CN112477065A - Extrusion molding production line and method for rattan-woven plastic - Google Patents

Extrusion molding production line and method for rattan-woven plastic Download PDF

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Publication number
CN112477065A
CN112477065A CN202011216672.8A CN202011216672A CN112477065A CN 112477065 A CN112477065 A CN 112477065A CN 202011216672 A CN202011216672 A CN 202011216672A CN 112477065 A CN112477065 A CN 112477065A
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CN
China
Prior art keywords
rattan
woven plastic
plastic strip
assembly
rattan woven
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Granted
Application number
CN202011216672.8A
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Chinese (zh)
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CN112477065B (en
Inventor
代明友
张加苗
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Anhui Daijia Industrial Co ltd
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Anhui Daijia Technology Co ltd
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Priority to CN202011216672.8A priority Critical patent/CN112477065B/en
Publication of CN112477065A publication Critical patent/CN112477065A/en
Priority to PCT/CN2021/094358 priority patent/WO2022095408A1/en
Application granted granted Critical
Publication of CN112477065B publication Critical patent/CN112477065B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/28Storing of extruded material, e.g. by winding up or stacking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/355Conveyors for extruded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/89Internal treatment, e.g. by applying an internal cooling fluid stream
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/02Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B65B13/04Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92114Dimensions
    • B29C2948/92142Length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92438Conveying, transporting or storage of articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention relates to an extrusion molding production line and a method of rattan woven plastics, wherein the production line comprises a workbench and at least one group of melt extruders arranged on the workbench, and the production line also comprises: a die assembly; a cooling device; the transmission unit transmits the winding frame to rotate to wind the rattan woven plastic strip; the coil changing and binding device comprises a water storage barrel, a coil changing assembly, a binding assembly and a support, wherein the coil changing assembly is arranged in the winding frame and is in transmission connection with the winding frame, the coil changing assembly receives the rattan woven plastic strip which is being wound and moves downwards, and the binding assembly binds the rattan woven plastic strip which is changed by the coil changing assembly; the method comprises a melt extrusion process, a cooling and shaping process, a winding process, a roll changing process and a bundling process. The rattan woven plastic strip with determined turns is measured and wound down by arranging the reel changing and binding device to match with the movement of the winding frame, and then the binding assembly automatically binds the rattan woven plastic strip, so that the cooling and shaping of the rattan woven plastic strip are accelerated, and the efficiency is greatly improved.

Description

Extrusion molding production line and method for rattan-woven plastic
Technical Field
The invention relates to the technical field of plastic processing equipment, in particular to an extrusion molding production line and method for rattan woven plastic.
Background
At present, the rattan chair hanging basket swing is popular as a household leisure chair, and in the production process of the rattan chair hanging basket swing, a steel pipe frame is usually used as a framework, and various rattans are wound and woven on the framework for forming. An existing rattan hanging basket swing usually selects artificial plastic rattans, wherein tubular rattan plaited materials are rolled in a messy mode in the machining process, and the rattan plaited materials cannot be automatically tied up.
Patent document No. CN201610775506.9 discloses a rattan-like woven rattan and a production method thereof, which is characterized in that: the device comprises at least one plastic extruder which is butted with an extrusion die; a material pushing screw of the plastic extruder is driven by a servo motor or a variable frequency motor; a cooling groove is arranged behind the extrusion die; the back of the cooling tank is provided with an adjuster, a roller of the adjuster is clamped on the surface of the rattan, the adjuster is driven by a servo motor or a variable frequency motor to rotate, a collector is connected with the back of the adjuster, and the rattan led out from the adjuster is wound on the collector.
However, in the actual use process, the inventor finds that the rattan woven plastic strip cannot be changed and bundled automatically after being rolled up after being extruded and molded.
Disclosure of Invention
One of the purposes of the invention is to provide an extrusion molding production line of rattan woven plastic, which is characterized in that a coil changing and binding device is arranged to match with a winding frame to move, rattan woven plastic strips with determined turns are measured and changed, then a binding assembly automatically binds the rattan woven plastic strips, the automatic packing work of the rattan woven plastic strips is completed, and the technical problem that the rattan woven plastic strips cannot be changed and automatically bound after being extruded and molded in the background art is solved.
Aiming at the technical problems, the technical scheme is as follows:
an extrusion molding production line of rattan woven plastics comprises: workstation and set up in at least a set of melt extruder on the workstation, its characterized in that still includes:
a die head assembly that collects the raw materials of the melt extruder and extrudes a rattan-woven plastic strip;
the cooling device is arranged at the discharge end of the die head assembly and comprises a cooling water tank for cooling the rattan woven plastic strip and allowing the rattan woven plastic strip to pass through, an impeller unit arranged on the path of the cooling water tank and a transmission unit in transmission connection with the impeller unit;
the winding frame is arranged at the tail end of the cooling water tank, and the transmission unit drives the winding frame to rotate to wind the rattan woven plastic strip; and
roll change binding apparatus, roll change binding apparatus set up in the below of rolling up the frame, it is including depositing the cask, roll change subassembly, tying up subassembly and support, roll change the subassembly set up in the rolling up the frame and its with the rolling up the transmission is connected, roll change the subassembly accept being around rolling rattan woven plastics strip and descending motion, tie up the subassembly set up in under the roll change subassembly, it sets up to right rattan woven plastics strip that the roll change subassembly changed down ties up, the support is fixed set up in deposit on the cask, the rolling up the frame is relative the support free rotation sets up on this support.
