CN112537032B - Automatic digital label manufacturing assembly line and method - Google Patents
Automatic digital label manufacturing assembly line and method Download PDFInfo
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- CN112537032B CN112537032B CN202010993387.0A CN202010993387A CN112537032B CN 112537032 B CN112537032 B CN 112537032B CN 202010993387 A CN202010993387 A CN 202010993387A CN 112537032 B CN112537032 B CN 112537032B
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- carrier
- splayed
- clamping tongue
- label
- elastic sheet
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- 238000000034 method Methods 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000004927 fusion Effects 0.000 claims abstract description 17
- 238000001746 injection moulding Methods 0.000 claims abstract description 5
- 210000002105 tongue Anatomy 0.000 claims description 110
- 238000003466 welding Methods 0.000 claims description 46
- 230000008569 process Effects 0.000 claims description 39
- 238000012546 transfer Methods 0.000 claims description 26
- 230000007704 transition Effects 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 239000000969 carrier Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 241000755266 Kathetostoma giganteum Species 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/005—Record carriers for use with machines and with at least a part designed to carry digital markings the record carrier comprising an arrangement to facilitate insertion into a holding device, e.g. an arrangement that makes the record carrier fit into an etui or a casing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Labeling Devices (AREA)
Abstract
The invention relates to an automatic production line and method for digital labels, wherein the automatic production line comprises a step of limiting the digital labels produced by the production line into data fusion label components; the data fusion label assembly comprises a carrier formed by injection molding, an inner mounting opening cavity arranged on the front surface of the carrier, and a label arranged in the inner mounting opening cavity; the back of the carrier is provided with a splayed clamping tongue for clamping with the electric component; a splayed elastic sheet is arranged on the panel of the splayed clamping tongue along the width direction, and the root of the splayed elastic sheet is connected to the back of the carrier; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to an automatic digital label manufacturing assembly line and a method.
Background
At present, with an electrical control module, a great deal of wiring labels such as ZB labels or ZB identification cards, NFC labels, RFID and the like can be used in a controller, so that the fusion of entity management and data is realized.
However, the existing data fusion tag has the problems that the clamping is unstable, the existing data fusion tag is easy to be stained and worn for a long time under the wet or dust working condition when in use, and the like. How to realize automatic assembly and welding of the support leg parts of the label carrier becomes a technical problem to be solved urgently. The identification card comprises a carrier and a label, and how to automatically mount the carrier and the label becomes a technical problem to be solved.
Disclosure of Invention
The invention aims to provide an automatic digital label manufacturing assembly line and an automatic digital label manufacturing method.
In order to solve the problems, the invention adopts the following technical scheme:
An automatic digital label manufacturing assembly line limits digital labels manufactured by the assembly line to a data fusion label assembly; the data fusion label assembly comprises a carrier formed by injection molding, an inner mounting opening cavity arranged on the front surface of the carrier, and a label arranged in the inner mounting opening cavity; the back of the carrier is provided with a splayed clamping tongue for clamping with the electric component; a splayed elastic sheet is arranged on the panel of the splayed clamping tongue along the width direction, and the root of the splayed elastic sheet is connected to the back of the carrier;
A middle transition spring plate is connected between the cantilever ends of the splayed spring plates;
the panels of the middle transition spring plate, the splayed spring plate and the splayed clamping tongue form an isosceles trapezoid;
The assembly line comprises a splicing device and an assembling device which are connected through working procedures;
The splicing device comprises a spring piece channel in which splayed spring pieces in a flat state are stacked; the lower end of the spring plate channel is provided with a spring plate opening for horizontally outputting the splayed spring plate, a spring plate pushing plate is transversely arranged below the spring plate opening and used for horizontally pushing the splayed spring plate at the bottom layer of the spring plate channel away from the spring plate opening, the end of the stroke of the spring plate pushing plate is provided with a spring plate falling station, and the spring plate falling station is provided with a falling through hole; the falling through hole is provided with an elastic sheet closing baffle plate for closing or opening in a downward swinging way, an elastic sheet falling forming die is lifted above the falling through hole, and the lower end of the elastic sheet falling forming die is provided with a groove for pressing and forming;
a spring sheet forming lower die is transversely arranged below the falling through hole;
the spring plate falling forming die presses down the splayed spring plate to open the spring plate involution baffle, so that the splayed spring plate is folded into a splayed shape in the spring plate forming lower die;
the assembling device comprises a first feeding channel in which a carrier is pre-stored;
A push rod is arranged at the end part of the first feeding channel and used for pushing out carriers one by one;
a transfer carrier is arranged at the output end of the first feeding channel;
A first notch is formed in the front end of the transfer table, a first rotating shaft is arranged above the first notch, and a plurality of first L swing arms corresponding to the first notch are distributed on the first rotating shaft;
And/or a second notch is formed in the rear end of the transfer platform; a second rotating shaft arm is arranged below the second notch, and a plurality of second L swing arms corresponding to the second notch are distributed on the second rotating shaft arm.
