CN112576275A - Treatment device and method for quickly cleaning silt in tunnel construction - Google Patents
Treatment device and method for quickly cleaning silt in tunnel construction Download PDFInfo
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- CN112576275A CN112576275A CN202011406268.7A CN202011406268A CN112576275A CN 112576275 A CN112576275 A CN 112576275A CN 202011406268 A CN202011406268 A CN 202011406268A CN 112576275 A CN112576275 A CN 112576275A
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- 238000010276 construction Methods 0.000 title claims abstract description 31
- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 76
- 238000012545 processing Methods 0.000 claims abstract description 6
- 239000013049 sediment Substances 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000011010 flushing procedure Methods 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 239000002689 soil Substances 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000007790 scraping Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 238000009412 basement excavation Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
- E21D9/126—Loading devices or installations
- E21D9/128—Loader-conveyors with gathering arms
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
- E21F17/18—Special adaptations of signalling or alarm devices
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- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Environmental & Geological Engineering (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The invention belongs to the technical field of tunnel silt cleaning, and particularly relates to a processing device for quickly cleaning tunnel construction silt. The invention also discloses a using method of the silt treatment device, which comprises the steps of rolling up silt, dropping, scraping the silt, absorbing dust and the like. The invention can rapidly treat the accumulation of a large amount of silt; the soil is conveniently transported without assistance of other equipment; equipment does not need to be paved, so that the labor is saved; the phenomenon of blocking caused by excessive silt can be avoided, and if the silt is excessive, only the mud needs to be shoveled and removed firstly and then the muddy water is pumped out; the work of clearing up earth can be realized.
Description
Technical Field
The invention belongs to the technical field of tunnel construction sediment cleaning, and particularly relates to a treatment device and method for quickly cleaning tunnel construction sediment.
Background
At present, the conventional shield tail silt cleaning still depends on manual operation: the construction method is characterized in that an operator shovels mud and sand from the shield tail by using a shovel, then the mud and sand are filled into a woven bag, and finally the woven bag is conveyed to a waste soil field by using a horizontal transport train.
Chinese patent (publication No. CN109184730A) discloses a construction method for quickly cleaning double-shield TBM shield tail silt, which comprises the steps of A, measuring the depth of the shield tail silt and the water surface, and preparing to install a silt cleaning device, wherein the cleaning device comprises a hard conduit and an air pipe, one end of the air pipe is communicated with the wall of the hard conduit, the other end of the air pipe is communicated with an air compressor, the air pipe is obliquely arranged relative to the hard conduit, and the other end of the hard conduit, which is obliquely arranged relative to the air pipe, is connected with a silt transfer container; B. connecting the other end of the breather pipe with the air compressor; C. placing the cleaning device into silt and water to be cleaned at the tail of the shield, wherein the joint of the hard guide pipe and the vent pipe is completely immersed under the water surface, and the inclined direction of the vent pipe faces the shield bottom; D. connecting the other end of the rigid conduit, which is inclined relative to the vent pipe, to the transfer container; E. and starting the air compressor to ventilate, wherein gas enters the hard conduit through the vent pipe, silt and water at the position above the joint of the hard conduit and the vent pipe are discharged along with the gas, a small segment of partial vacuum is formed in the hard conduit, and the silt and water in the shield tail are extruded into the hard conduit under the action of external atmospheric pressure and gas impact in the conduit and are gradually discharged to the transfer container through the hard conduit.
However, the prior art has the following problems:
1. the accumulation of a large amount of silt cannot be treated;
2. the transportation is very troublesome and other devices are needed for assistance;
3. the laid equipment needs to be carried manually, which is troublesome and laborious;
4. the phenomenon of blocking is easy to occur due to excessive silt;
5. the existing solution cannot be implemented without water.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a treatment device for quickly cleaning silt in tunnel construction, which is used for solving the problem that the prior art cannot treat the accumulation of a large amount of silt; the transportation is very troublesome and other devices are needed for assistance; the laid equipment still needs to be carried manually, which is troublesome and laborious; the phenomenon of blocking is easy to occur due to excessive silt; the problem of the prior art solution cannot be implemented without water. The invention also provides a using method of the silt treatment device, the method is simple and convenient, the operation of operators is convenient, and the operators can quickly master the operation method, so that the labor cost is reduced.
