CN112390820B - Composition monomer capable of being cured to form film, composition thereof and application of composition - Google Patents

Composition monomer capable of being cured to form film, composition thereof and application of composition Download PDF

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CN112390820B
CN112390820B CN202011210404.5A CN202011210404A CN112390820B CN 112390820 B CN112390820 B CN 112390820B CN 202011210404 A CN202011210404 A CN 202011210404A CN 112390820 B CN112390820 B CN 112390820B
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composition
organic layer
monomer
compounds
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CN112390820A (en
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于哲
姜晓晨
朴凤昊
杜磊
赵阔
马晓宇
王辉
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Jilin Optical and Electronic Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/0834Compounds having one or more O-Si linkage
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/102Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F230/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
    • C08F230/04Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
    • C08F230/08Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
    • C08F230/085Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon the monomer being a polymerisable silane, e.g. (meth)acryloyloxy trialkoxy silanes or vinyl trialkoxysilanes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations

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Abstract

The invention relates to the technical field of thin film packaging, in particular to a composition monomer capable of being cured to form a film, a composition thereof and application of the composition, wherein the composition monomer has the following structural formula:

Description

Composition monomer capable of being cured to form film, composition thereof and application of composition
Technical Field
The invention relates to the technical field of thin film packaging, in particular to a composition monomer capable of being cured to form a film, a composition thereof and application of the composition.
Background
To meet the growing demand of the market for flexible display devices, Organic Light Emitting Diodes (OLEDs) are considered to be the most promising next generation flexible lighting devices. The first problem to be considered before the application of flexible OLEDs is the problem of flexible encapsulation, since flexible OLEDs are very susceptible to moisture and oxygen, and they are easily degraded in oxygen or moisture-containing ambient conditions. To solve this problem, many researchers have conducted a great deal of research work in order to effectively encapsulate flexible OLEDs. The most common packaging method is to use organic or inorganic binary structures to alternately deposit binary films as moisture and oxygen barrier layers. In the binary structure, inorganic materials are prone to generate pinholes and cracks during deposition, and the thin film formed in this way can directly permeate moisture and oxygen, resulting in the performance degradation of the flexible OLED device. Furthermore, the inherent brittleness of inorganic materials is not suitable for application in flexible OLEDs. Therefore, the development of high performance organic barrier materials and their flexibility, good optical transparency and mechanical robustness have great application value for efficiently encapsulating flexible OLEDs.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides a curable film-forming composition monomer, a composition thereof and application of the composition.
The technical scheme of the invention is as follows:
it is a first object of the present invention to provide a curable film-forming composition monomer having the following structural formula:
Figure GDA0003588342260000021
the second object of the present invention is to provide a curable film-forming composition comprising 9.5 to 90% by mass of component A which is a monomer of the composition of claim 1, 9.5 to 90% by mass of component B which is one or more acrylic-based compounds curable with light reception, and 0.5 to 10% by mass of component C which is one or more photoinitiators.
As a preference of the present invention, the component B is acrylate and methacrylate; the component C is a photopolymerization initiator and/or a free radical polymerization initiator.
As a preferred aspect of the present invention, the acrylate monomers include monoacrylate monomers, diacrylate monomers and/or triacrylate monomers;
the monoacrylate monomer is selected from lauryl acrylate, isobornyl methacrylate and tripropylene glycol acrylate; the diacrylate monomer may be selected from the group consisting of dodecyl dimethacrylate, 1, 6-hexanediol diacrylate, tripropylene glycol diacrylate, propoxylated hexanediol diacrylate and tricyclodecane dimethanol diacrylate; the triacrylate monomer is selected from trimethylolpropane triacrylate and ethoxylated trimethylolpropane triacrylate;
the photopolymerization initiator is selected from one or more of acetophenone compounds, benzophenone compounds, thioxanthone compounds, benzoin compounds, triazine compounds, carbazole compounds, diketone compounds, sulfonium boric acid compounds, diazonium salt compounds, imidazole compounds and non-imidazole compounds; the free radical polymerization initiator is selected from one or more of peroxide compounds and bisazo compounds.
Preferably, the sum of the purities of the component A, the component B and the component C is more than 95 percent, the viscosity of the composition at 25 ℃ is in a range of 17-23cP, and the surface tension of the composition is in a range of 28-36 mN/m.
