CN112623353A - Full-automatic tea packaging machine - Google Patents
Full-automatic tea packaging machine Download PDFInfo
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- CN112623353A CN112623353A CN202011141966.9A CN202011141966A CN112623353A CN 112623353 A CN112623353 A CN 112623353A CN 202011141966 A CN202011141966 A CN 202011141966A CN 112623353 A CN112623353 A CN 112623353A
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- tea
- conveying
- cylinder
- bags
- conveying mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a full-automatic tea packaging machine which comprises a tea conveying mechanism for conveying stacked small-package tea, a stacking mechanism for stacking the small-package tea falling into a feeding end of the tea conveying mechanism, and a tea pile vibrating mechanism for leveling the small-package tea in the conveying process of the tea conveying mechanism; a bag storage mechanism for placing empty tea bags; the sucking disc mechanism is used for sucking and opening empty tea bags from the bag storage mechanism; the tea bag packaging machine comprises a moving mechanism for driving a sucker mechanism to move back and forth, a packaging mechanism for carrying out hot-pressing sealing on tea bags, and a material pushing mechanism for pushing small tea bags on a tea conveying mechanism into empty tea bags. The automatic tea bag opening and stacking machine can automatically stack and flatten small tea bags, automatically take out the tea bags, open the tea bags, push the small tea bags into the packaging bags and then seal the tea bags, and is high in automation degree and efficiency.
Description
Technical Field
The invention belongs to the technical field of tea packaging, and particularly relates to a full-automatic tea packaging machine.
Background
For convenient storage and tea making, most of the tea in China at present adopts small packages of 5 to 10 grams. According to the use requirements of customers, the packaging is generally divided into two modes, the first mode is that only one outer bag is used for packaging, namely tea is directly filled into the outer bag, and then the outer bag is sealed, and the packaging is fast and conveniently carried out by adopting the mode; the second kind adopts inside and outside bag packing, packs into the inner bag with tealeaves earlier, packs into the outer bag with the inner bag again, later seals and handles, adopts protection tealeaves that this kind of packaging method can be better, is difficult for causing scattering of tealeaves when demolising outer bag simultaneously
The current packing mode that adopts interior outer bag is generally manual going on, packs into outer bag with parcel inner bag tealeaves, then seals through the capper, and manual dress easily appears the error in bagging quantity through artifical, and work efficiency is slow, and the bagging-off back, the tealeaves in the parcel is concentrated in tealeaves package one side, and the distribution is inhomogeneous, and the efficiency of bagging-off is low moreover.
Disclosure of Invention
Based on the problems in the prior art, the invention aims to provide a tea bagging and sealing machine which can automatically stack, level, automatically take and open small bags of tea and push the small bags of tea into a packaging bag for sealing.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the invention relates to a full-automatic tea packaging machine, which comprises
The tea conveying mechanism is arranged on the rack, is provided with a feeding end and a discharging end and is used for conveying the stacked small-package tea;
the stacking mechanism is arranged on the rack and is provided with a feeding end and a discharging end, and the discharging end is connected with the feeding end of the tea conveying mechanism and is used for enabling the small tea bags to fall into the feeding end of the tea conveying mechanism for stacking;
the tea pile vibrating mechanism is arranged on the rack, is positioned above the tea conveying mechanism and is used for leveling small tea bags in the conveying process of the tea conveying mechanism;
the bag storage mechanism is fixed on the rack through a support table and is used for placing empty tea bags;
the sucker mechanism comprises an upper sucker component and a lower sucker component and is used for sucking and opening the empty tea bag from the bag storage mechanism;
the moving mechanism is arranged at the lower part of the supporting table and is used for driving the lower sucker component to move back and forth;
the packaging mechanism is arranged on one side of the tea conveying mechanism, comprises an upper heat sealing assembly and a lower heat sealing assembly and is used for carrying out hot-pressing sealing on the tea bag;
the pushing mechanism is arranged on the other side of the tea conveying mechanism and pushes the small tea bags on the tea conveying mechanism into the empty tea bags.
