CN112385679A - Full-automatic bread double-strip egg skin wrapping machine - Google Patents
Full-automatic bread double-strip egg skin wrapping machine Download PDFInfo
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- CN112385679A CN112385679A CN202011396298.4A CN202011396298A CN112385679A CN 112385679 A CN112385679 A CN 112385679A CN 202011396298 A CN202011396298 A CN 202011396298A CN 112385679 A CN112385679 A CN 112385679A
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- fixed
- bread
- belt
- egg
- belt plate
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/002—Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/10—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
- B65G47/71—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/06—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers for bread, e.g. bread slicing machines for use in a retail store
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Food Science & Technology (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention relates to the technical field of bread production, in particular to a full-automatic double-strip egg skin wrapping machine for bread, which comprises a bread channel conveying device and an egg skin wrapping device, wherein the bread channel conveying device comprises a rack, a rack mounting panel is fixed on the top wall of the rack, a power output mechanism is arranged in the rack, a bread conveying mechanism, a first electrical control mechanism and a bread channel shifting mechanism are arranged on the top wall of the rack mounting panel, the egg skin wrapping device comprises an egg skin wrapping mechanism, an egg skin transverse cutting mechanism and an egg skin separating mechanism, and the position of an output port of the bread channel conveying device is just opposite to the position between the egg skin wrapping mechanism and the egg skin transverse cutting mechanism on the egg skin wrapping device. The invention can be in seamless butt joint with the existing egg-shell production equipment through the egg-shell wrapping device and the bread lane conveying device, is easy to realize the assembly and operation of a production line, replaces manual operation, improves the production efficiency, can finish the placement of two breads and realizes high-efficiency production.
Description
Technical Field
The invention relates to the technical field of bread production, in particular to a full-automatic double-strip bread egg skin wrapping machine.
Background
In the production of food industry, bread is a product which is consumed by people in large quantities in daily life, and bread manufacturers are constantly developing new varieties to meet the market demands in order to meet the requirements of people on higher taste and nutrition of bread. The egg-coated bread is one of the types which are popular with consumers, and the consumption amount is increased year by year. The production of the egg-shell bread is finished by adopting an artificial coating mode for egg shells in each current bread production enterprise, manufacturing the egg shells by an egg shell machine, outputting the egg shells through a conveyer belt, cutting the egg shells into long strips with fixed lengths, manually taking the bread, placing the bread on the egg shells which are cut into the long strips, and manually coating the bread. Through the investigation and visit of a large number of bread production enterprises, no artificial method for replacing the egg-shell bread is found in the process link of producing the egg-shell bread. The manpower cost of enterprises is increased by the manual production mode, and the production efficiency is low. The intensive labour of a large number of people increases the risk of contamination for food production. Due to different operation proficiency degrees, the egg skins coated with the bread are not formed consistently, and the quality and the impression of the product are influenced.
Therefore, the invention provides a full-automatic double-strip egg-skin wrapping technical scheme for bread, and the aims of simultaneously wrapping two breads with egg-skins and stably realizing continuous automatic high-efficiency production are fulfilled through automatic equipment.
Disclosure of Invention
In order to make up for the defects, the invention provides a full-automatic bread double-strip egg skin wrapping machine.
The technical scheme of the invention is as follows:
machine is wrapped up in to full-automatic two strip egg skins of bread, wrap up in including bread lane conveyor and egg skin and cover the device, and bread lane conveyor includes the frame, be fixed with the rack-mount panel on the roof of frame, just be provided with power take off mechanism in the frame, be provided with bread conveyor, a electrical control mechanism and bread lane shift mechanism on the roof of rack-mount panel, the egg skin is wrapped up in and is covered the device and wrap up in including the egg skin and cover mechanism, egg skin crosscut mechanism and egg skin separating mechanism, and the output port position of bread lane conveyor faces on the egg skin is wrapped up in and is covered in the device between cover mechanism and the egg skin crosscut mechanism.
