CN112478748A - Positioning and conveying device for LED lamp - Google Patents
Positioning and conveying device for LED lamp Download PDFInfo
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- CN112478748A CN112478748A CN202011261253.6A CN202011261253A CN112478748A CN 112478748 A CN112478748 A CN 112478748A CN 202011261253 A CN202011261253 A CN 202011261253A CN 112478748 A CN112478748 A CN 112478748A
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- led lamp
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- positioning
- conveying mechanism
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- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012545 processing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides a positioning and conveying device for LED lamps, which comprises a first conveying mechanism, a second conveying mechanism arranged at the discharge end of the first conveying mechanism, and a clamping and transferring mechanism used for transferring the LED lamps at the discharge end of the first conveying mechanism into a storage box on the second conveying mechanism. According to the LED lamp clamping and transferring device, the first conveying mechanism is arranged to facilitate conveying of produced LED lamps, the second conveying mechanism is arranged to place the storage box on the first conveying mechanism, the LED lamps conveyed by the first conveying mechanism are clamped and transferred into the storage box through the clamping and transferring mechanism, and then the LED lamps are conveyed to a designated position through the second conveying mechanism. This kind of transport structure sets up, can effectively improve the transport efficiency of LED lamp, uses manpower sparingly, improves production efficiency.
Description
Technical Field
The invention relates to the technical field of LED lamp production auxiliary equipment, in particular to a positioning and conveying device for LED lamps.
Background
The LED lamp is widely applied in the prior art and becomes common lighting equipment in daily life of people, for example, in the lighting of rooms, classrooms and other occasions, the lighting of the LED ceiling lamp is a common lighting solution in the prior art.
The LED lamp has high brightness and energy saving performance, and therefore, the LED lamp is used in more and more places, and as the utilization rate of the LED lamp is increased, the LED lamp is almost substituted for the conventional lamp.
Since LED lamps are mass-produced in a factory, a transportation operation is required. The traditional conventional method is to carry the materials by equipment such as a manual trolley, and the like, and the conveying mode has high labor intensity and low production efficiency.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art. Therefore, the invention provides a positioning and conveying device for LED lamps, and aims to facilitate production and conveying and improve production efficiency.
Based on the purpose, the invention provides a positioning and conveying device for LED lamps, which comprises a first conveying mechanism, a second conveying mechanism arranged at the discharge end of the first conveying mechanism, and a clamping and transferring mechanism used for transferring the LED lamps at the discharge end of the first conveying mechanism into a storage box on the second conveying mechanism.
The clamping and transferring mechanism comprises an upright post and a grabbing manipulator arranged on the upright post, and the upright post is arranged at the discharge end of the first conveying mechanism.
The clamping and transferring mechanism further comprises a base arranged at the front end of the grabbing manipulator, a rotary driver arranged on the base, a rotary seat connected with the rotary driver and capable of rotating, and a clamping jaw arranged on the rotary seat and used for grabbing the LED lamp, wherein the base is connected with the stand column.
The clamping and transporting mechanism further comprises a positioning and adjusting mechanism for adjusting the grabbing manipulator to move up and down along the height direction of the upright column so as to position the LED lamp clamping position.
The positioning adjusting mechanism comprises a track, a sliding block and a motor driving mechanism used for driving the sliding block to move back and forth along the height direction of the upright column, the length extending direction of the track is the same as the height direction of the upright column, and the grabbing manipulator is connected with the sliding block.
First conveying mechanism includes first frame and locates the first belt conveying platform on the first frame, second conveying mechanism includes the second frame and locates the second belt conveying platform in the second frame.
The second racks are at least two and are arranged at the discharge end of the first rack in parallel, and each second rack is provided with a second belt conveying platform.
The feeding end of first frame is equipped with first sensor, location conveyor still includes the controller, first sensor and first belt conveying platform all are connected with the controller electricity.
The second sensor is arranged on the second belt conveying platform at intervals, and the second sensor and the second belt conveying platform are electrically connected with the controller.
The invention has the beneficial effects that: according to the LED lamp clamping and transferring device, the first conveying mechanism is arranged to facilitate conveying of produced LED lamps, the second conveying mechanism is arranged to place the storage box on the first conveying mechanism, the LED lamps conveyed by the first conveying mechanism are clamped and transferred into the storage box through the clamping and transferring mechanism, and then the LED lamps are conveyed to a designated position through the second conveying mechanism. This kind of transport structure sets up, can effectively improve the transport efficiency of LED lamp, uses manpower sparingly, improves production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one or more embodiments of the present disclosure, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a top view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic structural diagram of a grasping robot according to the present invention;
FIG. 4 is a schematic view of a partial structure of a grabbing manipulator according to the present invention;
fig. 5 is a partial structural schematic view of the positioning adjustment mechanism of the present invention.
Labeled as:
1. a first frame; 2. a first belt transport platform; 3. a first drive motor; 4. a column; 5. a grabbing manipulator; 6. a second frame; 7. a second belt transport platform; 8. a storage box; 9. a second drive motor; 10. a base; 11. a rotary driver; 12. a rotating base; 13. a clamping jaw; 14. a track; 15. a slider; 16. and a lead screw.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It should be noted that technical terms or scientific terms used in the embodiments of the present specification should have a general meaning as understood by those having ordinary skill in the art to which the present disclosure belongs, unless otherwise defined. The use of "first," "second," and similar terms in the embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
As shown in fig. 1 to 5, the positioning and conveying device for the LED lamps comprises a first conveying mechanism, and further comprises a second conveying mechanism arranged at the discharge end of the first conveying mechanism and a clamping and transferring mechanism used for transferring the LED lamps at the discharge end of the first conveying mechanism into a storage box 8 on the second conveying mechanism. Through first conveying mechanism's setting, be convenient for carry the LED lamp of production, the storage box can be placed on to the setting of second conveying mechanism, gets the LED lamp clamp that transport mechanism carried first conveying mechanism through pressing from both sides and gets and transport to the storage box in, later carries to appointed position through second conveying mechanism.
As an alternative embodiment, the first conveying mechanism includes a first frame 1 and a first belt conveying platform 2 disposed on the first frame 1, and the second conveying mechanism includes a second frame 6 and a second belt conveying platform 7 disposed on the second frame 6. First belt conveyor platform includes first belt, first initiative running roller, first driven running roller and first driving motor 3, through starting first driving motor, and then through the running roller transmission, drives first belt and carries the LED lamp. The second belt conveying platform comprises a second belt, a second driving roller, a second driven roller and a second driving motor 9, and the second belt conveying platform drives the second belt to convey the storage box by starting the second driving motor and then driving the second belt through the rollers.
The clamping and transferring mechanism comprises an upright post 4 and a grabbing manipulator 5 arranged on the upright post 4, and the upright post 4 is arranged at the discharge end of the first conveying mechanism. The manipulator can ascend, descend, swing, rotate and the like, is convenient for flexibly control and grab the LED lamp, and then is placed in the storage box. During installation, the upright post is fixedly installed at the discharge end of the first belt conveying platform, and the upright post is also positioned at the feed end of the second belt conveying platform. The bottom of the upright post is fixed on the ground and is stabilized by reinforcing angle iron.
As shown in fig. 4, in order to facilitate the manipulator to grasp the LED lamp better and more flexibly, the gripping and transferring mechanism further includes a base 10 disposed at the front end of the grasping manipulator 5, a rotary driver 11 disposed on the base 10, a rotary base 12 connected with the rotary driver 11 and rotatable, and a clamping jaw 13 disposed on the rotary base 12 and used for grasping the LED lamp, and the base 10 is connected with the column 4. The base is fixedly connected with the end effector of the manipulator. The rotary drive has various forms, and may be a rotary cylinder or an electric motor. When the rotary driver is a rotary cylinder, the rotary seat is fixedly connected with a piston rod of the rotary driver; when the rotary driver is an electric motor, the rotary seat is fixedly connected with a motor seat of the electric motor. The rotary driver is used for controlling the rotary seat to rotate, the rotary driver is fixedly arranged on the base, the rotary seat is fixedly connected with the output end of the rotary driver, the rotary seat is positioned on one side of the base, and the rotary seat is rotatable relative to the base. When the mechanical arm with the structure grabs the LED lamp, the flexibility is high, the posture adjustment is convenient, the adaptability is strong, and the grabbing of the LED lamp at each angle position is facilitated.
Further, as shown in fig. 5, the clamping and transporting mechanism further includes a positioning and adjusting mechanism for adjusting the lifting movement of the grabbing manipulator 5 along the height direction of the upright post 4 to position the clamping position of the LED lamp. The position of the grabbing manipulator in the height direction is convenient to adjust due to the arrangement of the positioning adjusting mechanism, so that the grabbing manipulator can be better adapted to the height of two adjacent conveying platforms to grab and store.
The positioning adjusting mechanism comprises a track 14, a sliding block 15 and a motor driving mechanism for driving the sliding block 15 to move back and forth along the height direction of the upright post 4, the length extending direction of the track 14 is the same as the height direction of the upright post 4, and the grabbing manipulator 5 is connected with the sliding block 15. The motor driving mechanism comprises a screw rod 16 which is rotatably arranged on the track, a motor which is arranged on the track and a nut seat which is sleeved on the screw rod and is connected with the manipulator, the nut seat and the screw rod form screw transmission, the axis of the screw rod is parallel to the height direction of the upright post, after the motor operates, the screw rod rotates, and then the grabbing manipulator is driven to do linear motion along the length direction of the mounting plate, and the grabbing manipulator moves synchronously. Of course, the motor driving mechanism can also adopt an electric push rod, the telescopic end of the electric push rod is fixedly connected with the sliding block, and the sliding block is driven to slide along the track by starting the electric push rod so as to move to a proper height position.
In order to facilitate better automatic grabbing of the manipulator, the manipulator can be provided with an image acquisition unit, for example, a camera is arranged, signal information of whether the LED lamp exists or not is acquired through the camera, then the signal information is transmitted to the control processing unit, if the LED lamp information is acquired, the control processing unit controls the manipulator to grab the LED lamp and place the LED lamp into a carriage, if the LED lamp information is not acquired, the manipulator is controlled to move, and therefore the manipulator can be conveniently moved to the position of the LED lamp to grab the LED lamp.
As a further improvement, the number of the second frames 6 is at least two, the two second frames 6 are arranged at the discharge end of the first frame 1 in parallel, and each second frame 6 is provided with a second belt conveying platform 7. This kind of structure sets up, can increase the clamp of the LED lamp of carrying from first frame and get the transportation storage, and on the other hand if operation such as a certain second belt conveying platform breaks down, perhaps needs shut down and overhaul, this kind of structure setting can realize carrying always of LED lamp, avoids appearing shutting down the phenomenon, leads to influencing production conveying efficiency. The two second racks are arranged for illustration, the two second racks are respectively arranged on two sides of the discharge end of the first rack, each second rack is provided with a second belt conveying platform, correspondingly, the corresponding feed end of each second rack is provided with an upright post and a corresponding grabbing manipulator, and the grabbing manipulators are convenient to grab and transfer the LED lamps to the storage boxes on the corresponding second belt conveying platforms.
In order to facilitate the realization of automatic control conveying operation, the feeding end of the first rack 1 is provided with a first sensor, the positioning conveying device further comprises a controller, and the first sensor and the first belt conveying platform 2 are electrically connected with the controller. The first sensor can adopt infrared inductor, has the LED lamp when infrared inductor senses first belt conveying platform feed end, gives the controller with this signal transmission and handles, and the controller is to this signal processing back, and the start-up of the first driving motor of control, and then carries the LED lamp to the second frame.
Furthermore, a second sensor is arranged on the second belt conveying platform at intervals, and the second sensor and the second belt conveying platform 7 are electrically connected with the controller. The second sensor can adopt a pressure sensor, after the required amount of LED lamps are stored in the storage box, the pressure sensor takes the pressure value generated by the weight as a preset value, after the LED lamps are grabbed by the manipulator and transferred into the storage box, and after the stored weight reaches the preset value of the pressure sensor, the second driving motor is controlled by the controller to work, so that the storage box is driven to continuously move to the appointed position.
The positioning and conveying device can effectively improve the conveying efficiency of the LED lamp, save labor and improve the production efficiency.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the idea of the present disclosure, also technical features in the above embodiments or in different embodiments may be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the present description as described above, which are not provided in detail for the sake of brevity.
The embodiments of the present description are intended to embrace all such alternatives, modifications and variances that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalents, improvements, and the like that may be made within the spirit and principles of the embodiments described herein are intended to be included within the scope of the disclosure.
Claims (9)
1. The utility model provides a location conveyor of LED lamp, includes first conveying mechanism, its characterized in that, location conveyor is still including locating the second conveying mechanism of first conveying mechanism discharge end and being used for pressing from both sides the transport mechanism of getting in the storage box of transporting to the second conveying mechanism with the LED lamp of first conveying mechanism discharge end.
2. The LED lamp positioning and conveying device according to claim 1, wherein the clamping and transferring mechanism comprises a column and a grabbing manipulator arranged on the column, and the column is arranged at the discharge end of the first conveying mechanism.
3. The LED lamp positioning and conveying device according to claim 2, wherein the clamping and transferring mechanism further comprises a base arranged at the front end of the grabbing manipulator, a rotary driver arranged on the base, a rotary base connected with the rotary driver and capable of rotating, and a clamping jaw arranged on the rotary base and used for grabbing the LED lamp, and the base is connected with the upright column.
4. The LED lamp positioning and conveying device according to claim 2, wherein the clamping and transporting mechanism further comprises a positioning adjusting mechanism for adjusting the lifting movement of the grabbing manipulator along the height direction of the upright column so as to position the LED lamp clamping position.
5. The LED lamp positioning and conveying device according to claim 4, wherein the positioning and adjusting mechanism comprises a rail, a sliding block and a motor driving mechanism for driving the sliding block to move back and forth along the height direction of the upright column, the length extending direction of the rail is the same as the height direction of the upright column, and the grabbing manipulator is connected with the sliding block.
6. The LED lamp positioning and conveying device according to claim 1, wherein the first conveying mechanism comprises a first frame and a first belt conveying platform arranged on the first frame, and the second conveying mechanism comprises a second frame and a second belt conveying platform arranged on the second frame.
7. The LED lamp positioning and conveying device according to claim 6, wherein the number of the second frames is at least two, the two second frames are arranged in parallel at the discharge end of the first frame, and each second frame is provided with a second belt conveying platform.
8. The LED lamp positioning and conveying device according to claim 6, wherein a first sensor is arranged at the feeding end of the first frame, the positioning and conveying device further comprises a controller, and the first sensor and the first belt conveying platform are electrically connected with the controller.
9. The LED lamp positioning and conveying device according to claim 7, wherein the second belt conveying platform is provided with a second sensor at intervals, and the second sensor and the second belt conveying platform are both electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011261253.6A CN112478748A (en) | 2020-11-12 | 2020-11-12 | Positioning and conveying device for LED lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011261253.6A CN112478748A (en) | 2020-11-12 | 2020-11-12 | Positioning and conveying device for LED lamp |
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| Publication Number | Publication Date |
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| CN112478748A true CN112478748A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011261253.6A Pending CN112478748A (en) | 2020-11-12 | 2020-11-12 | Positioning and conveying device for LED lamp |
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| CN (1) | CN112478748A (en) |
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| CN105619580A (en) * | 2016-01-26 | 2016-06-01 | 闽清县建新电瓷厂 | Ceramic lamp holder fettling machine and fettling method thereof |
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-
2020
- 2020-11-12 CN CN202011261253.6A patent/CN112478748A/en active Pending
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