CN112571613B - Automatic grouting production line for hand mold manufacturing and hand mold manufacturing method - Google Patents
Automatic grouting production line for hand mold manufacturing and hand mold manufacturing method Download PDFInfo
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- CN112571613B CN112571613B CN202011409409.0A CN202011409409A CN112571613B CN 112571613 B CN112571613 B CN 112571613B CN 202011409409 A CN202011409409 A CN 202011409409A CN 112571613 B CN112571613 B CN 112571613B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 238000001035 drying Methods 0.000 claims abstract description 65
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 5
- 239000002002 slurry Substances 0.000 claims description 81
- 230000007246 mechanism Effects 0.000 claims description 61
- 206010027146 Melanoderma Diseases 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 22
- 239000000523 sample Substances 0.000 claims description 19
- 238000011084 recovery Methods 0.000 claims description 18
- 238000007569 slipcasting Methods 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 12
- 230000017525 heat dissipation Effects 0.000 claims description 10
- 230000001174 ascending effect Effects 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000009423 ventilation Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 239000011440 grout Substances 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 244000241463 Cullen corylifolium Species 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 230000001953 sensory effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 3
- 238000002360 preparation method Methods 0.000 claims 1
- 230000035807 sensation Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 241000883990 Flabellum Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/267—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor in moulds or on moulding surfaces supported by, or formed in or by, conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/0275—Feeding a slurry or a ceramic slip
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Paper (AREA)
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Abstract
The invention discloses an automatic grouting production line for hand mold manufacturing, which comprises a first conveying line and a second conveying line, wherein a round wheel disc motor is arranged at one end of the first conveying line in a transmission mode, a round wheel disc is fixedly arranged on the first conveying line, the round wheel disc motor is in transmission connection with the round wheel disc through a chain, a square wheel disc motor is arranged at one end of the second conveying line in a transmission mode, a square wheel disc is fixedly arranged on the second conveying line, the square wheel disc motor is in transmission connection with the square wheel disc through a chain, and a drying unit is fixedly arranged between the first conveying line and the second conveying line. The invention also discloses a manufacturing method of the hand model. The invention solves the problems of limitation of grouting times and high labor intensity in the original manual grouting, improves the working efficiency, reduces the production labor intensity, and simultaneously adopts a grouting production line with automatic control to form an integrated grouting-blank starting process so as to meet the capacity requirement.
Description
Technical Field
The invention belongs to the technical field of production lines, and particularly relates to an automatic grouting production line for manufacturing a hand mold and a manufacturing method of the hand mold.
Background
The production of the ceramic hand mold is to form a blank in a slip casting mode, and the finished hand mold is successfully produced through the working procedures of drying, sintering and the like at the later stage. The traditional grouting forming process is characterized in that grouting, slurry feeding time recording and manual slurry control overturning are carried out by means of a gypsum model in a manual grouting mode, the model is naturally dried after being used, grouting times and working efficiency are low, and urgent production order requirements can not be met obviously. Therefore, an automatic grouting production line for manufacturing the hand mold and a manufacturing method of the hand mold are provided.
Disclosure of Invention
The invention aims to provide an automatic grouting production line for manufacturing a hand mould and a manufacturing method of the hand mould, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the automatic grouting production line for hand mold production comprises a first conveying line and a second conveying line, wherein one end of the first conveying line is provided with a circular wheel motor in a transmission way, a circular wheel disc is fixedly arranged on the first conveying line, the circular wheel disc motor is in transmission connection with the circular wheel disc through a chain, one end of the second conveying line is provided with a square wheel disc motor in a transmission way, a square wheel disc is fixedly arranged on the second conveying line, the square wheel disc motor is in transmission connection with the square wheel disc through a chain, a first drying chamber is fixedly arranged between the first conveying line and the second conveying line, a slurry storage box is fixedly arranged at the top of the first drying chamber, a grouting gun is fixedly arranged on one side surface of the first drying chamber, the slurry storage box is communicated with the grouting gun, and two groups of carrying mechanisms are fixedly arranged between the first conveying line and the second conveying line; the device also comprises a production line slurry control mechanism, a conveying mechanism for the production line and a drying mechanism for manufacturing the hand mould.
Preferably, a plurality of groups of axial flow fans are arranged in the first drying chamber, a heat transmission pipeline is arranged in the first drying chamber, and a hot air outlet is communicated with the heat transmission pipeline; and an electric heater switch is fixedly arranged on the outer side surface of the first drying chamber.
Preferably, the bottom intercommunication of mud storage box is provided with the mud pipeline, the mud pipeline with be provided with mesh filter screen between the junction of mud storage box, the other end of mud pipeline with slip casting gun intercommunication sets up, the transmission is provided with the cylinder on the slip casting gun, the bottom symmetry of slip casting gun is provided with black spot electron eye photosensitive controller, be provided with the probe on the both sides symmetry of slip casting gun, one side the outside of probe is provided with travel switch photosensitive controller, just one side electric connection of slip casting gun has the slip casting switch.
Preferably, the two groups of carrying mechanisms respectively comprise a mounting frame, a slide rail motor and a slide rail, the slide rail is fixedly mounted on the mounting frame, the slide rail motor is arranged on the slide rail in a sliding manner, the inner side of one group of mounting frame is provided with a pulp control arm, and the inner side of the other group of mounting frame is provided with a carrying arm; a slurry recovery tank is arranged below the slurry control arm and the carrying arm; one side of the pulp control arm is positioned on the mounting rack and is fixedly provided with an electronic eye-sensitive controller.
