CN112482048A - 一种有机硅聚碳酸酯型聚氨酯合成革及其制备方法 - Google Patents
一种有机硅聚碳酸酯型聚氨酯合成革及其制备方法 Download PDFInfo
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Abstract
本发明提出一种有机硅聚碳酸酯型聚氨酯合成革及其制备方法,有机硅聚碳酸酯型聚氨酯合成革由上到下依次包括有机硅橡胶树脂层、有机硅改性聚碳酸酯型聚氨酯面层、有机硅改性聚碳酸酯型聚氨酯发泡层和基布层。用本发明制备方法制备的有机硅聚碳酸酯型聚氨酯合成革,最表层为有机硅橡胶树脂,赋予材料表面天然抗污、易清洁性及亲肤触感;第二层为有机硅改性聚氨酯致密层,能与有机硅橡胶反应,且本身既具有聚氨酯高耐磨,高韧性的特点又兼具有机硅树脂的防污性能及优良的耐光老化耐低温性能;第三层使用有机硅改性聚碳酸酯型聚氨酯发泡树脂,具有良好的耐低温性能及耐老化性能,在正常使用条件下15年不降解。
Description
技术领域
本发明属于有机硅聚氨酯合成革领域,特别涉及一种有机硅聚碳酸酯型聚氨酯合成革及其制备方法。
背景技术
目前合成革材料有PVC合成革、聚氨酯合成革、有机硅合成革三大类,在其产品均具有一定的局限性:PVC合成革环保性能差、手感差、外观皮感差;聚氨酯合成革在紫外光作用下聚氨酯树脂会发生分子链断裂、分子降解,无法用于户外条件及一些工程类材料;有机硅合成革由于有机硅树脂很难兼顾耐磨性及延展性导致材料包覆性能差,有机硅不发泡材料手感僵硬做成的合成革材料手感也差。
现有技术中,并没有一种合成革能够同时兼备手感柔软、耐磨性能优异、弹性好等特点又具备有机硅材料的天然防污性、强耐光性能、强耐老化性等特点。同时,也没有一种合成革的制备材料适用范围广、综合性能优良,使得用其制备的成品革具有良好的防污家居及工程装饰的适用性。
普通聚氨酯材料强度及耐磨性能优于有机硅材料,但是如果要实现防污性能表面材料需要做到超高模量,通常手感僵硬、表面塑胶感重、材料脆、耐曲折性能及耐低温性能差。而硅橡胶材料具有优良的触感、防污、耐光性、耐老化性能;但材料强度低、耐磨性能差。硅橡胶材料为橡胶质感,通常为致密橡胶结构,与发泡聚氨酯结合以后可以大大改善手感。
发明内容
针对上述问题,本发明提出一种有机硅聚碳酸酯型聚氨酯合成革,所述有机硅聚碳酸酯型聚氨酯合成革由上到下依次包括有机硅橡胶树脂层、有机硅改性聚碳酸酯型聚氨酯面层、有机硅改性聚碳酸酯型聚氨酯发泡层和基布层;所述有机硅改性聚碳酸酯型聚氨酯面层由有机硅改性聚碳酸酯型聚氨酯面层树脂涂覆烘干制备而成,所述有机硅改性聚碳酸酯型聚氨酯树脂制备原料按质量份数包括以下组分:A树脂30-60份、B混合树脂20-50份、交联剂3-5份。
进一步的,所述A树脂为脂肪族胺基硅油改性聚碳酸酯型聚氨酯树脂,所述B混合树脂为乙烯基硅氧烷与含氢聚硅氧烷混合树脂,所述交联剂为封端聚碳化二亚胺。
进一步的,所述乙烯基硅氧烷与所述含氢聚硅氧烷的质量比为10:0.1-1.5。
进一步的,所述有机硅改性聚碳酸酯型聚氨酯发泡层由有机硅改性聚碳酸酯型聚氨酯发泡树脂涂覆烘干制备而成,所述有机硅改性聚碳酸酯型聚氨酯发泡树脂制备原料按质量份数包括以下组分:有机硅改性聚碳酸酯型多元醇30-80份、聚碳型异氰酸酯20-65份、催化剂及发泡剂5-10份。
进一步的,所述有机硅橡胶树脂层由有机硅橡胶树脂涂覆烘干制备而成,所述有机硅橡胶树脂制备原料按质量份数包括以下组分:C树脂0-4份、偶联剂10-20份、D混合树脂30-70份、E混合树脂30-70份。
