CN221110375U - Flux-cored wire cladding structure - Google Patents
Flux-cored wire cladding structure Download PDFInfo
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- CN221110375U CN221110375U CN202323164534.1U CN202323164534U CN221110375U CN 221110375 U CN221110375 U CN 221110375U CN 202323164534 U CN202323164534 U CN 202323164534U CN 221110375 U CN221110375 U CN 221110375U
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- wall
- injection molding
- flux
- cored wire
- processing
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- 238000005253 cladding Methods 0.000 title claims description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000003466 welding Methods 0.000 claims abstract description 38
- 239000011248 coating agent Substances 0.000 claims abstract description 29
- 238000000576 coating method Methods 0.000 claims abstract description 29
- 238000001125 extrusion Methods 0.000 claims abstract description 16
- 238000001746 injection moulding Methods 0.000 claims description 45
- 238000001816 cooling Methods 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 18
- 239000004033 plastic Substances 0.000 claims description 12
- 229920003023 plastic Polymers 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 6
- 230000004907 flux Effects 0.000 claims description 4
- 239000011344 liquid material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Abstract
The utility model relates to the technical field of flux-cored wires and discloses a flux-cored wire coating structure which comprises a processing table, wherein a paying-off device is fixedly arranged on the outer wall of the processing table, a substitute processing welding wire is movably sleeved on the outer wall of the paying-off device, a transit mechanism is fixedly arranged on the outer wall of the processing table, a fixed block is fixedly arranged on the outer wall of the processing table, a hydraulic pushing motor is fixedly arranged on the outer wall of the fixed block, and an extrusion die is fixedly connected to a power output shaft of the hydraulic pushing motor.
Description
Technical Field
The utility model relates to the technical field of flux-cored wires, in particular to a flux-cored wire cladding structure.
Background
The flux-cored wire is also called as a powder-cored wire and a tubular wire, and is divided into two main types of gas-filling protection and non-gas-filling protection. The surface of the flux-cored wire is the same as that of the solid wire, and is made of low carbon steel or low alloy steel with better plasticity. Firstly rolling a steel belt into a U-shaped section shape, then filling welding powder prepared according to the dosage into the U-shaped steel belt, rolling by a rolling mill, and finally drawing to prepare flux-cored wires with different specifications.
The traditional flux-cored wire coating structure can refer to the Chinese patent with the authorized bulletin number of CN214079876U, and discloses an automatic flux-cored wire coating forming machine which comprises a workbench, wherein a discharging roller, a material pulling mechanism, a concave folding mechanism, a discharging mechanism and a sealing mechanism are sequentially arranged on the workbench along the length direction of the workbench, the material pulling mechanism comprises a material pulling frame, two material pulling rollers with mutually parallel axes are rotationally connected on the material pulling frame, and a first driving motor for driving the material pulling rollers to rotate is arranged on the material pulling frame. The utility model has the effects that by arranging the discharging roller, the material pulling mechanism, the concave folding mechanism, the discharging mechanism and the sealing mechanism, the single metal belt is utilized to form the concave, the discharging and the coating of the welding powder are realized, the automatic flux-cored wire production is finally realized, the manual participation is reduced, and therefore, the labor is saved and the production efficiency is improved. "
But above-mentioned device when using, current device utilizes the blowing roller, draw material mechanism, roll over concave mechanism, unloading mechanism and closing mechanism, utilize single strap to form sunkenly, and realize unloading and cladding to the welding powder, finally realized automatic flux-cored wire production, reduced artifical the participation, consequently saved the manpower and improved production efficiency, but current device does not make better measure in moulding, the design effect to the cladding, and this device has adopted another cladding mode, can guarantee that the cladding nature reaches better effect, avoid cladding nature to be excellent, therefore need the flux-cored wire cladding structure of a solution above-mentioned problem.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a flux-cored wire cladding structure which has the advantages of strong practicability, cooling shaping, die casting cladding and the like, and solves the problems proposed by the background art.