A third object of the present invention is to provide an encapsulation film comprising a plurality of stacked organic layers and inorganic layers, wherein the organic layer is made of the curable film-forming composition according to any one of claims 3 to 6, and the inorganic layer is made of a material selected from the group consisting of silicon nitride, silicon oxynitride, silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, and zinc oxide.
Preferably, the inorganic layer is deposited on the surface of the object to be encapsulated by a CVD method, and the organic layer is deposited on the inorganic layer by ink-jet printing and then is cured into a film by ultraviolet.
The fourth purpose of the invention is to provide a preparation method of the packaging film, which comprises the following steps:
step S1: treatment of organic layer materials
Wherein the component A is a composition monomer L001, the component B is 2-methyl-2-acrylic acid-1, 12-dodecyl alcohol ester and 2-acrylic acid 2- ([1,1' -biphenyl ] -2-oxyl) ethyl ester, and the component C is (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide;
weighing 95g of composition monomer L001 (component A), 609g of 2-methyl-2-acrylic acid-1, 12-dodecadioyl ester, 276g of 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate (component B) and 20g of (2,4, 6-trimethylbenzoyl) diphenylphosphine oxide (component C), mixing together, stirring for 80 hours at 50 ℃ under vacuum, filtering by using a syringe filter, detecting by using a particle counter, and obtaining a treated organic layer material when the number of particles with the particle size of more than 0.5 mu m is detected to be not more than 50;
step S2: selecting silicon nitride as an inorganic layer material;
step S3: preparation of the inorganic layer
Coating an inorganic layer material on the surface of an object to be packaged by a CVD method;
step S4: preparation of organic layer
Spraying the treated organic layer material on the surface without the base layer by using an ink-jet printer to form an organic layer, and using 100mW/cm2The ultraviolet light of 10 seconds each time is used for irradiating the organic layer to accelerate the organic layer to be hardened;
step S5: formation of encapsulation films
And performing deposition coating on the surface of the object to be packaged according to the alternating form of the inorganic layer and the organic layer …, and finally obtaining the packaging film by depositing and coating the inorganic layer and the organic layer … on the surface of the object to be packaged.
Preferably, the organic layer has a thickness of 3 μm and the inorganic layer has a thickness of 250 nm.
The invention has the following beneficial effects:
(1) the composition comprises a composition monomer, the composition is used as an organic layer material, an inorganic layer and an organic layer are repeatedly and alternately laminated to prepare an encapsulation film of an organic light-emitting device, and the prepared encapsulation film enables the light-emitting device to be isolated from oxygen and moisture, so that the aim of protecting the organic light-emitting device is fulfilled.
(2) The packaging film provided by the invention has low Water Vapor Transmission Rate (WVTR) and good flexible property, and simultaneously has the moisture absorption degree of 9 x 10-2g/m2Less than day, the application range of the packaging film is expanded, andand because the organic layer and the inorganic layer are both thin, the prepared packaging film is very light and thin, has high light transmittance and can meet the requirements of different organic light-emitting devices on visibility and attractiveness.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
A preparation method of an encapsulation film comprises the following steps:
step S1: treatment of organic layer materials
Wherein the component A is a composition monomer L001, the component B is 2-methyl-2-acrylic acid-1, 12-dodecyl alcohol ester and 2-acrylic acid 2- ([1,1' -biphenyl ] -2-oxyl) ethyl ester, and the component C is (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide;
the structural formulas of 2-methyl-2-acrylic acid-1, 12-dodeca-diol ester, 2-acrylic acid-2- ([1,1' -biphenyl ] -2-oxyl) ethyl ester and (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide are as follows:
Figure GDA0003588342260000051
weighing 95g of composition monomer L001 (component A), 609g of 2-methyl-2-acrylic acid-1, 12-dodecadioyl ester, 276g of 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate (component B) and 20g of (2,4, 6-trimethylbenzoyl) diphenylphosphine oxide (component C), mixing together, stirring for 80 hours at 50 ℃ under vacuum, filtering by using a syringe filter, detecting by using a particle counter, and obtaining a treated organic layer material when the number of particles with the particle size of more than 0.5 mu m is detected to be not more than 50;
step S2: selecting silicon nitride as an inorganic layer material;
step S3: preparation of the inorganic layer
Coating an inorganic layer material on the surface of an object to be packaged by a CVD method to form an inorganic layer;
step S4: preparation of the organic layer
Spraying the treated organic layer material on the surface of the inorganic layer by using an ink-jet printer to form an organic layer, and irradiating the organic layer by using 100mW/cm2 for 10 seconds each time to accelerate the organic layer to harden the organic layer;
step S5: formation of encapsulation films
And depositing and coating the surface of the object to be packaged according to the alternating form of the inorganic layer and the organic layer …, and finally depositing and coating the inorganic layer and the organic layer … inorganic layer which are deposited and coated on the surface of the object to be packaged to obtain the packaging film.
Example 2
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L001 was replaced with 200 g; and (B) component: the mass of the 2-methyl-2-acrylic acid-1, 12-dodecadiol ester is replaced by 545g, and the mass of the 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate is replaced by 235 g; the rest is the same as in example 1.
