CN109730101B - Rotary pancake making machine - Google Patents
Rotary pancake making machine Download PDFInfo
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- CN109730101B CN109730101B CN201910077732.3A CN201910077732A CN109730101B CN 109730101 B CN109730101 B CN 109730101B CN 201910077732 A CN201910077732 A CN 201910077732A CN 109730101 B CN109730101 B CN 109730101B
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- 235000012771 pancakes Nutrition 0.000 title claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 230000007480 spreading Effects 0.000 claims abstract description 46
- 238000003892 spreading Methods 0.000 claims abstract description 46
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000003303 reheating Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 238000004806 packaging method and process Methods 0.000 claims description 34
- 238000012856 packing Methods 0.000 claims description 34
- 230000007306 turnover Effects 0.000 claims description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 12
- 235000008429 bread Nutrition 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 9
- 235000013312 flour Nutrition 0.000 claims description 6
- 235000015067 sauces Nutrition 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 240000004160 Capsicum annuum Species 0.000 claims description 3
- 235000003434 Sesamum indicum Nutrition 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 244000000231 Sesamum indicum Species 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 10
- 238000007598 dipping method Methods 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 241000207961 Sesamum Species 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 235000021152 breakfast Nutrition 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to a rotary pancake making machine, which consists of a rotary pancake making device and a pancake stacking device, wherein four pot bodies are radially and uniformly arranged on the periphery of the middle part of a rotary machine frame of a rotary device, are driven by the rotary machine frame to rotate, and sequentially circularly rotate through four stations of a pancake making station, a heating station, a reheating station and a pancake shoveling station, and four sides of the rotary machine frame are transversely and longitudinally vertically arranged; a cake spreading component is arranged above the rotating frame at one side of the horizontal longitudinal direction, and a cleaning mechanism is arranged at the radial outer side of the cake spreading component; a heating cover capable of covering the pot body is respectively arranged on the rotating frame of the heating station and the reheating station; the cake shoveling station is connected with a cake stacking device. The four pot bodies circularly rotate at four stations, the procedures of spreading cakes, heating, shoveling cakes and stacking cakes are continuously and differently carried out, the coordination degree among mechanisms is good, the time difference among manufacturing processes is effectively utilized, and therefore the processing quality is ensured, and meanwhile, the processing efficiency is greatly improved.
Description
Technical Field
The invention belongs to the field of food processing machinery, and particularly relates to a rotary pancake making machine.
Background
The traditional Tianjin pancake is always popular with Tianjin and even nationwide people as a representative food, and is indispensable as the breakfast of Tianjin, but the traditional pancake is manufactured by manpower, and can not be shielded even if exposed in the open air in wind and rain, and the sanitary condition is different from person to person.
After searching, the following published patent documents were found:
A pancake machine (application number 201810678138.5) imitating manual operation has the defects of complex structure, high cost, poor taste of the manufactured pancake fruit and the like. The technical scheme of the invention comprises a frame, a griddle arranged in the middle of the frame, a crown block type conveying mechanism, a scraping mechanism, a clamping mechanism, a first transmission mechanism, a second transmission mechanism, a liquid material cylinder and a solid material cylinder; the first and second transmission mechanisms are used for controlling the liquid and solid charging barrels to throw food materials, and the liquid and solid charging barrels are respectively matched with the scraping mechanism and the clamping mechanism to simulate actions such as manual actions of scraping paste, cake lifting, folding, wrapping and the like. The invention has the advantages that: the material cylinder is reasonably arranged, the equipment structure is simplified, the cost is reduced, the pancake is manufactured by adopting the processing method and steps which are completely the same as those of manpower, the raw materials are accurately put in, and the taste of the traditional pancake is reduced.
A double-sided heating pancake machine (application number 201811240547.3) comprises a frame, wherein a main bottom plate is fixed on the top surface of a top plate of the frame, an installation groove is formed in the middle of the top surface of the main bottom frame, a heating block is fixed in the installation groove, an upper supporting plate is fixed on the top surface of the main bottom frame, the upper part of the heating block extends out of an installation through groove of the upper supporting plate, a pancake bottom plate is fixed on the top surface of the upper supporting plate, a heating groove is formed in the bottom surface of the pancake bottom plate, an upper part of the heating block is inserted and clamped in the heating groove, and a pancake top plate is hinged on the pancake bottom plate; the upper heating support frame is fixed on the top plate of the frame, the adjusting motors are fixed on the top surfaces of two sides of the upper heating support frame, which are connected with the main board, the lower connecting plate is fixed on the lower part of the two side supporting plates of the upper heating support frame, the lower end of the adjusting screw is hinged on the lower connecting plate, and the upper end of the adjusting screw is hinged on the connecting main board. The pancake can be made into double-sided stereoscopic pancake, the appearance of the pancake is more attractive, and the pancake can be heated uniformly without overturning.
A pancake machine (application number 201810808041.1) comprising: the device comprises a griddle plate, a flour paste barrel, a dipping device and a conveying device, wherein the dipping device is arranged on the conveying device and comprises a dipping head capable of being extruded and deformed and an extrusion mechanism, micropores capable of adhering flour paste are formed in the surface of the dipping head, the extrusion mechanism is matched with the griddle plate and can extrude the dipping head to deform, and flour paste of a sticky tape is spread on the griddle plate in a flat mode. The pancake making machine can automatically make pancake, saves labor and has high efficiency.