Preferably, the tea conveying mechanism comprises two driving sprockets arranged in parallel at intervals and two driven sprockets arranged in parallel at intervals, the two driving sprockets and the two driven sprockets are connected through a transmission chain respectively, tea packing boxes are installed on the transmission chain at intervals, tea packing baffles are arranged on the front side and the rear side above the transmission chain, a discharge hole is formed in the position, located at the discharge end of the tea conveying mechanism, of each tea packing baffle, the two driving sprockets are connected through a driving shaft, the driving shaft is connected with a stepping motor, the two driven sprockets are connected through driven shafts, the two driving sprockets and the two driven sprockets can be guaranteed to rotate synchronously, the tea packing boxes are driven to move together in the transmission process of the transmission chain, and the tea packing baffles mainly prevent tea packing boxes from falling out from the front side and the rear side of the tea packing boxes;
the tea packing box comprises a bottom plate, two side plates and a middle partition plate, wherein the front end and the rear end of the bottom plate are connected to a transmission chain, the two side plates are arranged on the left side and the right side of the bottom plate, the middle partition plate is arranged between the two side plates, and the cross section of the tea packing box is of a structure shaped like a Chinese character 'shan'.
Preferably, the two stacking mechanisms are respectively positioned at the front side and the rear side of the tea conveying mechanism, each stacking mechanism is provided with two stacking stations, the stacking stations are provided with conveyer belts, the conveyer belts are installed on the rack through supporting legs, one end of each conveyer belt is a feeding end, the other end of each conveyer belt is a discharging end, and the discharging end is positioned above the feeding end of the tea conveying mechanism; a tensioning belt synchronously conveying with the conveying belt is arranged above the lower material discharging end of the conveying belt.
Preferably, the two tea pile vibration mechanisms are arranged along the conveying direction of the tea conveying mechanism, and each tea pile vibration mechanism comprises a mounting seat, an adjusting cylinder, a vibration chassis, a mounting plate, a shock pad and an air vibrator; the mounting seat is fixed on the frame, the adjusting cylinder is mounted on the mounting seat, and the lower end of the adjusting cylinder is connected with the mounting plate through the floating joint; the air vibrator install on vibrations chassis, the shock pad is equipped with a plurality ofly, is located air vibrator around, both ends pass through the screw rod respectively with mounting panel and vibrations chassis threaded connection on the shock pad lower part, the shock pad lower part is equipped with the nylon gasket, the mounting panel passes through the sharp axle and is connected with the mount pad, adjust cylinder can be used to adjust the height on vibrations chassis for vibrations chassis and the contact of parcel tealeaves improve vibrations effect of leveling, also can adapt to the height that different tea were piled simultaneously.
Preferably, the bag storage mechanism comprises a stand column, a baffle plate, a surrounding rod and a surrounding plate; the stand be equipped with four, fix on the brace table, enclose the pole and enclose and close on four stands, the bounding wall is installed and is formed rectangular frame on enclosing the pole, bounding wall bottom be equipped with the baffle that prevents empty tea bag and drop.
Preferably, the moving mechanism comprises a moving motor and a screw rod, the moving motor is fixed on the side of the support table, and the screw rod is installed at the bottom of the support table and is in transmission connection with the moving motor.
Preferably, the lower sucker component comprises a sucker cylinder, a first connecting plate and a first air sucker, the lower end of the sucker cylinder is connected with the screw rod through a sliding block, the first connecting plate is connected with a sucker cylinder rod, and the first air sucker is arranged above the first connecting plate; the upper sucker component comprises a second connecting plate and a second air sucker, the second connecting plate is arranged on the upper heat sealing component and is in sliding connection with the upper heat sealing component, and the second air sucker is arranged below the second connecting plate.