As a further improvement of the above technical scheme:
The data fusion tag assembly further comprises a convex annular surface arranged at the periphery of the inner installation opening cavity;
Annular side surfaces are arranged around the protruding annular surface, and the lower ends of the annular side surfaces are positioned on the sinking annular step surface of the carrier;
The convex annular surface is parallel to and higher than the sinking annular step surface; a buckle cover is arranged on the inner installation opening cavity and is in sealing contact with the annular side face;
V-shaped clamping grooves are formed in the upper side and the lower side of the back of the carrier, and a central transverse groove is formed in the center of the back of the carrier;
The V-shaped clamping groove is clamped on an assembly process frame of the carrier, and the central transverse groove is arranged on the assembly process frame;
A process slotting is arranged on the sinking annular step surface and is used for inserting a flat-head screwdriver; the lower end of one edge of the buckle cover is positioned above the technological slot;
the connection part of the cantilever end of the splayed elastic piece and the middle transition elastic piece is in fillet transition.
The label corresponds to a collector, the collector is used for collecting digital information of the label, and the collector is in communication connection with an upper computer;
The upper computer is respectively connected with a database and an actuator in a communication way;
The tag comprises a ZB tag and the harvester is a ZB tag reader, the tag comprises an NFC tag and the harvester is an NFC tag reader or the tag comprises an RFID tag and the harvester is an RFID tag reader tag.
For the splicing device, a clamping tongue first transverse conveying part is transversely arranged below the elastic sheet forming lower die; a clamping tongue input part is arranged on the clamping tongue first transverse conveying part so as to feed in single splayed clamping tongues;
A clamping tongue welding station is arranged on the clamping tongue first transverse conveying part;
The clamping tongue welding station is arranged right below the falling through hole, and the elastic sheet falls down to form a die to press and assemble two ends of the splayed clamping tongue onto the splayed clamping tongue; the clamping tongue welding station is provided with a clamping tongue first welding machine for welding the root of the bent splayed elastic sheet on the splayed clamping tongue;
The clamping tongue welding station is connected with a clamping tongue output station;
A clamping tongue output guide inclined plane is arranged at the clamping tongue output station, and a clamping tongue group opposite longitudinal baffle plate is arranged obliquely above the clamping tongue output guide inclined plane;
A carrier conveyor belt is longitudinally arranged at the output end of the clamping tongue output guide inclined plane; the carrier conveyor belt is sequentially provided with a carrier input end, a carrier welding station and a carrier output end;
the carrier is fed from the carrier input end;
In the carrier welding station, a carrier secondary welding machine is arranged, and splayed clamping tongues are sent to a carrier from a channel between a clamping tongue output guide inclined plane and a clamping tongue group pair longitudinal baffle plate for group pair;
The carrier output end is provided with a carrier output inclined plane, a carrier falling channel is arranged below the carrier output inclined plane, a carrier falling station of a carrier output conveyor belt is arranged below the carrier falling channel, and carrier L-shaped supports are distributed on the carrier output conveyor belt; the carrier output conveyor belt is provided with a carrier output station;
the output end of the carrier output conveyor belt is connected with the input end of the first feeding channel.
A process conveyor belt is arranged on the output side of the transfer carrier aiming at the assembly device; a transfer L bracket arm is arranged on the other side of the working procedure conveyor belt;
the transfer L bracket arm is used for conveying the carrier from the transfer platform to the process conveyor belt;
A label feeding belt for conveying labels is further arranged on one side of the process conveying belt, a conveying belt transverse plate is distributed on the label feeding belt, and an output end of the label feeding belt is provided with a involution lower swing baffle plate positioned on the process conveying belt;
a lifting arm is arranged above the involution lower swing baffle, and a front positioning arm and a lower suction nozzle are arranged at the lower end of the lifting arm;
a carrier on a procedure conveying belt;
the transmission belt transverse plate is used for pushing the label onto the folding lower hem baffle, blocking and positioning the label through the front positioning arm and descending the label to open the folding lower hem baffle;
the descending suction nozzle descends to suck the label and conveys the label onto the carrier.
An automatic manufacturing method of digital labels, by means of an automatic manufacturing line of digital labels, comprises the following steps;
firstly, prefabricating and stacking splayed shrapnel in a flat state in an shrapnel channel; then, the splayed elastic sheet at the bottom layer of the elastic sheet channel is horizontally pushed away from the elastic sheet notch by the elastic sheet push plate until the elastic sheet falls down to the station; thirdly, the splayed elastic sheet is pressed down by the elastic sheet falling forming die to open the elastic sheet involution baffle, so that the splayed elastic sheet is folded into a splayed shape to a clamping tongue welding station in the elastic sheet forming lower die;
Step two, firstly, a first transverse conveying part of the clamping tongue conveys the prefabricated and stored splayed clamping tongue to a clamping tongue welding station to be paired with the splayed elastic sheet group in the step one; then, the root of the bent splayed elastic sheet is welded on the splayed clamping tongue through a first clamping tongue welding machine and is sent to a clamping tongue output station; secondly, the splayed clamping tongue inclined group is arranged by the clamping tongue output guide inclined plane and the clamping tongue group longitudinal baffle plate;
Step three, firstly, a carrier is fed from a carrier input end; then, the carrier is arranged at a carrier welding station, is matched with the splayed clamping tongues and is welded and formed by a carrier secondary welding machine; secondly, the formed carrier is changed to a backward direction through a carrier output inclined plane and a carrier falling channel and then falls to a carrier L-shaped support on a carrier output conveyor belt; again, the carrier L-shaped tray delivers the carrier to the input end of the first feed channel.