As an improvement, the die head assembly comprises a die head body, an extrusion ring arranged in the die head body and correspondingly connected with the melting extruder, an inner pipe arranged in the extrusion ring, and an outer pipe unit sleeved outside the inner pipe, wherein the inner pipe penetrates through a first water injection port on the side wall of the die head body, a second water injection port is arranged on the side wall of the outer pipe unit, and the free end part of the inner pipe is coaxially arranged with the die head body and extends out of the die head body;
the outer side wall of the inner tube is matched with the inner diameter of the extrusion ring, the inner wall of the inner tube is arranged into a horn-shaped flaring along the discharge direction of the extrusion ring, and the cooling water is guided to the inside of the rattan-woven plastic strip extruded and formed by the extrusion ring by the inner tube.
As an improvement, the outer tube unit comprises a water inlet part connected with the die head body and a cooling part integrally formed with the water inlet part, the water inlet part is coated on the free end part of the inner tube, the water inlet part is provided with a nested tube, the inner diameter of the nested tube is larger than the outer diameter of the inner tube, and a water inlet cavity is formed between the outer side wall of the nested tube and the inner wall of the water inlet part.
As an improvement, the cooling water tank comprises a lower layer through groove and an upper layer through groove, the lower layer through groove receives cooling water transmitted by the outer pipe unit, the tail end of the upper layer through groove is communicated with the tail part of the lower layer through groove, the upper layer through groove enables the cooling water in the lower layer through groove to flow back, and the upper layer through groove accommodates the rattan woven plastic strip to pass through;
the impeller unit comprises a rotating shaft, and a second impeller A and a second impeller B which are integrally connected to the rotating shaft, wherein the second impeller A is arranged in the lower-layer through groove, and the second impeller B is arranged in the upper-layer through groove;
the transmission unit includes: one end of the chain wheel set is in transmission connection with the rotating shaft; and the conical wheel set is in transmission connection with the other end of the chain wheel set and the winding frame.
As an improvement, the roll change assembly comprises:
the bevel teeth a are arranged on the bracket;
the winding changing chains are arranged on the winding frame in an array mode along the rotary circumference of the winding frame and are used for supporting the rattan woven plastic strip wound by the winding frame and gradually descending and conveying the rattan woven plastic strip;
the transmission rotating shaft is arranged on the winding frame, is meshed with the bevel teeth a through a gear and transmits power to the reel changing chain; and
and the cutting unit is in chain transmission fit with the reel changing chain and is arranged to cut the rattan woven plastic strip.
As an improvement, the bundling assembly comprises an iron wire output unit and an iron wire bundling unit, the iron wire output unit is in transmission connection with the winding frame to output the iron wires, and the iron wire bundling unit receives the conveyed iron wires and bundles the conveyed iron wires on the rattan woven plastic strips which are completed by the reel changing assembly.
As an improvement, the iron wire output unit includes:
a base;
the iron wire storage barrel is arranged above the base and can freely rotate relative to the base;
the bottom of the driving shaft is connected to the reel changing assembly through a belt in a transmission manner, and the middle of the driving shaft is provided with a gear for driving the iron wire storage barrel to rotate;
the wire outlet driving wheel is arranged at the top end of the driving shaft and drives the iron wires in the iron wire storage barrel to be output outwards; and
the deflector, the deflector set up in go out the output of silk drive wheel, it is right the trend of iron wire is guided.
As an improvement, the iron wire tying unit includes:
the first bent plate is hinged to the bottom of the inner cavity of the water storage barrel, and the hinged position of the first bent plate is located at the rotating outer edge of the reel changing assembly;
the second bent plate is hinged to the bottom of the inner cavity of the water storage barrel and arranged corresponding to the first bent plate, and the first bent plate and the second bent plate accommodate iron wires conveyed by the iron wire output unit;
the pushing plate is arranged on the outer side of the first bent plate, the upper end of the pushing plate is elastically connected with the first bent plate, and the lower end of the pushing plate and the first bent plate are hinged to the bottom of the inner cavity of the water storage barrel together;
the folding driving group is arranged at the bottom of the inner cavity of the water storage barrel and drives the pushing plate and the second bending plate to synchronously rotate and fold or open; and
and the bundling winding group is arranged at the end part of the second bent plate and winds two end parts of the iron wire taken up by the folding of the first bent plate and the second bent plate.
As an improvement, the top of the pushing plate is provided with a rack, and the bundling winding group comprises:
the driving gear can be in matched transmission with the rack; and
the winding piece is integrally connected to the rotating shaft of the driving gear, two symmetrical notches are formed in the circumference of the winding piece, and the notches hook the two ends of the iron wire and wind the iron wire together when the winding piece rotates.
As an improvement, the upper ends of the first bent plate and the second bent plate are provided with grooves for avoiding the winding part, and inclined cushion high tables are arranged below the grooves and abut against the two ends of the iron wire and jack up the iron wire.