The comparison analysis shows that the technical scheme of the document and the patent application is quite different, and the manufacturing effect is necessarily different from that of the technical scheme.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a rotary pancake making machine which is simple in structure, reasonable in design and convenient to operate.
The invention solves the technical problems by adopting the following technical scheme:
A rotary pancake making machine, characterized in that: the device comprises a rotary cake making device and a cake stacking device, wherein the rotary device comprises a rotary frame, a pot body, a cake spreading assembly, a cleaning mechanism and a heating cover, four pot bodies are radially and uniformly distributed on the periphery of the middle part of the rotary frame, the four pot bodies are driven by the rotary frame to rotate, and the four pot bodies sequentially pass through a cake spreading station, a heating station, a reheating station and a cake shoveling station to circularly rotate, and four stations are horizontally and vertically provided with four sides of the rotary frame; a cake spreading component is arranged above the rotating frame at one side of the horizontal longitudinal direction, and a cleaning mechanism is arranged at the radial outer side of the cake spreading component; a heating cover capable of covering the pot body is respectively arranged on the rotating frame of the heating station and the reheating station; the cake shoveling station is connected with a cake stacking device.
The upper end of the rotating frame base is fixedly provided with a fixed bracket, and a stepping turntable which can rotate in the vertical axial direction is arranged between the fixed bracket and the rotating frame base; an extension frame is fixedly arranged on the radial outer side of the cake spreading station, a cleaning mechanism is arranged on the extension frame, a portal frame is fixedly arranged at the upper ends of the extension frame and the fixed support, and the portal frame longitudinally spans a pot body on the cake spreading station; the upper cross beam of the portal frame is provided with parallel rails, the parallel rails are provided with cake spreading components in a sliding mode, and the cake spreading components are connected to a driving cylinder parallel to the parallel rails to drive the cake spreading components to horizontally and longitudinally reciprocate along the portal frame.
The cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the specific structure comprises a positioning plate, a primary lifting plate, a secondary lifting plate, a cake spreading scraping plate and a batter spraying pipe, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the front end of the positioning plate is provided with the primary lifting plate in an up-and-down adjusting manner, the lower part of the primary lifting plate is provided with the secondary lifting plate in an up-and-down adjusting manner, and the lower end of the secondary lifting plate is rotatably provided with the cake spreading scraping plate; a batter spray pipe is arranged on the outer side of the secondary lifting plate in a cantilever manner; the lower part of the second-stage lifting plate is also provided with an egg liquid spray pipe, a flour sauce tank, a chilli sauce tank and a sesame spreading tank. The primary lifting plate and the secondary lifting plate control lifting actions through corresponding air cylinders respectively.
The cleaning mechanism comprises a water tank, a water spray pipe, brush rollers and a brush roller motor, wherein the water tank is of a box body structure with an open upper end, two brush rollers are arranged in parallel in the water tank, roller shafts of the brush rollers extend out of the water tank and are respectively and coaxially provided with the brush roller motor, and the brush roller motor drives the brush rollers to rotate; a water spraying pipe is arranged above one side of the water tank, a plurality of water spraying holes facing the brush roller are formed in the water spraying pipe, and the water spraying pipe and the brush roller clean the cake spreading scraping plate together.
The pancake stacking device comprises a pancake turner disc, a pancake turner frame, a pancake turner, a pancake stacking mechanism, a cracker grate throwing mechanism, a deep-fried dough sticks throwing mechanism and a bagging mechanism, wherein the pancake turner disc is hinged at one lateral side of the upper end of the pancake turner frame, the horizontal position of the pancake turner disc can be tightly attached to the upper part of a pancake turner body of a pancake turner station, a pancake turner is fixedly arranged on the side edge of the pancake turner disc in the direction of turning towards the pancake turner body, and pancake turner skins on the pancake turner body are flatly paved on the pancake turner disc; the cake folding mechanism is arranged in the middle of the upper end of the cake folding frame, the cake grate throwing mechanism is arranged on one longitudinal side of the cake folding mechanism, the deep-fried dough sticks throwing mechanism is arranged on the other longitudinal side of the cake folding mechanism, and the bagging mechanism is arranged below the cake folding mechanism.
The cake stacking mechanism comprises a tray frame, a fixed plate, a folding plate, a turnover cylinder, a folding plate shaft and a folding plate motor, wherein a tray is arranged in the middle of the upper end of the tray frame, and the cake stacking mechanism drives the tray frame to rotate by taking a steering shaft as an axis; the tray is a disc structure consisting of a fixed plate, a folding plate and a turnover plate, wherein the fixed plate is longitudinally and symmetrically fixed on the tray frame at intervals, the inner sides of the fixed plates are hinged with the turnover plate, the lower parts of the turnover plates are connected with the end parts of telescopic rods of turnover cylinders, and the other ends of the turnover cylinders are hinged in the tray frame; folding plate shafts are hinged on tray frames on two lateral sides of the fixing plate, the folding plate shafts are respectively connected to two lateral ends of the folding plate, and folding plate shafts on one side of the two folding plates are respectively connected with a folding plate motor.
Moreover, install upset drive structure between pancake turner dish and the roll over cake frame, the disk body of pancake turner dish is a rectangle flat structure, and a side of disk body is installed in the pivot middle part, and this pivot both ends are installed in roll over cake frame through the bearing rotation respectively, and coaxial fixedly in the pivot of one side has a gear, and this gear engagement has a rack, rack slidable mounting in roll over cake frame to be connected with cylinder drive rack and remove, thereby control pancake turner dish upwards turns over, makes the cake skin detain on the tray of folding cake structure.