As a further improvement of the above technical scheme:
Step four, firstly, a first feeding channel forwards a carrier placed on the vertical side, and when the carrier reaches an outlet, the carrier falls down; secondly, in the falling process, the root of the first L swing arm contacts with the carrier before the carrier, so that the auxiliary righting of the outlet carrier is realized; in the swinging process, the carrier slides downwards from the upper end of the carrier, the first L swinging arm contacts with the bent arm from the root to the bent arm end, the bent arm end of the second L swinging arm contacts with the carrier, and the carrier moves upwards from the lower end of the carrier, so that the carrier swings stably to be in a horizontal state; then, the bent arm passes through the corresponding notch through the first notch and the second notch, so that the front surface of the carrier falls onto the transfer table upwards, and the second L swing arm is inserted from the lower part of the carrier to send the carrier to the conveyor belt;
Step five, firstly, when a carrier reaches a label station of a conveyor belt, a conveyor belt transverse plate pushes labels one by one onto a involution lower pendulum baffle plate, and the labels are positioned by a front positioning arm; then, the lower suction nozzle downwards adsorbs the upper surface of the label, the front positioning arm descends to press the involution lower swing baffle plate downwards to open, and the lower suction nozzle descends to send the label into the carrier and then blows; thereby realizing the one-by-one feeding of the carrier and the label and realizing the automatic installation.
Before the first step, the carrier is preformed.
The invention has reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, fund saving, compact structure and convenient use. Compared with the traditional film pressing technology, the ZB label assembly and the data processing module can be better disassembled, assembled, used conveniently and quickly opened for maintenance, and matched with the existing acquisition and fusion integrated processing, so that hardware monitoring is realized. The invention has convenient disassembly and assembly, good protection and damping effect, and solves the defect of inaccurate transverse positioning compared with the traditional printed label strip.
Drawings
FIG. 1 is a schematic diagram of a data fusion tag assembly of the present invention.
Fig. 2 is a schematic diagram of the structure of the data processing of the present invention.
FIG. 3 is a schematic diagram of a data fusion tag assembly of the present invention.
Fig. 4 is a schematic view of the prefabricated construction of the present invention.
Fig. 5 is a schematic view of the structure of the splicing device of the present invention.
Fig. 6 is a schematic structural view of the identification card assembly device of the present invention.
Fig. 7 is a schematic diagram of the structure of the pipeline of the present invention.
Wherein: 1. a carrier; 2. a label; 3. a buckle cover; 4. a convex annular surface; 5. sinking the annular step surface; 6. an annular side; 7. an open cavity is arranged in the inner part; 8. slotting the process; 9. a V-shaped clamping groove; 10. a central transverse slot; 11. splayed clamping tongues; 12. splayed elastic sheet; 13. a middle transition spring plate; 14. a splicing device; 15. assembling the device; 20. a spring plate channel; 21. a spring piece opening; 22. a spring plate pushing plate; 23. a spring plate falling station; 24. a spring sheet closes the baffle; 25. the spring plate falls down to form a die; 26. a first lateral conveying part of the clamping tongue; 27. a latch input part; 28. a spring piece forming lower die; 29. the first welding machine of the clamping tongue; 30. the latch outputs a guiding inclined plane; 31. the clamping tongue group is opposite to the longitudinal baffle; 32. a carrier input; 33. a carrier secondary welding machine; 34. a carrier output ramp; 35. a carrier drop channel; 36. a carrier output conveyor belt; 37. a carrier L-shaped support; 38. a carrier drop station; 39. a carrier output station; 40. a first feeding channel; 41. a transfer table; 42. a first notch; 43. a second notch; 44. a first rotation shaft; 45. a first L swing arm; 46. a second rotation shaft; 47. a second L swing arm; 48. transferring the L bracket; 49. a process conveyor belt; 50. a label feeding belt; 51. a drive belt cross plate; 52. closing the lower swing baffle; 53. a front positioning arm; 54. and feeding the suction nozzle.
Detailed Description
As shown in fig. 1 to 7, embodiment 1 relates to a data fusion tag assembly, which comprises a carrier 1 formed by injection molding, an inner installation opening cavity 7 arranged on the front surface of the carrier 1, a tag 2 arranged in the inner installation opening cavity 7 and a convex annular surface 4 arranged around the inner installation opening cavity 7;
Annular side surfaces 6 are arranged around the convex annular surface 4, and the lower end of the annular side surface 6 is positioned on the sunken annular step surface 5 of the carrier 1;
The convex annular surface 4 is parallel to and higher than the sinking annular step surface 5; a buckle cover 3 is arranged on the inner installation opening cavity 7, and the buckle cover 3 is in sealing contact with the annular side surface 6;
As shown in fig. 4, V-shaped clamping grooves 9 are arranged on the upper side and the lower side of the back of the carrier 1, and a central transverse groove 10 is arranged in the center of the back of the carrier 1;
the V-shaped clamping groove 9 is clamped on an assembly process frame of the carrier 1, and the central transverse groove 10 is arranged on the assembly process frame.
A process slot 8 is arranged on the sinking annular step surface 5, and the process slot 8 is used for inserting a flat-head screwdriver; the lower end of one edge of the buckle cover 3 is positioned above the process slot 8;
The back of the carrier 1 is provided with a splayed clamping tongue 11 for clamping with an electric component; a splayed elastic sheet 12 is arranged on a panel of the splayed clamping tongue 11 along the width direction, and the root of the splayed elastic sheet 12 is connected to the back surface of the carrier 1; an intermediate transition spring piece 13 is connected between the cantilever ends of the splayed spring pieces 12;
the panels of the middle transition spring 13, the splayed spring 12 and the splayed clamping tongue 11 form an isosceles trapezoid.
As shown in fig. 3, the data fusion tag assembly of the embodiment includes a carrier 1 formed by injection molding, and a splayed clamping tongue 11 for clamping with an electrical component is arranged on the back of the carrier 1; a splayed elastic sheet 12 is arranged on a panel of the splayed clamping tongue 11 along the width direction, and a middle transition elastic sheet 13 is connected between cantilever ends of the splayed elastic sheet 12; the root of the splayed elastic sheet 12 is connected to the back of the carrier 1;
the panels of the middle transition spring 13, the splayed spring 12 and the splayed clamping tongue 11 form an isosceles trapezoid.
The connection part of the cantilever end of the splayed elastic sheet 12 and the middle transition elastic sheet 13 is in fillet transition.
The data processing module of the present embodiment as shown in fig. 2 includes a tag 2 mounted on a data fusion tag assembly;
The tag 2 corresponds to a collector, the collector is used for collecting digital information of the tag 2, and the collector is in communication connection with an upper computer;
The upper computer is respectively connected with a database and an actuator in a communication way.
Tag 2 comprises a ZB tag and the harvester is a ZB tag reader, tag 2 comprises an NFC tag and the harvester is an NFC tag reader or tag 2 comprises an RFID
The tag and the collector is an RFID tag reader tag.
The invention can be combined, the carrier 1 is bakelite, plastic or other insulating materials, the label 2 stores corresponding data information, thereby being convenient for realizing intelligent acquisition of information thereof, reducing manual intervention, the buckle cover 3 is preferably a transparent cover, being convenient for observation, and the convex annular surface 4 is higher than the sunken annular step surface 5, thereby avoiding pollution caused by liquid level entering the label. The annular side 6 plays a role in clamping with the buckle closure, liquid and dust entering is blocked, the inner mounting opening cavity 7 is used for placing a label, the process slotting 8 facilitates the screwdriver to enter and pry open the mounted buckle closure, the V-shaped clamping groove 9 facilitates fixing, conveying and storing of a carrier, the elasticity of the fixing frame is utilized to enable the transverse strip of the fixing frame to be installed in the clamping groove, the transverse strip of the fixing frame can be placed and dropped, the blanking V-shaped structure is clamped, the central transverse groove 10 is used for achieving auxiliary fixing and riding on the corresponding transverse strip of the fixing frame, and the splayed clamping tongue 11 is used for achieving adaptation with the clamping groove of a corresponding electric device. In order to be installed on an electric device conveniently in slotting, the splayed clamping tongue is generally provided with a gap, so that shaking is easy to generate and unstable in use, and on the premise of not changing the existing standard, the auxiliary splayed elastic piece 12 and the middle transition elastic piece 13 are added, so that the gap is filled and supplemented, the carrier and the electric device are ensured to be in gapless contact, shaking is avoided, the elastic dismounting is convenient, the connection of the splayed elastic piece 12 is realized by utilizing the middle transition elastic piece 13, and the splayed elastic piece 12 is smoothly and transversely dismounted.
When the invention is used, the V-shaped clamping groove 9 at the upper part is clamped on the seal at the upper end of the frame in the figure 4, and then the V-shaped clamping groove 9 at the lower part is clamped on the seal at the lower end of the frame in the figure 4 by downward movement, so that the installation and the fixation are realized, and the middle seal is clamped on the central transverse groove 10, and the transverse three-wire support is realized. As shown in fig. 3, when the electric device splayed clamping groove is installed, the electric device splayed clamping groove also enters laterally, guiding is achieved through the inclination of the entering side elastic piece, meanwhile, transitional connection is achieved through the middle transitional elastic piece, resistance generated by the non-entering side elastic piece is avoided, the electric device splayed clamping groove has installation directivity, free insertion of two sides can be achieved, and the electric device splayed clamping groove is convenient to use.
Embodiment 2 as shown in fig. 1 to 7, the splicing device according to this embodiment is used for placing a carrier 1 of a label; the back of the carrier 1 is provided with a splayed clamping tongue 11 for clamping with an electric component; a splayed elastic sheet 12 is arranged on a panel of the splayed clamping tongue 11 along the width direction, and the root of the splayed elastic sheet 12 is connected to the back surface of the carrier 1; an intermediate transition spring piece 13 is connected between the cantilever ends of the splayed spring pieces 12; the data tag splicing device of the embodiment comprises a spring piece channel 20 in which splayed spring pieces 12 in a flat state are stacked; the lower end of the spring plate channel 20 is provided with a spring plate notch 21 for horizontally outputting the splayed spring plate 12, a spring plate pushing plate 22 is transversely arranged below the spring plate notch 21 and used for horizontally pushing the splayed spring plate 12 at the bottom layer of the spring plate channel 20 away from the spring plate notch 21, a spring plate falling station 23 is arranged at the stroke end of the spring plate pushing plate 22, and a falling through hole is formed in the spring plate falling station 23; a spring sheet closing baffle 24 for closing or opening in a downward swinging way is arranged at the falling through hole, a spring sheet falling forming die 25 is lifted above the falling through hole, and a groove for pressing and forming is arranged at the lower end of the spring sheet falling forming die 25;
a shrapnel forming lower die 28 is transversely arranged below the falling through hole;
The spring plate falling forming die 25 presses the splayed spring plate 12 down to open the spring plate closing baffle 24, so that the splayed spring plate 12 is folded into a splayed shape in the spring plate forming lower die 28.
A first lateral conveying part 26 of the clamping tongue is transversely arranged below the elastic sheet forming lower die 28; a tab input portion 27 is provided on the tab first lateral transfer portion 26 to feed the individual splayed tabs 11;
a tab welding station is provided on the tab first lateral transfer portion 26;
The clamping tongue welding station is arranged right below the falling through hole, and the elastic sheet falling forming die 25 presses down and assembles the two ends of the splayed clamping tongue 11 onto the splayed clamping tongue 11; the clamping tongue welding station is provided with a clamping tongue first welding machine 29 for welding the root of the bent splayed elastic sheet 12 on the splayed clamping tongue 11;
the clamping tongue welding station is connected with a clamping tongue output station.
A clamping tongue output guide inclined plane 30 is arranged at the clamping tongue output station, and a clamping tongue group opposite longitudinal baffle 31 is arranged obliquely above the clamping tongue output guide inclined plane 30;
a carrier conveyor belt is longitudinally arranged at the output end of the clamping tongue output guide inclined plane 30; the carrier conveyor belt is sequentially provided with a carrier input end 32, a carrier welding station and a carrier output end;
The carrier 1 is fed in from the carrier input 32;
in the carrier welding station, a carrier secondary welding machine 33 is arranged, and the splayed clamping tongues 11 are sent to the carrier 1 from a channel between the clamping tongue output guide inclined plane 30 and the clamping tongue assembly longitudinal baffle 31 for assembly;
The carrier output end is provided with a carrier output inclined plane 34, a carrier falling channel 35 is arranged below the carrier output inclined plane 34, a carrier falling station 38 of a carrier output conveyor belt 36 is arranged below the carrier falling channel 35, and carrier L-shaped brackets 37 are distributed on the carrier output conveyor belt 36; the carrier output conveyor 36 has a carrier output station 39. The invention realizes feeding, forming, transferring, assembling and welding of all pieces on the carrier 1. The invention realizes the double welding of splayed clamping tongues 11 (only one side splicing device is shown in the figure) on a carrier 1, realizes the forming of splayed clamping plates 12, realizes the stacking storage of a clamping plate channel 20, facilitates the transverse output of a clamping plate notch 21, realizes the horizontal output of a clamping plate by a clamping plate push plate 22, realizes the gradual falling of a clamping plate falling station 23, resets a clamping plate butt-joint baffle 24 through a spring, presses down a clamping plate falling forming die 25 to open or close, enables a clamping tongue first transverse conveying part 26 to be connected with a feeding station in a common mode such as belt transmission, enables a clamping tongue input part 27 to be connected with a feeding station, enables a clamping tongue forming lower die 28 to be transversely arranged, and thus can be fixedly arranged, enables the welding of a clamping tongue first welding machine 29, enables the clamping tongue output guide inclined plane 30 to have the functions of guiding and assembling, enables the transverse blocking and longitudinal guiding of a clamping tongue group to a longitudinal baffle 31, enables the process connection of a carrier input end 32, enables the welding of a carrier secondary welding machine 33, enables the carrier output inclined plane 34 to be uniformly turned over a carrier falling channel 35, a carrier output conveying belt 36 enables the conveying, a carrier L-shaped carrier 37 facilitates the vertical carrier to be supported, and a carrier falling station 38, and a carrier process 39 is enabled.
Embodiment 3 as shown in fig. 6, the identification card assembling device of the present embodiment includes a first feeding channel 40 pre-storing a carrier 1; pre-storing empty carriers;
a push rod is arranged at the end part of the first feeding channel 40 and is used for pushing out the carriers 1 one by one; so that the carriers turn down one by one and change from a vertical state to a horizontal state;
a transfer platform 41 is arranged at the output end of the first feeding channel 40; thereby bearing and feeding one carrier by one carrier;
A first notch 42 is formed in the front end of the transfer table 41, a first rotating shaft 44 is arranged above the first notch 42, and a plurality of first L swinging arms 45 corresponding to the first notch 42 are distributed on the first rotating shaft 44; thereby realizing the auxiliary lifting when the carrier is placed for 90 degrees.
And/or a second notch 6 is arranged at the rear end of the intermediate transfer table 41; a second rotating shaft arm 46 is arranged below the second notch 6, and a plurality of second L-shaped swing arms 47 corresponding to the second notch 6 are distributed on the second rotating shaft arm 46. Thereby realizing the auxiliary lifting when the carrier is placed for 90 degrees. Both may be used separately or singly.
A process conveyor 49 is arranged on the output side of the transfer stage 41 to realize the pipelining; a transfer L bracket arm 48 is arranged on the other side of the process conveyor belt 49, and the carrier is loaded;
The transfer L bracket arm 48 is used for conveying the carrier 1 from the transfer platform 41 to the process conveyor belt 49 to realize process connection;
A label feeding belt 50 for conveying labels 2 is further arranged on one side of the process conveying belt 49, so that the labels are conveyed one by one; a transmission belt transverse plate 51 is distributed on the label feeding belt 50, and an output end of the label feeding belt 50 is provided with a involution lower swing baffle plate 52 positioned on the procedure transmission belt 49; the mounting of the tag in the carrier is achieved.
A lifting arm is arranged above the involution lower swing baffle plate 52, and a front positioning arm 53 and a lower suction nozzle 54 are arranged at the lower end of the lifting arm;
a carrier 1 on a process conveyor 49;
The transmission belt transverse plate 51 is used for pushing the label 2 onto the folding lower hem baffle 52, blocking positioning by the front positioning arm 53 and descending to open the folding lower hem baffle 52;
the suction nozzle 54 sucks the label 2 down and feeds it down onto the carrier 1.
The invention is used for installing the labels 2 in the carrier 1, the first feeding channel 40 realizes the forward movement of the carrier placed on the vertical side, when reaching an outlet and falling downwards, the first L swinging arm 45 is arranged back to the second L swinging arm 47, preferably, the root of the first L swinging arm 45 is contacted with the carrier 1 before the carrier 1 is arranged in the falling process, thereby realizing the auxiliary centering of the outlet carrier, and the first L swinging arm 45 is contacted with the root to move towards the bent arm end part after sliding from the upper end to the lower end of the carrier in the swinging process. The bent arm end of the second L-shaped swing arm 47 contacts the carrier and moves from the lower end to the upper end of the carrier. Thereby enabling the carrier to swing smoothly into a horizontal state. Through first opening 42 and second opening 6 for the curved arm passes through corresponding opening, makes the carrier openly fall on the well transfer table 41, and second L swing arm 47 inserts from the carrier lower part, sends the carrier on the conveyer belt. When the carrier reaches the label station of the conveyor, the conveyor cross plate 51 pushes the labels one by one onto the apposition flap 52 and is positioned by the front positioning arm 53. The lower suction nozzle 54 sucks the upper surface of the label downward, the front positioning arm 53 descends to press the folding lower swing baffle plate 52 downward to open, and the lower suction nozzle 54 descends to send the label into the carrier and then blows. Thereby realizing the one-by-one feeding of the carrier and the label and realizing the automatic installation.
The present invention is fully described for more clarity of disclosure and is not set forth in the prior art.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some of the technical features thereof can be replaced by equivalents; it is obvious to a person skilled in the art to combine several embodiments of the invention. Such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides an automatic production line of digital label which characterized in that: limiting the digital label manufactured by the assembly line to be a data fusion label assembly; the data fusion label assembly comprises a carrier (1) formed by injection molding, an inner mounting opening cavity (7) arranged on the front surface of the carrier (1), and a label (2) arranged in the inner mounting opening cavity (7); the back of the carrier (1) is provided with a splayed clamping tongue (11) for clamping with an electric component; a splayed elastic sheet (12) is arranged on a panel of the splayed clamping tongue (11) along the width direction, and the root of the splayed elastic sheet (12) is connected to the back surface of the carrier (1);
An intermediate transition spring piece (13) is connected between the cantilever ends of the splayed spring pieces (12);
The panels of the middle transition spring piece (13), the splayed spring piece (12) and the splayed clamping tongue (11) form an isosceles trapezoid;
The assembly line comprises a splicing device (14) and an assembling device (15) which are connected in sequence;
The splicing device (14) comprises a spring piece channel (20) in which splayed spring pieces (12) in a flat state are stacked; the lower end of the spring plate channel (20) is provided with a spring plate opening (21) for horizontally outputting the splayed spring plate (12), a spring plate pushing plate (22) is transversely arranged below the spring plate opening (21) and used for horizontally pushing the splayed spring plate (12) at the bottom layer of the spring plate channel (20) away from the spring plate opening (21), a spring plate falling station (23) is arranged at the stroke end of the spring plate pushing plate (22), and a falling through hole is arranged at the spring plate falling station (23); the falling through hole is provided with an elastic sheet closing baffle (24) for closing or swinging downwards to open, an elastic sheet falling forming die (25) is lifted above the falling through hole, and a groove for pressing and forming is arranged at the lower end of the elastic sheet falling forming die (25);
A shrapnel forming lower die (28) is transversely arranged below the falling through hole;
The spring plate falling forming die (25) presses down the splayed spring plate (12) to open the spring plate involution baffle (24), so that the splayed spring plate (12) is folded into a splayed shape in the spring plate forming lower die (28);
The assembly device (15) comprises a first feeding channel (40) in which the carrier (1) is pre-stored;
A push rod is arranged at the end part of the first feeding channel (40) and used for pushing out the carriers (1) one by one;
a transfer carrier (41) is arranged at the output end of the first feeding channel (40);
A first notch (42) is formed in the front end of the transfer table (41), a first rotating shaft (44) is arranged above the first notch (42), and a plurality of first L swing arms (45) corresponding to the first notch (42) are distributed on the first rotating shaft (44);
A second notch (43) is formed at the rear end of the middle transfer table (41); a second rotating shaft arm (46) is arranged below the second notch (43), and a plurality of second L-shaped swing arms (47) corresponding to the second notch (43) are distributed on the second rotating shaft arm (46);
the data fusion tag assembly also comprises a convex annular surface (4) arranged around the inner installation opening cavity (7);
Annular side surfaces (6) are arranged around the protruding annular surface (4), and the lower end of the annular side surface (6) is positioned on a sinking annular step surface (5) of the carrier (1);
A first transverse conveying part (26) of the clamping tongue is transversely arranged below the elastic sheet forming lower die (28) aiming at the splicing device (14); a first transverse conveying part (26) of the clamping tongue is provided with a clamping tongue input part (27) for feeding a single splayed clamping tongue (11);
a clamping tongue welding station is arranged on the clamping tongue first transverse conveying part (26);
The clamping tongue welding station is arranged right below the falling through hole, and the elastic sheet falls down to the forming die (25) to press and assemble the two ends of the splayed clamping tongue (11) onto the splayed clamping tongue (11); the clamping tongue welding station is provided with a clamping tongue first welding machine (29) for welding the root of the bent splayed elastic sheet (12) on the splayed clamping tongue (11).