The utility model provides the following technical scheme: the utility model provides a flux cored wire cladding structure, includes the processing platform, the outer wall fixed mounting of processing platform has pay-off, pay-off's outer wall activity has cup jointed and has been replaced the processing welding wire, the outer wall fixed mounting of processing platform has transfer mechanism, the outer wall fixed mounting of processing platform has the fixed block, the outer wall fixed mounting of fixed block has hydraulic pressure to promote the motor, the epaxial fixedly connected with extrusion die of power take-up of hydraulic pressure promotion motor, extrusion die's outer wall has cup jointed cladding device of moulding plastics, the cooling body has been cup jointed to cladding device's outer wall of moulding plastics, the one end fixed mounting who keeps away from pay-off of processing platform has take-up.
As a preferable technical scheme of the paying-off device, the paying-off device comprises a rotating motor, an inner shaft is fixedly assembled on a power output shaft of the rotating motor, and an outer shaft is fixedly sleeved on the outer wall of the inner shaft.
As a preferable technical scheme of the utility model, the injection molding cladding device comprises an injection molding device, wherein the outer wall of the injection molding device is fixedly provided with a belt heater, the inner wall of the injection molding device is provided with a flow groove, the outer wall of the injection molding device is provided with an elongated molding tube, and the outer wall of the injection molding device is fixedly provided with a material box.
As a preferable technical scheme of the utility model, the cooling mechanism comprises a cooler, the outer wall of the cooler is provided with a water inlet, the outer wall of the cooler is provided with a water outlet, and the inner cavity of the cooler is provided with a cooling cavity.
As a preferable technical scheme of the utility model, the substitute welding wire penetrates through the inner cavities of the injection molding coating device and the cooling mechanism, and the substitute welding wire is coated by the injection molding coating device and the cooling mechanism.
As an optimized technical scheme of the utility model, the paying-off device and the take-up device have the same structure, and the paying-off device and the take-up device do paying-off and take-up work.
Compared with the prior art, the utility model has the following beneficial effects:
1. This flux cored wire cladding structure uses through the cooperation of hydraulic pressure pushing motor, extrusion die, cladding device that moulds plastics for hydraulic pressure pushing motor control extrusion die on the device promotes extrusion work at the inner chamber of cladding device that moulds plastics, makes the processing welding wire that takes place on the device carry out liquid material cladding processing in the inner chamber of cladding device that moulds plastics, thereby makes the device have and carries out cladding processing work to columniform processing welding wire that takes place.
2. This flux cored wire cladding structure is through the cooperation of cladding device, cooling mechanism of moulding plastics on the device for cladding device of moulding plastics on the device carries out liquid material cladding work, and when the inner chamber of cooling mechanism is passed through to the processing welding wire of taking the place ofs, thereby utilizes cooling mechanism to cool off the shaping effect to the material of cladding at the processing welding wire outer wall surface of taking the place ofs, and then carries out the admission work when the processing welding wire of taking the place ofs arrives admission device department.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of a three-dimensional cross-sectional structure of the present utility model;
FIG. 3 is a schematic view of a cooling mechanism according to the present utility model;
FIG. 4 is a schematic view of an injection molding cladding apparatus according to the present utility model;
Fig. 5 is a schematic top view of the present utility model.
