CN112598651A - Intelligent robot processing production detecting system - Google Patents
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- CN112598651A CN112598651A CN202011557326.6A CN202011557326A CN112598651A CN 112598651 A CN112598651 A CN 112598651A CN 202011557326 A CN202011557326 A CN 202011557326A CN 112598651 A CN112598651 A CN 112598651A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
The invention discloses an intelligent robot machining production detection system which comprises a power supply module, a network module, a control end, an automatic mechanical arm, an emergency stop module, an alarm module, a database, a visual detection module, a three-dimensional budget module, a marking processing module, a defect identification module and a workpiece sorting module, wherein the power supply module is connected with the network module; the visual detection module comprises an image identification module, an image detection module, a visual positioning module and an object measurement module; the database is used for storing information in a cloud mode, intelligently searching corresponding data information according to the acquired information, backing up all the information, and the three-dimensional budget module converts a target object into an optical image and generates three-dimensional image information for a workpiece in the processing step by adopting a three-dimensional imaging technology; the invention has the advantages of reducing labor force, replacing people by a robot, improving production speed and product quality more efficiently and more stably, improving comprehensive identification rate of detected defects, improving working efficiency and reducing cost.
Description
Technical Field
The invention relates to the technical field of workpiece processing, in particular to an intelligent robot processing production detection system.
Background
Machining refers to a process of changing the physical dimensions or properties of a workpiece by a mechanical device. According to the difference of the processing mode, the processing method can be divided into cutting processing and pressure processing; the production process of a machine refers to the whole process of making a product from raw materials (or semi-finished products). For machine production, the raw material transportation and preservation, production preparation, blank manufacturing, part processing and heat treatment, product assembly and debugging, painting and packaging and the like are included. The content of the production process is very wide, modern enterprises organize production and guide production by using the principle and method of system engineering, and the production process is regarded as a production system with input and output;
in the existing machining technology, with the development of industry, the dangerous working environment of manual operation or the occasion where manual vision is difficult to meet the requirements, manual detection is easy to be fatigued, the comprehensive identification rate of the detected defects is low, the production efficiency is low, and the labor cost is high, so that an intelligent robot machining production detection system is more needed.
Disclosure of Invention
The invention aims to provide an intelligent robot processing production detection system, which has the advantages of reducing labor force, replacing people by robots, improving production speed and product quality more efficiently and more stably, improving comprehensive detection defect identification rate, improving working efficiency and reducing cost, and solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent robot machining production detection system comprises a power supply module, a network module, a control end, an automatic mechanical arm, an emergency stop module, an alarm module, a database, a visual detection module, a three-dimensional budget module, a mark processing module, a defect identification module and a workpiece sorting module; the visual detection module comprises an image identification module, an image detection module, a visual positioning module and an object measurement module; the power supply module and the network module are connected with the automatic mechanical arm, the control end, the emergency stop module, the alarm module, the database, the visual detection module, the three-dimensional budget module, the mark processing module, the defect identification module and the workpiece sorting module through cables;
the control end adopts a non-x 86 server to analyze data, and the server adopts an Intel server CPU and a Windows/NetWare network operating system;
the database is used for storing information in a cloud mode, intelligently searching corresponding data information according to the acquired information, and backing up all the information;
the power supply module is used for supplying power to the system and storing electric quantity;
the network module is used for networking system equipment;
the automatic mechanical arm is adjusted through a six-axis joint to take a machined workpiece;
a specific safety circuit is integrated in the emergency stop module to carry out emergency stop on the equipment;
the alarm module receives the acquired information and carries out alarm prompt by adopting a network;
the vision detection module comprises an image recognition module, an image detection module, a vision positioning module and an object measurement module, wherein the image recognition module processes, analyzes and understands images by using machine vision so as to recognize various targets and objects in different modes; the image detection module is used for detecting and analyzing the acquired image information to determine targets and objects in different modes; the visual positioning module can quickly and accurately find the part to be detected and confirm the position information of the part to be detected; the object measurement module adopts a non-contact measurement technology to measure information of the workpiece;
the three-dimensional budget module converts a target object into an optical image and generates three-dimensional image information for the workpiece in the processing step by adopting a three-dimensional imaging technology;
the marking processing module is used for displaying the annotation of the abnormal surface in the three-dimensional image information;
the defect identification module searches workpiece processing information through a network and compares and identifies defects;
the workpiece sorting module classifies parts by collecting marks of defects recognized by the camera.