2. The automated digital label production line of claim 1, wherein:
the convex annular surface (4) is parallel to and higher than the sinking annular step surface (5); a buckle cover (3) is arranged on the inner installation opening cavity (7), and the buckle cover (3) is in sealing contact with the annular side surface (6);
V-shaped clamping grooves (9) are formed in the upper side and the lower side of the back of the carrier (1), and a central transverse groove (10) is formed in the center of the back of the carrier (1);
The V-shaped clamping groove (9) is clamped on an assembly process frame of the carrier (1), and the central transverse groove (10) is arranged on the assembly process frame;
A process slot (8) is arranged on the sinking annular step surface (5), and the process slot (8) is used for inserting a flat-head screwdriver; the lower end of one edge of the buckle cover (3) is positioned above the process slot (8);
the connection part of the cantilever end of the splayed elastic piece (12) and the middle transition elastic piece (13) is in fillet transition.
3. The automated digital label production line of claim 2, wherein: the tag (2) is correspondingly provided with a collector, the collector is used for collecting digital information of the tag (2), and the collector is in communication connection with an upper computer;
The upper computer is respectively connected with a database and an actuator in a communication way;
the tag (2) comprises a ZB tag and the harvester is a ZB tag reader, the tag (2) comprises an NFC tag and the harvester is an NFC tag reader or the tag (2) comprises an RFID tag and the harvester is an RFID tag reader tag.
4. The automated digital label production line of claim 1, wherein:
The clamping tongue welding station is connected with a clamping tongue output station;
a clamping tongue output guide inclined plane (30) is arranged at the clamping tongue output station, and a clamping tongue group opposite longitudinal baffle plate (31) is arranged obliquely above the clamping tongue output guide inclined plane (30);
A carrier conveyor belt is longitudinally arranged at the output end of the clamping tongue output guide inclined plane (30); the carrier conveyor belt is sequentially provided with a carrier input end (32), a carrier welding station and a carrier output end;
The carrier (1) is fed in from a carrier input (32);
In a carrier welding station, a carrier secondary welding machine (33) is arranged, and splayed clamping tongues (11) are sent to a carrier (1) from a channel between a clamping tongue output guide inclined plane (30) and a clamping tongue group alignment longitudinal baffle plate (31) for group alignment;
the carrier output end is provided with a carrier output inclined plane (34), a carrier falling channel (35) is arranged below the carrier output inclined plane (34), a carrier falling station (38) of a carrier output conveyor belt (36) is arranged below the carrier falling channel (35), and carrier L-shaped brackets (37) are distributed on the carrier output conveyor belt (36); the carrier output conveyor (36) has a carrier output station (39);
the output end of the carrier output conveyor belt (36) is connected with the input end of the first feeding channel (40).
5. The automated digital label production line of claim 1, wherein: a process conveyor belt (49) is provided on the output side of the intermediate transfer table (41) for the assembling device (15); a transit L-shaped bracket arm (48) is arranged on the other side of the procedure conveyor belt (49);
The transfer L bracket arm (48) is used for conveying the carrier (1) from the transfer platform (41) to the process conveyor belt (49);
A label feeding belt (50) for conveying labels (2) is further arranged on one side of the process conveying belt (49), a transmission belt transverse plate (51) is distributed on the label feeding belt (50), and a involution lower swing baffle plate (52) positioned on the process conveying belt (49) is arranged at the output end of the label feeding belt (50);
a lifting arm is arranged above the involution lower swing baffle plate (52), and a front positioning arm (53) and a lower suction nozzle (54) are arranged at the lower end of the lifting arm;
a carrier (1) on a process conveyor belt (49);
The transmission belt transverse plate (51) is used for pushing the label (2) onto the folding lower hem baffle (52) and blocking and positioning the label by the front positioning arm (53) and descending the label to open the folding lower hem baffle (52);
the down-feed nozzle (54) sucks the label (2) down and feeds it down onto the carrier (1).
6. An automatic manufacturing method of a digital label is characterized by comprising the following steps of: automated production line for digital labels by means of the digital label according to any one of claims 1 to 5, comprising the following steps;
firstly, prefabricating and stacking splayed shrapnel in a flat state in an shrapnel channel; then, the splayed elastic sheet at the bottom layer of the elastic sheet channel is horizontally pushed away from the elastic sheet notch by the elastic sheet push plate until the elastic sheet falls down to the station; thirdly, the splayed elastic sheet is pressed down by the elastic sheet falling forming die to open the elastic sheet involution baffle, so that the splayed elastic sheet is folded into a splayed shape to a clamping tongue welding station in the elastic sheet forming lower die;
Step two, firstly, a first transverse conveying part of the clamping tongue conveys the prefabricated and stored splayed clamping tongue to a clamping tongue welding station to be paired with the splayed elastic sheet group in the step one; then, the root of the bent splayed elastic sheet is welded on the splayed clamping tongue through a first clamping tongue welding machine and is sent to a clamping tongue output station; secondly, the splayed clamping tongue inclined group is arranged by the clamping tongue output guide inclined plane and the clamping tongue group longitudinal baffle plate;
Step three, firstly, a carrier is fed from a carrier input end; then, the carrier is arranged at a carrier welding station, is matched with the splayed clamping tongues and is welded and formed by a carrier secondary welding machine; secondly, the formed carrier is changed to a backward direction through a carrier output inclined plane and a carrier falling channel and then falls to a carrier L-shaped support on a carrier output conveyor belt; again, the carrier L-shaped tray delivers the carrier to the input end of the first feed channel.
7. The automated digital label manufacturing method of claim 6, wherein: step four, firstly, a first feeding channel forwards a carrier placed on the vertical side, and when the carrier reaches an outlet, the carrier falls down; secondly, in the falling process, the root of the first L swing arm contacts with the carrier before the carrier, so that the auxiliary righting of the outlet carrier is realized; in the swinging process, the carrier slides downwards from the upper end of the carrier, the first L swinging arm contacts with the bent arm from the root to the bent arm end, the bent arm end of the second L swinging arm contacts with the carrier, and the carrier moves upwards from the lower end of the carrier, so that the carrier swings stably to be in a horizontal state; then, the bent arm passes through the corresponding notch through the first notch and the second notch, so that the front surface of the carrier falls onto the transfer table upwards, and the second L swing arm is inserted from the lower part of the carrier to send the carrier to the conveyor belt;
Step five, firstly, when a carrier reaches a label station of a conveyor belt, a conveyor belt transverse plate pushes labels one by one onto a involution lower pendulum baffle plate, and the labels are positioned by a front positioning arm; then, the lower suction nozzle downwards adsorbs the upper surface of the label, the front positioning arm descends to press the involution lower swing baffle plate downwards to open, and the lower suction nozzle descends to send the label into the carrier and then blows; thereby realizing the one-by-one feeding of the carrier and the label and realizing the automatic installation;
before step one, the carrier is preformed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010993387.0A CN112537032B (en) | 2020-09-21 | 2020-09-21 | Automatic digital label manufacturing assembly line and method |
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| CN202010993387.0A CN112537032B (en) | 2020-09-21 | 2020-09-21 | Automatic digital label manufacturing assembly line and method |
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| CN112537032A CN112537032A (en) | 2021-03-23 |
| CN112537032B true CN112537032B (en) | 2024-05-14 |
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| US5121585A (en) * | 1990-01-12 | 1992-06-16 | Focke & Co. (Gmbh & Co.) | Apparatus for attaching labels or the like to packs |
| US5192554A (en) * | 1991-01-15 | 1993-03-09 | First Brands Corporation | Label dispenser for blow molding machines |
| CN102272909A (en) * | 2008-12-13 | 2011-12-07 | 米尔鲍尔股份公司 | Method and apparatus for manufacturing an electronic assembly, electronic assembly manufactured with the method or in the apparatus |
| CN106364887A (en) * | 2015-07-24 | 2017-02-01 | 福士瑞精密工业(晋城)有限公司 | Assembly line and conveying system adopting assembly line |
| CN111417299A (en) * | 2020-04-13 | 2020-07-14 | 温州职业技术学院 | Method for manufacturing circuit substrate body |
| CN213919636U (en) * | 2020-09-21 | 2021-08-10 | 中国人民解放军32181部队 | Automatic digital label manufacturing assembly line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6827817B2 (en) * | 2001-05-15 | 2004-12-07 | Pittsfield Weaving Co., Inc. | Method and apparatus for production of RF labels |
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2020
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5121585A (en) * | 1990-01-12 | 1992-06-16 | Focke & Co. (Gmbh & Co.) | Apparatus for attaching labels or the like to packs |
| US5192554A (en) * | 1991-01-15 | 1993-03-09 | First Brands Corporation | Label dispenser for blow molding machines |
| CN102272909A (en) * | 2008-12-13 | 2011-12-07 | 米尔鲍尔股份公司 | Method and apparatus for manufacturing an electronic assembly, electronic assembly manufactured with the method or in the apparatus |
| CN106364887A (en) * | 2015-07-24 | 2017-02-01 | 福士瑞精密工业(晋城)有限公司 | Assembly line and conveying system adopting assembly line |
| CN111417299A (en) * | 2020-04-13 | 2020-07-14 | 温州职业技术学院 | Method for manufacturing circuit substrate body |
| CN213919636U (en) * | 2020-09-21 | 2021-08-10 | 中国人民解放军32181部队 | Automatic digital label manufacturing assembly line |
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| CN112537032A (en) | 2021-03-23 |
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