In order to solve the technical problems, the invention adopts the following technical scheme:
a processing device for quickly cleaning sediment in tunnel construction comprises a first hydraulic assembly, a bucket assembly, a movable arm assembly, a conveying assembly, a bearing assembly, a box body rear axle assembly and two high-pressure dual-purpose water pump assemblies, wherein the first hydraulic assembly is movably connected with the bucket assembly, the movable arm assembly is movably connected onto the bucket assembly, the conveying assembly is fixedly connected to the upper portion of the bearing assembly, the box body rear axle assembly is movably connected with the rear portion of the bearing assembly, the box body assembly is fixedly connected to the upper portion of the box body rear axle assembly, the two high-pressure dual-purpose water pump assemblies are arranged, one high-pressure dual-purpose water pump assembly is fixedly connected to the front portion of the box body assembly, and the other high-pressure dual-;
the two groups of first hydraulic assemblies comprise a main hydraulic arm, two first supporting rods, two second supporting rods, a second hydraulic cylinder, a third supporting rod and a fourth hydraulic cylinder;
main hydraulic arm one end and scraper bowl subassembly swing joint, main hydraulic arm other end and third branch upper portion swing joint, two first branch and the equal symmetry of two second branches set up, first branch one end and the anterior swing joint of main hydraulic arm, first branch other end swing joint and second branch one end and second pneumatic cylinder one end, second branch swing joint is on the scraper bowl subassembly, second pneumatic cylinder other end swing joint is in main hydraulic arm middle part, third pneumatic cylinder one end and main hydraulic arm middle part swing joint, the third pneumatic cylinder other end and carrier assembly swing joint, third branch lower part and carrier assembly swing joint, third branch upper portion and fourth pneumatic cylinder one end swing joint, the fourth pneumatic cylinder other end is in carrier assembly rear portion swing joint.
Preferably, the scraper bowl subassembly includes preceding scraper bowl, scraper bowl binding off, first fixed column, first installation piece and second installation piece, the first fixed column of the equal fixedly connected with in preceding scraper bowl both sides, preceding scraper bowl rear portion symmetry is equipped with two first installation pieces and two second installation pieces, two with second branch pole one end swing joint, two second installation piece respectively with two main hydraulic arm swing joint, preceding scraper bowl still fixedly connected with scraper bowl binding off.
Preferably, the movable arm assembly comprises a movable arm and a first hydraulic cylinder, the rear part of the movable arm is movably connected with the first fixed column, one end of the first hydraulic cylinder is movably connected with the middle part of the movable arm, and the other end of the first hydraulic cylinder is movably connected with the upper part of the first fixed column.
Preferably, the conveying assembly comprises two conveying side supports, four roller supports and a conveying belt, the conveying side supports are symmetrically arranged on two sides of the conveying belt, the two ends of each conveying side support are fixedly connected with the roller supports, the roller supports are movably connected with the middle of the other roller support on the side, and the conveying belt is movably connected with the rollers.
Preferably, the conveying assembly further comprises a plurality of transmission shifting pieces, and the conveying belt is provided with a plurality of transmission shifting pieces fixedly connected with.
Preferably, the bearing assembly comprises a bearing support and two roller frames, the two roller frames are provided with two groups, each roller frame is provided with two tires and a shaft rod, and the lower part of the bearing support is movably connected with the two roller frames.
Preferably, the box body assembly comprises a bottom plate, a front plate, side plates, a rear plate and a rectangular frame, the front part of the bottom plate is connected with the lower part of the front plate in a sealing mode, the side plates are arranged in two modes, the lower parts of the side plates are respectively connected with the two sides of the bottom plate in a sealing mode, the side plates are respectively connected with the two sides of the front plate in a sealing mode, the two sides of the upper part of the rear plate are movably connected with the side plates, the rectangular frame is fixedly connected to the two sides of the side plates, and sealing rubber strips are fixedly connected to.
Preferably, the high-pressure dual-purpose water pump assembly comprises a motor component, a pump flange and a turbine component, wherein one end of the motor component is fixedly connected with one end of the pump flange, and the other end of the pump flange is fixedly connected with the turbine component.
Preferably, the high-pressure dual-purpose water pump assembly further includes a first pipe member, a second pipe member, and a bracket member, the first pipe member and the second pipe member being fixedly connected to the turbine member, and the bracket member being fixedly connected to the motor member.