The cake grate throwing mechanism comprises a cake grate box moving cylinder, a connecting block, a cake grate box, a pushing cylinder mounting box, a cake grate pushing cylinder and a cake grate pushing plate, wherein the cake grate box moving cylinder is horizontally and transversely fixedly arranged on a cake folding frame on one longitudinal side of the cake folding mechanism; a cracker grate pushing cylinder is arranged in the pushing cylinder mounting box, a piston rod of the cracker grate pushing cylinder faces to the outlet direction of the cracker grate, and a cracker grate pushing plate is fixedly arranged at the end part of the piston rod of the cracker grate pushing cylinder.
The deep-fried dough sticks put in the mechanism are put in the rack on the other side of the cake stacking mechanism, and comprise a deep-fried dough sticks box, a guide groove, a guide pipe, a steel belt, an ejection cylinder, a feeding box, a deep-fried dough sticks feeding cylinder, a bottom plate and a bottom plate cylinder, wherein the deep-fried dough sticks box is a cubic box mechanism with an opening at the upper end, sleeves of the deep-fried dough sticks are orderly stacked in the deep-fried dough sticks box, the bottom surface of the deep-fried dough sticks box is of an inclined plate structure, a sleeve outlet is formed in a side plate of the deep-fried dough sticks box on one side of the lower end of the inclined plate, only one sleeve can roll out of the sleeve outlet, the sleeve outlet is connected with a guide groove which extends downwards in an inclined manner, the lower end of the guide groove is provided with a deep-fried dough sticks outlet, and the outlet can limit the sleeve to be blocked, and only the deep-fried dough sticks in the sleeve pass through the sleeve; the other side of the lower end of the guide groove is correspondingly provided with a guide pipe, a steel belt is movably penetrated in the guide pipe, the end part of the steel belt can extend out of the guide pipe and be inserted into the sleeve, so that the deep-fried dough sticks are ejected out of the sleeve, the other end of the steel belt is connected with an ejection cylinder, and the ejection cylinder drives the steel belt to extend out of or retract into the guide pipe; a feeding box is arranged at the outer side of the fried bread stick outlet, the feeding box is connected with a fried bread stick feeding cylinder, and the fried bread stick feeding cylinder is arranged at one lateral side of the frame and drives the feeding box to move above the cake stacking mechanism; the bottom of the feeding box is inserted with a telescopic bottom plate, and a bottom plate cylinder at one side of the bottom plate exercise stage drives the bottom plate to be inserted into or pulled out from the feeding box.
The bagging mechanism comprises a sucker cylinder, a bag taking sucker, a bagging fixing plate, a packaging box bracket, a packaging box cylinder, a packaging box slide, a packaging box, a bag taking window, a bag opening sucker and a conveyor belt, wherein the sucker cylinder is arranged at one side in the frame below the cake stacking mechanism, and the bag taking sucker is arranged at the telescopic end of the sucker cylinder; a bagging fixing plate is fixedly arranged on the other side of the frame opposite to the suction cup cylinder, a limiting chute is formed in the middle of the bagging fixing plate, a packaging box support is slidably embedded in the limiting chute, the packaging box support is connected with a packaging box cylinder, the packaging box cylinder is fixedly arranged on one side of the bagging fixing plate, and the packaging box cylinder drives the packaging box support to move along the direction of the limiting chute; the upper side and the lower side of the limit chute on the other side of the bagging fixing plate are symmetrically and fixedly provided with a packing box slide rail, and the packing box bracket is in limit sliding connection with the packing box slide rail; a packing box is fixedly arranged on the packing box support, a plurality of packing bags are integrally arranged in the packing box, a bag taking window is formed in one side of the packing box facing to a bag taking sucker, another sucker cylinder is arranged in the middle of one side of the packing box, and a bag opening sucker is arranged at the telescopic end of the sucker cylinder; a conveyor belt is arranged in the frame below the butt joint position of the bag taking sucker and the bag opening sucker and is used for sending out the packaged pancake.
The invention has the advantages and positive effects that:
1. The manufacturing device is fully-closed full-automatic processing, is not influenced by external environments such as wind and rain, ensures food sanitation, ensures food safety, and ensures that the taste of each set of pancake fruits is uniform due to the fact that the machine operation is not influenced by individual differences of operators and the taste is uniformly controlled by a program.
2. The cake spreading component adopts a two-stage lifting structure, can effectively ensure that uniform cake is formed, and an egg layer with uniform thickness is formed on the cake, and has the advantages of simple and practical structure and strong reliability.
3. The four pot bodies circularly rotate at four stations, the procedures of spreading cakes, heating, shoveling cakes and stacking cakes are continuously and differently carried out, the coordination degree among mechanisms is good, the time difference among manufacturing processes is effectively utilized, and therefore the processing quality is ensured, and meanwhile, the processing efficiency is greatly improved.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic perspective view of a rotary cake making apparatus;
fig. 4 is a schematic perspective view of a cake stacking device;
FIG. 5 is a schematic perspective view of a stacking mechanism;
FIG. 6 is a schematic perspective view of a feeding mechanism of a cracker grate;
FIG. 7 is a schematic view of a pellet grate dispensing mechanism in cross section;
FIG. 8 is a schematic perspective view of a deep-fried dough stick delivery mechanism;
FIG. 9 is an enlarged schematic view of portion A of FIG. 8;
FIG. 10 is a schematic structural view of a bagging mechanism;
FIG. 11 is a schematic view of another angle of the bagging mechanism.