The invention also aims to provide an extrusion molding production method of rattan woven plastic, which accelerates the cooling and shaping of the rattan woven plastic strip through the automatic operation of the melting and extrusion process, the cooling and shaping process, the winding process, the coil changing process and the bundling process, realizes the automatic coil changing and bundling operation, and greatly improves the efficiency.
Aiming at the technical problems, the technical scheme is as follows:
the extrusion molding production method of the rattan woven plastic is characterized by comprising the following steps:
step one, a melt extrusion process, namely heating and melting plastic master batches by a melt extruder, extruding the plastic master batches from a die head body, and outputting annular tubular rattan woven plastic strips outwards when raw materials pass through an extrusion ring;
step two, a cooling and shaping process, namely performing water cooling work on the outer wall of the rattan woven plastic strip which is conveyed forwards by a cooling water tank, simultaneously enabling another path of cooling water to enter the inner pipe from a first water injection port and to impact the inner wall of the rattan woven plastic strip, and enabling the path of cooling water to cool the inner wall of the rattan woven plastic strip and provide outward supporting force for the rattan woven plastic strip so as to shape the rattan woven plastic strip;
step three, a winding process, in which the winding frame is driven by the transmission unit to rotate so as to wind the rattan woven plastic strip;
step four, a coil changing process, in the step three, a coil changing chain in a coil changing assembly is arranged on a winding frame to support the rattan woven plastic strip which is being wound and gradually descend until the rattan woven plastic strip is wound for a set number of turns, a cutting unit cuts off the rattan woven plastic strip, and the rattan woven plastic strip which is wound falls downwards;
and step five, a bundling procedure, namely, after the step four, the bundling assembly bundles and outputs the fallen rattan woven plastic strip roll.
The invention has the beneficial effects that:
(1) according to the automatic packaging machine, the coil changing and bundling device is arranged to be matched with the motion of the winding frame, the rattan woven plastic strips with determined turns are measured and are changed, then the bundling assembly automatically bundles the rattan woven plastic strips, the automatic packaging work of the rattan woven plastic strips is completed, and the automatic operation of the melting extrusion process, the cooling and shaping process, the winding process, the coil changing process and the bundling process is matched, so that the cooling and shaping of the rattan woven plastic strips are accelerated, the automatic coil changing and bundling operation is realized, and the efficiency is greatly improved;
(2) according to the invention, the inner pipe is arranged to convey cooling water to the inside of the rattan-woven plastic strip for cooling, and the outer pipe unit also conveys cooling water for cooling the rattan-woven plastic strip, so that the rattan-woven plastic strip is cooled inside and outside simultaneously, the inner pipe conveys cooling water to play a supporting role on the rattan-woven plastic strip and keep the shape of a pipeline, and the winding of the winding frame is matched with the stroke of the outer pipe unit conveying cooling water, so that the winding tension of the rattan-woven plastic strip is stable;
(3) according to the invention, the cooling device is arranged to realize water flushing and cooling on the rattan woven plastic strip on one hand, and on the other hand, the cooling device can generate a rotary driving force to synchronously drive the winding frame to rotate;
(4) according to the invention, the propulsion piece is arranged to advance and push the rattan-woven plastic strip in the outer tube, and a traction mechanism is not required to be additionally arranged to pull the rattan-woven plastic strip forward, so that the structure is simple;
(5) the water storage barrel is arranged, so that cooling water rushed out of the rattan woven plastic strip by the inner pipe is collected, and the cooling water is temporarily stored and cooled, so that the heat of the cooling water is reduced, and the cooling water can be used for circulating cooling.
In conclusion, the equipment has the advantages of automatic roll changing and bundling, high-efficiency cooling, stable rolling tension, synchronous driving and simple structure, and is particularly suitable for the technical field of plastic processing equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of the whole of the present invention.
FIG. 2 is a schematic diagram of the structure of the die assembly.
FIG. 3 is a front cross-sectional schematic view of a die assembly.
Fig. 4 is an enlarged schematic view of a portion a in fig. 3.
Fig. 5 is an enlarged schematic view of B in fig. 3.
FIG. 6 is a partially cut-away perspective view of the die assembly.
Fig. 7 is an operational view of the pusher.
Fig. 8 is a schematic structural view of the propelling member.
Fig. 9 is a schematic top view of the cooling device.
Fig. 10 is a partially cut-away schematic view of a cooling device.
Fig. 11 is an enlarged view of C in fig. 10.
FIG. 12 is a front view partially in section of the present invention.
Fig. 13 is a schematic cross-sectional view of a wind-up reel and change strapping apparatus.
Fig. 14 is an enlarged view of D in fig. 13.
Fig. 15 is a schematic view of the structure of the roll change binding apparatus.
Fig. 16 is a schematic view of the operation of the wire outlet drive wheel.
Fig. 17 is a schematic structural view of a winding frame and a reel change assembly.
Fig. 18 is an operation diagram of the cutting unit.
Fig. 19 is a schematic view of the strapping assembly.
Fig. 20 is an enlarged view at F in fig. 19.
Fig. 21 is a schematic view of the movement of the binding assembly to bind the wound wire.
FIG. 22 is a process flow diagram of the present invention.
Detailed Description
The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.
Example one
As shown in fig. 1 and 2, an extrusion molding production line for rattan woven plastic comprises: workstation 1 and set up in at least a set of melt extruder 2 on workstation 1 still includes:
the die head component 3 collects the raw materials of the melting extruder 2 and extrudes the rattan-woven plastic strip 10;
the cooling device 4 is arranged at the discharge end of the die head assembly 3, and comprises a cooling water tank 41 for cooling the rattan woven plastic strip 10 and allowing the rattan woven plastic strip 10 to pass through, an impeller unit 42 arranged on the path of the cooling water tank 41, and a transmission unit 43 in transmission connection with the impeller unit 42;
the winding frame 5 is arranged at the tail end of the cooling water tank 41, and the transmission unit 43 transmits the winding frame 5 to rotate so as to wind the rattan woven plastic strip 10; and
the coil changing and binding device 6 is arranged below the winding frame 5 and comprises a water storage barrel 61, a coil changing assembly 62, a binding assembly 63 and a support 64, wherein the coil changing assembly 62 is arranged in the winding frame 5 and is in transmission connection with the winding frame 5, the coil changing assembly 62 receives the rattan woven plastic strip 10 which is wound and moves downwards, the binding assembly 63 is arranged under the coil changing assembly 62 and is used for binding the rattan woven plastic strip 10 changed by the coil changing assembly 62, the support 64 is fixedly arranged on the water storage barrel 61, and the winding frame 5 is freely and rotatably arranged on the support 64 relative to the support 64.
As shown in fig. 3 to 6, further, the die assembly 3 includes a die body 31, an extrusion ring 32 disposed in the die body 31 and correspondingly connected to the melting extruder 2, an inner tube 33 disposed in the extrusion ring 32, and an outer tube unit 34 sleeved outside the inner tube 33, where the inner tube 33 penetrates through a first water injection port 331 on a side wall of the die body 31, a second water injection port 341 is disposed on a side wall of the outer tube unit 34, and a free end portion of the inner tube 33 is disposed coaxially with the die body 31 and protrudes out of the die body 31;
the outer side wall of the inner pipe 33 is matched with the inner diameter of the extrusion ring 32, the inner wall of the inner pipe 33 is arranged to be flared along the discharge direction of the extrusion ring 32, and the inner pipe 33 guides cooling water to the inside of the rattan-woven plastic strip 10 extruded and formed by the extrusion ring 32.
Specifically, the die head body 31 is provided with a plurality of extruding channels 311, the extruding channels 311 are arranged in one-to-one correspondence to the melting extruder 2, the plurality of extruding channels 311 converge the melted raw materials to the extruding ring 32 to form the rattan woven plastic strip 10, the inner tube 33 penetrates through the extruding ring 32 from the center of the die head body 31, so that cooling water is introduced into the rattan woven plastic strip 10 to advance together with the rattan woven plastic strip 10, meanwhile, the outer tube unit 34 is also filled with the cooling water to cool the outer wall of the rattan woven plastic strip 10, the cooling water introduced into the inner tube 33 and the outer tube unit 34 simultaneously forms pressure maintaining and shaping on the rattan woven plastic strip 10, in addition, the cooling device 4 cools the rattan woven plastic strip 10 again and drives the winding frame 5 to wind synchronously, and finally, the coil changing and bundling device 6 completes coil changing and bundling of the rattan woven plastic strip 10.
It should be noted that, the inner tube 33 is set to be a flared opening, so as to avoid the decrease of the extrusion temperature of the die head body 31 caused by the thin wall at the root of the inner tube 33, and as the opening of the inner tube 33 is gradually enlarged, the wall thickness of the inner tube is reduced, the cooling water in the inner tube 33 gradually absorbs the heat of the rattan woven plastic strip 10 wrapped outside the inner tube 33 through heat conduction, and performs primary cooling and shaping on the rattan woven plastic strip 10, and then the cooling water completely rushes out of the inner tube 33 to contact and cool the inner wall of the rattan woven plastic strip 10.
Further, the outer tube unit 34 includes a water inlet portion 342 connected to the die body 31 and a cooling portion 343 integrally formed with the water inlet portion 342, the water inlet portion 342 is wrapped around the free end portion of the inner tube 33, the water inlet portion 342 is provided with a nested tube 344, the inner diameter of the nested tube 344 is larger than the outer diameter of the inner tube 33, and a water inlet cavity 345 is formed between the outer side wall of the nested tube 344 and the inner wall of the water inlet portion 342.
It should be noted that the inner diameter of the nested tube 344 is larger than the outer diameter of the inner tube 33, that is, the outer wall of the rattan-woven plastic strip 10 and the inner wall of the nested tube 344 are provided with a gap, and no cooling water exists in the gap, so that the rattan-woven plastic strip 10 is not shrunk by quenching at the initial position extruded by the extrusion ring 32.
It should also be noted that the free end of nested tube 344 is provided with a flexible sealing ring 3414, and the flexible sealing ring 3414 is wrapped around rattan-plaited plastic strip 10 and is sealed in sliding manner, so as to prevent cooling water from entering the gap between the outer wall of rattan-plaited plastic strip 10 and the inner wall of nested tube 344.
As shown in fig. 9 to 12, further, the cooling water tank 41 includes a lower layer through groove 411 and an upper layer through groove 412, the lower layer through groove 411 receives the cooling water delivered by the outer pipe unit 34, the tail end of the upper layer through groove 412 is communicated with the tail of the lower layer through groove 411, the upper layer through groove 412 returns the cooling water of the lower layer through groove 411, and the upper layer through groove 412 receives the rattan woven plastic strip 10 to pass through;
the impeller unit 42 includes a rotating shaft 421, and a second impeller a422 and a second impeller B423 integrally connected to the rotating shaft 421, wherein the second impeller a422 is disposed in the lower through groove 411, and the second impeller B423 is disposed in the upper through groove 412;
the transmission unit 43 includes: a sprocket set 431, wherein one end of the sprocket set 431 is in transmission connection with the rotating shaft 421; and the conical wheel set 432 is in transmission connection with the other end of the chain wheel set 431 and the winding frame 5.
As shown in fig. 17 and 18, further, the roll changing assembly 62 includes:
the bevel teeth a621, the bevel teeth a621 is arranged on the bracket 64;
a plurality of groups of winding chains 622 are arranged on the winding frame 5 along the revolving circumference of the winding frame 5 in an array manner, and the winding chains 622 are arranged to support and gradually descend and convey the rattan-woven plastic strip 10 wound by the winding frame 5;
the transmission rotating shaft 623 is arranged on the winding frame 5, and the transmission rotating shaft 623 is meshed with the bevel gear a621 through a gear and transmits power to the reel changing chain 622; and
a cutting unit 624, the cutting unit 624 is in transmission fit with the reel changing chain 622, and the cutting unit 624 is configured to cut the rattan woven plastic strip 10.
Specifically, two stopping bars 6221 are arranged on the reel changing chain 622, the stopping bars 6221 divide the reel changing chain 622 into two sections of equal length, each section is just used for clamping the rattan woven plastic strip 10, the cutting unit 624 comprises a blade 6241 and a swinging piece 6242 hinged on the winding frame 5, and a connecting rod 6243 connecting the blade 6241 and the swinging piece 6242, when the stopping bars 6221 move to the upper part of the winding frame 5, the stopping bars 6221 can abut against the swinging piece 6242 to push the blade 6241 to rotate, and the blade 6241 cuts the rattan woven plastic strip 10.
As shown in fig. 13 to 16, the binding assembly 63 further includes a wire output unit 631 and a wire binding unit 632, the wire output unit 631 is in transmission connection with the winding frame 5 to output the wire 20, and the wire binding unit 632 receives the fed wire 20 and binds the fed wire 20 to the rattan-plaited plastic strip 10 completed by the reel changing assembly 62.
As shown in fig. 19 to 21, further, the iron wire output unit 631 includes:
a base 6311;
an iron wire storage barrel 6312, wherein the iron wire storage barrel 6312 is disposed above the base 6311 and freely rotates relative to the base 6311;
the bottom of the driving shaft 6313 is connected to the reel changing assembly 62 through a belt in a transmission manner, and the middle of the driving shaft 6313 is provided with a gear 6314 to drive the iron wire storage barrel 6312 to rotate;
the wire outlet driving wheel 6315 is arranged at the top end of the driving shaft 6313, and the wire outlet driving wheel 6315 drives the wire 20 in the wire storage barrel 6312 to output outwards; and
and a guide plate 6316, which is provided at an output end of the wire output driving wheel 6315, and which guides the running direction of the iron wire 20.
Further, the iron wire tying unit 632 includes:
a first bending plate 6321, wherein the first bending plate 6321 is hinged to the bottom of the inner cavity of the water storage barrel 61, and the hinged position of the first bending plate is located at the rotating outer edge of the reel changing assembly 62;
the second bending plate 6322 is hinged to the bottom of the inner cavity of the water storage barrel 61, and is arranged corresponding to the first bending plate 6321, and the first bending plate 6321 and the second bending plate 6322 accommodate the iron wire 20 conveyed by the iron wire output unit 631;
the push plate 6323 is arranged on the outer side of the first bent plate 6321, the upper end of the push plate 6323 is elastically connected with the first bent plate 6321, and the lower end of the push plate 6323 is hinged to the bottom of the inner cavity of the water storage barrel 61 together with the first bent plate 6321;
the folding driving group 6324 is arranged at the bottom of the inner cavity of the water storage barrel 61, and drives the push plate 6323 and the second bending plate 6322 to synchronously rotate, fold or open; and
and a bundling and winding group 6325 provided at an end of the second bending plate 6322, for winding both ends of the wire 20 wound by folding the first bending plate 6321 and the second bending plate 6322.
It should be noted that, the iron wire storage barrel 6312 stores the rolled iron wire 20, the start end of the iron wire 20 is clamped by the wire-out driving wheel 6315, the driving shaft 6313 is in transmission connection with the winding frame 5, and the rotation of the driving shaft 6313 is matched with the number of turns of the wound rattan-plaited plastic strip 10 of the winding frame 5 through the setting of the transmission ratio, specifically, the rattan-plaited plastic strip 10 with the winding frame 5 wound for a fixed number of turns is set, the driving shaft 6313 drives the wire-out driving wheel 6315 to rotate, so that the length output by the iron wire 20 is just consistent with the total length of the first bending plate 6321 and the second bending plate 6322, and at this time, the iron wire 20 waits for being used for bundling the rattan-plaited plastic strip 10.