The use method of the treatment device for quickly cleaning the sediment in tunnel construction comprises the following steps:
s1, firstly, determining the position and the state of the silt to be cleaned, if the water content is not large, only driving the treatment device for quickly cleaning the silt in the tunnel construction to the side part of the silt, then lowering the bucket assembly to a proper position, then shoveling the silt, and then controlling the bucket assembly to rotate to the upper part of the conveying assembly until the silt falls onto the conveying assembly;
s2, starting the conveying assembly and conveying the silt into the box body assembly, repeating the operation for multiple times until the box body assembly is fully loaded, and conveying the fully loaded silt to a waste silt stacking place;
s3, if the muddy water is excessive, the high-pressure dual-purpose water pump assembly is required to pump the excessive muddy water, and then the operations of S1 and S2 are executed;
and S4, after the muddy water and the silt are treated, the high-pressure dual-purpose water pump assembly is used for flushing the silt on the ground, the muddy water on the ground is pumped by utilizing the water pumping function of the high-pressure dual-purpose water pump assembly, and the steps are repeated until the silt on the ground is completely cleaned.
Compared with the prior art, the invention has the following beneficial effects:
the device and the method for treating the silt in the tunnel construction can quickly treat the accumulation of a large amount of silt; the soil is conveniently transported without assistance of other equipment; equipment does not need to be paved, so that the labor is saved; the phenomenon of blocking caused by excessive silt can be avoided, and if the silt is excessive, only the mud needs to be shoveled and removed firstly and then the muddy water is pumped out; the work of clearing up earth can be realized.
The method is convenient to operate, simple and understandable, and operators can be skillfully mastered through simple training; the over-excavation and under-excavation on the tunnel are transmitted to the pressure sensor through the detection unit, the deformation of the tunnel is quantized into data, the visualization degree of the deformation of the tunnel is high, the operation is simple, each step can also work independently, and one measuring mechanism can be adjusted independently according to needs during adjustment, so that the operability of the invention is improved.
Drawings
FIG. 1 is a schematic axial view (first view) of a treatment apparatus for rapidly removing sediment during tunnel construction according to an embodiment of the present invention;
FIG. 2 is a schematic axial view (second view) of a treatment apparatus for rapidly removing sediment during tunnel construction according to an embodiment of the present invention;
FIG. 3 is an enlarged view of the structure at B in FIG. 2;
FIG. 4 is a schematic axial view (third view) of a treatment apparatus for rapidly removing sediment during tunnel construction according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a side view of an embodiment of the treatment apparatus for rapidly removing sediment in tunnel construction according to the present invention;
FIG. 6 is a schematic top view of a device for rapidly removing sediment during tunnel construction according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a rear view of an embodiment of the treatment apparatus for rapidly removing sediment in tunnel construction according to the present invention;
FIG. 8 is a schematic axial view of a high-pressure dual-purpose water pump assembly of an embodiment of the treatment device for rapidly cleaning sediment in tunnel construction according to the present invention;
FIG. 9 is a schematic side view of a high-pressure dual-purpose water pump assembly of an embodiment of the treatment apparatus for rapidly removing sediment in tunnel construction according to the present invention;
fig. 10 is a schematic rear view of a high-pressure dual-purpose water pump assembly of an embodiment of the treatment device for rapidly cleaning silt in tunnel construction.
Reference numerals referred to in the drawings are: the hydraulic shovel comprises a shovel component 1, a front shovel 11, a shovel closing-in 111, a first fixed column 12, a first mounting block 13, a second mounting block 14, a movable arm component 2, a movable arm 21, a first hydraulic cylinder 22, a third mounting block 23, a first hydraulic component 3, a main hydraulic arm 31, a first support rod 32, a second support rod 33, a second hydraulic cylinder 34, a third hydraulic cylinder 35, a third support rod 36, a fourth hydraulic cylinder 37, a conveying component 4, a conveying side bracket 41, a roller support 42, a conveying belt 43, a transmission shifting sheet 44, a bearing component 5, a bearing bracket 51, a roller frame 52, a box body component 6, a bottom plate 61, a front plate 62, a side plate 63, a rear plate 64, a rectangular frame 65, a box body rear axle component 7, a high-pressure dual-purpose water pump component 8, a motor component 81, a pump flange 82, a turbine component 83, a first pipeline component 84, a second pipeline component 85 and a bracket component 86.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
Example one