Preferably, the lower heat seal assembly comprises a lower heat seal cylinder and a lower heat seal plate, the lower heat seal cylinder is fixed below the support platform, and the lower heat seal plate is connected with a cylinder rod of the lower heat seal cylinder; go up the heat seal subassembly include heat seal support frame, go up heat seal cylinder and last heat seal board, the heat seal support frame fix on a supporting bench, go up the heat seal cylinder and install on the heat seal support frame, go up the heat seal board and be connected with the jar pole of last heat seal cylinder, last heat seal board and lower heat seal board correspond each other.
Preferably, pushing equipment include and push away material cylinder and push pedal, the material cylinder that pushes away install in tealeaves conveying mechanism one side, the push pedal is connected with pushing away material cylinder, the push pedal corresponds with the discharge gate of tealeaves package baffle on the tealeaves conveying mechanism.
Preferably, an opening piece used for limiting the positions of two sides inside the empty tea bag is arranged on a supporting table between the packaging mechanism and the material pushing mechanism, and a discharge chute is arranged on the supporting table on one side of the packaging mechanism.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
1. according to the tea bag opening and closing device, the tea leaves are automatically conveyed to the tea bag box of the tea conveying mechanism to be stacked through the conveying of the stacking mechanism, then the tea leaves are leveled through the tea bag opening and closing mechanism, the tea leaves in small bags are uniformly distributed, automatic bag taking and bag opening are achieved through the sucking disc mechanism and the moving mechanism, the small bags of the tea leaves are pushed into the tea bags through the material pushing mechanism, then the tea bags are sealed through the packaging mechanism, the automation degree of the whole process is high, and the labor cost is reduced.
2. The invention can be set into a plurality of bagging sealing stations, and the multiple stations can be synchronously carried out, thereby improving the working efficiency and simultaneously solving the problem that manual packaging is easy to make mistakes in the prior art.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic structural view of a tea conveying mechanism according to the present invention;
FIG. 4 is a schematic structural view of a stacking mechanism according to the present invention;
FIG. 5 is a schematic structural view of a tea pile vibrating mechanism according to the present invention;
FIG. 6 is an installation structure view of the bag storing mechanism, the moving mechanism, the suction cup mechanism and the packing mechanism of the present invention;
FIG. 7 is a view showing an installation structure of a moving mechanism in the present invention;
FIG. 8 is a schematic structural view of a bag storage mechanism according to the present invention;
FIG. 9 is a view showing the coupling structure of the moving mechanism to the lower chuck assembly in the present invention;
FIG. 10 is a schematic view of the construction of the lower heat seal assembly of the present invention;
FIG. 11 is a schematic view of the construction of the upper heat seal assembly of the present invention;
description of the labels in the schematic:
1-a frame; 2-tea conveying mechanism; 3-a stacking mechanism; 4-tea pile vibration mechanism; 5-a bag storage mechanism; 6-a moving mechanism; 7-a suction cup mechanism; 8-a packaging mechanism; 9-a material pushing mechanism; 10-a support table; 11-an open sheet; 12-a discharge chute; 21-a drive sprocket; 22-a driven sprocket; 23-a drive chain; 24-tea packing box; 25-tea bag baffle; 26-a feed end; 27-a discharge end; 28-drive shaft; 29-a driven shaft; 31-a conveyor belt; 32-supporting feet; 33-a feeding end; 34-a blanking end; 35-a tension belt; 41-a mounting seat; 42-adjusting the air cylinder; 43-vibrating the chassis; 44-a mounting plate; 45-shock pad; 46-a gas vibrator; 47-a floating joint; 48-screw rod; 49-linear axis; 51-a column; 52-a baffle; 53-rail; 54-enclosing plate; 61-a moving motor; 62-a screw rod; 71-a lower sucker assembly; 72-upper chuck assembly; 81-lower heat seal assembly; 82-upper heat seal assembly; 91-pushing the material cylinder; 92-a push plate; 241-a bottom plate; 242-side plate; 243-intermediate partition board; 251-a discharge hole; 711-suction cup cylinder; 712-a first connection plate; 713-a first air chuck; 714-a slide block; 721-a second connecting plate; 722-a second air suction cup; 811-lower heat seal cylinder; 812-lower thermal sealing plate; 821-heat seal support frame; 822-upper heat sealing cylinder; 823-upper thermal plywood.