Preferably, the automatic mechanical arm adopts six-axis industrial automatic mechanical arm, and can move and adjust along X-axis, Y-axis and Z-axis directions.
Preferably, the three-dimensional budget module performs three-dimensional image recognition and generation by using a line scanning imager and an ultrasonic C-scan imager.
Preferably, the marking processing module adopts a surface defect laser scanning imaging technology to perform marking detection on the abnormal surface of the processed workpiece.
Preferably, the database stores and backups the detection of the vision detection module, the three-dimensional budget module, the mark processing module, the defect identification module and the workpiece sorting module through a network.
Compared with the prior art, the invention has the following beneficial effects:
1. the intelligent robot machining production detection system is convenient for transmitting workpiece machining data and receiving and detecting workpiece information through a control end, a power supply module and a network module are convenient for the system to be electrified and networked, a database is convenient for backup storage of the detection information, an automatic mechanical arm is convenient for taking and detecting the workpiece in multiple directions, a vision detection module is used for improving the flexibility and the automation degree of production, in some dangerous working environments unsuitable for manual operation or occasions where the requirements of manual vision are difficult to meet, manual vision is replaced by common machine vision, and an image recognition module is used for processing, analyzing and understanding images by utilizing the machine vision so as to recognize targets and objects in various different modes; the image detection module is used for detecting and analyzing the acquired image information to determine targets and objects in different modes; the visual positioning module can quickly and accurately find the part to be detected and confirm the position information of the part to be detected; the object measuring module adopts a non-contact measuring technology to measure information of the workpiece, and production and detection efficiency is effectively improved.
2. This intelligent robot processing production detecting system conveniently generates three-dimensional image information to the work piece of processing through three-dimensional budget module, make things convenient for and detect in the course of working, alarm module carries out light alarm processing through the detection information of storage in the database, scram module conveniently carries out emergency stop to processing, the work piece that automatic arm conveniently will process the warning is taken out, the effectual processing cost that has reduced, mark processing module conveniently carries out the defect marking to the three-dimensional image information who generates and handles, defect identification module conveniently searches for the discernment to the work piece of mark processing through the network, and carry out the letter sorting processing to the work piece after processing through work piece letter sorting module and automatic mechanical arm, the effectual defect recognition rate that has reduced.
Drawings
FIG. 1 is a system diagram of an intelligent robot machining production detection system of the present invention;
fig. 2 is a schematic structural diagram of a visual inspection module of the intelligent robot machining production inspection system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Example 1
Referring to fig. 1 and 2, an intelligent robot processing production detection system includes a power module, a network module, a control end, an automatic mechanical arm, an emergency stop module, an alarm module, a database, a visual detection module, a three-dimensional budget module, a mark processing module, a defect identification module, and a workpiece sorting module; the visual detection module comprises an image identification module, an image detection module, a visual positioning module and an object measurement module; the power supply module and the network module are connected with the automatic mechanical arm, the control end, the emergency stop module, the alarm module, the database, the visual detection module, the three-dimensional budget module, the mark processing module, the defect identification module and the workpiece sorting module through cables;
the control end adopts a non-x 86 server to analyze data, and the server adopts an Intel server CPU and a Windows/NetWare network operating system;
the database is used for storing information in a cloud mode, intelligently searching corresponding data information according to the acquired information and backing up all the information;
the power supply module is used for supplying power to the system and storing electric quantity;
the network module is used for networking the system equipment;
the automatic mechanical arm is adjusted through a six-axis joint to take the machined workpiece;
a specific safety circuit is integrated in the emergency stop module to carry out emergency stop on the equipment;
the alarm module receives the collected information and carries out alarm prompt by adopting a network;
the visual detection module comprises an image recognition module, an image detection module, a visual positioning module and an object measurement module, wherein the image recognition module processes, analyzes and understands images by using machine vision so as to recognize targets and objects in various different modes; the image detection module is used for detecting and analyzing the acquired image information to determine targets and objects in different modes; the visual positioning module can quickly and accurately find the part to be detected and confirm the position information of the part to be detected; the object measurement module adopts a non-contact measurement technology to measure information of the workpiece;
specifically, the method comprises the following steps: the workpiece processing data are conveniently transmitted and the workpiece information is conveniently received and detected through the control end, the power module and the network module facilitate the system to be electrified and networked, the database is convenient to carry out backup storage on the detection information, the automatic mechanical arm is convenient to take and detect the workpiece in multiple directions, the emergency stop module is convenient to carry out emergency stop on processing, the alarm module carries out light alarm processing on the detection information stored in the database, the visual detection module improves the flexibility and the automation degree of production, and in some dangerous working environments unsuitable for manual operation or occasions where manual vision is difficult to meet the requirements, the machine vision commonly used replaces manual vision.