As shown in fig. 1 to 10, a processing device for rapidly clearing silt in tunnel construction comprises a first hydraulic assembly 3, a bucket assembly 1, a movable arm assembly 2, a conveying assembly 4, a bearing assembly 5, a box body assembly 6, a box body rear axle assembly 7 and a high-pressure dual-purpose water pump assembly 8, the first hydraulic assembly 3 is movably connected with the bucket assembly 1, the movable arm assembly 2 is movably connected with the bucket assembly 1, the conveying component 4 is fixedly connected with the upper part of the bearing component 5, the box body rear axle component 7 is movably connected with the rear part of the bearing component 5, the box body assembly 6 is fixedly connected to the upper portion of the box body rear axle assembly 7, two high-pressure dual-purpose water pump assemblies 8 are arranged, one high-pressure dual-purpose water pump assembly 8 is fixedly connected to the front portion of the box body assembly 6, and the other high-pressure dual-purpose water pump assembly 8 is fixedly connected to the bearing assembly 5;
the first hydraulic assemblies 3 are provided with two groups, and each of the two groups of first hydraulic assemblies 3 comprises a main hydraulic arm 31, two first supporting rods 32, two second supporting rods 33, a second hydraulic cylinder 34, a third hydraulic cylinder 35, a third supporting rod 36 and a fourth hydraulic cylinder 37;
one end of the main hydraulic arm 31 is movably connected with the bucket component 1, the other end of the main hydraulic arm 31 is movably connected with the upper part of a third supporting rod 36, the two first supporting rods 32 and the two second supporting rods 33 are symmetrically arranged, one end of the first supporting rod 32 is movably connected with the front part of the main hydraulic arm 31, the other end of the first supporting rod 32 is movably connected with one end of the second supporting rod 33 and one end of the second hydraulic cylinder 34, the second supporting rod 33 is movably connected to the bucket assembly 1, the other end of the second hydraulic cylinder 34 is movably connected to the middle part of the main hydraulic arm 31, one end of the third hydraulic cylinder 35 is movably connected with the middle part of the main hydraulic arm 31, the other end of the third hydraulic cylinder 35 is movably connected with the bearing component 5, the lower part of the third supporting rod 36 is movably connected with the bearing component 5, the upper part of the third supporting rod 36 is movably connected with one end of a fourth hydraulic cylinder 37, and the other end of the fourth hydraulic cylinder 37 is movably connected with the rear part of the bearing component 5. The arrangement of the first hydraulic component 3 provides a basic mechanical structure for the movement of the bucket component 1, the main hydraulic arm 31 is a main beam of the first hydraulic component 3 and provides a main stress member for the main stress member, the second hydraulic cylinder 34, the third hydraulic cylinder 35 and the fourth hydraulic cylinder 37 provide a power structure required by the movement for the main hydraulic component, the first support rod 32, the two second support rods 33 and the third support rod 36 provide movable supporting points to form a movable integral member, and the pitching movement of the bucket component 1 is realized.
Preferably, the bucket assembly 1 includes a front bucket 11, a bucket closing-in 111, first fixing columns 12, first mounting blocks 13 and second mounting blocks 14, the first fixing columns 12 are fixedly connected to both sides of the front bucket 11, two first mounting blocks 13 and two second mounting blocks 14 are symmetrically arranged at the rear portion of the front bucket 11, the two first mounting blocks are movably connected to one end of a second supporting rod 33, the two second mounting blocks 14 are respectively movably connected to the two main hydraulic arms 31, and the front bucket 11 is further fixedly connected to the bucket closing-in 111. The bucket assembly 1 is an execution component for realizing shoveling of sediment, the bucket closing-in 111 is convenient for conveying the sediment to the conveying assembly 4, the first fixing column 12 is convenient for installing the movable arm assembly 2 while increasing the structural strength of the front bucket 11, and the first installing block 13 and the second installing block 14 are convenient for installing the first hydraulic assembly 3 and are beneficial to transmission of the force of the first hydraulic assembly 3.
Preferably, the movable arm assembly 2 includes a movable arm 21 and a first hydraulic cylinder 22, a rear portion of the movable arm 21 is movably connected to the first fixed column 12, one end of the first hydraulic cylinder 22 is movably connected to a middle portion of the movable arm 21, and the other end of the first hydraulic cylinder 22 is movably connected to an upper portion of the first fixed column 12. The movable arm assembly 2 is arranged to move large objects (such as scaffolds, boards, stones and the like left during construction) in silt to a proper position.
Preferably, the conveying assembly 4 includes two conveying side brackets 41, four roller supports 42 and a conveying belt 43, the two conveying side brackets 41 are symmetrically disposed on two sides of the conveying belt 43, both ends of the two conveying side brackets 41 are fixedly connected with the roller supports 42, a roller is movably connected between the roller support 42 and the middle of the other roller support 42 on the side, and the conveying belt 43 is movably connected with the roller. The conveying assembly 4 is convenient for conveying silt to the box body assembly 6, two conveying side brackets 41 are arranged on two sides of the conveying belt 43, and the four roller supports 42 and the rollers are arranged, so that the rigidity of the conveying belt 43 is increased, and the conveying belt 43 cannot sag and deform due to the weight of the silt.