Detailed Description
For further understanding of the present invention, the present invention will be described in detail with reference to examples, which are provided for illustration of the present invention but are not intended to limit the scope of the present invention.
As shown in fig. 1 and 2, the present embodiment relates to a full automatic tea packaging machine, which comprises
The tea conveying mechanism 2 is arranged on the rack 1, one end of the tea conveying mechanism 2 is provided with a feeding end 26, and the other end of the tea conveying mechanism 2 is provided with a discharging end 27 and used for conveying stacked small-package tea;
the stacking mechanism 3 is arranged on the rack 1 and is provided with a feeding end 33 and a discharging end 34, and the discharging end 34 is connected with the feeding end 26 of the tea conveying mechanism 2 and is used for stacking the small tea bags falling into the feeding end 26 of the tea conveying mechanism 2;
the tea pile vibrating mechanism 4 is arranged on the rack 1 and positioned above the tea conveying mechanism 2 and is used for leveling small tea bags in the conveying process of the tea conveying mechanism 2;
the bag storage mechanism 5 is fixed on the frame 1 through a support table 10 and is used for placing empty tea bags;
the sucker mechanism 6 comprises an upper sucker component 62 and a lower sucker component 61 and is used for sucking and opening the empty tea bags from the bag storage mechanism 5;
the moving mechanism 7 is arranged at the lower part of the support table 10 and is used for driving the lower sucker component 61 to move back and forth;
the packaging mechanism 8 is arranged on one side of the tea conveying mechanism 2, comprises an upper heat sealing assembly 82 and a lower heat sealing assembly 81 and is used for carrying out hot-pressing sealing on the tea bags;
and the material pushing mechanism 9 is arranged on the other side of the tea conveying mechanism 2 and pushes the small tea leaves on the tea conveying mechanism 2 into the empty tea bags.
As shown in fig. 3, the tea conveying mechanism 2 includes two driving sprockets 21 arranged in parallel at intervals and two driven sprockets 22 arranged in parallel at intervals, the two driving sprockets 21 and the two driven sprockets 22 are connected through a transmission chain 23, the transmission chain 23 is provided with tea bag material boxes 24 at intervals, the front side and the rear side above the transmission chain 23 are provided with tea bag baffles 25, and the tea bag baffles 25 are provided with a material outlet 251 at the material outlet 27 of the tea conveying mechanism 2. The two driving chain wheels 22 are connected through a driving shaft 28, the driving shaft 28 is in transmission connection with the stepping motor, and the two driven chain wheels 22 are connected through a driven shaft 29, so that the two driving chain wheels 21 and the two driven chain wheels 22 can synchronously rotate. The tea bag box 24 is driven to move together in the transmission process of the transmission chain 23, and the tea bag baffle 25 mainly prevents the small tea bags from falling out from the front side and the rear side of the tea bag box 24.
The tea packing box 24 comprises a bottom plate 241, two side plates 242 and a middle partition plate 243, wherein the front end and the rear end of the bottom plate 241 are connected to the transmission chain 23, the two side plates 242 are arranged on the left side and the right side of the bottom plate 241, the middle partition plate 243 is arranged between the two side plates 242, and the section of the tea packing box 24 is in a structure like a Chinese character 'shan'.
As shown in fig. 4, two stacking mechanisms 3 are provided, and are respectively located at the front side and the rear side of the tea conveying mechanism 2, each stacking mechanism 3 is provided with two stacking stations, each stacking station is provided with a conveying belt 31, each conveying belt 31 is mounted on the frame 1 through a supporting leg 32, one end of each conveying belt 31 is a feeding end 33, the other end of each conveying belt 31 is a discharging end 34, and each discharging end 34 is located above the feeding end of the tea conveying mechanism 2; a tension belt 35 which is synchronously conveyed with the conveying belt 31 is arranged above the blanking end 34 of the conveying belt 31. The stability that tealeaves were carried is guaranteed to the parcel tealeaves between tensioning belt 35 and conveyer belt 31, has also guaranteed that the parcel tealeaves can steadily get into in tealeaves package magazine 24.