It should be noted that the second bending plate 6322 is provided at the top end thereof with a cutting knife 63221, and when the second bending plate 6322 rotates, the cutting knife 63221 cooperates with the guide plate 6316 to cut the iron wire 20.
It should be further noted that the folding driving set 6324 adopts a gear set which is meshed with each other to move synchronously, and only one of the gears needs to be powered to move, so that the folding or opening of the folding driving set 6324 can be realized, which belongs to the conventional technical means and is not described herein again.
Furthermore, the winding frame 5 is operated with a number of turns set such that in the stop position the wire tying unit 632 does a tying movement without interfering with the winding frame 5, i.e. the wire tying unit 632 moves freely in the gap of the winding frame 5.
Further, the top of the push plate 6323 is provided with a rack 63231, and the strapping winding group 6325 includes:
a driving gear 63251, wherein the driving gear 63251 is in transmission with the rack 63231; and
and the winding piece 63252, the winding piece 63252 is integrally connected to the rotating shaft of the driving gear 63251, two symmetrical notches 63253 are formed on the circumference of the winding piece 63252, and the notches 63253 catch the two ends of the iron wire 20 and wind the two ends together when the winding piece 63252 rotates.
Further, a groove 63211 for avoiding the winding piece 63252 is provided at the upper end of the first bending plate 6321 and the second bending plate 6322, and an inclined pad height platform 63212 is provided below the groove 63211, and the inclined pad height platform 63212 abuts against and lifts up the two ends of the iron wire 20.
As shown in fig. 3 and 6, further, a propelling member 346 is disposed in the outer tube unit 34, the outer tube unit 34 guides the cooling water to the outer side wall of the rattan-woven plastic strip 10, and the propelling member 346 is driven by the cooling water to rotate and propels forward against the outer side of the rattan-woven plastic strip 10.
As shown in fig. 7 and 8, further, the pushing member 346 includes:
a first impeller 3461, the first impeller 3461 being freely rotatably disposed; and
a driving wheel 3462, the driving wheel 3462 is integrally connected to the first impeller 3461, and the circumferential side of the driving wheel 3462 is provided with a concave curved surface 34621 adapted to the outer side wall of the rattan-woven plastic strip 10.
Further, still include: a first water pump 71 connecting the cooling water tank 41 with the first and second water filling ports 331 and 341, and a second water pump 72 connecting the cooling water tank 41 with the water storage tub 51, the first and second water pumps 71 and 72 driving circulation of cooling water.
The cooling water tank 41 is provided with a water storage chamber a413 and a water storage chamber B414 corresponding to the water outlet end of the outer pipe unit 34, the water storage chamber a413 receives the cooling water flowing out of the outer pipe unit 34 and is communicated to the lower layer through groove 411, and the water storage chamber B414 receives the cooling water flowing out of the upper layer through groove 412 and is communicated to the first water pump 71.
Example two
As shown in fig. 1 and 22, a method for extrusion molding production of rattan woven plastic comprises the following steps:
step one, a melt extrusion process, namely heating and melting the plastic master batch by a melt extruder 2, extruding the plastic master batch from a die head body 31, and outputting the raw material which forms an annular tubular rattan-woven plastic strip 10 outwards when passing through an extrusion ring 32;
step two, a cooling and shaping process, wherein a cooling water tank 41 carries out water cooling work on the outer wall of the rattan woven plastic strip 10 which is conveyed forwards, meanwhile, another path of cooling water enters the inner pipe 33 from a first water injection port 331 and rushes towards the inner wall of the rattan woven plastic strip 10, and the path of cooling water cools the inner wall of the rattan woven plastic strip 10 and provides outward supporting force for the rattan woven plastic strip 10 to enable the rattan woven plastic strip 10 to be shaped;
step three, a winding process, in which the winding frame 5 is driven by the transmission unit 43 to rotate so as to wind the rattan-woven plastic strip 10;
step four, a reel changing procedure, in step three, a reel changing chain 622 in the reel changing assembly 62 arranged on the winding frame 5 supports and gradually descends against the rattan woven plastic strip 10 being wound, until the rattan woven plastic strip 10 is wound for a set number of turns, the cutting unit 624 cuts off the rattan woven plastic strip 10, and the rattan woven plastic strip 10 after being wound falls downwards;
and step five, a bundling procedure, namely after the step four, bundling the fallen rattan woven plastic strip 10 by the bundling assembly 63 and outputting.
The working process is as follows:
the die head body 31 is provided with a plurality of extruding channels 311, the extruding channels 311 are arranged corresponding to the melting extruder 2 one by one, the plurality of extruding channels 311 converge the melted raw materials to the extruding ring 32 to form the rattan woven plastic strip 10, the inner tube 33 passes through the extruding ring 32 from the center of the die head body 31, so that cooling water is introduced into the rattan woven plastic strip 10 to advance together with the rattan woven plastic strip 10, meanwhile, the outer tube unit 34 is also filled with the cooling water to cool the outer wall of the rattan woven plastic strip 10, the cooling water introduced into the inner tube 33 and the outer tube unit 34 simultaneously forms pressure maintaining and shaping on the rattan woven plastic strip 10, then, the cooling device 4 cools the rattan woven plastic strip 10 again, the impeller unit 42 is matched with the transmission unit 43 to drive the winding frame 5 to synchronously, the iron wire output unit 631 is synchronously driven to output the iron wire 20 in the winding process of the winding frame 5, after the rattan woven plastic strip 10 is wound for a certain, the reel changing chain 622 drives the cutting unit 624 to cut the rattan-woven plastic strip 10, and finally the iron wire 20 is bound on the rattan-woven plastic strip 10 by the iron wire binding unit 632 to complete binding and packaging.
In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. An extrusion molding production line of rattan woven plastics comprises: workstation (1) and set up in at least a set of melt extruder (2) on workstation (1), its characterized in that still includes:
a die assembly (3), the die assembly (3) collecting raw materials of the melt extruder (2) and extruding rattan-woven plastic strips (10);
the cooling device (4) is arranged at the discharge end of the die head assembly (3), and comprises a cooling water tank (41) for cooling the rattan woven plastic strip (10) and allowing the rattan woven plastic strip (10) to pass through, an impeller unit (42) arranged on the path of the cooling water tank (41), and a transmission unit (43) in transmission connection with the impeller unit (42);
the winding frame (5) is arranged at the tail end of the cooling water tank (41), and the transmission unit (43) transmits the winding frame (5) to rotate so as to wind the rattan woven plastic strip (10); and
the coil changing and binding device (6) is arranged below the winding frame (5) and comprises a water storage barrel (61), a coil changing assembly (62), a binding assembly (63) and a support (64), wherein the coil changing assembly (62) is arranged in the winding frame (5) and is in transmission connection with the winding frame (5), the coil changing assembly (62) receives the rattan woven plastic strips (10) which are wound around the coil and moves downwards, the binding assembly (63) is arranged under the coil changing assembly (62) and is set to bind the rattan woven plastic strips (10) which are changed down by the coil changing assembly (62), the support (64) is fixedly arranged on the water storage barrel (61), and the winding frame (5) is freely and rotatably arranged on the support (64) relative to the support (64).
2. The extrusion molding production line of rattan woven plastic according to claim 1, characterized in that the die head assembly (3) comprises a die head body (31), an extrusion ring (32) disposed in the die head body (31) and correspondingly connected to the melt extruder (2), an inner tube (33) disposed in the extrusion ring (32), and an outer tube unit (34) sleeved outside the inner tube (33), wherein the inner tube (33) penetrates through a first water injection port (331) in the side wall of the die head body (31), a second water injection port (341) is disposed in the side wall of the outer tube unit (34), and a free end portion of the inner tube (33) is disposed coaxially with the die head body (31) and extends out of the die head body (31);
the outer side wall of inner tube (33) with extrude the internal diameter looks adaptation of ring (32), the inner wall of inner tube (33) is followed the ejection of compact direction of extruding ring (32) sets up to tubaeform flaring, inner tube (33) water conservancy diversion cooling water is to extruding the inside of ring (32) extrusion moulding's rattan woven ware plastic strip (10).
3. The rattan plaited plastic extrusion molding line according to claim 2, characterized in that the outer tube unit (34) comprises a water inlet portion (342) connected to the die body (31) and a cooling portion (343) integrally formed with the water inlet portion (342), the water inlet portion (342) is wrapped around a free end portion of the inner tube (33), the water inlet portion (342) is provided with a nested tube (344), an inner diameter of the nested tube (344) is larger than an outer diameter of the inner tube (33), and a water inlet cavity (345) is formed between an outer side wall of the nested tube (344) and an inner wall of the water inlet portion (342).
4. The rattan plaited plastic extrusion molding production line according to claim 2, characterized in that the cooling water tank (41) comprises a lower layer through groove (411) and an upper layer through groove (412), the lower layer through groove (411) receives cooling water delivered by the outer pipe unit (34), the tail end of the upper layer through groove (412) is communicated with the tail of the lower layer through groove (411), the upper layer through groove (412) reflows the cooling water of the lower layer through groove (411), and the upper layer through groove (412) receives the rattan plaited plastic strip (10) to pass through;
the impeller unit (42) comprises a rotating shaft (421), and a second impeller A (422) and a second impeller B (423) which are integrally connected to the rotating shaft (421), wherein the second impeller A (422) is arranged in the lower-layer through groove (411), and the second impeller B (423) is arranged in the upper-layer through groove (412);
the transmission unit (43) comprises: the chain wheel set (431), one end of the chain wheel set (431) is in transmission connection with the rotating shaft (421); and the conical wheel set (432), and the conical wheel set (432) is in transmission connection with the other end of the chain wheel set (431) and the winding frame (5).
5. A rattan plaited plastic extrusion moulding line according to claim 1, characterized in that the reel change assembly (62) comprises:
the bevel teeth a (621), the bevel teeth a (621) are arranged on the bracket (64);
the winding changing chains (622) are arranged on the winding frame (5) in a plurality of groups along the rotary circumference of the winding frame (5), and the winding changing chains (622) are arranged to support and gradually descend the rattan woven plastic strip (10) wound by the winding frame (5) for transportation;
the transmission rotating shaft (623) is arranged on the winding frame (5), and the transmission rotating shaft (623) is meshed with the bevel gear a (621) through a gear and transmits power to the reel changing chain (622); and
the cutting unit (624), the cutting unit (624) with trade roll chain (622) transmission cooperation, this cutting unit (624) is set up to be cut off with rattan woven ware plastic strip (10).
