 Assignee: NANTONG ZHONGNENG MACHINERY Co.,Ltd. Assignor: NANTONG University Contract record no.: X2023980053318 Denomination of invention: An integrated device for cable cutting and winding Granted publication date: 20211130 License type: Common License Record date: 20231221 |