As shown in fig. 5, two tea pile vibrating mechanisms 4 are arranged along the conveying direction of the tea conveying mechanism 2. The tea pile vibration mechanism 4 comprises a mounting seat 41, an adjusting cylinder 42, a vibration chassis 43, a mounting plate 44, a shock absorption pad 45 and an air vibrator 46; the mounting base 41 is fixed on the frame 1, the adjusting cylinder 42 is mounted on the mounting base 41, and the lower end of the adjusting cylinder 42 is connected with the mounting plate 44 through the floating joint 47; the gas vibrator 46 is arranged on the vibration chassis 43, four shock absorption pads 45 are arranged around the gas vibrator 46, the upper end and the lower end of each shock absorption pad 45 are respectively in threaded connection with the mounting plate 44 and the vibration chassis 43 through screws 48, nylon gaskets are arranged on the lower portions of the shock absorption pads 45, and the mounting plate 44 is further connected with the mounting base 41 through a linear shaft 49. The adjusting cylinder 42 can be used for adjusting the height of the vibration chassis 43, so that the vibration chassis 43 is in contact with the small-bag tea leaves, the vibration leveling effect is improved, and meanwhile, the height of different tea piles can be adapted.
As shown in fig. 6 and 7, the bag storage mechanism 5 includes a column 51, a baffle 52, a surrounding rod 53 and a surrounding plate 54; four upright posts 51 are fixed on the support table 10, the enclosing rods 53 enclose the four upright posts 51, the enclosing plates 54 are arranged on the enclosing rods 53 to form a rectangular frame, and the bottom of the enclosing plates 54 is provided with a baffle plate 52 for preventing empty tea bags from falling.
As shown in fig. 8, the moving mechanism 7 is installed below the supporting table 10 and used for driving the lower sucker assembly 61 to move; the moving mechanism 7 comprises a moving motor 71 and a screw rod 72, the moving motor 71 is fixed on the side of the support table 10, and the screw rod 72 is installed at the bottom of the support table 10 and is in transmission connection with the moving motor 71.
As shown in fig. 6 and 9, the lower chuck assembly 61 includes a chuck cylinder 611, a first connecting plate 612 and a first air chuck 613, the lower end of the chuck cylinder 611 is connected to the screw rod 72 through a sliding block 614, the first connecting plate 612 is connected to the chuck cylinder 611, and the first air chuck 613 is installed above the first connecting plate 612; the upper suction cup assembly 62 comprises a second connecting plate 621 and a second air suction cup 622, the second connecting plate 621 is fixed on the upper heat sealing assembly 82 and is in sliding connection with the upper heat sealing assembly 82, and the second air suction cup 622 is installed below the second connecting plate 621.
As shown in fig. 10 and 11, the lower heat sealing assembly 81 includes a lower heat sealing cylinder 811 and a lower heat sealing plate 812, the lower heat sealing cylinder 811 is fixed below the support table 10, and the lower heat sealing plate 812 is connected with a cylinder rod of the lower heat sealing cylinder 811; go up heat seal subassembly 82 include heat seal support 821, go up heat seal cylinder 822 and last heat seal plate 823, heat seal support 821 fix on supporting bench 10, go up heat seal cylinder 822 and install on heat seal support 821, go up heat seal plate 823 and last heat seal cylinder 822's jar pole connection, last heat seal plate 823 and lower heat seal plate 812 correspond each other.
As shown in fig. 2, a pusher mechanism 9 is provided on one side of the support table 10 for pushing the tea leaves in small packets into empty tea bags. Pushing equipment 9 including pushing away material cylinder 91 and push pedal 92, pushing away material cylinder 91 install in tealeaves conveying mechanism 2 one side, push pedal 92 is connected with pushing away material cylinder 91, push pedal 92 corresponds with tealeaves transport mechanism 2 goes up the discharge gate 251 of tealeaves package baffle 25.