Example two
The present embodiment is made on the basis of the first embodiment, and mainly describes the structure of the fixing part of the processing device for rapidly clearing away the silt in tunnel construction according to the present invention.
As shown in fig. 1 to 10, a processing device for rapidly clearing silt in tunnel construction comprises a first hydraulic assembly 3, a bucket assembly 1, a movable arm assembly 2, a conveying assembly 4, a bearing assembly 5, a box body assembly 6, a box body rear axle assembly 7 and a high-pressure dual-purpose water pump assembly 8, the first hydraulic assembly 3 is movably connected with the bucket assembly 1, the movable arm assembly 2 is movably connected with the bucket assembly 1, the conveying component 4 is fixedly connected with the upper part of the bearing component 5, the box body rear axle component 7 is movably connected with the rear part of the bearing component 5, the box body assembly 6 is fixedly connected to the upper portion of the box body rear axle assembly 7, two high-pressure dual-purpose water pump assemblies 8 are arranged, one high-pressure dual-purpose water pump assembly 8 is fixedly connected to the front portion of the box body assembly 6, and the other high-pressure dual-purpose water pump assembly 8 is fixedly connected to the bearing assembly 5;
the first hydraulic assemblies 3 are provided with two groups, and each of the two groups of first hydraulic assemblies 3 comprises a main hydraulic arm 31, two first supporting rods 32, two second supporting rods 33, a second hydraulic cylinder 34, a third hydraulic cylinder 35, a third supporting rod 36 and a fourth hydraulic cylinder 37;
one end of the main hydraulic arm 31 is movably connected with the bucket component 1, the other end of the main hydraulic arm 31 is movably connected with the upper part of a third supporting rod 36, the two first supporting rods 32 and the two second supporting rods 33 are symmetrically arranged, one end of the first supporting rod 32 is movably connected with the front part of the main hydraulic arm 31, the other end of the first supporting rod 32 is movably connected with one end of the second supporting rod 33 and one end of the second hydraulic cylinder 34, the second supporting rod 33 is movably connected to the bucket assembly 1, the other end of the second hydraulic cylinder 34 is movably connected to the middle part of the main hydraulic arm 31, one end of the third hydraulic cylinder 35 is movably connected with the middle part of the main hydraulic arm 31, the other end of the third hydraulic cylinder 35 is movably connected with the bearing component 5, the lower part of the third supporting rod 36 is movably connected with the bearing component 5, the upper part of the third supporting rod 36 is movably connected with one end of a fourth hydraulic cylinder 37, and the other end of the fourth hydraulic cylinder 37 is movably connected with the rear part of the bearing component 5. The arrangement of the first hydraulic component 3 provides a basic mechanical structure for the movement of the bucket component 1, the main hydraulic arm 31 is a main beam of the first hydraulic component 3 and provides a main stress member for the main stress member, the second hydraulic cylinder 34, the third hydraulic cylinder 35 and the fourth hydraulic cylinder 37 provide a power structure required by the movement for the main hydraulic component, the first support rod 32, the two second support rods 33 and the third support rod 36 provide movable supporting points to form a movable integral member, and the pitching movement of the bucket component 1 is realized.
Preferably, the bucket assembly 1 includes a front bucket 11, a bucket closing-in 111, first fixing columns 12, first mounting blocks 13 and second mounting blocks 14, the first fixing columns 12 are fixedly connected to both sides of the front bucket 11, two first mounting blocks 13 and two second mounting blocks 14 are symmetrically arranged at the rear portion of the front bucket 11, the two first mounting blocks are movably connected to one end of a second supporting rod 33, the two second mounting blocks 14 are respectively movably connected to the two main hydraulic arms 31, and the front bucket 11 is further fixedly connected to the bucket closing-in 111. The bucket assembly 1 is an execution component for realizing shoveling of sediment, the bucket closing-in 111 is convenient for conveying the sediment to the conveying assembly 4, the first fixing column 12 is convenient for installing the movable arm assembly 2 while increasing the structural strength of the front bucket 11, and the first installing block 13 and the second installing block 14 are convenient for installing the first hydraulic assembly 3 and are beneficial to transmission of the force of the first hydraulic assembly 3.
Preferably, the movable arm assembly 2 includes a movable arm 21 and a first hydraulic cylinder 22, a rear portion of the movable arm 21 is movably connected to the first fixed column 12, one end of the first hydraulic cylinder 22 is movably connected to a middle portion of the movable arm 21, and the other end of the first hydraulic cylinder 22 is movably connected to an upper portion of the first fixed column 12. The movable arm assembly 2 is arranged to move large objects (such as scaffolds, boards, stones and the like left during construction) in silt to a proper position.