Preferably, the flow line slurry control mechanism comprises a support frame, a slurry injector and a PLC (programmable logic controller), the slurry injector is arranged on the outer side of the support frame, a bottom plate is fixed at the bottom end of the support frame, first slide ways are respectively arranged at two ends inside the bottom plate, a first driving mechanism and a second driving mechanism are respectively arranged inside the first slide ways, a first support rod is connected at the upper end of the first driving mechanism in a sliding manner, the first support rod extends to the upper end of the bottom plate and is fixedly provided with a wheel disc, a second support rod is connected at the upper end of the second driving mechanism in a sliding manner, the second support rod extends to the outer end of the bottom plate and is fixedly provided with a square disc, a support plate is fixed at the upper end inside of the support frame, a second slide way is arranged inside the support plate, a third driving mechanism is arranged inside the second slide way, a slurry control arm is connected at the lower end of the third driving mechanism, electronic eye sensitive sensors are respectively arranged at two sides inside the slurry control arm, the two sides in the support frame are both connected with black spot electronic eye photosensitive sensors, the output ends of the black spot electronic eye photosensitive sensors and the electronic eye photosensitive sensors are both electrically connected with the input end of the PLC, the output end of the PLC is respectively and electrically connected with the grouting machine, the third driving mechanism, the first driving mechanism, the second driving mechanism and the pulp control arm, and the upper end of the middle part of the bottom plate is provided with a recovery tank; the lower end of the recovery tank is connected with a guide pipe, the lower end of the guide pipe penetrates through the bottom plate and extends to the lower end, a filter plate is arranged inside the recovery tank, connecting pieces are fixed at two ends of the filter plate, a rubber clamping column is fixed at one end of each connecting piece, and a clamping groove matched with the rubber clamping column is formed in the inner wall of the recovery tank; the upper end and the lower end of the clamping groove are both fixed with limiting clamping blocks, and the limiting clamping blocks are clamped with the side walls of the rubber clamping columns; a first rotator is arranged between the first supporting rod and the wheel disc, and the PLC is in signal connection with the first rotator; the third driving mechanism comprises a driving motor arranged at one end of the supporting plate, a driving shaft bearing of the driving motor extends into the second slideway and is in transmission connection with a screw rod, the other end of the screw rod is in bearing connection with the inner wall of the second slideway, threaded cylinders are respectively sleeved on the surfaces of the screw rods, and the pulp control arms are fixedly connected through the threaded cylinders; the slurry control arm comprises a connecting plate fixed to the lower end of the threaded cylinder and first electric telescopic rods fixed to two ends of the bottom side of the connecting plate, moving rods are fixed to the bottom ends of the first electric telescopic rods, one sides, close to the two moving rods, of the second electric telescopic rods are connected through a second rotator, and slurry control clamps are fixed to one ends of the second electric telescopic rods.
Preferably, the drying mechanism for manufacturing the hand mold comprises a second drying chamber, a first heat transmission pipeline is fixed inside the second drying chamber, a second heat transmission pipeline is fixed at the tail end of the first heat transmission pipeline, and heat dissipation ports distributed at equal intervals are formed in the surface of one side of the second heat transmission pipeline; the inner wall of one side of the second drying chamber is rotatably connected with rotating shafts which are distributed at equal intervals and correspond to the heat dissipation ports, the tail ends of the rotating shafts are rotatably adjusted with fixing sleeves, the surfaces of two sides of each fixing sleeve are connected with fixing blocks, and the surface of one side of each fixing block is fixed with fan blades; the surface of one side of the fixed sleeve is fixed with symmetrical slide blocks corresponding to the fixed blocks; the sliding block is inserted into the sliding groove in a matched mode, and bolts penetrate through the outer walls of the two sides of the fixed block in a threaded mode; a thread clamping groove clamped with the thread of the bolt is formed in the surface of one side of the sliding block, and the tail end of the bolt is located inside the thread clamping groove; a heating resistance wire corresponding to the heat dissipation opening is fixed on the inner wall of the second drying chamber, a storage battery is fixed on the outer wall of the second drying chamber, and the heating resistance wire is connected with the storage battery through electric connection; the rear surface of the second drying chamber is provided with ventilation openings which are distributed at equal intervals and correspond to the fan blades, and a dust screen is fixed inside each ventilation opening; the surface of the dustproof net is provided with uniformly distributed filter holes, and the filter holes are hexagonal; the surface of the fan blade is provided with through holes distributed at equal intervals, and the through holes are circular.