As shown in fig. 6 and 7, an opening piece 11 for limiting the positions of two sides inside the empty tea bag is arranged on a supporting table 10 between the packaging mechanism 8 and the material pushing mechanism 9, and a discharge chute 12 is arranged on the supporting table 10 on one side of the packaging mechanism 8.
The working principle of the invention is as follows:
stacking the small tea bags: the tea leaves are put at the feeding end 33 of the conveyer belt 31, the conveyer belt 31 continuously conveys the tea leaves to the discharging end 34, then the tea leaves enter the tea leaf packing box 24 below for stacking, the stacking mechanisms 3 at the two ends of the tea conveyor 2 simultaneously carry out conveying and stacking at four stacking stations, each station stacks 6 packs of tea leaves and 24 packs of tea leaves at each time, the stepping motor drives the driving chain wheel 21 to rotate, the empty tea leaf packing box 24 at the back enters the feeding end 26 for continuous stacking, the tea leaf packing box 24 on which the tea leaves are already loaded moves forwards, when the tea pile vibrating mechanism 4 is reached, the air vibrator 46 drives the vibrating chassis 43 to vibrate, the vibrating chassis 43 acts on the tea leaves, when the tea leaves fall and are stacked, the tea leaves in the tea leaves can incline to one side, so that the tea leaves in the small bags are unevenly distributed and vibrate through the vibrating chassis 43, so that the tea leaves in the small tea bag are uniformly distributed, and then the stacked tea leaves continuously move to the discharging end 27. The number of the tea bags in the invention can be counted according to the infrared light sensor, and when the small tea bags in the tea bag box 24 meet the set requirement, the stepping motor rotates once.
Bagging and sealing: empty tea bags are stacked in the bag storage mechanism 5 one by one, the moving motor 61 drives the screw rod 62 to rotate, the screw rod 62 drives the suction cup cylinder 711 to move to the position below the bag storage mechanism 5, the suction cup cylinder 711 pushes upwards, the first air suction cup 713 sucks one empty tea bag from the bottom of the bag storage mechanism 5, the first air suction cup 713 is driven by the screw rod 62 to move to the position below the second air suction cup 722 again, meanwhile, the second air suction cup 722 is opened to suck the upper surface of the empty tea bag, the suction cup cylinder 711 moves downwards for a certain distance, and the upper end and the lower end of the empty tea bag are sucked by the first air suction cup 713 and the second air suction cup 722, so the empty tea bag is opened; the upper sucker assembly 72 and the lower sucker assembly 71 move simultaneously, the opening piece 11 is inserted into the opening of the empty tea bag, and the two ends of the empty tea bag are limited; the material pushing cylinder 91 pushes the push plate 92 to push the small tea bags in front of the push plate into the empty tea bags; and then, the upper heat-sealing cylinder 822 moves downwards, the lower heat-sealing cylinder 811 moves upwards, the upper heat-sealing plate 823 is matched with the lower heat-sealing plate 812 to seal the opening of the tea bag, the upper sucker assembly 72 and the lower sucker assembly 71 are removed at the same time, the lower sucker assembly 71 returns to the bag below the bag storage mechanism 5 again, and after the heat sealing is finished, the tea bag falls into the discharge chute 12 under the action of gravity to be discharged, and the packaging is finished.
The present invention and its embodiments have been described above schematically, without limitation, and the embodiments of the present invention are shown in the drawings, and the actual structures are not limited thereto. Therefore, those skilled in the art should understand that they can easily and effectively design and modify the structure and embodiments of the present invention without departing from the spirit and scope of the present invention.
Claims (10)
1. A full-automatic tea packaging machine is characterized by comprising
The tea conveying mechanism is arranged on the rack, is provided with a feeding end and a discharging end and is used for conveying the stacked small-package tea;
the stacking mechanism is arranged on the rack and is provided with a feeding end and a discharging end, and the discharging end is connected with the feeding end of the tea conveying mechanism and is used for enabling the small tea bags to fall into the feeding end of the tea conveying mechanism for stacking;
the tea pile vibrating mechanism is arranged on the rack, is positioned above the tea conveying mechanism and is used for leveling small tea bags in the conveying process of the tea conveying mechanism;
the bag storage mechanism is fixed on the rack through a support table and is used for placing empty tea bags;
the sucker mechanism comprises an upper sucker component and a lower sucker component and is used for sucking and opening the empty tea bag from the bag storage mechanism;
the moving mechanism is arranged at the lower part of the supporting table and is used for driving the lower sucker component to move back and forth;
the packaging mechanism is arranged on one side of the tea conveying mechanism, comprises an upper heat sealing assembly and a lower heat sealing assembly and is used for carrying out hot-pressing sealing on the tea bag;
the pushing mechanism is arranged on the other side of the tea conveying mechanism and pushes the small tea bags on the tea conveying mechanism into the empty tea bags.
2. The full-automatic tea packaging machine according to claim 1, wherein the tea conveying mechanism comprises two driving sprockets arranged in parallel at intervals and two driven sprockets arranged in parallel at intervals, the two driving sprockets and the two driven sprockets are connected through a transmission chain respectively, tea package boxes are installed on the transmission chain at intervals, tea package baffles are arranged on the front side and the rear side above the transmission chain, a discharge hole is formed in the tea package baffles and located at the discharge end of the tea conveying mechanism, the two driving sprockets are connected through a driving shaft, the driving shaft is connected with a stepping motor, and the two driven sprockets are connected through a driven shaft;
the tea packing box comprises a bottom plate, two side plates and a middle partition plate, wherein the front end and the rear end of the bottom plate are connected to a transmission chain, the two side plates are arranged on the left side and the right side of the bottom plate, the middle partition plate is arranged between the two side plates, and the cross section of the tea packing box is of a structure shaped like a Chinese character 'shan'.
3. The full-automatic tea leaf packaging machine according to claim 1, wherein two stacking mechanisms are arranged on the front side and the rear side of the tea leaf conveying mechanism respectively, two stacking stations are arranged on each stacking mechanism, a conveying belt is arranged on each stacking station, the conveying belts are mounted on the machine frame through supporting feet, one end of each conveying belt is a feeding end, the other end of each conveying belt is a discharging end, and the discharging end is positioned above the feeding end of the tea leaf conveying mechanism; a tensioning belt synchronously conveying with the conveying belt is arranged above the lower material discharging end of the conveying belt.
4. The full-automatic tea packaging machine according to claim 1, wherein two tea pile vibration mechanisms are arranged along the conveying direction of the tea conveying mechanism, and each tea pile vibration mechanism comprises a mounting seat, an adjusting cylinder, a vibration chassis, a mounting plate, a shock pad and a gas vibrator; the mounting seat is fixed on the frame, the adjusting cylinder is mounted on the mounting seat, and the lower end of the adjusting cylinder is connected with the mounting plate through the floating joint; the pneumatic vibrator is installed on the vibrations chassis, the shock pad be equipped with a plurality ofly, be located pneumatic vibrator around, the shock pad is filled up both ends and is passed through the screw rod respectively with mounting panel and vibrations chassis threaded connection, the shock pad lower part is equipped with the nylon gasket, the mounting panel passes through the straight line axle and is connected with the mount pad.
5. The fully automatic tea packaging machine according to claim 1, wherein the bag storage mechanism comprises a column, a baffle, a surrounding rod and a surrounding plate; the stand be equipped with four, fix on the brace table, enclose the pole and enclose and close on four stands, the bounding wall is installed and is formed rectangular frame on enclosing the pole, bounding wall bottom be equipped with the baffle that prevents empty tea bag and drop.
6. The fully automatic tea packaging machine according to claim 1, wherein the moving mechanism comprises a moving motor and a screw rod, the moving motor is fixed on the side of the support table, and the screw rod is installed at the bottom of the support table and is in transmission connection with the moving motor.
7. The full-automatic tea packaging machine according to claim 6, wherein the lower sucker component comprises a sucker cylinder, a first connecting plate and a first air sucker, the lower end of the sucker cylinder is connected with the screw rod through a sliding block, the first connecting plate is connected with a sucker cylinder rod, and the first air sucker is arranged above the first connecting plate; the upper sucker component comprises a second connecting plate and a second air sucker, the second connecting plate is arranged on the upper heat sealing component and is in sliding connection with the upper heat sealing component, and the second air sucker is arranged below the second connecting plate.
8. The fully automatic tea packaging machine according to claim 1, wherein the lower heat sealing assembly comprises a lower heat sealing cylinder and a lower heat sealing plate, the lower heat sealing cylinder is fixed below the supporting table, and the lower heat sealing plate is connected with a cylinder rod of the lower heat sealing cylinder; go up the heat seal subassembly include heat seal support frame, go up heat seal cylinder and last heat seal board, the heat seal support frame fix on a supporting bench, go up the heat seal cylinder and install on the heat seal support frame, go up the heat seal board and be connected with the jar pole of last heat seal cylinder, last heat seal board and lower heat seal board correspond each other.
9. The full-automatic tea packaging machine according to claim 1, wherein the material pushing mechanism comprises a material pushing cylinder and a push plate, the material pushing cylinder is installed on one side of the tea conveying mechanism, the push plate is connected with the material pushing cylinder, and the push plate corresponds to a discharge hole of a tea bag baffle on the tea conveying mechanism.
10. The full-automatic tea packaging machine according to claim 1, wherein the supporting table between the packaging mechanism and the material pushing mechanism is provided with opening pieces for limiting positions at two sides of the inside of the empty tea bag, and the supporting table at one side of the packaging mechanism is provided with a discharge chute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011141966.9A CN112623353A (en) | 2020-10-23 | 2020-10-23 | Full-automatic tea packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011141966.9A CN112623353A (en) | 2020-10-23 | 2020-10-23 | Full-automatic tea packaging machine |
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| CN112623353A true CN112623353A (en) | 2021-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011141966.9A Pending CN112623353A (en) | 2020-10-23 | 2020-10-23 | Full-automatic tea packaging machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955167A (en) * | 2021-08-23 | 2022-01-21 | 厦门成飞自动化设备有限公司 | Tea packaging machine with built-in paper box |
| CN114955079A (en) * | 2022-05-07 | 2022-08-30 | 凯迈(洛阳)机电有限公司 | Multi-row tea bag stacking and gathering mechanism, gathering output method and gathering output device |
| CN115108101A (en) * | 2022-06-27 | 2022-09-27 | 江阴天江药业有限公司 | Granule traditional chinese medicine baling press |
-
2020
- 2020-10-23 CN CN202011141966.9A patent/CN112623353A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955167A (en) * | 2021-08-23 | 2022-01-21 | 厦门成飞自动化设备有限公司 | Tea packaging machine with built-in paper box |
| CN113955167B (en) * | 2021-08-23 | 2023-12-15 | 厦门成飞自动化设备有限公司 | Tea packaging machine with built-in paper box |
| CN114955079A (en) * | 2022-05-07 | 2022-08-30 | 凯迈(洛阳)机电有限公司 | Multi-row tea bag stacking and gathering mechanism, gathering output method and gathering output device |
| CN114955079B (en) * | 2022-05-07 | 2024-03-12 | 凯迈(洛阳)机电有限公司 | Multi-row tea bag stack summarizing mechanism, summarizing output method and summarizing output device |
| CN115108101A (en) * | 2022-06-27 | 2022-09-27 | 江阴天江药业有限公司 | Granule traditional chinese medicine baling press |
| CN115108101B (en) * | 2022-06-27 | 2023-05-16 | 江阴天江药业有限公司 | Granule traditional chinese medicine baling press |
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