In the figure: 1. a processing table; 2. a paying-off device; 201. a rotating electric machine; 202. an inner shaft; 203. an outer shaft; 3. replacing a welding wire; 4. a transfer mechanism; 5. a fixed block; 6. a hydraulic pushing motor; 7. an extrusion die; 8. an injection molding cladding device; 801. an injection molding device; 802. a belt heater; 803. a flow channel; 804. lengthening the plastic tube; 805. a material box; 9. a cooling mechanism; 901. a cooler; 902. a water inlet; 903. a water outlet; 904. a cooling chamber; 10. and a wire winding device.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, a flux-cored wire cladding structure comprises a processing table 1, a paying-off device 2 is fixedly arranged on the outer wall of the processing table 1, a substitute processing welding wire 3 is movably sleeved on the outer wall of the paying-off device 2, a transit mechanism 4 is fixedly arranged on the outer wall of the processing table 1, a fixed block 5 is fixedly arranged on the outer wall of the processing table 1, a hydraulic pushing motor 6 is fixedly arranged on the outer wall of the fixed block 5, an extrusion die 7 is fixedly connected on a power output shaft of the hydraulic pushing motor 6, an injection molding cladding device 8 is sleeved on the outer wall of the extrusion die 7, a cooling mechanism 9 is sleeved on the outer wall of the injection molding cladding device 8, a wire collecting device 10 is fixedly arranged at one end, far away from the paying-off device 2, of the processing table 1 is matched with the hydraulic pushing motor 6, the extrusion die 7 and the injection molding cladding device 8, the hydraulic pushing motor 6 on the device controls the extrusion die 7 to push and extrude the inner cavity of the injection molding coating device 8, so that the device is provided with the liquid material coating processing in the inner cavity of the injection molding coating device 8, the device is provided with the coating processing work for the cylindrical processing welding wire 3, the injection molding coating device 8 on the device is matched with the cooling mechanism 9, the injection molding coating device 8 on the device is provided with the liquid material coating work, and when the processing welding wire 3 passes through the inner cavity of the cooling mechanism 9, the cooling mechanism 9 is used for carrying out cooling shaping on the material coated on the outer wall surface of the processing welding wire 3, and then the winding work is carried out when the processing welding wire 3 reaches the winding device 10.
In a preferred embodiment, the paying-off device 2 comprises a rotating motor 201, an inner shaft 202 is fixedly assembled on a power output shaft of the rotating motor 201, an outer shaft 203 is fixedly sleeved on the outer wall of the inner shaft 202, and when the rotating motor 201 outputs rotating power, the inner shaft 202 and the outer shaft 203 are used for driving the outer shaft 203 to perform rotary paying-off operation, so that welding wires wound on the outer wall of the outer shaft 203 can perform paying-off operation.
In a preferred embodiment, the injection molding cladding device 8 comprises an injection molding device 801, a belt heater 802 is fixedly arranged on the outer wall of the injection molding device 801, a flow groove 803 is formed in the inner wall of the injection molding device 801, an elongated plastic tube 804 is arranged on the outer wall of the injection molding device 801, a material box 805 is fixedly arranged on the outer wall of the injection molding device 801, liquid cladding materials flow into the inner cavity of the injection molding device 801 through the flow groove 803, the belt heater 802 on the outer wall of the injection molding device 801 heats, and the hydraulic pushing motor 6 is utilized to push the extrusion die 7 to extrude the elongated plastic tube 804 in the inner cavity of the injection molding device 801, so that the liquid cladding materials in the inner cavity of the injection molding device 801 can be extruded to further unload the inner cavity of the elongated plastic tube 804 to clad the substitute welding wire 3.
In a preferred embodiment, the cooling mechanism 9 comprises a cooler 901, a water filling port 902 is formed in the outer wall of the cooler 901, a water draining port 903 is formed in the outer wall of the cooler 901, a cooling cavity 904 is formed in the inner cavity of the cooler 901, cooling water is added through the water filling port 902 on the device, the inner cavity of the cooler 901 is filled with the cooling water, the cooling cavity 904 is wrapped on the outer wall of the welding wire substitute 3, the cooling mechanism 9 is used for cooling the welding wire substitute 3, and cooling wastewater is drained at the water draining port 903.
In a preferred embodiment, the substitute welding wire 3 penetrates through the inner cavities of the injection molding coating device 8 and the cooling mechanism 9, and the substitute welding wire 3 is coated by the injection molding coating device 8 and the cooling mechanism 9, and the substitute welding wire 3 on the device penetrates through the inner cavities of the injection molding coating device 8 and the cooling mechanism 9, so that when the substitute welding wire 3 passes through the injection molding coating device 8 and the cooling mechanism 9, the substitute welding wire 3 is coated by the cooperation of the injection molding coating device 8 and the cooling mechanism 9, and the substitute welding wire 3 can be coated smoothly.