Example 2
Referring to fig. 1 and 2, an intelligent robot processing production detection system includes a power module, a network module, a control end, an automatic mechanical arm, an emergency stop module, an alarm module, a database, a visual detection module, a three-dimensional budget module, a mark processing module, a defect identification module, and a workpiece sorting module; the visual detection module comprises an image identification module, an image detection module, a visual positioning module and an object measurement module; the power supply module and the network module are connected with the automatic mechanical arm, the control end, the emergency stop module, the alarm module, the database, the visual detection module, the three-dimensional budget module, the mark processing module, the defect identification module and the workpiece sorting module through cables;
the three-dimensional budget module converts the target object into an optical image and generates three-dimensional image information for the workpiece in the processing step by adopting a three-dimensional imaging technology;
the marking processing module is used for displaying the annotation of the abnormal surface in the three-dimensional image information;
the defect identification module searches workpiece processing information through a network to compare and identify defects;
the workpiece sorting module classifies the parts by collecting marks of defects recognized by the camera;
specifically, the method comprises the following steps: the three-dimensional image information can be conveniently generated for the workpiece being processed through the three-dimensional budget module, the detection in the processing process can be conveniently carried out, the mark processing module can conveniently carry out defect marking processing on the generated three-dimensional image information, the defect identification module can conveniently search and identify the marked workpiece through the network, and sorting processing can be carried out through the workpiece sorting module and the automatic mechanical arm.
The working principle is as follows: the invention relates to an intelligent robot processing production detection system, when in primary use, a control end inputs processing data, a power supply module and a network module are connected to an automatic mechanical arm, the control end, an emergency stop module, an alarm module, a database, a visual detection module, a three-dimensional budget module, a mark processing module, a defect identification module and a workpiece sorting module through cables after the input is finished, the electrification and the network in the system are ensured, the control end transmits the processing data to the automatic mechanical arm, the automatic mechanical arm places a workpiece on external processing equipment for processing, simultaneously, an image identification module in the visual detection module on the automatic mechanical arm processes, analyzes and understands images by machine vision to identify targets and objects in various different modes, and the image detection module detects and analyzes acquired image information, the system is used for determining targets and objects in different modes, the vision positioning module can quickly and accurately find a part to be detected and confirm position information of the part to be detected, the object measuring module adopts a non-contact measuring technology to measure information of a workpiece, the flexibility and the automation degree of production are improved, machine vision is used for replacing artificial vision to carry out detection processing, detailed detection measurement is carried out aiming at the workpiece, the three-dimensional budget module generates three-dimensional image information on the workpiece being processed so as to facilitate detection in the processing process, meanwhile, detection data are transmitted in a database through a network, the alarm module carries out light alarm processing through the detection information stored in the database, the emergency stop module facilitates emergency stop of processing, and a mechanical arm takes out the workpiece with defects in processing, the processing cost is effectively reduced, and the mark processing module carries out defect marking processing on the generated three-dimensional image information, the defect identification module is convenient to search and identify the marked workpieces through a network, the machined workpieces are sorted through the workpiece sorting module and the automatic mechanical arm, meanwhile, the database conveys detection information at the control end through the network, workers can observe and record machining data conveniently, and the defect identification rate is effectively reduced.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The utility model provides an intelligent robot processing production detecting system which characterized in that: the system comprises a power supply module, a network module, a control end, an automatic mechanical arm, an emergency stop module, an alarm module, a database, a visual detection module, a three-dimensional budget module, a mark processing module, a defect identification module and a workpiece sorting module; the visual detection module comprises an image identification module, an image detection module, a visual positioning module and an object measurement module; the power supply module and the network module are connected with the automatic mechanical arm, the control end, the emergency stop module, the alarm module, the database, the visual detection module, the three-dimensional budget module, the mark processing module, the defect identification module and the workpiece sorting module through cables;