The invention also provides a manufacturing method of the hand model, which comprises the following steps:
s1, slurry is fed into a slurry storage box on a production line through a pipeline by a slurry tank through a diaphragm pump and then fed into a grouting gun through a mesh filter screen to prepare grouting;
s2, when the model is transferred to a grouting area, the black spot electronic eye light-sensitive controller senses a black spot on the model through the black spot electronic eye light-sensitive controller when the model rotates to a position to be grouted, and the circular wheel disc stops rotating;
s3, determining descending and ascending position heights of the grouting gun through the electronic eye light-sensitive controller, controlling the position of the grouting gun after the grouting gun enters the model through the electronic eye light-sensitive controller, providing ascending and descending power for the grouting gun through the air cylinder, and controlling opening and closing of a grouting opening of the grouting gun through operation of the air cylinder;
s4, setting grouting time and slurry flow during grouting through a grouting switch;
s5, installing the two conductive probes at the position of the required grouting liquid level height to enable the two conductive probes to be the same as the required slurry liquid level height, forming a conductive loop when the two conductive probes contact slurry, enabling the probes to be conductive, and stopping grouting;
s6, under the action that a circular wheel disc motor rolls through a chain to enable the circular wheel disc to move, the model filled with the slurry is conveyed to a slurry control area through the rotatable circular wheel disc;
s7, sensing a black point on the model through a black point electronic eye light sensing controller, positioning the model, and stopping the circular wheel disc from rotating; after positioning is finished, the electronic eye light-sensitive controller controls the pulp control arms to descend, the manipulator of the carrying arm clamps and carries the model, the two pulp control arms move simultaneously, and the pulp control arms stop dislocation; pouring the redundant slurry in the model into a slurry recovery tank by a manipulator of the carrying arm according to the clockwise rotation degree, finishing slurry control, and carrying the model by the slurry control arm to move to the right continuously; when the model is conveyed to the non-rotatable square wheel disc position controlled by the square wheel disc motor, the model placing position is confirmed through the black spot electronic eye light controller, a manipulator of the conveying arm releases the model, and the conveying arm rises and returns;
s8, under the action that the square wheel disc moves due to the fact that a square wheel disc motor rolls through a chain, the model after slurry control is carried to a blank lifting area through the non-rotatable square wheel disc; manually opening the mold, taking out the semi-finished product, bonding the bottom support, cleaning the mold after blank lifting and binding the mold, placing the mold after blank lifting with an opening upward on a square wheel disc after the mold is cleaned, and preparing to enter a first drying chamber;
s9, utilizing the residual temperature of the kiln to enter a first drying chamber on the production line through a heat transmission pipeline, and enabling a hot air outlet to face to the model;
s10, conveying a dried model after blank lifting to a model conveying area under the action of a square wheel disc motor which enables a square wheel disc to move through chain rolling, wherein when the model rotates to the conveying area, two black point electronic eye-sensitive controllers sense black points on the model, positioning the model, enabling a conveying arm to descend, when the model descends to the model setting position, sensing the model position through an electronic eye-sensitive controller arranged above a manipulator of the conveying arm, enabling the conveying arm to start to tighten the model, conveying the model to the position above the circular wheel disc, enabling the conveying arm to start to descend, when the model descends to the circular wheel disc, enabling the electronic eye-sensitive controllers to sense the model, loosening the model, ascending and returning to the position above the square wheel disc position;
s11, after the model is carried to the circular wheel disc, the model enters the first drying chamber on the line again under the action of enabling the circular wheel disc to move through chain rolling of the circular wheel disc motor, after the model comes out of the drying system, the model is operated to a grouting area along with the circular wheel disc, grouting is completed, and next grouting is prepared.
Preferably, the method further comprises the following steps: an electronic eye-sensitive light controller is installed in the chain direction of the square wheel disc and the circular wheel disc in the conveying area, and when a deviation or a model falling event occurs in the model placing position, the electronic eye-sensitive light controller confirms the occurrence, transmits an alarm signal and informs an attendant to process problems.
Compared with the prior art, the invention has the beneficial effects that: the invention also discloses a manufacturing method of the hand model. The invention solves the problems of limitation of grouting times and high labor intensity in the original manual grouting, improves the working efficiency, reduces the production labor intensity, and simultaneously adopts a grouting production line with automatic control to form an integrated grouting-blank starting process so as to meet the capacity requirement.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing an internal structure of a drying chamber portion according to the present invention;
FIG. 3 is a schematic structural view of a grouting gun part according to the present invention;
FIG. 4 is a schematic right-side view of the portion of the handling mechanism of FIG. 1 according to the present invention;
FIG. 5 is a schematic structural view of the in-line pulp control mechanism of the present invention;
FIG. 6 is a block diagram of a control system of the inline pulp control mechanism of the present invention;
FIG. 7 is an enlarged view of a portion a of FIG. 5;
FIG. 8 is a schematic structural view of a drying mechanism for manufacturing a hand mold according to the present invention;
FIG. 9 is a schematic rear view of a part of a drying chamber in the drying mechanism for manufacturing a hand mold according to the present invention;
FIG. 10 is a schematic bottom view of a fan blade of the drying mechanism for manufacturing a hand mold according to the present invention;
fig. 11 is an enlarged structural view of b in fig. 10 according to the present invention.