Detailed Description
The invention will now be described in further detail by way of specific examples, which are given by way of illustration only and not by way of limitation, with reference to the accompanying drawings.
A rotary pancake making machine comprises a rotary pancake making device and a pancake stacking device,
The rotary device comprises a rotary frame 7, a pan body 6, a cake spreading assembly 4, a cleaning mechanism 10 and a heating cover 5, wherein a stepping turntable 7-2 is arranged in the middle of the rotary frame, four pan bodies 6 are radially and uniformly distributed on the periphery of the upper end of the stepping turntable, the four pan bodies are driven by the rotary frame to rotate, and the four pan bodies circularly rotate through four stations of a cake spreading station, a heating station, a reheating station and a cake shoveling station in sequence, and four stations are horizontally and vertically provided with four sides of the rotary frame; a cake spreading component 4 is arranged above the rotating frame at one side of the horizontal longitudinal direction, and a cleaning mechanism 10 is arranged at the radial outer side of the cake spreading component; a heating cover 5 capable of covering the pot body is respectively arranged on the rotary rack of the heating station and the reheating station;
The pancake stacking device comprises a pancake turner 11, a pancake turner frame 8, a shovel blade 12, a pancake stacking mechanism 3, a cracker grate throwing mechanism 2, a deep-fried dough sticks throwing mechanism 1 and a bagging mechanism 9, wherein the pancake turner is hinged at one lateral side of the upper end of the pancake turner frame, the horizontal position of the pancake turner can be tightly attached to the upper part of a pancake turner body of a pancake turner station, a shovel blade is fixedly arranged at the side edge of the pancake turner towards the turning direction of the pancake turner body, and pancake turner skins on the pancake turner body are flatly paved on the pancake turner body; the cake folding mechanism is arranged in the middle of the upper end of the cake folding frame, the cake grate throwing mechanism is arranged on one longitudinal side of the cake folding mechanism, the deep-fried dough sticks throwing mechanism is arranged on the other longitudinal side of the cake folding mechanism, and the bagging mechanism is arranged below the cake folding mechanism.
The upper end of the rotating frame base 7-1 is fixedly provided with a fixed bracket 7-3, and a stepping turntable 7-2 which can rotate vertically and axially is arranged between the fixed bracket and the rotating frame base; an extension frame is fixedly arranged on the radial outer side of the cake spreading station, a cleaning mechanism is arranged on the extension frame, a portal frame 7-5 is fixedly arranged at the upper ends of the extension frame and the fixed bracket, and the portal frame longitudinally spans a pot body on the cake spreading station; the upper cross beam of the portal frame is provided with parallel rails 7-6, the parallel rails are provided with a cake spreading component in a sliding mode, and the cake spreading component is connected to a driving cylinder 7-4 parallel to the parallel rails to drive the cake spreading component to horizontally and longitudinally reciprocate along the portal frame.
The cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the specific structure comprises a positioning plate 4-2, a primary lifting plate 4-3, a secondary lifting plate 4-4, a cake spreading scraping plate 4-5 and a batter spraying pipe 4-1, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the front end of the positioning plate is provided with the primary lifting plate in an up-down adjusting manner, the lower part of the primary lifting plate is provided with the secondary lifting plate in an up-down adjusting manner, and the lower end of the secondary lifting plate is rotationally provided with the cake spreading scraping plate; a batter spray pipe is arranged on the outer side of the secondary lifting plate in a cantilever manner; the lower part of the second-stage lifting plate is also provided with an egg liquid spray pipe, a flour sauce tank, a chilli sauce tank and a sesame spreading tank. The primary lifting plate and the secondary lifting plate control lifting actions through corresponding air cylinders respectively.
The cleaning mechanism 10 comprises a water tank 10-3, a water spray pipe 10-1, brush rollers 10-2 and a brush roller motor 10-4, wherein the water tank is of a box body structure with an open upper end, two brush rollers are arranged in parallel in the water tank, roller shafts of the brush rollers extend out of the water tank and are respectively and coaxially provided with a brush roller motor, and the brush roller motors drive the brush rollers to rotate; a water spraying pipe is arranged above one side of the water tank, a plurality of water spraying holes facing the brush roller are formed in the water spraying pipe, and the water spraying pipe and the brush roller clean the cake spreading scraping plate together; the middle part of the lower end of the water tank is provided with a water outlet (not shown in the figure), a water return tank (not shown in the figure) is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spraying pipe through a pipeline, and clean water is recycled, so that the water tank is clean and environment-friendly.
The cake stacking mechanism comprises a tray frame 3-2, a fixed plate 3-7, a folding plate 3-5, a turnover plate 3-6, a turnover cylinder 3-3, a folding plate shaft 3-1 and a folding plate motor 3-4, wherein a tray is arranged in the middle of the upper end of the tray frame, and the cake stacking mechanism drives the tray frame to rotate by taking a steering shaft as an axis; the tray is a disc structure consisting of a fixed plate, a folding plate and a turnover plate, wherein the fixed plate is longitudinally and symmetrically fixed on the tray frame at intervals, the inner sides of the fixed plates are hinged with the turnover plate, the lower parts of the turnover plates are connected with the end parts of telescopic rods of turnover cylinders, and the other ends of the turnover cylinders are hinged in the tray frame; folding board shafts are hinged on tray frames on two lateral sides of the fixing plate, the folding board shafts are respectively connected to two lateral ends of the folding plate, folding board motors are respectively connected to the folding board shafts on one side of the two folding plates, and the folding plates can be driven to turn over 180 degrees to be buckled on the fixing plate and the turning plate.
A turnover driving structure is arranged between a pancake turner disc and a pancake folding frame, a disc body of the pancake turner disc is of a rectangular flat plate structure 11-1, one side edge of the disc body is arranged in the middle of a rotating shaft 11-2, two ends of the rotating shaft are respectively and rotatably arranged on the pancake folding frame through bearings, a gear 11-3 is coaxially fixedly arranged on the rotating shaft on one side, a rack is meshed with the gear, the rack is slidably arranged on the pancake folding frame, and a cylinder is connected to drive the rack to move, so that the pancake turner disc is controlled to turn upwards, and a pancake skin is buckled on a tray of the pancake folding structure.
The device comprises a cake grate box moving cylinder 2-1, a connecting block 2-4, a cake grate box 2-3, a pushing cylinder mounting box 2-2, a cake grate pushing cylinder 2-6 and a cake grate pushing plate 2-5, wherein the cake grate box moving cylinder is horizontally and transversely fixedly arranged on a cake folding frame on one longitudinal side of the cake folding mechanism, a connecting block is fixedly arranged on a piston rod of the cake grate box moving cylinder, a cake grate box for containing cake grates is fixedly arranged on the upper end of the connecting block, the cake grate box is a rectangular box structure with an opening at the upper end for placing the cake grates, openings are formed on two lateral sides of the lower part of the cake grate box, one side of the cake grate box is provided with a grate outlet, the other side of the cake grate box is connected with a pushing cylinder mounting box, and the pushing cylinder mounting box and the cake grate box synchronously move; a cracker grate pushing cylinder is arranged in the pushing cylinder mounting box, a piston rod of the cracker grate pushing cylinder faces to the outlet direction of the cracker grate, and a cracker grate pushing plate is fixedly arranged at the end part of the piston rod of the cracker grate pushing cylinder.
The working method of the cake grating throwing mechanism comprises the following steps: the cake grate box is driven by the grate box moving cylinder to move to the upper part of the cake stacking mechanism, and then the cake grate at the lower part of the cake grate box is sent out from the cake grate outlet by the cake grate pushing cylinder driving pushing plate and falls onto the pancake carried on the cake stacking mechanism; then the cracker grate pushing cylinder is retracted into the pushing cylinder mounting box, and the cracker grate box moving cylinder drives the cracker grate box to retract to the initial position.
The deep-fried dough sticks put in the mechanism are arranged on a rack on the other side of the cake stacking mechanism, and comprise a deep-fried dough sticks box 1-1, a guide groove 1-5, a guide pipe 1-10, a steel belt, an ejection cylinder 1-11, a feeding box 1-9, a deep-fried dough sticks feeding cylinder 1-7, a bottom plate 1-8 and a bottom plate cylinder 1-6, wherein the deep-fried dough sticks box is a cubic box mechanism with an opening at the upper end, sleeves 14 with deep-fried dough sticks are orderly stacked in the deep-fried dough sticks box, the bottom surface of the deep-fried dough sticks box is of an inclined plate structure, sleeve outlets are formed in side plates of the deep-fried dough sticks box on one side of the lower end of the inclined plate, only one sleeve can roll out, the sleeve outlets are connected with a guide groove extending obliquely downwards, and a deep-fried dough sticks outlet is formed on one side of the lower end of the guide groove and can limit and clamp the sleeve, and only the deep-fried dough sticks in the sleeve can pass through the sleeve; the other side of the lower end of the guide groove is correspondingly provided with a guide pipe, a steel belt (not shown in the figure) is movably penetrated in the guide pipe, the end part of the steel belt can extend out of the guide pipe and be inserted into the sleeve so as to eject the deep-fried dough sticks out of the sleeve, and the other end of the steel belt is connected with an ejection cylinder which drives the steel belt to extend out of or retract into the guide pipe; in order to save the installation space, the guide pipe adopts a bending structure, and the steel belt adopts a flexible structure and can follow the guide pipe to carry out bending movement;
The working method of the deep-fried dough stick throwing mechanism comprises the following steps: the sleeve of the deep-fried dough sticks in the deep-fried dough stick box sequentially rolls into the guide groove, the steel belt ejects the deep-fried dough sticks in one sleeve at the lowest end in the guide groove, the deep-fried dough sticks fall into the feeding box, the feeding box moves to the upper part of the cake stacking mechanism, the bottom plate is pulled out from the feeding box, and the deep-fried dough sticks fall onto the tray; the bottom plate is inserted into the feeding box, and the feeding box returns to the initial position to wait for an instruction; meanwhile, the overturning folded plate overturns, the empty sleeve which is sent out of the fried bread stick is sent into the sleeve recycling box, the overturning folded plate resets, and the inner sleeve of the guide groove rolls downwards for one position in sequence.
A feeding box is arranged at the outer side of the fried bread stick outlet, the feeding box is connected with a fried bread stick feeding cylinder, and the fried bread stick feeding cylinder is arranged at one lateral side of the frame and drives the feeding box to move above the cake stacking mechanism; the bottom of the feeding box is inserted with a telescopic bottom plate, and a bottom plate cylinder at one side of the bottom plate exercise stage drives the bottom plate to be inserted into or pulled out from the feeding box.
In order to prevent the internal sleeves of the deep-fried dough sticks from being extruded mutually to influence output, a vibrating cylinder 1-2 is vertically arranged outside one side wall of the deep-fried dough sticks, the lower end of the vibrating cylinder is connected with a vibrating plate 1-4, vertical through grooves 1-3 are formed in the side walls of the deep-fried dough sticks on two sides of the vibrating cylinder, the vibrating plate is inserted into the deep-fried dough sticks, and the internal sleeves of the deep-fried dough sticks are stirred up and down to move.
Sleeve recovery structure: a turnover folded plate 1-13 is hinged at the lower end of the guide groove, the turnover folded plate can limit and buckle a sleeve, a recovery motor (not shown in the figure) is connected to one side rotating shaft 1-12 of the turnover folded plate, after the fried bread sticks are ejected out, the recovery motor drives the turnover folded plate to turn over, and an empty sleeve buckled in the turnover folded plate falls into a sleeve recovery box 15 downwards.
The pressing and conveying mechanism comprises a pressing and conveying cylinder 13-1, a pressing plate 13-4 and a guide rod 13-2, wherein the pressing and conveying cylinder is vertically and fixedly arranged on a cake folding frame above the tray cake folding mechanism, a piston rod of the pressing and conveying cylinder stretches downwards, a pressing plate is fixedly arranged at the end part of the piston rod of the pressing and conveying cylinder, the pressing plate is a straight plate with the same overturning folded plate overturning direction of the tray, a cone angle is formed at the lower part of the pressing plate, and the folding effect is better. In order to ensure the moving coaxiality, two sides of the pressing plate are respectively fixedly provided with a vertical guide rod, and the guide rods penetrate through limit holes formed in the cake folding machine frame.
The bagging mechanism comprises a sucker cylinder 9-5, a bag taking sucker 9-4, a bagging fixing plate 9-7, a packaging box bracket 9-8, a packaging box cylinder 9-6, a packaging box sliding rail 9-10, a packaging box 9-1, a bag taking window 9-2, a bag opening sucker 9-3 and a conveying belt 9-11, wherein the sucker cylinder is arranged at one side in the frame below the cake stacking mechanism, and the bag taking sucker is arranged at the telescopic end of the sucker cylinder; a bagging fixing plate is fixedly arranged on the other side of the frame opposite to the suction cup cylinder, a limiting chute is formed in the middle of the bagging fixing plate, a packaging box support is slidably embedded in the limiting chute, the packaging box support is connected with a packaging box cylinder, the packaging box cylinder is fixedly arranged on one side of the bagging fixing plate, and the packaging box cylinder drives the packaging box support to move along the direction of the limiting chute; the upper side and the lower side of the limit chute on the other side of the bagging fixing plate are symmetrically and fixedly provided with the packing box slide rail, and the packing box support is in limit sliding connection with the packing box slide rail, so that the flexibility of movement is ensured; a packing box is fixedly arranged on the packing box support, a plurality of packing bags (not shown in the figure) are integrally arranged in the packing box, a bag taking window is formed in one side of the packing box, which faces to a bag taking sucker, another sucker cylinder is arranged in the middle of one side of the packing box, and a bag opening sucker is arranged at the telescopic end of the sucker cylinder; a conveyor belt is arranged in the frame below the butt joint position of the bag taking sucker and the bag opening sucker and is used for sending out the packaged pancake.
The working method of the bagging mechanism comprises the following steps: the packing box cylinder drives the packing box to move, so that the bag taking window is aligned with the bag taking sucker, and the bag taking sucker stretches out to adsorb and take out a packing bag; the packing box cylinder drives the packing box to move again, so that the bag opening suction disc is aligned with the bag taking suction disc, the bag opening suction disc stretches out to suck the other side of the packing bag, and then the bag taking suction disc and the bag opening suction disc retract synchronously so as to open the packing bag; at the moment, the two overturning plates of the upper pancake stacking mechanism are downwards overturned and respectively lapped on the two sides in the opened packaging bag, and the folded pancake falls from the pancake stacking mechanism into the packaging bag; after the packaging bag is packed, the air valves of the bag taking sucker and the bag opening sucker are closed, and the packaging bag falls on the conveyor belt.
Although the embodiments of the present invention and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments and the disclosure of the drawings.
Claims (8)
1. A rotary pancake making machine, characterized in that: the device comprises a rotary cake making device and a cake stacking device, wherein the rotary device comprises a rotary frame, a pot body, a cake spreading assembly, a cleaning mechanism and a heating cover, four pot bodies are radially and uniformly arranged on the periphery of the middle part of the rotary frame, are driven by the rotary frame to rotate, sequentially pass through a cake spreading station, a heating station, a reheating station and a cake shoveling station to circularly rotate, and four stations are horizontally and vertically provided with four sides of the rotary frame; a cake spreading component is arranged above the rotating frame at one side of the horizontal longitudinal direction, and a cleaning mechanism is arranged at the radial outer side of the cake spreading component; a heating cover capable of covering the pot body is respectively arranged on the rotating frame of the heating station and the reheating station; the cake shoveling station is connected with a cake stacking device;
The pancake stacking device comprises a pancake turner, a pancake turner frame, a pancake turner, a pancake stacking mechanism, a cake grate throwing mechanism, a deep-fried dough stick throwing mechanism and a bagging mechanism, wherein the pancake turner is hinged at one lateral side of the upper end of the pancake turner frame, the horizontal position of the pancake turner can be tightly attached to the upper part of a pancake turner station, a pancake turner is fixedly arranged on the side edge of the pancake turner towards the turning direction of the pancake turner, and pancake turners on the pancake turner are flatly paved below the pancake turner; a cake folding mechanism is arranged in the middle of the upper end of the cake folding frame, a cake grate throwing mechanism is arranged on one longitudinal side of the cake folding mechanism, a deep-fried dough stick throwing mechanism is arranged on the other longitudinal side of the cake folding mechanism, and a bagging mechanism is arranged below the cake folding mechanism;
the deep-fried dough sticks put in the mechanism are put in the rack on the other side of the cake stacking mechanism, and comprise a deep-fried dough sticks box, a guide groove, a guide pipe, a steel belt, an ejection cylinder, a feeding box, a deep-fried dough sticks feeding cylinder, a bottom plate and a bottom plate cylinder, wherein the deep-fried dough sticks box is a cubic box mechanism with an opening at the upper end, sleeves for the deep-fried dough sticks are orderly stacked in the deep-fried dough sticks box, the bottom surface of the deep-fried dough sticks box is of an inclined plate structure, a sleeve outlet is formed in a side plate of the deep-fried dough sticks box on one side of the lower end of the inclined plate, only one sleeve can roll out of the sleeve, the sleeve outlet is connected with a guide groove extending obliquely downwards, and a deep-fried dough sticks outlet is formed on one side of the lower end of the guide groove and can limit and clamp the sleeve, and only the deep-fried dough sticks in the sleeve can pass through the sleeve; the other side of the lower end of the guide groove is correspondingly provided with a guide pipe, a steel belt is movably penetrated in the guide pipe, the end part of the steel belt can extend out of the guide pipe and be inserted into the sleeve, so that the deep-fried dough sticks are ejected out of the sleeve, the other end of the steel belt is connected with an ejection cylinder, and the ejection cylinder drives the steel belt to extend out of or retract into the guide pipe; a feeding box is arranged at the outer side of the fried bread stick outlet, the feeding box is connected with a fried bread stick feeding cylinder, and the fried bread stick feeding cylinder is arranged at one lateral side of the frame and drives the feeding box to move above the cake stacking mechanism; the bottom of the feeding box is inserted with a telescopic bottom plate, and the bottom plate is connected with a bottom plate cylinder at one side to drive the bottom plate to be inserted into or pulled out from the feeding box.
2. A rotary pancake machine as claimed in claim 1, characterized in that: the rotary rack comprises a rotary rack base, a fixed support is fixedly arranged at the upper end of the rotary rack base, and a stepping turntable capable of rotating in the vertical axial direction is arranged between the fixed support and the rotary rack base; an extension frame is fixedly arranged on the radial outer side of the cake spreading station, a cleaning mechanism is arranged on the extension frame, a portal frame is fixedly arranged at the upper ends of the extension frame and the fixed support, and the portal frame longitudinally spans a pot body on the cake spreading station; the upper cross beam of the portal frame is provided with parallel rails, the parallel rails are provided with cake spreading components in a sliding mode, and the cake spreading components are connected to a driving cylinder parallel to the parallel rails to drive the cake spreading components to horizontally and longitudinally reciprocate along the portal frame.
3. A rotary pancake machine as claimed in claim 1, characterized in that: the cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the specific structure comprises a positioning plate, a primary lifting plate, a secondary lifting plate, a cake spreading scraping plate and a batter spraying pipe, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the primary lifting plate is arranged at the front end of the positioning plate in an up-and-down adjusting manner, the secondary lifting plate is arranged at the lower part of the primary lifting plate in an up-and-down adjusting manner, and the cake spreading scraping plate is rotatably arranged at the lower end of the secondary lifting plate; a batter spray pipe is arranged on the outer side of the secondary lifting plate in a cantilever manner; the egg liquid spray pipe, the flour sauce tank, the chilli sauce tank and the sesame scattering tank are further arranged at the lower part of the second-stage lifting plate, and the first-stage lifting plate and the second-stage lifting plate respectively control lifting actions through corresponding air cylinders.
4. A rotary pancake machine as claimed in claim 1, characterized in that: the cleaning mechanism comprises a water tank, a water spray pipe, brush rollers and a brush roller motor, wherein the water tank is of a box body structure with an open upper end, two brush rollers are arranged in parallel in the water tank, roller shafts of the brush rollers extend out of the water tank and are respectively and coaxially provided with the brush roller motor, and the brush roller motor drives the brush rollers to rotate; a water spraying pipe is arranged above one side of the water tank, a plurality of water spraying holes facing the brush roller are formed in the water spraying pipe, and the water spraying pipe and the brush roller clean the cake spreading scraping plate together.
5. A rotary pancake machine as claimed in claim 1, characterized in that: the cake stacking mechanism comprises a tray frame, a fixed plate, a folding plate, a turnover cylinder, a folding plate shaft and a folding plate motor, wherein a tray is arranged in the middle of the upper end of the tray frame, and the cake stacking mechanism drives the tray frame to rotate by taking a steering shaft as an axis; the tray is a disc structure consisting of a fixed plate, a folding plate and a turnover plate, wherein the fixed plate is longitudinally and symmetrically fixed on the tray frame at intervals, the inner sides of the fixed plates are hinged with the turnover plate, the lower parts of the turnover plates are connected with the end parts of telescopic rods of turnover cylinders, and the other ends of the turnover cylinders are hinged in the tray frame; folding plate shafts are hinged on tray frames on two lateral sides of the fixing plate, the folding plate shafts are respectively connected to two lateral ends of the folding plate, and folding plate shafts on one side of the two folding plates are respectively connected with a folding plate motor.
6. A rotary pancake machine as claimed in claim 1, characterized in that: the turnover driving structure is arranged between the pancake turner disc and the pancake turner frame, the disc body of the pancake turner disc is of a rectangular flat plate structure, one side edge of the disc body is arranged in the middle of the rotating shaft, two ends of the rotating shaft are respectively and rotatably arranged on the pancake turner frame through bearings, a gear is coaxially and fixedly arranged on the rotating shaft on one side of the rotating shaft, the gear is meshed with a rack, the rack is slidably arranged on the pancake turner frame, and the rack is connected with a cylinder to drive the rack to move, so that the pancake turner disc is controlled to turn upwards, and a pancake skin is buckled on a tray of the pancake turner structure.
7. A rotary pancake machine as claimed in claim 1, characterized in that: the cracker grate throwing mechanism comprises a cracker grate box moving cylinder, a connecting block, a cracker grate box, a pushing cylinder mounting box, a cracker grate pushing cylinder and a cracker grate pushing plate, wherein the cracker grate box moving cylinder is horizontally and transversely fixedly arranged on a cracker frame on one longitudinal side of the cracker grate mechanism, a piston rod of the cracker grate box moving cylinder is fixedly provided with a connecting block, the upper end of the connecting block is fixedly provided with a cracker grate box for containing a cracker grate, the cracker grate box is of a square box body structure, an opening at the upper end is used for placing the cracker grate, two lateral sides of the lower part of the cracker grate box are both provided with openings, one side of the opening is provided with a cracker grate outlet, the other side of the opening is connected with a push cylinder mounting box, and the push cylinder mounting box and the cracker grate box synchronously move; a cracker grate pushing cylinder is arranged in the pushing cylinder mounting box, a piston rod of the cracker grate pushing cylinder faces to the outlet direction of the cracker grate, and a cracker grate pushing plate is fixedly arranged at the end part of the piston rod of the cracker grate pushing cylinder.
8. A rotary pancake machine as claimed in claim 1, characterized in that: the bagging mechanism comprises a sucker cylinder, a bag taking sucker, a bagging fixing plate, a packaging box bracket, a packaging box cylinder, a packaging box slide, a packaging box, a bag taking window, a bag opening sucker and a conveyor belt, wherein the sucker cylinder is arranged at one side in the frame below the cake stacking mechanism, and the bag taking sucker is arranged at the telescopic end of the sucker cylinder; a bagging fixing plate is fixedly arranged on the other side of the frame opposite to the suction cup cylinder, a limiting chute is formed in the middle of the bagging fixing plate, a packaging box support is slidably embedded in the limiting chute, the packaging box support is connected with a packaging box cylinder, the packaging box cylinder is fixedly arranged on one side of the bagging fixing plate, and the packaging box cylinder drives the packaging box support to move along the direction of the limiting chute; the upper side and the lower side of the limit chute on the other side of the bagging fixing plate are symmetrically and fixedly provided with a packing box slide rail, and the packing box bracket is in limit sliding connection with the packing box slide rail; a packing box is fixedly arranged on the packing box support, a plurality of packing bags are integrally arranged in the packing box, a bag taking window is formed in one side of the packing box facing to a bag taking sucker, another sucker cylinder is arranged in the middle of one side of the packing box, and a bag opening sucker is arranged at the telescopic end of the sucker cylinder; a conveyor belt is arranged in the frame below the butt joint position of the bag taking sucker and the bag opening sucker and is used for sending out the packaged pancake.
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| CN201910077732.3A CN109730101B (en) | 2019-01-28 | 2019-01-28 | Rotary pancake making machine |
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| CN201910077732.3A CN109730101B (en) | 2019-01-28 | 2019-01-28 | Rotary pancake making machine |
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| CN109730101B true CN109730101B (en) | 2024-06-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110141133B (en) * | 2019-06-05 | 2024-03-19 | 北京味粒子餐饮科技有限公司 | Pancake vending machine |
| CN110810879A (en) * | 2019-11-29 | 2020-02-21 | 安徽辣魔王食品有限公司 | A food folder for production of plain tripe of konjaku |
| CN110881626B (en) * | 2019-12-16 | 2024-04-16 | 思念食品(河南)有限公司 | Continuous egg cooking equipment and method |
| CN111374568B (en) * | 2020-03-24 | 2021-11-30 | 广东智源机器人科技有限公司 | Contact type cooking device |
| CN111480663B (en) * | 2020-04-16 | 2021-07-13 | 南通大学 | Automatic cake cutting and stacking device for pancake machine |
| CN111758746A (en) * | 2020-06-08 | 2020-10-13 | 北京正隆斋全素食品有限公司 | Equipment for making battercake cakes and dough sheets |
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