6. The rattan woven plastic extrusion molding production line of claim 1, characterized in that the bundling assembly (63) comprises a wire output unit (631) and a wire bundling unit (632), the wire output unit (631) is in transmission connection with the winding frame (5) to output the wires (20), and the wire bundling unit (632) receives the fed wires (20) and bundles the wires (20) on the rattan woven plastic strips (10) which are completed by the reel changing assembly (62).
7. The rattan plaited plastic extrusion molding production line according to claim 6, characterized in that the iron wire output unit (631) includes:
a base (6311);
the iron wire storage barrel (6312), the iron wire storage barrel (6312) is arranged above the base (6311) and freely rotates relative to the base (6311);
the bottom of the driving shaft (6313) is connected to the reel changing assembly (62) through a belt in a transmission manner, and the middle of the driving shaft (6313) is provided with a gear (6314) for driving the iron wire storage barrel (6312) to rotate;
the wire outlet driving wheel (6315), the wire outlet driving wheel (6315) is arranged at the top end of the driving shaft (6313), and the wire outlet driving wheel (6315) drives the wire (20) in the wire storage barrel (6312) to output outwards; and
and the guide plate (6316) is arranged at the output end of the wire outlet driving wheel (6315) and guides the trend of the iron wire (20).
8. The rattan plaited plastic extrusion molding production line according to claim 7, characterized in that the iron wire tying unit (632) includes:
a first bending plate (6321), wherein the first bending plate (6321) is hinged to the bottom of the inner cavity of the water storage barrel (61) at the position of the hinge at the rotating outer edge of the roll changing assembly (62);
the second bending plate (6322) is hinged to the bottom of the inner cavity of the water storage barrel (61) and arranged corresponding to the first bending plate (6321), and the first bending plate (6321) and the second bending plate (6322) accommodate the iron wire (20) conveyed by the iron wire output unit (631);
the pushing plate (6323) is arranged on the outer side of the first bent plate (6321), the upper end of the pushing plate (6323) is elastically connected with the first bent plate (6321), and the lower end of the pushing plate (6323) and the first bent plate (6321) are hinged to the bottom of the inner cavity of the water storage barrel (61) together;
the folding driving group (6324) is arranged at the bottom of the inner cavity of the water storage barrel (61), and drives the pushing plate (6323) and the second bending plate (6322) to synchronously rotate, fold or open; and
and a binding winding group (6325) provided at an end of the second bent plate (6322) and winding both ends of the wire (20) wound by folding the first bent plate (6321) and the second bent plate (6322).
9. The rattan plaited plastic extrusion molding production line of claim 8, wherein the top of the push plate (6323) is provided with a rack (63231), and the bundling winding group (6325) comprises:
a driving gear (63251), wherein the driving gear (63251) can be in matched transmission with the rack (63231); and
the winding piece (63252), the winding piece (63252) is connected to the rotating shaft of the driving gear (63251) in an integrated mode, two symmetrical notches (63253) are formed in the circumference of the winding piece (63252), and when the winding piece (63252) rotates, the notches (63253) hook the two ends of the iron wire (20) and wind the iron wire together.
10. The extrusion molding production method of the rattan woven plastic is characterized by comprising the following steps:
step one, a melt extrusion process, namely heating and melting plastic master batches by a melt extruder (2), extruding the plastic master batches from a die head body (31), and outputting annular tubular rattan-woven plastic strips (10) formed by raw materials when the raw materials pass through an extrusion ring (32) outwards;
step two, a cooling and shaping process, wherein a cooling water tank (41) carries out water cooling work on the outer wall of the rattan woven plastic strip (10) conveyed forwards, meanwhile, the other path of cooling water enters the inner pipe (33) from a first water injection port (331) and is flushed towards the inner wall of the rattan woven plastic strip (10), and the path of cooling water cools the inner wall of the rattan woven plastic strip (10) and provides outward supporting force for the rattan woven plastic strip (10) to enable the rattan woven plastic strip to be shaped;
step three, a winding process, namely, the winding frame (5) is driven by the transmission unit (43) to rotate so as to wind the rattan woven plastic strip (10);
step four, a reel changing procedure, wherein in the step three, a reel changing chain (622) in a reel changing assembly (62) is arranged on a winding frame (5) and is aligned with the rattan woven plastic strip (10) which is being wound and is supported and gradually descends until the rattan woven plastic strip (10) is wound for a set number of turns, a cutting unit (624) cuts off the rattan woven plastic strip (10), and the rattan woven plastic strip (10) which is wound falls downwards;
and step five, a bundling procedure, namely after the step four, the bundling assembly (63) bundles and outputs the fallen rattan woven plastic strip (10) rolls.
CN202011216672.8A 2020-11-04 2020-11-04 Extrusion molding production line and method for rattan-woven plastic Active CN112477065B (en)

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