In the figure: 1. a first conveyor line; 2. a second conveyor line; 3. a circular wheel disc motor; 4. a circular wheel disc; 5. a square wheel motor; 6. a square wheel disc; 7. a first drying chamber; 8. a slurry storage tank; 9. a grouting gun; 10. a carrying mechanism; 11. an axial flow fan; 12. a heat transfer pipeline; 13. a hot air outlet; 14. an electric heater switch; 15. a slurry pipeline; 16. a 160-mesh filtering screen; 17. a cylinder; 18. a black spot electronic eye light controller; 19. a probe; 20. a travel switch photosensitive controller; 21. a grouting switch; 22. a mounting frame; 23. a slide rail motor; 24. a sliding track; 25. a pulp control arm; 26. a carrying arm; 27. a mud recovery tank; 28. an electronic eye sensory controller; 001. a support frame; 002. grouting machine; 003. a base plate; 004. A first slideway; 005. a third drive mechanism; 006. a first drive mechanism; 007. a second drive mechanism; 008. a first support bar; 009. a wheel disc; 010. a first rotor; 011. a second support bar; 012. A square plate; 013. a support plate; 014. a second slideway; 015. a pulp control arm; 016. a recovery tank; 017. a conduit; 018. a PLC controller; 019. a black spot electronic eye photosensor; 020. an electronic eye-sensitive sensor; 021. a filter plate; 022. a connecting member; 023. a rubber clamping column; 024. a card slot; 025. a limiting clamping block; 101. a second drying chamber; 102. a first heat transfer pipe; 103. a second heat transfer pipe; 104. a fan blade; 105. a heat dissipation port; 106. heating resistance wires; 107. a vent; 108. a dust screen; 109. a rotating shaft; 110. fixing a sleeve; 111. a fixed block; 112. a slider; 113. a chute; 114. a bolt; 115. and a thread clamping groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 11, the present invention provides a technical solution: an automatic grouting assembly line for manufacturing a hand mold comprises a first conveying line 1 and a second conveying line 2, wherein a circular wheel disc motor 3 is arranged at one end of the first conveying line 1 in a transmission mode, a circular wheel disc 4 is fixedly arranged on the first conveying line 1, the circular wheel disc motor 3 is in transmission connection with the circular wheel disc 4 through a chain, a square wheel disc motor 5 is arranged at one end of the second conveying line 2 in a transmission mode, a square wheel disc 6 is fixedly arranged on the second conveying line 2, the square wheel disc motor 5 is in transmission connection with the square wheel disc 6 through a chain, a first drying chamber 7 is fixedly arranged between the first conveying line 1 and the second conveying line 2, a slurry storage box 8 is fixedly arranged at the top of the first drying chamber 7, a grouting gun 9 is fixedly arranged on one side face of the first drying chamber 7, and the slurry storage box 8 is communicated with the grouting gun 9, two sets of carrying mechanisms 10 are fixedly arranged between the first conveying line 1 and the second conveying line 2.
In this embodiment, preferably, a plurality of sets of axial flow fans 11 are disposed in the first drying chamber 7, a heat transmission pipeline 12 is disposed in the first drying chamber 7, and a hot air outlet 13 is communicated with the heat transmission pipeline 12.
In this embodiment, it is preferable that an electric heater switch 14 is fixedly provided on an outer surface of the first drying chamber 7.
In this embodiment, preferably, a slurry pipeline 15 is communicated with the bottom of the slurry storage tank 8, a 160-mesh filter screen 16 is arranged between the slurry pipeline 15 and the connection portion of the slurry storage tank 8, the other end of the slurry pipeline 15 is communicated with the slurry injection gun 9, an air cylinder 17 is arranged on the slurry injection gun 9 in a transmission manner, black-dot electronic eye photosensitive controllers 18 are symmetrically arranged at the bottom of the slurry injection gun 9, probes 19 are symmetrically arranged on two sides of the slurry injection gun 9, a travel switch photosensitive controller 20 is arranged on the outer side of the probe 19, and one side of the slurry injection gun 9 is electrically connected with a slurry injection switch 21.
In this embodiment, preferably, two sets of the carrying mechanisms 10 each include a mounting frame 22, a slide rail motor 23 and a slide rail 24, the slide rail 24 is fixedly mounted on the mounting frame 22, the slide rail motor 23 is slidably disposed on the slide rail 24, a slurry control arm 25 is disposed on the inner side of one set of the mounting frame 22, and a carrying arm 26 is disposed on the inner side of the other set of the mounting frame 22.
In this embodiment, a slurry recovery tank 27 is preferably provided below the slurry control arm 25 and the carrying arm 26.
In this embodiment, it is preferable that an electronic eye-feel controller 28 is fixedly disposed on the mounting frame 22 on one side of the paddle control arm 25.
In this embodiment, preferably, the flow line control mechanism includes a support frame 001, a grouting machine 002 and a PLC controller 018, the grouting machine 002 is disposed on the outer side of the support frame 001, a bottom plate 003 is fixed to the bottom end of the support frame 001, first slide tracks 004 are disposed at both ends of the bottom plate 003, a first driving mechanism 006 and a second driving mechanism 007 are disposed in the first slide tracks 004 respectively, a first support rod 008 is slidably connected to the upper end of the first driving mechanism 006, a wheel disc 009 is fixed to the upper end of the first support rod 008 extending to the bottom plate 003, a second support rod 011 is slidably connected to the upper end of the second driving mechanism 007, a square disc 012 is fixed to the outer end of the second support rod 011 extending to the bottom plate 003, a support plate 013 is fixed to the upper end of the inner portion of the support frame 001, a second slide track 014 is disposed in the inner portion of the support plate 013, a third driving mechanism 005 is disposed in the second slide track 014, the lower end of the third driving mechanism 005 is connected with a pulp control arm 015, two sides of the inside of the pulp control arm 015 are both provided with an electronic eye photosensitive sensor 020, two sides of the inside of the support frame 001 are both connected with a black spot electronic eye photosensitive sensor 019, the output ends of the black spot electronic eye photosensitive sensor 019 and the electronic eye photosensitive sensor 020 are both electrically connected with the input end of a PLC 018, the output end of the PLC 018 is respectively and electrically connected with the pulp injector 002, the third driving mechanism 005, the first driving mechanism 006, the second driving mechanism 007 and the pulp control arm 015, and the upper end of the middle part of the bottom plate 003 is provided with a recovery tank 016; the lower end of the recovery tank 016 is connected with a guide pipe 017, the lower end of the guide pipe 017 penetrates through the bottom plate 003 to extend to the lower end, a filter plate 021 is arranged inside the recovery tank 016, connecting pieces 022 are fixed at two ends of the filter plate 021, a rubber clamping column 023 is fixed at one end of each connecting piece 022, and a clamping groove 024 matched with the rubber clamping column 023 is formed in the inner wall of the recovery tank 016; the upper end and the lower end of the clamping groove 024 are both fixed with a limiting clamping block 025, and the limiting clamping block 025 is clamped with the side wall of the rubber clamping column 023; a first rotator 010 is arranged between the first supporting rod 008 and the wheel disc 009, and the PLC 018 is in signal connection with the first rotator 010; the third driving mechanism 005 comprises a driving motor arranged at one end of the supporting plate 013, a driving shaft bearing of the driving motor extends into the second slideway 014 and is in transmission connection with a screw rod, the other end of the screw rod is in bearing connection with the inner wall of the second slideway 014, threaded cylinders are respectively sleeved on the surfaces of the screw rods, and the pulp control arms 015 are fixedly connected through the threaded cylinders; the slurry control arm 015 comprises a connecting plate fixed at the lower end of the threaded cylinder and first electric telescopic rods fixed at two ends of the bottom side of the connecting plate, moving rods are fixed at the bottom ends of the first electric telescopic rods, the sides, close to the two moving rods, of the second electric telescopic rods are connected through a second rotator, and a slurry control clamp is fixed at one end of each second electric telescopic rod; firstly, the model is detected by the black spot electronic eye photosensitive sensor 019 and the electronic eye photosensitive sensor 020, and the PLC (programmable logic controller) 018 controls the third driving mechanism 005, the first driving mechanism 006, the second driving mechanism 007 and the slurry control arm 015 to work in a matched mode, so that slurry control on the model is completed, full-automatic slurry control is realized, manpower is saved, and the working efficiency is higher; through fixed rubber card post 023 in filter 021 both ends carry out sealed joint to the draw-in groove 024 of seting up inside the recycle bin 016, filter the inside impurity of mud, prevent pipe 017's jam, and the dismouting of the filter 021 of being convenient for, easily clear up the accumulational impurity in filter 021 upper end, increase the filter effect.
In this embodiment, preferably, the drying mechanism for manufacturing the hand mold includes a second drying chamber 101, a first heat transmission pipeline 102 is fixed inside the second drying chamber 101, a second heat transmission pipeline 103 is fixed at a tail end of the first heat transmission pipeline 102, and heat dissipation ports 105 are formed in a side surface of the second heat transmission pipeline 103 and are distributed at equal intervals; the inner wall of one side of the second drying chamber 101 is rotatably connected with rotating shafts 109 which are distributed at equal intervals and correspond to the heat dissipation ports 105, the tail end of each rotating shaft 109 is rotatably adjusted to be provided with a fixed sleeve 110, the surfaces of two sides of each fixed sleeve 110 are connected with fixed blocks 111, and the surface of one side of each fixed block 111 is fixedly provided with fan blades 104; the surface of one side of the fixed sleeve 110 is fixed with symmetrical slide blocks 112 corresponding to the fixed block 111; the surface of one side of the fixed block 111 is provided with symmetrical sliding chutes 113 which are in sliding fit with the sliding block 112, the sliding block 112 is in insertion fit with the sliding chutes 113, and the outer walls of two sides of the fixed block 111 are threaded and provided with bolts 114; a thread clamping groove 115 which is clamped with a bolt 114 through threads is formed in the surface of one side of the sliding block 112, and the tail end of the bolt 114 is located inside the thread clamping groove 115; a heating resistance wire 106 corresponding to the heat dissipation opening 105 is fixed on the inner wall of the second drying chamber 101, a storage battery is fixed on the outer wall of the second drying chamber 101, and the heating resistance wire 106 is electrically connected with the storage battery; the rear surface of the second drying chamber 101 is provided with ventilation openings 107 which are distributed at equal intervals and correspond to the fan blades 104, and a dust screen 108 is fixed inside the ventilation openings 107; the surface of the dustproof net 108 is provided with uniformly distributed filter holes, and the filter holes are hexagonal; through holes are formed in the surface of the fan blade 104 and distributed at equal intervals, and the through holes are circular; the fan blades 104 are arranged, so that the problems that the grouting pass and the working efficiency are low due to the fact that the model can only be naturally dried by itself after the model is used are effectively solved, the manufactured model can be dried conveniently and quickly, the drying efficiency of the device on the model is improved, and the production capacity of the model is improved; through the bolt 114 that sets up, effectively avoided when the device uses the back for a long time, the surface of flabellum 104 can receive wearing and tearing of certain degree, causes to have reduced the drying efficiency to the model, can be convenient, quick dismantle, change the flabellum 104 of damage, ensured then the stoving effect of flabellum 104 to the model.
Example 2
The manufacturing method of the hand mold comprises the following steps:
s1, slurry is fed into a slurry storage box 8 on a production line through a pipeline by a slurry tank through a diaphragm pump and then fed into a grouting gun 9 through a 160-mesh filter screen 16 to prepare grouting;
s2, when the model is transferred to a grouting area, the black spot electronic eye light-sensitive controller 18 senses a black spot on the model when the model rotates to a position to be grouted, and the circular wheel disc 4 stops rotating;
s3, determining the descending and ascending position heights of the grouting gun 9 through the electronic eye light-sensitive controller 28, controlling the position of the grouting gun 9 after entering the model through the electronic eye light-sensitive controller 28, providing ascending and descending power for the grouting gun 9 through the air cylinder 17, and controlling the opening and closing of a grout outlet of the grouting gun 9 through the operation of the air cylinder 17;
s4, setting grouting time and slurry flow during grouting through a grouting switch 21;
s5, installing the two conductive probes 19 at the positions of the required grouting liquid level height to enable the two conductive probes 19 to be the same as the required mud liquid level height position, forming a conductive loop when the two conductive probes 19 contact mud, enabling the probes 19 to conduct electricity, and stopping grouting;
s6, under the action that the circular wheel disc motor 3 rolls through a chain to enable the circular wheel disc 4 to move, the model filled with the slurry is conveyed to a slurry control area through the rotatable circular wheel disc 4;
s7, sensing a black point on the model through the black point electronic eye light sensing controller 18, positioning the model, and stopping the circular wheel disc 4 from rotating; after the positioning is finished, the electronic eye light-sensitive controller 28 controls the pulp control arms 25 to descend, the model is clamped and lifted by the manipulator of the carrying arm 26, and the two pulp control arms 25 move simultaneously and stop in a staggered mode; the manipulator of the carrying arm 26 rotates 180 degrees clockwise, the redundant slurry in the model is poured into the slurry recycling tank 27, the slurry control is completed, and the slurry control arm 25 carries the model to move to the right continuously; when the model is conveyed to the position of the non-rotatable square wheel disc 6 controlled by the square wheel disc motor 5, the model placing position is confirmed through the black spot electronic eye light-sensitive controller 18, the manipulator of the conveying arm 26 loosens the model, and the conveying arm 26 rises and returns;
s8, under the action that the square wheel disc 6 is moved by rolling of the square wheel disc motor 5 through a chain, the model after slurry control is conveyed to a blank lifting area through the non-rotatable square wheel disc 6; manually opening the mold, taking out the semi-finished product, bonding the bottom support, cleaning the mold after blank lifting and binding the mold, placing the mold after blank lifting with an opening upward on the square wheel disc 6 after cleaning the mold, and preparing to enter a first drying chamber 7;
s9, utilizing the residual temperature of the kiln to enter a first drying chamber 7 on the production line through a heat transmission pipeline 12, and enabling a hot air outlet 13 to face to the model;
s10, conveying the model which is baked after blank lifting to a model conveying area under the action of moving a square wheel disc 6 by rolling a square wheel disc motor 5 through a chain, when the model rotates to the conveying area, sensing the black points on the model by two black point electronic eye-sensing controllers 18, positioning the model, starting descending a conveying arm 26, when the model descends to the model setting position, sensing the model position through an electronic eye-sensing controller 28 arranged above a manipulator of the conveying arm 26, enabling the conveying arm 26 to start clamping the model, conveying the model to the position above a circular wheel disc 4, starting descending the conveying arm 26, when the model descends to the circular wheel disc 4, sensing the model by the electronic eye-sensing controllers 28, loosening the model by the conveying arm 26, and ascending and returning to the position above the square wheel disc 6;
s11, after the model is carried to the circular wheel disc 4, the model enters the first drying chamber 7 on the line again under the action that the circular wheel disc 4 moves due to the fact that the circular wheel disc motor 3 rolls through the chain, and after the model comes out of the drying system, the model is operated to a grouting area along with the circular wheel disc 4, grouting is completed, and next grouting is prepared.
In this embodiment, it is preferable that the method further includes the steps of: an electronic eye controller 28 is attached to the chain direction of the square wheel 6 and the circular wheel 4 in the conveying area, and when a deviation or a fall event of the model occurs in the model placement position, the electronic eye controller 28 confirms the occurrence, transmits an alarm signal, and notifies the attendant of problem handling.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Automatic slip casting assembly line of hand mould preparation, its characterized in that: the drying device comprises a first conveying line (1) and a second conveying line (2), wherein a circular wheel disc motor (3) is arranged at one end of the first conveying line (1) in a transmission mode, a circular wheel disc (4) is fixedly arranged on the first conveying line (1), the circular wheel disc motor (3) is in transmission connection with the circular wheel disc (4) through a chain, a square wheel disc motor (5) is arranged at one end of the second conveying line (2) in a transmission mode, a square wheel disc (6) is fixedly arranged on the second conveying line (2), the square wheel disc motor (5) is in transmission connection with the square wheel disc (6) through a chain, a first drying chamber (7) is fixedly arranged between the first conveying line (1) and the second conveying line (2), a slurry storage box (8) is fixedly arranged at the top of the first drying chamber (7), and a slurry injecting gun (9) is fixedly arranged on one side face of the first drying chamber (7), the slurry storage box (8) is communicated with the grouting gun (9), and two groups of carrying mechanisms (10) are fixedly arranged between the first conveying line (1) and the second conveying line (2); the device also comprises a production line slurry control mechanism, a conveying mechanism for a production line and a drying mechanism for hand mould manufacturing;
the running water line pulp control mechanism comprises a support frame (001), a pulp injection machine (002) and a PLC (018), the pulp injection machine (002) is arranged on the outer side of the support frame (001), a bottom plate (003) is fixed at the bottom end of the support frame (001), first slide ways (004) are arranged at two ends of the bottom plate (003), a first driving mechanism (006) and a second driving mechanism (007) are respectively arranged in each first slide way (004), a first supporting rod (008) is connected to the upper end of the first driving mechanism (006) in a sliding mode, a wheel disc (009) is fixed at the upper end of the first supporting rod (008) extending to the bottom plate (003), a second supporting rod (011) is connected to the upper end of the second driving mechanism (007) in a sliding mode, a square disc (012) is fixed at the outer end of the second supporting rod (011), a supporting plate (013) is fixed at the upper end of the inner portion of the support frame (001), a second slide way (014) is arranged inside the supporting plate (013), a third driving mechanism (005) is arranged inside the second slide way (014), the lower end of the third driving mechanism (005) is connected with a pulp control arm (015), two sides in the pulp control arm (015) are respectively provided with an electronic eye photosensitive sensor (020), both sides of the interior of the supporting frame (001) are connected with black spot electronic eye photosensitive sensors (019), the output ends of the black spot electronic eye photosensitive sensor (019) and the electronic eye photosensitive sensor (020) are electrically connected with the input end of a PLC (018), the output end of the PLC (018) is respectively and electrically connected with the grouting machine (002), the third driving mechanism (005), the first driving mechanism (006), the second driving mechanism (007) and the grout control arm (015), and the upper end of the middle part of the bottom plate (003) is provided with a recovery tank (016); the lower end of the recovery tank (016) is connected with a guide pipe (017), the lower end of the guide pipe (017) penetrates through the bottom plate (003) and extends to the lower end, a filter plate (021) is arranged inside the recovery tank (016), connecting pieces (022) are fixed at two ends of the filter plate (021), a rubber clamping column (023) is fixed at one end of each connecting piece (022), and a clamping groove (024) matched with the rubber clamping column (023) is formed in the inner wall of the recovery tank (016); the upper end and the lower end of the clamping groove (024) are respectively fixed with a limiting clamping block (025), and the limiting clamping block (025) is clamped with the side wall of the rubber clamping column (023); a first rotator (010) is arranged between the first supporting rod (008) and the wheel disc (009), and the PLC controller (018) is in signal connection with the first rotator (010); the third driving mechanism (005) comprises a driving motor arranged at one end of the supporting plate (013), a driving shaft bearing of the driving motor extends into the second slideway (014), a screw rod is connected in a transmission mode, the other end of the screw rod is connected with a bearing on the inner wall of the second slideway (014), threaded cylinders are respectively sleeved on the surfaces of the screw rod, and the slurry control arms (015) are fixedly connected through the threaded cylinders; the slurry control arm (015) comprises a connecting plate fixed at the lower end of the threaded cylinder and first electric telescopic rods fixed at two ends of the bottom side of the connecting plate, moving rods are fixed at the bottom ends of the first electric telescopic rods, one sides, close to the two moving rods, of the two electric telescopic rods are connected through a second rotator, and a slurry control clamp is fixed at one end of each second electric telescopic rod;
the drying mechanism for manufacturing the hand mold comprises a second drying chamber (101), a first heat transmission pipeline (102) is fixed inside the second drying chamber (101), a second heat transmission pipeline (103) is fixed at the tail end of the first heat transmission pipeline (102), and heat dissipation ports (105) distributed at equal intervals are formed in the surface of one side of the second heat transmission pipeline (103); the inner wall of one side of the second drying chamber (101) is rotatably connected with rotating shafts (109) which are distributed at equal intervals and correspond to the heat dissipation ports (105), the tail end of each rotating shaft (109) is rotatably adjusted to be provided with a fixing sleeve (110), the surfaces of two sides of each fixing sleeve (110) are connected with fixing blocks (111), and the surface of one side of each fixing block (111) is fixedly provided with fan blades (104); the surface of one side of the fixed sleeve (110) is fixed with symmetrical slide blocks (112) corresponding to the fixed block (111); the surface of one side of the fixed block (111) is provided with symmetrical sliding chutes (113) which are in sliding fit with the sliding block (112), the sliding block (112) is in inserted fit with the sliding chutes (113), and the outer walls of two sides of the fixed block (111) are threaded through bolts (114); a thread clamping groove (115) which is clamped with a bolt (114) in a threaded manner is formed in the surface of one side of the sliding block (112), and the tail end of the bolt (114) is located in the thread clamping groove (115); a heating resistance wire (106) corresponding to the heat dissipation opening (105) is fixed on the inner wall of the second drying chamber (101), a storage battery is fixed on the outer wall of the second drying chamber (101), and the heating resistance wire (106) is electrically connected with the storage battery; the rear surface of the second drying chamber (101) is provided with ventilation openings (107) which are distributed at equal intervals and correspond to the fan blades (104), and a dust screen (108) is fixed inside the ventilation openings (107); the surface of the dustproof net (108) is provided with uniformly distributed filter holes, and the filter holes are hexagonal; the surface of the fan blade (104) is provided with through holes distributed at equal intervals, and the through holes are circular.
2. The hand molding automatic grouting line of claim 1, characterized in that: a plurality of groups of axial flow fans (11) are arranged in the first drying chamber (7), a heat conveying pipeline (12) is arranged in the first drying chamber (7), and a hot air outlet (13) is communicated on the heat conveying pipeline (12); an electric heater switch (14) is fixedly arranged on the outer side surface of the first drying chamber (7).
3. The hand molding automatic grouting line of claim 1, characterized in that: the bottom intercommunication of mud storage box (8) is provided with mud pipeline (15), mud pipeline (15) with be provided with 160 mesh filter screen (16) between the junction of mud storage box (8), the other end of mud pipeline (15) with slip casting gun (9) intercommunication sets up, the transmission is provided with cylinder (17) on slip casting gun (9), the bottom symmetry of slip casting gun (9) is provided with black spot electron eye photosensitive controller (18), be provided with probe (19), one side on the both sides symmetry of slip casting gun (9) the outside of probe (19) is provided with travel switch photosensitive controller (20), just one side electric connection of slip casting gun (9) has slip casting switch (21).
4. The hand molding automatic grouting line of claim 1, characterized in that: the two groups of carrying mechanisms (10) respectively comprise a mounting frame (22), a sliding rail motor (23) and a sliding rail (24), the sliding rail (24) is fixedly mounted on the mounting frame (22), the sliding rail motor (23) is arranged on the sliding rail (24) in a sliding mode, a pulp control arm (25) is arranged on the inner side of one group of mounting frame (22), and a carrying arm (26) is arranged on the inner side of the other group of mounting frame (22); a mud recovery tank (27) is arranged below the mud control arm (25) and the carrying arm (26); one side of the pulp control arm (25) is positioned on the mounting rack (22) and is fixedly provided with an electronic eye sensory controller (28).
5. The manufacturing method of the hand mold is characterized by comprising the following steps:
s1, slurry is fed into a slurry storage box (8) on a production line through a pipeline by a slurry tank through a diaphragm pump and then fed into a grouting gun (9) through a 160-mesh filter screen (16) to prepare grouting;
s2, when the model is transferred to a grouting area, the black spot electronic eye light-sensitive controller (18) senses the black spot on the model when the model rotates to the position to be grouted, and the circular wheel disc (4) stops rotating;
s3, determining descending and ascending position heights of the grouting gun (9) through the electronic eye light-sensitive controller (28), controlling the position of the grouting gun (9) after entering a model through the electronic eye light-sensitive controller (28), providing ascending and descending power for the grouting gun (9) through the air cylinder (17), and controlling opening and closing of a grout outlet of the grouting gun (9) through operation of the air cylinder (17);
s4, setting grouting time and slurry flow during grouting through a grouting switch (21);
s5, installing the two conductive probes (19) at the position of the required grouting liquid level height to enable the two conductive probes (19) to be the same as the height position of the required slurry liquid level, forming a conductive loop when the two conductive probes (19) contact slurry, enabling the probes (19) to conduct electricity, and stopping grouting;
s6, under the action that the circular wheel disc motor (3) rolls through a chain to enable the circular wheel disc (4) to move, the model filled with the slurry is conveyed to a slurry control area through the rotatable circular wheel disc (4);
s7, sensing a black spot on the model through a black spot electronic eye light sensing controller (18), positioning the model, and stopping the circular wheel disc (4) from rotating; after positioning is finished, the electronic eye light-sensitive controller (28) controls the pulp control arms (25) to descend, the manipulator of the carrying arm (26) clamps and carries the model, and the two pulp control arms (25) move simultaneously and stop dislocation; the manipulator of the carrying arm (26) rotates 180 degrees clockwise, excess slurry in the model is poured into the slurry recycling tank (27), slurry control is completed, and the slurry control arm (25) carries the model to move to the right continuously; when the model is conveyed to the position of the non-rotatable square wheel disc (6) controlled by the square wheel disc motor (5), the model placing position is confirmed through the black spot electronic eye light sensation controller (18), the manipulator of the conveying arm (26) loosens the model, and the conveying arm (26) rises and returns;
s8, conveying the model after slurry control to a blank lifting area through the non-rotatable square wheel disc (6) under the action that the square wheel disc motor (5) rolls through a chain to move the square wheel disc (6); manually opening the mold, taking out the semi-finished product, bonding the bottom support, cleaning the mold after blank lifting and binding the mold, placing the mold after blank lifting with an opening upward on a square wheel disc (6) after the mold is cleaned, and preparing to enter a first drying chamber (7);
s9, utilizing the residual heat of the kiln to enter a first drying chamber (7) on the production line through a heat transfer pipeline (12), and enabling a hot air outlet (13) to face to the model;
s10, conveying the dried model after blank starting to a model conveying area under the action of moving the square wheel disc (6) by rolling the square wheel disc motor (5) through a chain, when the model is transferred to the conveying area, the two black-dot electronic eye photosensitive controllers (18) are used for photosensitive black dots on the model, the model is positioned, the conveying arm (26) begins to descend, when the model is lowered to the model setting position, an electronic eye light controller (28) arranged above a manipulator of the carrying arm (26) senses the light to the model position, the carrying arm (26) starts to clamp the model, the model is carried up and conveyed to the position above the circular wheel disc (4), the carrying arm (26) starts to descend, when the model descends to the round wheel disc (4), the electronic eye light-sensitive controller (28) senses light to the model, the carrying arm (26) loosens the model, and the model ascends and returns to the position above the square wheel disc (6);
s11, after the model is carried to the circular wheel disc (4), the model enters the first drying chamber (7) on the line again under the action that the circular wheel disc (4) moves due to the fact that the circular wheel disc motor (3) rolls through the chain, and after the model comes out of the drying system, the model is operated to a grouting area along with the circular wheel disc (4), grouting is completed, and next grouting is prepared.
6. The method of manufacturing a hand mold according to claim 5, characterized in that: further comprising the steps of: an electronic eye-sensitive light controller (28) is installed in the chain direction of the square wheel (6) and the round wheel (4) in the conveying area, and when a deviation or model falling event occurs in the model placing position, the electronic eye-sensitive light controller (28) confirms the occurrence and transmits an alarm signal to inform a person on duty to process problems.
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