In a preferred embodiment, the pay-off device 2 has the same structure as the take-up device 10, and the pay-off device 2 and the take-up device 10 perform pay-off and take-up operations, and the pay-off device 2 and the take-up device 10 have the same structure, so that the pay-off device 2 and the take-up device 10 on the device operate simultaneously, and the pay-off device 2 performs pay-off operation on welding wires wound on the outer wall, and the take-up device 10 performs take-up operation simultaneously, so that the welding wires 3 instead of being processed perform automatic conveying operation, and perform cladding processing in conveying operation.
The working principle is that the hydraulic pushing motor 6, the extrusion die 7 and the injection coating device 8 are matched, so that the hydraulic pushing motor 6 on the device controls the extrusion die 7 to push and extrude the inner cavity of the injection coating device 8, the processing welding wire 3 on the device is subjected to liquid material coating processing in the inner cavity of the injection coating device 8, the cylindrical processing welding wire 3 is subjected to coating processing, the injection coating device 8 on the device is matched with the cooling mechanism 9, the injection coating device 8 on the device is subjected to liquid material coating processing, and the cooling mechanism 9 is utilized to cool and shape materials coated on the outer wall surface of the processing welding wire 3 when the processing welding wire 3 passes through the inner cavity of the cooling mechanism 9, and then the winding operation is performed when the processing welding wire 3 reaches the winding device 10.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a flux cored wire cladding structure, includes processing platform (1), its characterized in that: the outer wall fixed mounting of processing platform (1) has pay-off (2), the outer wall activity of pay-off (2) has cup jointed and has been replaced processing welding wire (3), the outer wall fixed mounting of processing platform (1) is equipped with transfer mechanism (4), the outer wall fixed mounting of processing platform (1) is equipped with fixed block (5), the outer wall fixed mounting of fixed block (5) has hydraulic pressure to promote motor (6), the epaxial fixedly connected with extrusion die (7) of power output of hydraulic pressure promotion motor (6), injection molding cladding device (8) have been cup jointed to the outer wall of extrusion die (7), cooling body (9) have been cup jointed to the outer wall of injection molding cladding device (8), the one end fixed mounting who keeps away from pay-off (2) of processing platform (1) has take-up (10).
2. The flux-cored wire cladding structure of claim 1, wherein: the paying-off device (2) comprises a rotating motor (201), an inner shaft (202) is fixedly assembled on a power output shaft of the rotating motor (201), and an outer shaft (203) is fixedly sleeved on the outer wall of the inner shaft (202).
3. The flux-cored wire cladding structure of claim 1, wherein: the utility model discloses a device for coating injection molding, which comprises an injection molding device (801) and is characterized in that the injection molding device (8) comprises an injection molding device (801), a belt heater (802) is fixedly arranged on the outer wall of the injection molding device (801), a flow groove (803) is formed in the inner wall of the injection molding device (801), an extension plastic pipe (804) is arranged on the outer wall of the injection molding device (801), and a material box (805) is fixedly arranged on the outer wall of the injection molding device (801).
4. The flux-cored wire cladding structure of claim 1, wherein: the cooling mechanism (9) comprises a cooler (901), a water adding port (902) is formed in the outer wall of the cooler (901), a water outlet (903) is formed in the outer wall of the cooler (901), and a cooling cavity (904) is formed in the inner cavity of the cooler (901).
5. The flux-cored wire cladding structure of claim 1, wherein: the processing-substituting welding wire (3) penetrates through the inner cavities of the injection molding coating device (8) and the cooling mechanism (9), and the processing-substituting welding wire (3) is coated by the injection molding coating device (8) and the cooling mechanism (9).
6. The flux-cored wire cladding structure of claim 1, wherein: the paying-off device (2) and the take-up device (10) have the same structure, and the paying-off device (2) and the take-up device (10) perform paying-off and take-up operations.
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221110375U true CN221110375U (en) | 2024-06-11 |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |