CN112616872A

CN112616872A - Automatic pie processing and frying and baking system and method

Info

Publication number: CN112616872A
Application number: CN202011627810.1A
Authority: CN
Inventors: 梁斌; 林乐成; 刘海亮
Original assignee: Weihai Technician College
Current assignee: Weihai Technician College
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-04-09

Abstract

The application discloses pie automatic processing, frying and roasting system includes steamed stuffed bun machine, frying pan, device and conveyor of frying and roasting, steamed stuffed bun machine goes out a steamed stuffed bun mouthful below and is provided with the carousel of putting the frying pan, and conveyor immigration or shift out the device of frying and roasting with the frying pan, the device of frying and roasting includes top cap and lower chassis, and top cap and lower chassis set up relatively, and when going up the top cap and moving towards lower chassis and folding, the steamed stuffed bun becomes the pie in the extrusion frying pan. The steamed stuffed bun processed by the steamed stuffed bun maker is automatically conveyed to the frying and baking device through the conveying device, the upper top cover of the frying and baking device is pressed downwards to press the steamed stuffed bun into a cake shape, the pie is automatically processed, the conveying device can be automatically taken out after the pie is fried and baked in the frying and baking device, the whole process is mechanically operated, the automation degree is high, and the use is safe.

Description

Automatic pie processing and frying and baking system and method

Technical Field

The invention belongs to the field of food processing equipment, and particularly relates to an automatic pie processing and baking system.

Background

The pie is a wheaten food which is popular among consumers, the traditional pie production and processing needs to be finished manually, and workers put the prepared stuffing into the pie, press the pie into a pie shape after wrapping the stuffing, and put the pie into a frying pan for cooking. The whole processing process mainly depends on manual operation, the processing is difficult to accurately control, and the automatic processing cannot be realized.

Disclosure of Invention

In order to solve the problem that the prior art has pie processing equipment degree of automation low, lacks the equipment that can realize pie processing, frying and baking automatically, the application provides a pie automatic processing, frying and baking system.

In order to achieve the purpose, the technical scheme adopted by the application is as follows:

the utility model provides a pie automatic processing, fry in shallow oil roast system, includes steamed stuffed bun machine, frying pan, fry in shallow oil roast device and conveyor, steamed stuffed bun machine goes out the steamed stuffed bun mouth below and is provided with the carousel of putting the frying pan, and conveyor immigrated or shift out the frying pan roast device, fry in roast device includes top cap and lower chassis, and top cap and lower chassis set up relatively, and when top cap moved the lower chassis and folds, the extrusion is wrapped in the frying pan and is become the pie.

As a preferred mode, the upper top cover is connected with one end of the rotating arm, and the other end of the rotating arm is connected with the rotating cylinder shaft.

As a preferable mode, the conveying device comprises a transverse moving track, a vertical moving track and a longitudinal moving track, a first sliding block is arranged below the vertical moving track, the first sliding block moves along the transverse moving track under the driving of a first motor, a second sliding block moves along the longitudinal moving track under the driving of a second motor, a third sliding block is connected with the second sliding block, the third sliding block is matched with the longitudinal moving track, the longitudinal moving track moves along the third sliding block under the driving of a third motor, and a holding claw is arranged at the front end of the longitudinal moving track.

As a preferred mode, a supporting plate is fixed at the front end of the longitudinal moving track, a left holding claw and a right holding claw are arranged on the front side of the supporting plate, the rear ends of the left holding claw and the right holding claw are connected with a rotating shaft in a linear bearing, and the left holding claw and the right holding claw are driven by a fourth motor to rotate. Preferably, the front parts of the left holding claw and the right holding claw are respectively provided with a group of grabbing pieces, and the concave grooves on the grabbing pieces are matched with the grabbing lugs on the frying pan.

As a preferred mode, the frying pan is disc-shaped, a pair of grabbing lugs is symmetrically arranged on the circumference of the outer edge of the circular ring, and a positioning strip is further arranged on the outer edge of the frying pan. The upper top cover and the lower chassis are respectively provided with a frying pan accommodating groove, and the frying pan accommodating groove is provided with a lug grabbing groove and a positioning groove which are respectively matched with the lug grabbing groove and the positioning strip of the frying pan.

Preferably, the first motor, the second motor, and the third motor are stepping motors.

As a preferable mode, a frying pan backing plate is arranged on the rack and is positioned on one side, close to the rotary disc, of the frying and baking device.

As a preferable mode, tailstocks are respectively arranged at two ends of the transverse moving track, the vertical moving track and the longitudinal moving track.

As a preferred mode, the first motor, the second motor, the third motor, the fourth motor and the rotary cylinder are respectively connected with an electrical cabinet and controlled by a control system.

As a preferable mode, the motor of the steamed stuffed bun maker is electrically connected with the electrical cabinet.

As a preferred mode, be provided with the A-frame on the first slider, two right-angle sides of A-frame are fixed with first slider and vertical removal track respectively.

Preferably, the second slider and the third slider are fixed by an L-shaped connecting plate.

The application also provides an automatic pie processing and frying method, which comprises the following steps:

(1) respectively putting stuffing and flour for making pie into a stuffing system and a flour hopper system of a steamed stuffed bun making machine, and processing flour wrappers and the stuffing into steamed stuffed buns at a forming part of the steamed stuffed bun making machine;

(2) discharging the steamed stuffed buns from a steamed stuffed bun outlet of the steamed stuffed bun maker;

(3) the conveying device conveys the frying pan for placing the steamed stuffed buns to the frying and baking system;

(4) the frying and baking system extrudes the Chinese cabbage in the frying pan into a cake shape and fries and bakes the cake;

(5) the frying pan is automatically taken out from the frying and roasting system by the conveying device after frying and roasting.

The automatic stuffed bun making machine has the advantages that the steamed stuffed buns processed by the steamed stuffed bun making machine are automatically conveyed to the frying and baking device through the conveying device, the upper top cover of the frying and baking device is pressed downwards to press the steamed stuffed buns into cakes, the pie is automatically processed, the conveying device can be automatically taken out after the pie is fried and baked in the frying and baking device, the whole process is mechanically operated, the automation degree is high, and the use is safe.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention.

FIG. 2 is a schematic view of the structure of the frying and baking device and the conveying device.

Fig. 3 is a schematic perspective view of the conveying device.

Fig. 4 is a rear view of the delivery device.

Fig. 5 is a schematic structural diagram of the holding claw of the conveying device.

Fig. 6 is a schematic view of a grip tab.

Fig. 7 is a view showing the structure of the upper cap.

Fig. 8 is a view showing the structure of the lower chassis.

Fig. 9 is a schematic view of the structure of the frying pan.

In the figure, 1a machine frame, 101 a frying pan backing plate, 102 a frying device backing plate, 2a steamed stuffed bun making machine, 201 a package outlet, 202 a turntable, 203 a forming part, 204 a stuffing system, 205 a dough bucket system, 3 frying device, 301 upper top cover, 301a frying pan accommodating tank, 301b lug catching tank, 301c positioning tank, 302 lower chassis, 302a frying pan accommodating tank, 302b lug catching tank, 302c positioning tank, 303 rotating arm, 304 rotating cylinder, 4 frying pan, 401 lug catching, 402 positioning strip, 5 conveying device, 501 transverse moving track, 502 vertical moving track, 503 longitudinal moving track, 504 first slider, 505 second slider, 506 third slider, 507 holding claw, 507a left claw, 507b right claw, 507c holding sheet, 507d concave groove, 508 fourth motor, 509 tailstock, 510 first motor, 511 second motor, 512 third motor, 513 triangular bracket, 514L-

shaped connecting plate

507, 515 reducer 516 and supporting plate, 517 linear bearing, 518 continuous rotating shaft, 6 electrical cabinets and 7 touch screens.

Detailed Description

The automatic pie processing and frying and baking system comprises a steamed stuffed bun machine 2, a frying pan 4, a frying and baking device 3 and a conveying device 5, wherein the frying and baking device 3 and the conveying device 5 are arranged on a rack 1, a turntable 202 for placing the frying pan is arranged below a bun outlet of the steamed stuffed bun machine 2, the conveying device 5 moves the frying pan 4 into or out of the frying and baking device 3, the frying and baking device 3 comprises an upper top cover 301 and a lower base plate 302, the upper top cover 301 and the lower base plate 302 are oppositely arranged, and when the upper top cover 301 moves towards the lower base plate 302 and is folded, the steamed stuffed bun in the frying and baking pot 4 is extruded into a pie shape. In this embodiment, the upper top cover 301 is connected to one end of a rotating arm 303, and the other end of the rotating arm 303 is connected to a rotating cylinder 304. The rotating cylinder 304 drives the rotating arm 303 to rotate, so that the upper top cover 301 rotates, when the frying pan 4 is placed into or taken out of the lower base plate 302, the upper top cover 301 moves to one side, the upper top cover 301 returns to the upper side of the lower base plate 302 after the frying pan 4 is placed into or taken out of the lower base plate 302, and when the upper top cover 301 moves downwards, the steamed stuffed bun in the frying pan 4 is squeezed by the upper top cover 301, so that the steamed stuffed bun is shaped like a cake.