Example 3
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L001 was replaced with 300 g; and (B) component: the mass of 2-methyl-2-acrylic acid-1, 12-dodecadiol ester is replaced by 475g, and the mass of 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate is replaced by 205 g; the rest is the same as in example 1.
Example 4
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L001 is replaced by 400 g; and (B) component: the mass of 2-methyl-2-propenoic acid-1, 12-dodecanediol ester was replaced with 405g, and the mass of 2- ([1,1' -biphenyl ] -2-yloxy) ethyl 2-propenoate was replaced with 175g, which was otherwise the same as in example 1.
Example 5
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L001 was replaced with 500 g; and (B) component: the mass of 2-methyl-2-propenoic acid-1, 12-dodecanediol ester was replaced with 335g, and the mass of 2- ([1,1' -biphenyl ] -2-yloxy) ethyl 2-propenoate was replaced with 145g, which were otherwise the same as in example 1.
Example 6
A method for producing an encapsulating film, wherein in step S1, component a: the mass of composition monomer L001 was replaced with 0 g; and (B) component: the mass of 2-methyl-2-propenoic acid-1, 12-dodecanediol ester was replaced with 665g, and the mass of 2- ([1,1' -biphenyl ] -2-yloxy) ethyl 2-propenoate was replaced with 315g, and the rest was the same as in example 1.
Example 7
A method for producing an encapsulating film, wherein in step S1, component a: the composition monomer L001 was replaced with the composition monomer L002, and the other steps were the same as in example 1. The structural formula of the composition monomer L002 is as follows:
Figure GDA0003588342260000071
example 8
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L002 was replaced with 200 g; and (B) component: the mass of 2-methyl-2-acrylic acid-1, 12-dodecadiol ester is replaced by 545g, and the mass of 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate is replaced by 235 g; the rest is the same as in example 7.
Example 9
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L002 was replaced with 300 g; and (B) component: the mass of 2-methyl-2-acrylic acid-1, 12-dodecadiol ester is replaced by 475g, and the mass of 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate is replaced by 205 g; the rest is the same as in example 7.
Example 10
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L002 is replaced by 400 g; and (B) component: the mass of 2-methyl-2-propenoic acid-1, 12-dodecanediol ester was replaced with 405g, and the mass of 2- ([1,1' -biphenyl ] -2-yloxy) ethyl 2-propenoate was replaced with 175g, which was otherwise the same as in example 7.
Example 11
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L002 is replaced by 500 g; and (B) component: the mass of 2-methyl-2-propenoic acid-1, 12-dodecanediol ester was replaced with 335g, and the mass of 2- ([1,1' -biphenyl ] -2-yloxy) ethyl 2-propenoate was replaced with 145g, which were otherwise the same as in example 7.
Example 12
A method for producing an encapsulating film, wherein in step S1, component a: the mass of the composition monomer L002 is replaced by 0 g; and (B) component: the mass of 1, 12-dodecanol 2-methyl-2-acrylate was 665g, and the mass of 2- ([1,1' -biphenyl ] -2-oxy) ethyl 2-acrylate was 315g, and the procedure was otherwise the same as in example 7.
Test example 1
The packaging films of examples 1 to 6 were tested for water vapor transmission rate with a test instrument: the manufacturer is a high-precision water vapor transmission rate tester of MOCON company (Membrane company, USA) with the model of AQUARAN 2; detection conditions are as follows: the temperature is 85 ℃, and the relative humidity is 85%; detection duration: 24 hours;
the encapsulation films of examples 1-6 were tested for light transmittance, and the test equipment: a light transmittance tester; detection conditions are as follows: the temperature is 40 ℃, and the relative humidity is 85 percent;
TABLE 1
Figure GDA0003588342260000081
Figure GDA0003588342260000091
Test example 2
The packaging films of examples 7 to 12 were tested for water vapor transmission rate with a test instrument: the manufacturer is a high-precision water vapor transmission rate tester with model number of AQUARAN2, manufactured by MOCON corporation (American Membrane health corporation); detection conditions are as follows: the temperature is 85 ℃, and the relative humidity is 85%; detection duration: 24 hours;
the encapsulation films of examples 7-12 were tested for light transmittance with a test instrument: a light transmittance tester; detection conditions are as follows: the temperature is 40 ℃, and the relative humidity is 85 percent;
TABLE 2
Group of Water vapor transmission rate (g/m)2·d) Light transmittance (%)
Example 7 3.9*10-4 85
Example 8 4.3*10-4 87
Example 9 4.3*10-4 86
Example 10 4.2*10-4 87
Example 11 4.5*10-4 87
Example 12 8.0*10-3 86
The encapsulation films prepared in examples 1 to 6 and examples 7 to 12 of the present invention were respectively tested for water vapor transmission rate by test example 1 and test example 2, wherein test example 1 is different from test example 2 in that the added component a is L001 in test example 1 and L002 in test example 2, and the comparison of the examples in table 1 shows that the water vapor transmission rate of the encapsulation film after the addition of the composition monomer L001 is significantly lower than that of the encapsulation film without the addition of the composition monomer L001; the above problems can be also explained by comparing the embodiments in table 2, and the organic light emitting device is encapsulated by the above encapsulation film, so that moisture can be effectively isolated, and the service life of the organic light emitting device can be prolonged.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (9)