the control end adopts a non-x 86 server to analyze data, and the server adopts an Intel server CPU and a Windows/NetWare network operating system;
the database is used for storing information in a cloud mode, intelligently searching corresponding data information according to the acquired information, and backing up all the information;
the power supply module is used for supplying power to the system and storing electric quantity;
the network module is used for networking system equipment;
the automatic mechanical arm is adjusted through a six-axis joint to take a machined workpiece;
a specific safety circuit is integrated in the emergency stop module to carry out emergency stop on the equipment;
the alarm module receives the acquired information and carries out alarm prompt by adopting a network;
the vision detection module comprises an image recognition module, an image detection module, a vision positioning module and an object measurement module, wherein the image recognition module processes, analyzes and understands images by using machine vision so as to recognize various targets and objects in different modes; the image detection module is used for detecting and analyzing the acquired image information to determine targets and objects in different modes; the visual positioning module can quickly and accurately find the part to be detected and confirm the position information of the part to be detected; the object measurement module adopts a non-contact measurement technology to measure information of the workpiece;
the three-dimensional budget module converts a target object into an optical image and generates three-dimensional image information for the workpiece in the processing step by adopting a three-dimensional imaging technology;
the marking processing module is used for displaying the annotation of the abnormal surface in the three-dimensional image information;
the defect identification module searches workpiece processing information through a network and compares and identifies defects;
the workpiece sorting module classifies parts by collecting marks of defects recognized by the camera.
2. The intelligent robot machining production detection system of claim 1, wherein: the automatic mechanical arm adopts six industrial automatic mechanical arms and can move and adjust along the directions of an X axis, a Y axis and a Z axis.
3. The intelligent robot machining production detection system of claim 1, wherein: the three-dimensional budget module adopts a line scanning imager and an ultrasonic C scanning imager to carry out three-dimensional image recognition and generation.
4. The intelligent robot machining production detection system of claim 1, wherein: the marking processing module adopts a surface defect laser scanning imaging technology to carry out marking detection on the abnormal surface of the processed workpiece.
5. The intelligent robot machining production detection system of claim 1, wherein: the database stores and backups the detection of the vision detection module, the three-dimensional budget module, the mark processing module, the defect identification module and the workpiece sorting module through a network.
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| CN108993929A (en) * | 2018-08-01 | 2018-12-14 | 穆科明 | A kind of dual-machine linkage industrial machine vision automatic checkout system |
| CN113408993A (en) * | 2021-07-02 | 2021-09-17 | 南通市紫日机械有限公司 | Intelligent assembling system for mechanical automation |
| CN113670930A (en) * | 2021-07-30 | 2021-11-19 | 安徽吉厚智能科技有限公司 | Battery shell process detection system and method |
| CN116203031A (en) * | 2023-03-24 | 2023-06-02 | 苏州电光波工业智能科技有限公司 | Industrial product defect intelligent detection system based on microwave and machine vision technology |
| CN116881530A (en) * | 2023-06-20 | 2023-10-13 | 南京晓庄学院 | Device surface defect detection system based on deep learning |
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| CN113670930A (en) * | 2021-07-30 | 2021-11-19 | 安徽吉厚智能科技有限公司 | Battery shell process detection system and method |
| CN116203031A (en) * | 2023-03-24 | 2023-06-02 | 苏州电光波工业智能科技有限公司 | Industrial product defect intelligent detection system based on microwave and machine vision technology |
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| CN116881530B (en) * | 2023-06-20 | 2024-02-02 | 南京晓庄学院 | Device surface defect detection system based on deep learning |
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