In this embodiment, frying pan 4 is disk-shaped, and a pair of lugs 401 are symmetrically arranged around the circumference of the outer ring. The outer edge of the frying pan 4 is also provided with a positioning strip 402. Frying pan accommodating grooves 301a and 302a are respectively arranged on the upper top cover 301 and the lower chassis 302, each frying pan accommodating groove is provided with

lug grabbing grooves

301b and 302b and positioning

grooves

301c and 302c which are respectively matched with the lug grabbing 401 and the positioning strip 402 of the frying pan 4, the lug grabbing 401 on the frying pan 4 is utilized to realize the accurate positioning of the frying pan 4 and the lower chassis 302 by the conveying device 5 in the transferring process through the positioning strip 402, and the operation is accurate and rapid.

In this embodiment, the conveying device 5 includes a transverse moving track 501, a vertical moving track 502, and a longitudinal moving track 503, a first slider 504 is disposed below the vertical moving track 502, the first slider 504 moves along the transverse moving track 501 under the driving of a first motor 510, a second slider 505 moves along the longitudinal moving track 503 under the driving of a second motor 511, a third slider 506 is connected with the second slider 505, the third slider 506 is matched with the longitudinal moving track 503, the third motor 512 drives the longitudinal moving track 503 to move along the third slider 506, and a holding claw 507 is disposed at the front end of the longitudinal moving track 503. In this embodiment, a supporting plate 516 is fixed at the front end of the longitudinal moving track 503, a left holding claw 507 and a right holding claw 507 are arranged at the front side of the supporting plate 516, the rear ends of the left holding claw 507 and the right holding claw 507 are connected with a rotating shaft 518 in a linear bearing 517, and the lower left holding claw 507 and the right holding claw 507 are driven by a fourth motor 508 to rotate. The front parts of the left holding claw 507 and the right holding claw 507 are respectively provided with a group of gripping sheets 507c, and the concave grooves 507d on the gripping sheets 507c are matched with the gripping lugs 401 on the frying pan 4. When the holding claw 507 is used for holding the frying pan 4, the fourth motor 508 drives the left holding claw 507 and the right holding claw 507 to rotate, the holding sheet 507c is firstly far away from the holding lug 401, and the holding sheet 507c moves towards the holding lug 401 after being positioned, namely the concave groove 507d is clamped with the holding lug 401 to hold the frying pan 4.

In this embodiment, the first motor 510, the second motor 511 and the third motor 512 are stepping motors. The third motor 512 drives the longitudinal moving rail 503 to move along the third sliding block 506 after being decelerated by the speed reducer 515. Tailstocks 509 are respectively arranged at two ends of the transverse moving track 501, the vertical moving track 502 and the longitudinal moving track 503 to prevent the slide block and the track from derailing in the relative motion process.

In this embodiment, a triangular bracket 513 is disposed on the first sliding block 504, two right-angle sides of the triangular bracket 513 are respectively fixed to the first sliding block 504 and the vertical moving track 502, and the triangular bracket 513 supports the vertical moving track 502. The second slider 505 and the third slider 506 are fixed by an L-shaped connecting plate 514, and two mutually perpendicular flat plates of the L-shaped connecting plate 514 are fixed with the second slider 505 and the third slider 506 respectively.

In this embodiment, the rack 1 is provided with a frying pan backing plate 101 and a frying and baking device backing plate 102, and the frying pan backing plate 101 is located on one side of the frying and baking device backing plate 102 close to the turntable 202, so that the conveying device 5 can transport the frying pan 4 conveniently.

In this embodiment, the first motor 510, the second motor 511, the third motor 512, and the fourth motor 508 are respectively connected to the electrical cabinet 6, and the motor of the steamed stuffed bun maker 2 is also electrically connected to the electrical cabinet 6. The control system controls the work of the motor and the cylinder, and the automatic processing and frying and baking of the pie are realized. The touch screen 7 is arranged on the electrical cabinet 6 and used for operating the control system, and the operation is simple and convenient.

In the working process of the automatic pie processing and baking system, the flour bucket system 205 and the filling system 204 of the steamed stuffed bun making machine 2 respectively provide flour wrappers and fillings for the forming part 203, steamed stuffed buns formed in the forming part 203 come out from the steamed stuffed bun outlet 201 and fall into the frying pan 4 placed on the turntable 202, and the turntable 202 rotates when one steamed stuffed bun is placed, so that the empty part of the frying pan 4 is rotated to the steamed stuffed bun outlet 201. After the frying pan 4 is fully placed with the steamed stuffed bun, the holding claw 507 places the frying pan 4 on the frying and baking device 3, the rotating cylinder 304 drives the upper top cover 301 to move towards one side in the process, after the frying pan 4 is placed, the rotating cylinder 304 drives the upper top cover 301 to return to the upper part of the lower base plate 302 and move downwards, and the upper top cover 301 extrudes the steamed stuffed bun in the frying pan 4, so that the steamed stuffed bun becomes a pie. The holding claw 507 moves the empty frying pan 4 from the frying pan backing plate 101 on the machine frame 1 to the turntable 202, and the steamed stuffed bun making machine 2 continues to work. After the pie is baked, the upper top cover 301 is driven by the rotary cylinder 304 to move to one side, the frying pan 4 is taken out from the lower base plate 302 by the conveying device 5 and is transferred to a specified storage position, and the next round of pie making is started.

(1) respectively putting stuffing and flour for making pie into a stuffing system 204 and a flour hopper system 205 of a steamed stuffed bun making machine 2, and processing flour wrappers and the stuffing into steamed stuffed buns at a forming part 203 of the steamed stuffed bun making machine 2;

(2) the steamed stuffed buns are discharged from a steamed stuffed bun outlet 201 of the steamed stuffed bun making machine 2;

(3) the conveying device 5 conveys the frying pan 4 for placing the steamed stuffed buns to the frying and baking system 3;

(4) the frying and baking system 3 extrudes the Chinese cabbage in the frying pan 4 into a cake shape and fries and bakes the cake;

(5) the frying pan is automatically taken out from the frying and roasting system 3 by the conveying device 5 after frying and roasting.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims

1. The automatic pie processing and frying and baking system is characterized by comprising a steamed stuffed bun machine, a frying pan, a frying and baking device and a conveying device, wherein a turntable for placing the frying pan is arranged below a bun outlet of the steamed stuffed bun machine, the conveying device enables the frying pan to move in or out of the frying and baking device, the frying and baking device comprises an upper top cover and a lower base plate, the upper top cover and the lower base plate are arranged oppositely, and when the upper top cover moves towards the lower base plate to be folded, the steamed stuffed bun in the frying pan is extruded to be in a pie shape.

2. The system as claimed in claim 1, wherein the top cover is connected to one end of a rotary arm, and the other end of the rotary arm is connected to a rotary cylinder.

3. The system of claim 1, wherein the frying pan is a disk, the outer periphery of the circular ring is symmetrically provided with a pair of gripping lugs, and the outer periphery of the frying pan is further provided with a positioning strip.

4. An automatic pie processing, frying and baking system as claimed in claim 3, wherein the upper lid and the lower base are respectively provided with a frying pan accommodating groove, the frying pan accommodating groove is provided with a lug catching groove and a positioning groove respectively matched with the lug catching groove and the positioning strip of the frying pan.

5. An automatic pie processing and frying and baking system as claimed in any one of claims 1 to 4, wherein the conveyor comprises a transverse moving track, a vertical moving track and a longitudinal moving track, a first slide block is disposed below the vertical moving track, the first slide block moves along the transverse moving track under the driving of a first motor, a second slide block moves along the longitudinal moving track under the driving of a second motor, a third slide block is connected with the second slide block, the third slide block is matched with the longitudinal moving track, the longitudinal moving track moves along the third slide block under the driving of a third motor, and a holding claw is disposed at the front end of the longitudinal moving track.

6. An automatic pie processing and frying and baking system as claimed in claim 5, wherein a supporting plate is fixed to the front end of the longitudinal moving rail, a left holding claw and a right holding claw are provided on the front side of the supporting plate, the rear ends of the left holding claw and the right holding claw are connected to a connecting shaft in a linear bearing, and the left holding claw and the right holding claw are driven to rotate by a fourth motor.

7. The system as claimed in claim 6, wherein the front parts of the left and right holding claws are respectively provided with a set of gripping pieces, and the concave grooves on the gripping pieces are matched with the gripping lugs on the frying pan.

8. The system of claim 6, wherein the first motor, the second motor, and the third motor are step motors, and the first motor, the second motor, the third motor, the fourth motor, and the rotary cylinder are respectively connected to an electrical cabinet and controlled by a control system.

9. An automatic pie processing, frying and baking system as claimed in claim 5, wherein the transverse moving track, the vertical moving track and the longitudinal moving track are respectively provided with a tail seat at both ends.

10. An automatic pie processing and frying method is characterized by comprising the following steps: