CN112622537A - Solid tire mounting machine and method - Google Patents
Solid tire mounting machine and method Download PDFInfo
- Publication number
- CN112622537A CN112622537A CN202110118878.5A CN202110118878A CN112622537A CN 112622537 A CN112622537 A CN 112622537A CN 202110118878 A CN202110118878 A CN 202110118878A CN 112622537 A CN112622537 A CN 112622537A
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- Prior art keywords
- tire
- pressure plate
- telescopic
- auxiliary
- matched
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- 239000007787 solid Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000000712 assembly Effects 0.000 claims description 26
- 238000000429 assembly Methods 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C25/00—Apparatus or tools adapted for mounting, removing or inspecting tyres
- B60C25/01—Apparatus or tools adapted for mounting, removing or inspecting tyres for removing tyres from or mounting tyres on wheels
- B60C25/05—Machines
- B60C25/0503—Machines for mounting only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C25/00—Apparatus or tools adapted for mounting, removing or inspecting tyres
- B60C25/01—Apparatus or tools adapted for mounting, removing or inspecting tyres for removing tyres from or mounting tyres on wheels
- B60C25/05—Machines
- B60C25/0521—Handling of rim or tyre, e.g. lifting and positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C25/00—Apparatus or tools adapted for mounting, removing or inspecting tyres
- B60C25/01—Apparatus or tools adapted for mounting, removing or inspecting tyres for removing tyres from or mounting tyres on wheels
- B60C25/05—Machines
- B60C25/053—Support of wheel parts during machine operation
- B60C25/0539—Support of wheel parts during machine operation radially fixing the rim, e.g. with gripping claws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C25/00—Apparatus or tools adapted for mounting, removing or inspecting tyres
- B60C25/01—Apparatus or tools adapted for mounting, removing or inspecting tyres for removing tyres from or mounting tyres on wheels
- B60C25/05—Machines
- B60C25/0563—Tools interacting with the tyre and moved in relation to the tyre during operation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tires In General (AREA)
Abstract
The invention discloses a solid tire mounting machine and a tire mounting method, which comprise a rack, a positioning base, a guide disc and a tire pressing mechanism, wherein the rack is provided with a positioning base; the positioning base is arranged on the frame and used for positioning the wheel rim; the guiding disc is arranged on the wheel rim and used for pre-positioning the tire, the tire pressing mechanism is arranged on the frame and positioned above the positioning base, and the tire pressing mechanism comprises a pressing disc and at least one group of telescopic assembly, a rotating assembly and an auxiliary pressing plate; the pressure plate is positioned above the guide plate; the telescopic components are pivoted and matched on the frame and can swing left and right, and the output ends of the telescopic components are pivoted and matched on the upper surface of the pressure plate; the auxiliary pressure plate is connected to the pressure plate through the rotating assembly, and the rotating assembly can drive the auxiliary pressure plate to rotate in or out of the position below the pressure plate. The tire mounting method uses the tire mounting machine to press down the pressure plate twice, and the pressure plate is matched with the auxiliary pressure plate to realize surface contact and press down the tire twice, so that the damage to the steel wire rope caused by excessive deformation of the tire in the assembling process is avoided. The invention can realize the mechanical assembly of the solid tire and the rim and ensure that the steel wire rope in the solid tire is not damaged in the assembly process.
Description
Technical Field
The invention relates to the technical field of tire installation, in particular to a solid tire mounting machine and a tire mounting method.
Background
At present, in the tire on the market, particularly the integral solid tire, in order to enable the tire to tightly hold the rim, the diameter of the inner ring of the molded tire body is often smaller than that of the rim, in order to further solve the problem of tire release in the using process and increase the centripetal force of the tire, a cotton rope is mostly pre-embedded in the solid tire, and then the tire body of the solid tire is directly molded so as to wrap the cotton rope in the tire. Therefore, the assembly of the integrated solid tire and the corresponding rim mostly needs to use auxiliary tools, even a special tire loader, and the tire body is loaded into the rim little by little after being extruded and deformed by means of supporting, clamping, pressing and the like.