进一步的,所述C树脂为有机硅包覆气相SiO2树脂;所述D混合树脂为端乙烯基硅油和多乙烯基硅油混合树脂,其中,乙烯基质量百分含量约0.01-0.05%;所述E混合树脂为端乙烯基硅油和多乙烯基硅油混合树脂,其中,乙烯基质量百分含量约1-2%。
进一步的,所述偶联剂为γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三乙氧基硅烷、2-(3,4-环氧环己烷基)乙基三乙氧基硅烷、乙烯基三甲氧基、3-[(2,3)-环氧丙氧]丙基甲基二甲氧基硅烷中的一种或多种。
本发明还提供一种有机硅聚碳酸酯型聚氨酯合成革制备方法,所述方法包括以下步骤:
步骤a、将有机硅改性聚碳酸酯型聚氨酯面层树脂涂于离型纸表面,在100-130℃烘箱中烘1-3分钟,得到有机硅改性聚碳酸酯型聚氨酯面层;
步骤b、在所述有机硅改性聚碳酸酯型聚氨酯面层远离所述离型纸一侧上涂覆有机硅改性聚碳酸酯型聚氨酯发泡树脂,并在100-170℃烘箱中烘1-3分钟,得到有机硅改性聚碳酸酯型聚氨酯发泡层;
步骤c、将基布层与所述有机硅改性聚碳酸酯型聚氨酯发泡层贴合后烘干、熟化后剥离所述离型纸,得到有机硅聚碳酸酯型聚氨酯合成革半成品;
步骤d、在所述有机硅聚碳酸酯型聚氨酯合成革半成品的有机硅改性聚碳酸酯型聚氨酯面层上涂覆有机硅橡胶树脂,烘干后得到有机硅聚碳酸酯型聚氨酯合成革。
进一步的,步骤c中具体包括以下步骤:步骤c1、将基布层与所述有机硅改性聚碳酸酯型聚氨酯发泡层贴合后形成初步合成革在130-150℃烘箱中烘3-10分钟后使得所述离型纸打卷放置;步骤c2、烘干结束后,将步骤c1中的所述初步合成革置于70-100℃烘房中熟化10-24小时后与所述离型纸剥离,得到有机硅聚碳酸酯型聚氨酯合成革半成品。
进一步的,步骤d中具体包括以下步骤:在有机硅改性聚碳酸酯型聚氨酯面层表面经过辊涂、淋膜、喷涂工艺涂覆一层有机硅橡胶树脂,110-150℃下5-10分钟烘干后得到有机硅聚碳酸酯型聚氨酯合成革。
本发明的有机硅聚碳酸酯型聚氨酯合成革及其制备方法,面层树脂为有机硅改性的聚碳酸酯型聚氨酯树脂,该树脂的特点是能与有机硅橡胶反应,且本身既具有聚氨酯高耐磨,高韧性的特点,又兼具有机硅树脂的防污性能及优良的耐光老化耐低温性能。中间层使用有机硅改性聚碳酸酯型聚氨酯发泡树脂,具有良好的耐低温性能及耐老化性能,在正常使用条件下15年不降解。最表层为有机硅橡胶树脂,赋予材料表面天然抗污、易清洁性及亲肤触感;本发明主要解决聚氨酯与硅材料结合以后赋予材料优良综合性能的问题,既具有硅材料的防污性能、优良的触感、耐光、耐老化、耐高低温性能又具有聚氨酯的高强度、高耐磨性能及柔软的手感。
本发明四层结构有机硅聚碳酸酯型聚氨酯合成革结合了聚氨酯与有机硅材料的优势,产品具有聚氨酯材料手感柔软、耐磨性能优异、弹性好等特点又具备有机硅材料的天然防污性、强耐光性能、强耐老化性等特点。材料适用范围广、综合性能优良,应用于防污家居及工程装饰材料。
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所指出的结构来实现和获得。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1示出了本发明实施例中有机硅聚碳酸酯型聚氨酯合成革的产品结构示意图。