Preferably, the conveying assembly 4 includes two conveying side brackets 41, four roller supports 42 and a conveying belt 43, the two conveying side brackets 41 are symmetrically disposed on two sides of the conveying belt 43, both ends of the two conveying side brackets 41 are fixedly connected with the roller supports 42, a roller is movably connected between the roller support 42 and the middle of the other roller support 42 on the side, and the conveying belt 43 is movably connected with the roller. The conveying assembly 4 is convenient for conveying silt to the box body assembly 6, two conveying side brackets 41 are arranged on two sides of the conveying belt 43, and the four roller supports 42 and the rollers are arranged, so that the rigidity of the conveying belt 43 is increased, and the conveying belt 43 cannot sag and deform due to the weight of the silt.
Preferably, the conveying assembly 4 further includes a plurality of driving shifting pieces 44, and the conveying belt 43 is provided with a plurality of driving shifting pieces 44 fixedly connected thereto. The plurality of drive paddles 44 are arranged so that the silt on the conveyor assembly 4 does not slide down.
Preferably, the bearing assembly 5 comprises a bearing bracket 51 and a roller frame 52, the roller frame 52 is provided with two groups, each group of the roller frame 52 is provided with two tires and a shaft, and the lower part of the bearing bracket 51 is movably connected with the two groups of the roller frames 52. The carrier assembly 5 serves to support the movable arm assembly 2 and the transfer assembly 4, and the roller frame 52 facilitates the transportation of the overall structure, thereby improving the flexibility of the apparatus.
Preferably, the box assembly 6 includes a bottom plate 61, a front plate 62, two side plates 63, a rear plate 64 and a rectangular frame 65, the front portion of the bottom plate 61 is hermetically connected with the lower portion of the front plate 62, the lower portions of the two side plates 63 are respectively hermetically connected with the two sides of the bottom plate 61, the two side plates 63 are respectively hermetically connected with the two sides of the front plate 62, the two sides of the upper portion of the rear plate 64 are movably connected with the two side plates 63, the rectangular frame 65 is fixedly connected to the two side plates 63, and a sealing rubber strip is further fixedly connected to the inner side of the rear plate 64. Box subassembly 6 realizes loading the effect of silt, and rectangle frame 65 has increased box subassembly 6's structural strength, and the back plate 64 that the activity set up at the rear portion is convenient for unload of silt to be provided with the sealing rubber strip on the back plate 64, set up like this and make box subassembly 6 reach sealed waterproof effect.
Preferably, the high-pressure dual-purpose water pump assembly 8 includes a motor member 81, a pump flange 82 and a turbine member 83, one end of the motor member 81 is fixedly connected to one end of the pump flange 82, and the other end of the pump flange 82 is fixedly connected to the turbine member 83. The high-pressure dual-purpose water pump assembly 8 is powered by the motor component 81, and the forward and reverse rotation of the turbine component 83 can realize the functions of pumping water and flushing water.
Preferably, the high-pressure dual-purpose water pump assembly 8 further includes a first pipe member 84, a second pipe member 85, and a bracket member 86, wherein the first pipe member 84 and the second pipe member 85 are fixedly connected to the turbine member 83, and the bracket member 86 is fixedly connected to the motor member 81. The arrangement of the first and second pipe members 84 and 85 is worth realizing a dual-purpose foundation structure for the high-pressure dual-purpose water pump assembly 8, wherein one pipe ensures that water is pumped and the other pipe realizes water flushing, and the bottom bracket member 86 facilitates fixing the high-pressure dual-purpose water pump assembly 8 on other structures.
The advantages of the second embodiment over the first embodiment are:
in the second embodiment, the plurality of driving shifting pieces 44 are arranged so that the silt on the conveying assembly 4 cannot slide downwards. The carrier assembly 5 serves to support the movable arm assembly 2 and the transfer assembly 4, and the roller frame 52 facilitates the transportation of the overall structure, thereby improving the flexibility of the apparatus. Box subassembly 6 realizes loading the effect of silt, and rectangle frame 65 has increased box subassembly 6's structural strength, and the back plate 64 that the activity set up at the rear portion is convenient for unload of silt to be provided with the sealing rubber strip on the back plate 64, set up like this and make box subassembly 6 reach sealed waterproof effect. The high-pressure dual-purpose water pump assembly 8 is powered by the motor component 81, and the forward and reverse rotation of the turbine component 83 can realize the functions of pumping water and flushing water. The arrangement of the first and second pipe members 84 and 85 is worth realizing a dual-purpose foundation structure for the high-pressure dual-purpose water pump assembly 8, wherein one pipe is used for pumping water, the other pipe is used for flushing water, and the bottom bracket member 86 is convenient for fixing the high-pressure dual-purpose water pump assembly 8 on other structures.
The using method of the invention is as follows:
s1, firstly, determining the position and the state of the silt to be cleaned, if the water content is not large, only driving the treatment device for quickly cleaning the silt in tunnel construction to the side part of the silt, then lowering the bucket assembly 1 to a proper position, then shoveling the silt, and then controlling the bucket assembly 1 to rotate to the upper part of the conveying assembly 4 until the silt falls onto the conveying assembly 4;
s2, starting the conveying assembly 4, conveying the silt into the box body assembly 6, repeating the operation for multiple times until the box body assembly 6 is fully loaded, and conveying the fully loaded silt to a waste silt stacking place;
s3, if the muddy water is excessive, the high-pressure dual-purpose water pump assembly 8 is required to pump the excessive muddy water, and then the operations of S1 and S2 are executed;
and S4, after the muddy water and the silt are treated, the high-pressure dual-purpose water pump assembly 8 is used for flushing the silt on the ground, the muddy water on the ground is pumped by utilizing the water pumping function of the high-pressure dual-purpose water pump assembly 8, and the steps are repeated until the silt on the ground is completely cleaned.
The method is convenient to operate, simple and understandable, and operators can be skillfully mastered through simple training; the over-excavation and under-excavation on the tunnel are transmitted to the pressure sensor through the detection unit, the deformation of the tunnel is quantized into data, the visualization degree of the deformation of the tunnel is high, the operation is simple, each step can also work independently, and one measuring mechanism can be adjusted independently according to needs during adjustment, so that the operability of the invention is improved.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (10)
1. The utility model provides a quick processing apparatus who clears up tunnel construction silt which characterized in that: comprises a first hydraulic component (3), a bucket component (1), a movable arm component (2), a conveying component (4), a bearing component (5), a box body component (6), a box body rear axle component (7) and a high-pressure dual-purpose water pump component (8), the first hydraulic component (3) is movably connected with the bucket component (1), the movable arm component (2) is movably connected with the bucket component (1), the conveying component (4) is fixedly connected with the upper part of the bearing component (5), the box body rear axle component (7) is movably connected with the rear part of the bearing component (5), the box body component (6) is fixedly connected to the upper part of the box body rear axle component (7), two high-pressure dual-purpose water pump assemblies (8) are arranged, one high-pressure dual-purpose water pump assembly (8) is fixedly connected to the front part of the box body assembly (6), and the other high-pressure dual-purpose water pump assembly (8) is fixedly connected to the bearing assembly (5);
the two groups of the first hydraulic assemblies (3) are arranged, and each group of the first hydraulic assemblies (3) comprises a main hydraulic arm (31), two first supporting rods (32), two second supporting rods (33), a second hydraulic cylinder (34), a third hydraulic cylinder (35), a third supporting rod (36) and a fourth hydraulic cylinder (37);
master hydraulic arm (31) one end and scraper bowl subassembly (1) swing joint, master hydraulic arm (31) other end and third branch (36) upper portion swing joint, two first branch (32) and two equal symmetry settings of second branch (33), first branch (32) one end and the anterior swing joint of master hydraulic arm (31), first branch (32) other end swing joint in second branch (33) one end and second hydraulic cylinder (34) one end, second branch (33) swing joint on scraper bowl subassembly (1), second hydraulic cylinder (34) other end swing joint in master hydraulic arm (31) middle part, third hydraulic cylinder (35) one end and master hydraulic arm (31) middle part swing joint, third hydraulic cylinder (35) other end and carrier assembly (5) swing joint, third branch (36) lower part and carrier assembly (5) swing joint, the upper part of the third supporting rod (36) is movably connected with one end of a fourth hydraulic cylinder (37), and the other end of the fourth hydraulic cylinder (37) is movably connected with the rear part of the bearing component (5).
2. The device of claim 1, wherein the device comprises: scraper bowl subassembly (1) is including preceding scraper bowl (11), scraper bowl binding off (111), first fixed column (12), first installation piece (13) and second installation piece (14), the equal first fixed column (12) of fixedly connected with in preceding scraper bowl (11) both sides, preceding scraper bowl (11) rear portion symmetry is equipped with two first installation pieces (13) and two second installation pieces (14), two with second branch (33) one end swing joint, two second installation piece (14) respectively with two main hydraulic arm (31) swing joint, preceding scraper bowl (11) still fixedly connected with scraper bowl binding off (111).