1. A curable film-forming composition monomer characterized by: the structural formula of the monomer of the composition is as follows:
Figure FDA0003642018680000011
2. a curable film-forming composition characterized by: the composition consists of 9.5 to 90 mass percent of component A, 9.5 to 90 mass percent of component B and 0.5 to 10 mass percent of component C, wherein the component A is a composition monomer in claim 1, the component B is one or more acrylic acid-based compounds capable of being solidified by receiving light, and the component C is one or more photoinitiators.
3. A curable film-forming composition according to claim 2, wherein: the component B is acrylate and methacrylate; the component C is a photopolymerization initiator and/or a free radical polymerization initiator.
4. A curable film-forming composition according to claim 3, wherein: the acrylate monomer comprises a monoacrylate monomer, a diacrylate monomer and/or a triacrylate monomer;
the monoacrylate monomer is selected from lauryl acrylate, isobornyl methacrylate and tripropylene glycol acrylate; the diacrylate monomer is selected from the group consisting of dodecyl dimethacrylate, 1, 6-hexanediol diacrylate, tripropylene glycol diacrylate, propoxylated hexanediol diacrylate, and tricyclodecane dimethanol diacrylate; the triacrylate monomer is selected from trimethylolpropane triacrylate and ethoxylated trimethylolpropane triacrylate;
the photopolymerization initiator is selected from one or more of acetophenone compounds, benzophenone compounds, thioxanthone compounds, benzoin compounds, triazine compounds, carbazole compounds, diketone compounds, sulfonium boric acid compounds, diazonium salt compounds and imidazole compounds; the free radical polymerization initiator is selected from one or more of peroxide compounds and bisazo compounds.
5. A curable film-forming composition according to any one of claims 2 to 4, wherein: the purity sum of the component A, the component B and the component C is more than 95 percent, the viscosity range of the composition at 25 ℃ is 17-23cP, and the surface tension is 28-36 mN/m.
6. An encapsulation film comprising an organic layer and an inorganic layer stacked plural times, characterized in that: the organic layer material is the curable film-forming composition as claimed in any one of claims 2 to 5, and the inorganic layer material is selected from silicon nitride, silicon oxynitride, silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, and zinc oxide.
7. The packaging film according to claim 6, wherein: the inorganic layer is deposited on the surface of the object to be packaged through a CVD method, the organic layer is deposited on the inorganic layer through an ink-jet printing mode, and then the film is formed through ultraviolet curing.
8. The method for producing an encapsulating film according to claim 6 or 7, comprising the steps of:
step S1: treatment of organic layer materials
Wherein the component A is a composition monomer L001, the component B is 2-methyl-2-acrylic acid-1, 12-dodecanol ester and 2-acrylic acid 2- ([1,1' -biphenyl ] -2-oxyl) ethyl ester, and the component C is (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide;
weighing 95g of composition monomer L001, 609g of 2-methyl-2-acrylic acid-1, 12-dodecadioyl ester, 276g of 2- ([1,1' -biphenyl ] -2-oxyl) ethyl 2-acrylate and 20g of (2,4, 6-trimethylbenzoyl) diphenylphosphine oxide, mixing together, stirring for 80 hours at 50 ℃ under vacuum, filtering by using a syringe filter, detecting by using a particle counter, and obtaining a treated organic layer material when the number of particles with the particle size of more than 0.5 mu m is detected to be not more than 50;
step S2: selecting silicon nitride as an inorganic layer material;
step S3: preparation of the inorganic layer
Coating an inorganic layer material on the surface of an object to be packaged by a CVD method to form an inorganic layer;
step S4: preparation of the organic layer
Spraying the treated organic layer material onto the surface of the inorganic layer with an ink-jet printer to form an organic layer, and spraying with 100mW/cm2The ultraviolet light of 10 seconds each time is used for irradiating the organic layer to accelerate the organic layer to be hardened;
step S5: formation of encapsulation films
And performing deposition coating on the surface of the object to be packaged according to the alternating form of the inorganic layer and the organic layer …, and finally obtaining the packaging film by depositing and coating the inorganic layer and the organic layer … on the surface of the object to be packaged.
9. The method for producing an encapsulating film according to claim 8, wherein: the thickness of the organic layer is 3 μm, and the thickness of the inorganic layer is 250 nm.
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