The wheel set is characterized in that a solid tire wheel set with a rubber cover tire is arranged on the market, when the wheel set is assembled, the rubber cover tire is usually sleeved on the solid tire, and then the whole wheel set is assembled into a corresponding wheel rim. If the size of a similar solid tire wheel set with a rubber cover tire is small, the tire body cannot be smoothly loaded into the rim by the traditional tire loading mode or a tire loading machine, the rigidity of the steel ring of the rubber cover tire is too large, the deformation degree is small, and the diameter of the tire body of the solid tire sleeved with the rubber cover tire is small, so that the stressed tire body part is pressed down and the unstressed tire body part is quickly bounced during assembly, namely, the tire body part is not loaded enough to clamp the corresponding rim, so that the tire body cannot be loaded smoothly, and if the tire body is forcibly pulled by external force and the inner ring of the rubber cover tire is enlarged so as to be assembled on the rim, the steel ring is likely to be broken. Therefore, the prior tire mounting machine is not suitable for assembling the small-sized integral solid tire sleeved with the rubber tire casing.
Disclosure of Invention
The invention aims to provide a solid tire mounting machine and a tire mounting method, which can realize the mechanical assembly of a tire body and a rim and ensure that a steel wire rope in a solid tire is not damaged in the assembly process.
In order to achieve the above purpose, the solution of the invention is:
a solid tire mounting machine comprises a frame, a positioning base, a guide disc and a tire pressing mechanism; the positioning base is arranged on the frame and used for positioning the wheel rim; the guide disc is arranged on the wheel rim and used for pre-positioning the tire, the tire pressing mechanism is arranged on the rack and positioned above the positioning base, and the tire pressing mechanism comprises a pressing disc, at least one group of telescopic assemblies, a rotating assembly and an auxiliary pressing plate; the pressing disc is positioned above the guide disc; the telescopic assemblies are pivoted and matched on the rack and can swing left and right, and the output ends of the telescopic assemblies are pivoted and matched on the upper surface of the pressure plate; the auxiliary pressing plate is connected to the pressing plate through the rotating assembly, and the rotating assembly can drive the auxiliary pressing plate to rotate in or out of the position below the pressing plate.
The frame includes board and support frame, the support frame sets up the upper surface of board, flexible subassembly pin joint cooperation is in on the support frame, the setting of location base is in on the board.
The side surface of the guide disc is an inclined plane with a small upper part and a big lower part, and the radius of the lower end part of the guide disc is larger than that of the edge of the outer ring of the rim.
The axes of the positioning base, the rim and the guide disc are in the same straight line.
The middle part of pressure disk is provided with the confession the hole of stepping down that the deflector top was worn to establish.
The telescopic assembly comprises a first telescopic device and a pin joint support, the pin joint support is matched with the rack in a pin joint mode, the first telescopic device is installed on the pin joint support, and the output end of the first telescopic device is matched with the upper surface of the pressure plate in a pin joint mode.
The first telescopic device is an oil cylinder or an air cylinder.
The rotating assembly comprises a rear seat, a second telescopic device, a connecting rod and an elastic piece; the rear seat is pivoted and matched on the side edge of the pressure plate; the fixed end of the second telescopic device is in pivot fit with the pressure plate, and the movable end of the second telescopic device is in pivot fit with the rear seat and is used for driving the rear seat to rotate by taking a pivot point of the rear seat and the pressure plate as a shaft; one end of the connecting rod movably penetrates through the rear seat, and the other end of the connecting rod is connected with the auxiliary pressure plate; the elastic piece is arranged between the rear seat and the auxiliary pressing plate and used for pushing out the auxiliary pressing plate; the second telescopic device is an oil cylinder or an air cylinder.
The telescopic assemblies, the rotating assemblies and the auxiliary pressing plates are arranged in two groups, and the two sets of telescopic assemblies and the two auxiliary pressing plates are arranged on the periphery of the pressing plate at equal angular intervals.
A solid tire mounting method is used, and the solid tire mounting machine is characterized by comprising the following steps:
step 1: firstly, matching a wheel rim on a positioning base, then matching a guide disc on the wheel rim, and placing a tire on the guide disc;
step 2: the two telescopic assemblies work simultaneously, so that the pressure plate descends and is attached to the upper surface of the tire;
and step 3: one telescopic assembly works to press down one side edge of the tire, and one side edge of the tire slides down along the guide disc and is clamped into the wheel rim;
and 4, step 4: the two rotating assemblies work simultaneously, so that the auxiliary pressing plate rotates towards the direction of the tire and is clamped between the pressing plate and the tire;
and 5: and the other telescopic assembly works to be matched with the auxiliary pressure plate to press down the other side edge of the tire, and the other side edge of the tire slides downwards along the guide disc and is clamped into the wheel rim to finish assembly.
After the technical scheme is adopted, the telescopic assembly is arranged to control one side edge of the pressure plate to press downwards, one side edge of the tire can be clamped into the wheel rim when the tire is assembled, the auxiliary pressure plate is driven by the rotating assembly to be clamped between the pressure plate and the tire, the other side edge of the pressure plate is matched to press downwards, the other side edge of the tire is clamped into the wheel rim, so that the assembly is completed, the pressing downwards is realized by the contact of the pressure plate and the tire surface for the first time, the pressing downwards is realized by the contact of the pressure plate and the auxiliary pressure plate and the tire for the second time, one side point and two points of pressing downwards is realized by the contact of the pressure plate and the auxiliary pressure plate and.
Drawings
FIG. 1 is a first perspective view of an embodiment of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a front view of an embodiment of the present invention;
FIG. 4 is a side view of an embodiment of the present invention;
FIG. 5 is a rear view of an embodiment of the present invention;
FIG. 6 is a top view of an embodiment of the present invention;
FIG. 7 is a schematic process diagram of step 2 of the tire mounting method of the present invention;
FIG. 8 is a schematic process diagram of step 3 of the tire mounting method of the present invention;
FIG. 9 is a schematic process diagram of step 4 of the tire mounting method of the present invention;
FIG. 10 is a schematic process diagram of step 5 of the tire mounting method of the present invention;
the reference numbers illustrate:
a frame 1; a machine table 11; a support frame 12; a positioning base 2; a guide plate 3; a platen 4; a relief hole 41; a telescopic assembly 5; a first telescoping device 51; a pivot bracket 52; a rotating assembly 6; a rear seat 61; a second retractor device 62; a connecting rod 63; an elastic member 64; an auxiliary pressure plate 7; a rim 8; and a tire 9.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
The invention comprises a solid tire mounting machine as shown in fig. 1 to 6, which comprises a frame 1, a positioning base 2, a guide disc 3 and a tire pressing mechanism arranged on the frame 1 and positioned above the positioning base 2, wherein the tire pressing mechanism comprises a pressure plate 4, at least one group of telescopic assemblies 5, a rotating assembly 6 and an auxiliary pressure plate 7.
The positioning base 2 is arranged on the frame 1 and used for positioning the rim 8;
the guide disc 3 is arranged on the rim 8 and used for pre-positioning the tire 9;
the pressure plate 4 is positioned above the guide plate 3;
the telescopic assemblies 5 are pivoted and matched on the frame 1 and can swing left and right, and the output ends of the telescopic assemblies are pivoted and matched on the upper surface of the pressure plate 4;
the auxiliary pressure plate 7 is connected to the pressure plate 4 through a rotating assembly 6, and the rotating assembly 6 can drive the auxiliary pressure plate 7 to rotate in or out of the position below the pressure plate 4.
In specific implementation, the further scheme of the tire mounting machine is as follows:
above-mentioned frame 1 includes board 11 and support frame 12, and support frame 12 sets up the upper surface at board 11, and the pin joint cooperation of flexible subassembly 5 is on support frame 12 to realize unsettled setting, and location base 2 sets up on board 11.
The side surface of the guiding disc 3 is an inclined surface with a small upper part and a big lower part, and the radius of the lower end part of the guiding disc 3 is larger than that of the edge of the outer ring of the rim 8, so that the tyre 9 can be expanded to be larger than the rim 8 when sliding down along the guiding disc 3, and can be sleeved on the rim 8.
The axes of the positioning base 2, the rim 8 and the guiding disc 3 are aligned to ensure concentricity of the tyre 9 and the rim 8 after assembly.
The middle part of above-mentioned pressure disk 4 is provided with the hole of stepping down 41 that supplies the top of guiding disc 3 to wear to establish to guiding disc 3 can not support the lower surface at pressure disk 4 and prevent pressure disk 4's further descending motion when guaranteeing pressure disk 4 to push down.
The telescopic assembly 5 includes a first telescopic device 51 and a pivoting bracket 52, the pivoting bracket 52 is pivotally coupled to the frame 1 (i.e., the supporting frame 12) and can rotate on a plane perpendicular to the platen 4, the first telescopic device 51 is mounted on the pivoting bracket 52, and an output end of the first telescopic device is pivotally coupled to an upper surface of the platen 4. In the present embodiment, the first expansion device 51 is a device such as an oil cylinder or an air cylinder that has an expansion link mechanism and can output linear reciprocating motion.
The upper surface of the auxiliary pressing plate 7 is approximately flush with the lower surface of the pressing plate 4, so that the auxiliary pressing plate 7 is just attached below the pressing plate 4 when rotating below the pressing plate 4, and the pressure caused by the descending of the pressing plate 4 can be seamlessly transmitted to the tire 9 through the auxiliary pressing plate 7.
The rotating assembly 6 comprises a rear seat 61, a second telescopic device 62, a connecting rod 63 and an elastic piece 64; the rear seat 61 is pivoted and matched with the side edge of the pressure plate 4; the fixed end of the second telescopic device 62 is in pivot joint with the pressure plate 4, and the movable end of the second telescopic device is in pivot joint with the rear seat 61 and is used for driving the rear seat 61 to rotate by taking the pivot joint of the rear seat and the pressure plate 4 as a shaft; one end of the connecting rod 63 movably penetrates through the rear seat 61, and the other end of the connecting rod is connected with the auxiliary pressure plate 7; the elastic member 64 is disposed between the rear seat 61 and the auxiliary pressing plate 7 for pushing out the auxiliary pressing plate 7. In this embodiment, the fixed end of the second telescopic device 62 is pivotally engaged with the upper surface of the platen 4, and the movable end thereof is pivotally engaged with the upper surface of the rear seat 61; the second telescopic device 62 is a device such as an oil cylinder or an air cylinder which has a telescopic rod mechanism and can output linear reciprocating motion; the elastic member 64 is a spring.
The telescopic assemblies 5, the rotating assemblies 6 and the auxiliary pressing plates 7 are provided with two groups, and the two groups of telescopic assemblies 5 and the two auxiliary pressing plates 7 are arranged on the periphery of the pressing plate 2 at equal angular intervals so as to ensure that the edge of the tire 9 can be stressed evenly when the tire is pressed.
The invention also comprises a solid tire mounting method, and the solid tire mounting machine comprises the following steps:
step 1: the rim 8 is firstly matched on the positioning base 2, then the guide disc 3 is matched on the rim 8, and the tire 9 is placed on the guide disc 3;
step 2: as shown in fig. 7, the two telescopic assemblies 5 work simultaneously, so that the pressure plate 4 descends and engages the upper surface of the tyre 9;
and step 3: as shown in fig. 8, one of the telescopic assemblies 5 operates to press down one side of the tyre 9, one side of the tyre 9 slides down along the guiding disc 3 and is clamped into the rim 8;
and 4, step 4: as shown in fig. 9, the two rotating assemblies 6 work simultaneously, so that the auxiliary pressure plate 7 rotates towards the tire 9 and is clamped between the pressure plate 4 and the tire 9;
and 5: as shown in fig. 10, the other telescopic assembly 5 is operated to press down the other side edge of the tire 9 in cooperation with the auxiliary pressing plate 7, and the other side edge of the tire 9 slides down along the guide disc 3 and is clamped into the rim 8, thereby completing the assembly.
Through the scheme, one side edge of the pressure plate 4 is controlled to press downwards through the telescopic assembly 5, when the tire 9 is assembled, one side edge of the tire 9 can be clamped into the rim 8, the auxiliary pressure plate 7 is driven by the rotating assembly 6 to be clamped between the pressure plate 4 and the tire 9, the other side edge of the pressure plate 4 is matched to press downwards, the other side edge of the tire 9 is clamped into the rim 8, so that the assembly is completed, the pressing is realized by the surface contact of the pressure plate 4 and the tire 9 for the first time, the pressing is realized by the surface contact of the pressure plate 4 and the tire 9 for the second time, one-point and two-point pressing is realized by the contact of the pressure plate 4 and the auxiliary pressure plate 7 and the tire 9, and the excessive deformation of the.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. A solid tire mounting machine comprises a frame, a positioning base, a guide disc and a tire pressing mechanism; the positioning base is arranged on the frame and used for positioning the wheel rim; the positioning disc is arranged on the wheel rim and used for pre-positioning the tire, and is characterized in that:
the tire pressing mechanism is arranged on the rack and positioned above the positioning base and comprises a pressing plate, at least one group of telescopic assemblies, at least one group of rotating assemblies and at least one group of auxiliary pressing plates;
the pressing disc is positioned above the guide disc;
the telescopic assemblies are pivoted and matched on the rack and can swing left and right, and the output ends of the telescopic assemblies are pivoted and matched on the upper surface of the pressure plate;
the auxiliary pressing plate is connected to the pressing plate through the rotating assembly, and the rotating assembly can drive the auxiliary pressing plate to rotate in or out of the position below the pressing plate.
2. A solid tire building machine according to claim 1 wherein:
the frame includes board and support frame, the support frame sets up the upper surface of board, flexible subassembly pin joint cooperation is in on the support frame, the setting of location base is in on the board.
3. A solid tire building machine according to claim 1 wherein:
the side surface of the guide disc is an inclined plane with a small upper part and a big lower part, and the radius of the lower end part of the guide disc is larger than that of the edge of the outer ring of the rim.
4. A solid tire building machine according to claim 1 wherein:
the axes of the positioning base, the rim and the guide disc are in the same straight line.
5. A solid tire building machine according to claim 1 wherein:
the middle part of pressure disk is provided with the confession the hole of stepping down that the deflector top was worn to establish.
6. A solid tire building machine according to claim 1 wherein:
the telescopic assembly comprises a first telescopic device and a pin joint support, the pin joint support is matched with the rack in a pin joint mode, the first telescopic device is installed on the pin joint support, and the output end of the first telescopic device is matched with the upper surface of the pressure plate in a pin joint mode.
7. A solid tire building machine according to claim 6 wherein:
the first telescopic device is an oil cylinder or an air cylinder.
8. A solid tire building machine according to claim 1 wherein:
the rotating assembly comprises a rear seat, a second telescopic device, a connecting rod and an elastic piece; the rear seat is pivoted and matched on the side edge of the pressure plate; the fixed end of the second telescopic device is in pivot fit with the pressure plate, and the movable end of the second telescopic device is in pivot fit with the rear seat and is used for driving the rear seat to rotate by taking a pivot point of the rear seat and the pressure plate as a shaft; one end of the connecting rod movably penetrates through the rear seat, and the other end of the connecting rod is connected with the auxiliary pressure plate; the elastic piece is arranged between the rear seat and the auxiliary pressing plate and used for pushing out the auxiliary pressing plate; the second telescopic device is an oil cylinder or an air cylinder.
9. A solid tire building machine according to claim 1 wherein:
the telescopic assemblies, the rotating assemblies and the auxiliary pressing plates are arranged in two groups, and the two sets of telescopic assemblies and the two auxiliary pressing plates are arranged on the periphery of the pressing plate at equal angular intervals.
10. A solid tire assembling method using a solid tire assembling machine according to any one of claims 1 to 9, characterized by comprising the steps of:
step 1: firstly, matching a wheel rim on a positioning base, then matching a guide disc on the wheel rim, and placing a tire on the guide disc;
step 2: the two telescopic assemblies work simultaneously, so that the pressure plate descends and is attached to the upper surface of the tire;
and step 3: one telescopic assembly works to press down one side edge of the tire, and one side edge of the tire slides down along the guide disc and is clamped into the wheel rim;
and 4, step 4: the two rotating assemblies work simultaneously, so that the auxiliary pressing plate rotates towards the direction of the tire and is clamped between the pressing plate and the tire;
and 5: and the other telescopic assembly works to be matched with the auxiliary pressure plate to press down the other side edge of the tire, and the other side edge of the tire slides downwards along the guide disc and is clamped into the wheel rim to finish assembly.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110118878.5A CN112622537A (en) | 2021-01-28 | 2021-01-28 | Solid tire mounting machine and method |
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CN202110118878.5A CN112622537A (en) | 2021-01-28 | 2021-01-28 | Solid tire mounting machine and method |
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CN112622537A true CN112622537A (en) | 2021-04-09 |
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CN202110118878.5A Pending CN112622537A (en) | 2021-01-28 | 2021-01-28 | Solid tire mounting machine and method |
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Citations (13)
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SU1346447A1 (en) * | 1986-02-18 | 1987-10-23 | Павлодарское Научно-Производственное Объединение Сборочных Механизмов | Wheel assembly bench |
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