3. The device of claim 2, wherein the device comprises: the movable arm assembly (2) comprises a movable arm (21) and a first hydraulic cylinder (22), the rear portion of the movable arm (21) is movably connected with the first fixed column (12), one end of the first hydraulic cylinder (22) is movably connected with the middle portion of the movable arm (21), and the other end of the first hydraulic cylinder (22) is movably connected with the upper portion of the first fixed column (12).
4. The device of claim 3, wherein the device comprises: conveying subassembly (4) include two conveying side support (41), four roller bearing (42) and conveyer (43), two conveyer (43) both sides, two are located to conveying side support (41) symmetry conveyer (43) both sides, two the equal fixedly connected with roller bearing (42) in conveying side support (41) both ends, roller bearing (42) and another roller bearing (42) middle part swing joint of this side have a roller, conveyer (43) and roller swing joint.
5. The device of claim 4 for rapidly cleaning silt in tunnel construction, which is characterized in that: the conveying assembly (4) further comprises a plurality of transmission shifting pieces (44), and the conveying belt (43) is provided with a plurality of transmission shifting pieces (44) fixedly connected with.
6. The device of claim 5, wherein the device comprises: the bearing assembly (5) comprises a bearing support (51) and roller frameworks (52), two groups of the roller frameworks (52) are arranged, each group of the roller frameworks (52) is provided with two tires and a shaft rod, and the lower parts of the bearing support (51) are movably connected with the two groups of the roller frameworks (52).
7. The device of claim 6, wherein the device comprises: box subassembly (6) include bottom plate (61), front bezel (62), curb plate (63), back plate (64) and rectangle frame (65), bottom plate (61) front portion and front bezel (62) lower part sealing connection, curb plate (63) are equipped with two, two curb plate (63) lower part sealing connection respectively and bottom plate (61) both sides, two curb plate (63) sealing connection respectively in front bezel (62) both sides, back plate (64) upper portion both sides and two curb plate (63) swing joint, rectangle frame (65) fixed connection is in two on curb plate (63), back plate (64) inboard fixedly connected with sealing rubber strip still.
8. The device of claim 6, wherein the device comprises: the high-pressure dual-purpose water pump assembly (8) comprises a motor component (81), a pump flange (82) and a turbine component (83), one end of the motor component (81) is fixedly connected to one end of the pump flange (82), and the other end of the pump flange (82) is fixedly connected with the turbine component (83).
9. The device of claim 6, wherein the device comprises: the high-pressure dual-purpose water pump assembly (8) further comprises a first pipeline component (84), a second pipeline component (85) and a support component (86), the first pipeline component (84) and the second pipeline component (85) are fixedly connected to the turbine component (83), and the support component (86) is fixedly connected to the motor component (81).
10. The use method of the treatment device for rapidly clearing away the sediment in tunnel construction as claimed in claim 9, characterized by comprising the following steps:
s1, firstly, determining the position and the state of the silt to be cleaned, if the water content is not large, only driving the treatment device for quickly cleaning the silt in tunnel construction to the side part of the silt, then lowering the bucket assembly (1) to a proper position, then shoveling the silt, and then controlling the bucket assembly (1) to rotate to the upper part of the conveying assembly (4) until the silt falls onto the conveying assembly (4);
s2, starting the conveying assembly (4) and conveying the silt into the box body assembly (6), repeating the operation for multiple times until the box body assembly (6) is fully loaded, and conveying the fully loaded silt to a waste silt stacking place;
s3, if the muddy water is excessive, the high-pressure dual-purpose water pump assembly (8) is required to pump the excessive muddy water, and then the operations of S1 and S2 are executed;
s4, after the muddy water and the silt are treated, the high-pressure dual-purpose water pump assembly (8) is used for flushing the silt on the ground, the muddy water on the ground is flushed out, the water pumping function of the high-pressure dual-purpose water pump assembly (8) is used for pumping the muddy water on the ground, and the steps are repeated until the silt on the ground is completely cleaned.
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| CN202011406268.7A CN112576275A (en) | 2020-12-03 | 2020-12-03 | Treatment device and method for quickly cleaning silt in tunnel construction |
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| CN202011406268.7A CN112576275A (en) | 2020-12-03 | 2020-12-03 | Treatment device and method for quickly cleaning silt in tunnel construction |
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