图中,1-有机硅橡胶树脂层,2-有机硅改性聚碳酸酯型聚氨酯面层,3-有机硅改性聚碳酸酯型聚氨酯发泡层,4-基布层。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明的有机硅聚碳酸酯型聚氨酯合成革及其制备方法,面层树脂为有机硅改性的聚碳酸酯型聚氨酯树脂,该树脂的特点是能与有机硅橡胶反应,且本身既具有聚氨酯高耐磨,高韧性的特点,又兼具有机硅树脂的防污性能及优良的耐光老化耐低温性能。中间层使用有机硅改性聚碳酸酯型聚氨酯发泡树脂,具有良好的耐低温性能及耐老化性能,在正常使用条件下15年不降解。最表层为有机硅橡胶树脂,赋予材料表面天然抗污、易清洁性及亲肤触感。本发明四层结构有机硅聚碳酸酯防污家居及工程装饰用合成革结合了聚氨酯与有机硅材料的优势,产品具有聚氨酯材料手感柔软、耐磨性能优异、弹性好等特点又具备有机硅材料的天然防污性、强耐光性能、强耐老化性等特点。材料适用范围广、综合性能优良。
图1示出了本发明实施例中有机硅聚碳酸酯型聚氨酯合成革的产品结构示意图,图1中有机硅聚碳酸酯型聚氨酯合成革由上到下依次包括有机硅橡胶树脂层1、有机硅改性聚碳酸酯型聚氨酯面层2、有机硅改性聚碳酸酯型聚氨酯发泡层3和基布层4。
具体的,有机硅改性聚碳酸酯型聚氨酯面层2由有机硅改性聚碳酸酯型聚氨酯面层树脂涂覆烘干制备而成,有机硅改性聚碳酸酯型聚氨酯树脂制备原料按质量份数包括以下组分:脂肪族胺基硅油改性聚碳酸酯型聚氨酯树脂30-60份、乙烯基硅氧烷与含氢聚硅氧烷混合树脂20-50份、交联剂3-5份。
具体的,有机硅改性聚碳酸酯型聚氨酯面层树脂可以与有机硅橡胶反应。
具体的,脂肪族胺基硅油改性聚碳酸酯型聚氨酯树脂中胺基硅油约含有10%,交联剂为封端聚碳化二亚胺,乙烯基硅氧烷与含氢聚硅氧烷的质量比为10:0.1-1.5;脂肪族胺基硅油改性聚碳酸酯型聚氨酯树脂为合肥安利聚氨酯新材料有限公司生产的LY-98SPC,乙烯基硅氧烷与含氢聚硅氧烷混合树脂为合肥安利聚氨酯新材料有限公司生产的LT-35H,封端聚碳二亚胺为合肥安利聚氨酯新材料有限公司生产的HY-700。
有机硅改性聚碳酸酯型聚氨酯发泡层3由有机硅改性聚碳酸酯型聚氨酯发泡树脂涂覆烘干制备而成,有机硅改性聚碳酸酯型聚氨酯发泡树脂制备原料按质量份数包括以下组分:有机硅改性聚碳酸酯型多元醇30-80份、聚碳型异氰酸酯20-65份、催化剂及发泡剂5-10份。
具体的,有机硅改性聚碳酸酯型多元醇为合肥安利聚氨酯新材料有限公司生产的AL-5090A,聚碳型异氰酸酯为合肥安利聚氨酯新材料有限公司生产的AL-5090B,催化剂及发泡剂为合肥安利聚氨酯新材料有限公司生产的AL-6250。
有机硅橡胶树脂层由有机硅橡胶树脂涂覆烘干制备而成,有机硅橡胶树脂制备原料按质量份数包括以下组分:有机硅包覆气相SiO2树脂0-4份、偶联剂10-20份、端乙烯基硅油和多乙烯基硅油混合树脂30-70份,其中,乙烯基质量百分含量约0.01-0.05%、端乙烯基硅油和多乙烯基硅油混合树脂30-70份,其中,乙烯基质量百分含量约1-2%。
具体的,偶联剂为γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三乙氧基硅烷、2-(3,4-环氧环己烷基)乙基三乙氧基硅烷、乙烯基三甲氧基、3-[(2,3)-环氧丙氧]丙基甲基二甲氧基硅烷中的一种或多种,或者其组合物或者上述化合物或组合物的部分水解物等。能提高有机硅树脂与半成品的结合性。
具体的,有机硅包覆气相SiO2树脂用于改善材料表面触感及提高耐磨性能,有机硅包覆气相SiO2树脂为合肥安利聚氨酯新材料有限公司生产的AL-SOO1;偶联剂为合肥安利聚氨酯新材料有限公司生产的AL-C12;乙烯基质量百分含量约0.01-0.05%的端乙烯基硅油和多乙烯基硅油混合树脂为合肥安利聚氨酯新材料有限公司生产的AL-AM;乙烯基质量百分含量约1-2%的端乙烯基硅油和多乙烯基硅油混合树脂为合肥安利聚氨酯新材料有限公司生产的AL-CG。
基布层4可为机织布或针织布。
本发明的有机硅聚碳酸酯型聚氨酯合成革具有高耐候性,可用于防污家居及工程装饰。本发明的面层树脂为有机硅改性的聚碳酸酯型聚氨酯树脂,该树脂的特点是能与有机硅橡胶反应,且本身既具有聚氨酯高耐磨,高韧性的特点,又兼具有机硅树脂的防污性能及优良的耐光老化耐低温性能。中间层使用有机硅改性聚碳酸酯型聚氨酯发泡树脂,具有良好的耐低温性能及耐老化性能,在正常使用条件下15年不降解。最表层为有机硅橡胶树脂,赋予材料表面天然抗污、易清洁性及亲肤触感。
本发明实施例中还提供一种有机硅聚碳酸酯型聚氨酯合成革制备方法,方法包括以下步骤:
步骤a、将有机硅改性聚碳酸酯型聚氨酯面层树脂涂于离型纸表面,在100-130℃烘箱中烘1-3分钟,得到有机硅改性聚碳酸酯型聚氨酯面层2;
有机硅改性聚碳酸酯型聚氨酯面层树脂制备原料按质量份数包括以下组分:LY-98SPC:30-60份;LT-35H:20-50份;HY-700:3-5份;
步骤b、在有机硅改性聚碳酸酯型聚氨酯面层2远离离型纸一侧上涂覆有机硅改性聚碳酸酯型聚氨酯发泡树脂,并在100-170℃烘箱中烘1-3分钟,得到有机硅改性聚碳酸酯型聚氨酯发泡层3;
有机硅改性聚碳酸酯型聚氨酯发泡树脂制备原料按质量份数包括以下组分:AL-5090A:30-80份;AL-5090B:20-65份;AL-6250:5-10份;
步骤c、将基布层4与有机硅改性聚碳酸酯型聚氨酯发泡层3贴合后形成初步合成革在130-150℃烘箱中烘3-10分钟后使得离型纸打卷放置;烘干结束后,将初步合成革置于70-100℃烘房中熟化10-24小时后与离型纸剥离,得到有机硅聚碳酸酯型聚氨酯合成革半成品;
步骤d、在有机硅聚碳酸酯型聚氨酯合成革半成品的有机硅改性聚碳酸酯型聚氨酯面层表面经过辊涂、淋膜、喷涂工艺涂覆一层有机硅橡胶树脂,110-150℃下5-10分钟烘干后得到有机硅聚碳酸酯型聚氨酯合成革;
有机硅橡胶树脂制备原料按质量份数包括以下组分:AL-SOO1:0-4份;AL-C12:10-20份;AL-AM:30-70份;AL-CG:30-70份。
下面通过几个具体的实施例和对比例对本发明作进一步的说明,但需要指出的是本发明的实施例中所描述的具体的物料配比、工艺条件及结果等仅用于说明本发明,并不能以此限制本发明的保护范围,凡是根据本发明的精神实质所作的等效变化或修饰,都应该涵盖在本发明的保护范围内。
实施例一
有机硅聚碳酸酯型聚氨酯合成革的制备方法包括以下步骤:
步骤a、将有机硅改性聚碳酸酯型聚氨酯面层树脂涂于离型纸表面,厚度为20丝,在120℃烘箱中烘1.5分钟,得到有机硅改性聚碳酸酯型聚氨酯面层;
有机硅改性聚碳酸酯型聚氨酯面层树脂制备原料按质量份数包括以下组分:LY-98SPC:50份;LT-35H:50份;HY-700:5份;
步骤b、在有机硅改性聚碳酸酯型聚氨酯面层远离离型纸一侧上涂覆有机硅改性聚碳酸酯型聚氨酯发泡树脂,并在160℃烘箱中烘3分钟,得到有机硅改性聚碳酸酯型聚氨酯发泡层;
有机硅改性聚碳酸酯型聚氨酯发泡树脂制备原料按质量份数包括以下组分:AL-5090A:80份;AL-5090B:40份;AL-6250:7份;
步骤c、将基布层与有机硅改性聚碳酸酯型聚氨酯发泡层贴合后形成初步合成革在130℃烘箱中烘10分钟后使得离型纸打卷放置;烘干结束后,将初步合成革置于70℃烘房中熟化24小时后与离型纸剥离,得到有机硅聚碳酸酯型聚氨酯合成革半成品;
步骤d、在有机硅聚碳酸酯型聚氨酯合成革半成品的有机硅改性聚碳酸酯型聚氨酯面层表面经过辊涂、淋膜、喷涂工艺涂覆一层有机硅橡胶树脂,150℃下8分钟烘干后得到有机硅聚碳酸酯型聚氨酯合成革;
有机硅橡胶树脂制备原料按质量份数包括以下组分:AL-SOO1:3份;AL-C12:15份;AL-AM:50份;AL-CG:50份。
对比例1
有机硅聚碳酸酯型聚氨酯合成革的制备方法包括以下步骤:
步骤a、将有机硅改性聚碳酸酯型聚氨酯面层树脂涂于离型纸表面,厚度为30丝,在120℃烘箱中烘3分钟,得到有机硅改性聚碳酸酯型聚氨酯面层;
有机硅改性聚碳酸酯型聚氨酯面层树脂制备原料按质量份数包括以下组分:LY-98SPC:60份;LT-35H:20份;HY-700:0份;
步骤b、在有机硅改性聚碳酸酯型聚氨酯面层远离离型纸一侧上涂覆有机硅改性聚碳酸酯型聚氨酯发泡树脂,并在160℃烘箱中烘2分钟,得到有机硅改性聚碳酸酯型聚氨酯发泡层;
有机硅改性聚碳酸酯型聚氨酯发泡树脂制备原料按质量份数包括以下组分:AL-5090A:80份;AL-5090B:50份;AL-6250:5份;
步骤c、将基布层与有机硅改性聚碳酸酯型聚氨酯发泡层贴合后形成初步合成革在130℃烘箱中烘8分钟后使得离型纸打卷放置;烘干结束后,将初步合成革置于80℃烘房中熟化15小时后与离型纸剥离,得到有机硅聚碳酸酯型聚氨酯合成革半成品;
步骤d、在有机硅聚碳酸酯型聚氨酯合成革半成品的有机硅改性聚碳酸酯型聚氨酯面层表面经过辊涂、淋膜、喷涂工艺涂覆一层有机硅橡胶树脂,120℃下8分钟烘干后得到有机硅聚碳酸酯型聚氨酯合成革;
有机硅橡胶树脂制备原料按质量份数包括以下组分:AL-SOO1:3份;AL-C12:15份;AL-AM:50份;AL-CG:50份。
本发明实施例中还提供聚氯乙烯合成革(PVC合成革)作为对比例2聚氨酯合成革(PU合成革)作为对比例3进行合成革产品物性对比,对比结果如下表所示:
综上,实施例1具有优异的耐折、耐磨、耐水解、耐光老化、防污及抗菌防霉性能,有机硅橡胶树脂与有机硅聚碳酸酯型聚氨酯合成革的粘结力良好,完全满足市场的要求。而对比例1,未加入封端聚碳二亚胺交联剂的有机硅橡胶树脂与有机硅聚碳酸酯型聚氨酯合成革之间容易脱落,无法满足应用;对比例2及对比例3由于材料本身的局限性,使其综合性能远远低于本发明产品。
尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。
Claims (10)
1.一种有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述有机硅聚碳酸酯型聚氨酯合成革由上到下依次包括有机硅橡胶树脂层、有机硅改性聚碳酸酯型聚氨酯面层、有机硅改性聚碳酸酯型聚氨酯发泡层和基布层;
所述有机硅改性聚碳酸酯型聚氨酯面层由有机硅改性聚碳酸酯型聚氨酯面层树脂涂覆烘干制备而成,所述有机硅改性聚碳酸酯型聚氨酯树脂制备原料按质量份数包括以下组分:A树脂30-60份、B混合树脂20-50份、交联剂3-5份。
2.根据权利要求1所述的有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述A树脂为脂肪族胺基硅油改性聚碳酸酯型聚氨酯树脂,所述B混合树脂为乙烯基硅氧烷与含氢聚硅氧烷混合树脂,所述交联剂为封端聚碳二亚胺。
3.根据权利要求2所述的有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述乙烯基硅氧烷与所述含氢聚硅氧烷的质量比为10:0.1-1.5。
4.根据权利要求1所述的有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述有机硅改性聚碳酸酯型聚氨酯发泡层由有机硅改性聚碳酸酯型聚氨酯发泡树脂涂覆烘干制备而成,所述有机硅改性聚碳酸酯型聚氨酯发泡树脂制备原料按质量份数包括以下组分:有机硅改性聚碳酸酯型多元醇30-80份、聚碳型异氰酸酯20-65份、催化剂及发泡剂5-10份。
5.根据权利要求1所述的有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述有机硅橡胶树脂层由有机硅橡胶树脂涂覆烘干制备而成,所述有机硅橡胶树脂制备原料按质量份数包括以下组分:C树脂0-4份、偶联剂10-20份、D混合树脂30-70份、E混合树脂30-70份。
6.根据权利要求5所述的有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述C树脂为有机硅包覆气相SiO2树脂;所述D混合树脂为端乙烯基硅油和多乙烯基硅油混合树脂,其中,乙烯基质量百分含量约0.01-0.05%;所述E混合树脂为端乙烯基硅油和多乙烯基硅油混合树脂,其中,乙烯基质量百分含量约1-2%。
7.根据权利要求5所述的有机硅聚碳酸酯型聚氨酯合成革,其特征在于,所述偶联剂为γ-(甲基丙烯酰氧)丙基三甲氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三乙氧基硅烷、2-(3,4-环氧环己烷基)乙基三乙氧基硅烷、乙烯基三甲氧基、3-[(2,3)-环氧丙氧]丙基甲基二甲氧基硅烷中的一种或多种。
8.一种如权利要求1-7任一项所述的有机硅聚碳酸酯型聚氨酯合成革制备方法,其特征在于,所述方法包括以下步骤:
步骤a、将有机硅改性聚碳酸酯型聚氨酯面层树脂涂于离型纸表面,在100-130℃烘箱中烘1-3分钟,得到有机硅改性聚碳酸酯型聚氨酯面层;
步骤b、在所述有机硅改性聚碳酸酯型聚氨酯面层远离所述离型纸一侧上涂覆有机硅改性聚碳酸酯型聚氨酯发泡树脂,并在100-170℃烘箱中烘1-3分钟,得到有机硅改性聚碳酸酯型聚氨酯发泡层;
步骤c、将基布层与所述有机硅改性聚碳酸酯型聚氨酯发泡层贴合后烘干、熟化后剥离所述离型纸,得到有机硅聚碳酸酯型聚氨酯合成革半成品;
步骤d、在所述有机硅聚碳酸酯型聚氨酯合成革半成品的有机硅改性聚碳酸酯型聚氨酯面层上涂覆有机硅橡胶树脂,烘干后得到有机硅聚碳酸酯型聚氨酯合成革。
9.根据权利要求8所述的有机硅聚碳酸酯型聚氨酯合成革制备方法,其特征在于,步骤c中具体包括以下步骤:
步骤c1、将基布层与所述有机硅改性聚碳酸酯型聚氨酯发泡层贴合后形成初步合成革在130-150℃烘箱中烘3-10分钟后使得所述离型纸打卷放置;
步骤c2、烘干结束后,将步骤c1中的所述初步合成革置于70-100℃烘房中熟化10-24小时后与所述离型纸剥离,得到有机硅聚碳酸酯型聚氨酯合成革半成品。
10.根据权利要求8所述的有机硅聚碳酸酯型聚氨酯合成革制备方法,其特征在于,步骤d中具体包括以下步骤:
在有机硅改性聚碳酸酯型聚氨酯面层表面经过辊涂、淋膜、喷涂工艺涂覆一层有机硅橡胶树脂,110-150℃下5-10分钟烘干后得到有机硅聚碳酸酯型聚氨酯合成革。
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