According to a preferable technical scheme, a motor base is fixed inside the machine frame, the power output mechanism is installed on the top wall of the motor base, supporting foot cups are fixed on the positions, close to four corners, of the bottom wall of the machine frame, and four movable trundles are further installed on the bottom wall of the machine frame.
As preferred technical scheme, bread conveying mechanism set up in the position that rack-mount panel roof is close to the left end, just bread conveying mechanism includes first motor, be fixed with first sprocket on the output shaft of first motor, be fixed with first belt board support on the rack-mount panel roof, be fixed with first belt board on the roof of first belt board support, both ends are fixed with the roller seat about first belt board, the roller seat internal rotation is connected with the belt roller, around being equipped with first belt on the belt roller, one of them the tip position of belt roller is fixed with the roller sprocket, the roller sprocket with connect through first chain drive between the first sprocket, just first belt board is kept away from the spiro union has belt tensioning screw rod on the one end outer wall of roller sprocket.
As a preferable technical scheme, the bread conveying mechanism further comprises a bread transposer, the bread transposer comprises a T-shaped clamp fixed on the side wall of the first belt board, an upright rod is fixed in the T-shaped clamp, a cross clamp is fixed at one end of the cross rod, which is far away from the upright rod, and a deflector rod which is vertical to the horizontal ground is fixed on the cross clamp; the bread transposer comprises a first belt plate, a first photoelectric switch, a pushing cylinder seat, a positioning baffle plate and a pushing cylinder, wherein the first photoelectric switch is arranged on the right side of the bread transposer on the side wall of the first belt plate, the pushing cylinder seat is fixed on the right side of the first photoelectric switch on the side wall of the first belt plate, the pushing cylinder is arranged on the pushing cylinder seat, the positioning baffle plate is fixed on the side wall of the first belt plate opposite to the pushing cylinder, and the positioning baffle plate and the pushing cylinder are located on the same vertical line.
As a preferred technical scheme, the bread lane shifting mechanism comprises a shifting cylinder frame fixed on the top wall of the rack mounting panel, two shifting cylinders () are mounted on the bottom wall of the shifting cylinder frame, a finger clamping cylinder connecting plate is fixed at the end position of a piston rod of the shifting cylinder (), a finger clamping cylinder is mounted on the bottom wall of the finger clamping cylinder connecting plate, and a clamping jaw is fixed at a clamping position on the finger clamping cylinder; the bread lane shifting mechanism further comprises a pair of second motors arranged on the top walls of the motor bases, second chain wheels are fixed at the end parts of output shafts of the second motors, second belt plate supports are fixed on the top walls of the rack mounting panels, second belt plates are fixed on the second belt plate supports, second needle rollers are rotatably connected to the front ends and the rear ends of the second belt plates, a second driving shaft is rotatably connected between the second belt plate supports, second belts are wound on the two second needle rollers and the second driving shaft, a second driving shaft chain wheel is fixed at the end part of the second driving shaft, and the second driving shaft chain wheel is in transmission connection with the second chain wheels through second chains; and a photoelectric switch bracket is fixed on the side wall of the shifting cylinder frame, and a second photoelectric switch positioned right above the second belt is fixed on the photoelectric switch bracket.
As the preferred technical scheme, rotate between the second belt board support and be connected with a pair of second tensioning roller, just still be fixed with a pair of second adjustment seat on the second belt board support, threaded connection has the second adjusting screw on the second adjustment seat.
As a preferred technical scheme, the egg skin wrapping mechanism comprises a support frame, a two-section conveying structure and a three-section conveying structure are arranged on the top wall of the support frame, the two-section conveying structure and the three-section conveying structure have the same structure, the two-section conveying structure comprises a third belt plate seat fixed on the top wall of the supporting frame, a third driving shaft is rotatably connected between the third belt plate seats, a third belt plate is fixed on the top wall of the third belt plate seat, third needle roller shafts are rotatably connected at the front end and the rear end of the third belt plate, third belts are wound on the two third needle roller shafts and the third driving shaft, a pair of third tensioning rollers is rotatably connected between the third belt plate seats, a pair of third adjusting seats are fixed on the third belt plate seats, and third adjusting screws are connected to the third adjusting seats in a threaded manner; and a second electric control mechanism is also arranged on the top wall of the support frame.
According to the preferable technical scheme, the egg skin wrapping mechanism further comprises two pairs of rotary air cylinder seats fixed on the top wall of the support frame, a rotary air cylinder is mounted at the upper end of each rotary air cylinder seat, a connecting seat is fixed on an output shaft of each rotary air cylinder, an adjusting rod is fixed on each connecting seat, and a poking rod is fixed on each adjusting rod.
As a preferred technical scheme, the egg skin transverse cutting mechanism comprises a support column, a transverse cutter support is fixed on the top wall of the support column, a pair of transverse cutting cylinders are mounted on the transverse cutter support, a transverse cutting blade is fixed at the end position of a piston rod of each transverse cutting cylinder, a scribing cutter support column is fixed on each transverse cutting blade, and a scribing blade which is positioned on the same horizontal line with the transverse cutting blade is fixed on each scribing cutter support column; the egg skin transverse cutting mechanism further comprises a fourth belt plate seat on the top wall of the support frame, a fourth belt plate is fixedly arranged on the fourth belt plate seat and a transverse cutter support at a position right below the transverse cutting cylinder, a fourth driving shaft is rotatably connected to the fourth belt plate seat, a fourth needle roller shaft is rotatably connected to the front end of the fourth belt plate, a pair of fourth roller supports is fixedly arranged at the rear end of the fourth belt plate, a fourth roller is rotatably connected to the fourth roller supports, and fourth belts are wound on the fourth driving shaft, the fourth roller and the fourth needle roller shaft; a pair of fourth tensioning rollers is further rotatably connected to the fourth belt plate seat, a pair of fourth adjusting seats is fixed to the outer wall of the fourth belt plate seat, and a fourth adjusting screw is in threaded connection with the fourth adjusting seats; and an encoder support is further fixed on the outer wall of the fourth belt plate seat, and an encoder is installed on the encoder support.
As a preferred technical scheme, the egg-skin separating mechanism comprises an upright rod fixed at the rear end position of the fourth belt plate seat, a separating roller is rotatably connected to the upright rod, a separating and positioning roller seat is fixed at the front end position of the upright rod on the fourth belt plate seat, and a separating and positioning roller is rotatably connected to the separating and positioning roller seat; bread is arranged on the first belt, the second belt, the third belt and the fourth belt.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can be in seamless butt joint with the existing egg-shell production equipment through the egg-shell wrapping device and the bread lane conveying device, is easy to realize the construction and operation of a production line, replaces manual operation, and improves the production efficiency;
2. the automatic operation bread lane conveyor can simultaneously complete the placement of two breads, thereby realizing high-efficiency production;
3. the invention can realize closed management through mechanized automatic production, and greatly improves the production process and the environmental sanitation condition.
Drawings
FIG. 1 is a front view of the lane conveyor for bread of the present invention;
FIG. 2 is a top view of the lane conveyor for bread of the present invention;
FIG. 3 is a front view of the housing of the present invention;
FIG. 4 is a top view of the frame of the present invention;
FIG. 5 is a front view of the bread conveying mechanism according to the present invention;
FIG. 6 is a right side view of the bread conveying mechanism according to the present invention;
FIG. 7 is a plan view of the bread conveying mechanism of the present invention;
FIG. 8 is a front view of the lane-dividing and shifting mechanism of the present invention;
FIG. 9 is a left side view of the lane-dividing and shifting mechanism of the present invention;
FIG. 10 is a top view of the bread-dividing and displacing mechanism of the present invention;
FIG. 11 is a schematic view of a part of the bread lane-dividing and shifting mechanism of the present invention;
FIG. 12 is a schematic view of the egg-coating device according to the present invention;
FIG. 13 is a schematic structural view of the egg-shell transverse cutting mechanism and the egg-shell separating mechanism according to the present invention;
fig. 14 is a schematic view showing the reverse structure of the egg-shell transverse cutting mechanism and the egg-shell separating mechanism according to the present invention;
FIG. 15 is a schematic structural view of a two-stage conveying structure and a three-stage conveying structure according to the present invention;
FIG. 16 is a schematic view showing a two-stage conveying structure and a three-stage conveying structure according to the present invention in a reversed structure;
FIG. 17 is a schematic view of the construction of the inverter of the present invention;
fig. 18 is a schematic view of the butt joint installation of the bread lane conveyor and the egg-skin wrapping device of the present invention.
In the figure: the device comprises a frame 1, a frame mounting panel 11, a motor base 12, a supporting foot cup 13 and a movable caster 14;
a power output mechanism 2;
the bread conveying mechanism 3, a first motor 31, a first chain wheel 311, a first belt plate support 32, a first belt plate 321, a roller seat 322, a belt roller 3221, a belt tensioning screw 323, a roller chain wheel 324, a first belt 325, a first chain 33, a bread transposer 34, a T-shaped clamp 341, an upright rod 342, a cross rod 343, a cross clamp 344, a shifting rod 345, a pushing cylinder seat 35, a pushing cylinder 351, a first photoelectric switch 36 and a positioning baffle 37;
a first electric control mechanism 4;
the bread separating and shifting mechanism 5, a shifting cylinder frame 51, a shifting cylinder (511), a clamping finger cylinder connecting plate 52, a clamping finger cylinder 521, a clamping jaw 522, a second motor 53, a second chain wheel 531, a second chain 532, a second driving shaft 54, a second driving shaft chain wheel 541, a second belt plate support 55, a second belt plate 551, a second belt 552, a second roller 553, a second tensioning roller 56, a second adjusting seat 561, a second adjusting screw 562, a photoelectric switch support 57 and a second photoelectric switch 571;
the egg skin coating mechanism 6, the support frame 61, the two-section conveying structure 62, the third belt plate seat 621, the third belt plate 622, the third needle roller shaft 6221, the third belt 6222, the third tensioning roller 623, the third adjusting seat 624, the third adjusting screw 6241, the third driving shaft 625, the three-section conveying structure 63, the rotary cylinder seat 64, the rotary cylinder 641, the connecting seat 642, the adjusting rod 643, the poking rod 644 and the second electric control mechanism 65;
the egg skin transverse cutting mechanism 7, a support column 71, a transverse cutter support 72, a transverse cutting cylinder 721, a transverse cutter 722, a line cutter support 723, a line cutting blade 724, a fourth belt plate 73, a fourth roller support 731, a fourth roller 732, a fourth needle roller shaft 733, a fourth belt 734, a fourth belt plate seat 74, a fourth driving shaft 741, a fourth adjusting seat 75, a fourth adjusting screw 751, a fourth tensioning roller 752, an encoder support 76 and an encoder 761;
an egg skin separating mechanism 8, a vertical rod 81, a separating roller 811, a separating and positioning roller seat 82 and a separating and positioning roller 821;
and (6) bread 9.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Referring to fig. 1-18, the present invention provides a technical solution:
machine of covering is wrapped up in to full-automatic two strip egg skins of bread, wrap up in the device including bread lane conveyor and egg skin, bread lane conveyor includes frame 1, be fixed with rack-mount panel 11 on the roof of frame 1, and be provided with power take off mechanism 2 in the frame 1, be provided with bread conveyor 3 on the roof of rack-mount panel 11, a electrical control mechanism 4 and bread lane shift mechanism 5, the egg skin is wrapped up in and is covered mechanism 6 including the egg skin, egg skin transverse cutting mechanism 7 and egg skin separating mechanism 8, the output port position of bread lane conveyor is just facing the egg skin on the device is wrapped up in between mechanism 6 and the egg skin transverse cutting mechanism 7.
Referring to fig. 1 to 4, in this embodiment, a motor base 12 is fixed inside a rack 1, a power output mechanism 2 is installed on the top wall of the motor base 12, support leg cups 13 are fixed on the bottom wall of the rack 1 near four corners, and four movable casters 14 are also installed on the bottom wall of the rack 1; the supporting foot cup 13 is used for supporting the bread lane conveying device, so that the stability of the production process is ensured, and the movable caster 14 is convenient for the bread lane conveying device to move.
It should be added that the power output mechanism 2 is disposed on the motor base 12, in this embodiment, the power output mechanism 2 includes three motors, which are a first motor 31 and two second motors 53.
Referring to fig. 5 to 7, the bread conveying mechanism 3 is disposed at a position close to the left end of the top wall of the rack-mounted panel 11, and the bread conveying mechanism 3 includes a first motor 31, a first sprocket 311 is fixed on an output shaft of the first motor 31, a first belt plate support 32 is fixed on the top wall of the rack-mounted panel 11, a first belt plate 321 is fixed on the top wall of the first belt plate support 32, roller seats 322 are fixed at the left and right ends of the first belt plate 321, a belt roller 3221 is rotatably connected to the roller seats 322, a first belt 325 is wound on the belt roller 3221, a roller sprocket 324 is fixed at an end of one belt roller 3221, the roller sprocket 324 is in transmission connection with the first sprocket 311 through a first chain 33, and a belt tensioning screw 323 is screwed to an outer wall of one end of the first belt plate 321 far from the roller sprocket 324; the first motor 31 drives the first belt 325 to rotate through the first sprocket 311, the first chain 33 and the roller sprocket 324, the bread 9 is placed on the first belt 325, and moves with the first belt 325 in the left-to-right direction at a set speed, and the belt-tightening screw 323 facilitates adjustment of the tightness of the first belt 325.
Further, the bread conveying mechanism 3 further comprises a bread transposer 34, the bread transposer 34 comprises a T-shaped clamp 341 fixed on the side wall of the first belt plate 321, a vertical rod 342 is fixed in the T-shaped clamp 341, a cross rod 343 is fixed at the top end of the vertical rod 342, a cross clamp 344 is fixed at one end of the cross rod 343 far away from the vertical rod 342, and a shift lever 345 vertical to the horizontal ground is fixed on the cross clamp 344; the bread transposer 34 is used for transposing the bread 9, when the bread 9 enters the first belt 325 in a transverse posture and passes through the position of the bread transposer 34, one end of the bread is blocked by the shifting rod 345 of the bread transposer 34, the bread 9 rotates 90 degrees on the belt, the bread 9 is separated from the shifting rod 345 and is blocked to continuously move along with the first belt 325, and the posture of the bread 9 is converted from the transverse direction to the longitudinal direction so as to meet the requirement of the next process step on the posture of the bread 9.
Further, a first photoelectric switch 36 is mounted on the side wall of the first belt plate 321 at the right side position of the bread transposer 34, a pushing cylinder seat 35 is fixed on the side wall of the first belt plate 321 at the right side position of the first photoelectric switch 36, a pushing cylinder 351 is mounted on the pushing cylinder seat 35, a positioning baffle 37 is fixed on the side wall of the first belt plate 321 opposite to the pushing cylinder 351, and the positioning baffle 37 and the pushing cylinder 351 are located on the same vertical line; the first photoelectric switch 36 is used for detecting the position of the bread 9, the first photoelectric switch 36 is set according to a program, when the first bread 9 passes through, no signal instruction is sent, the bread 9 moves to the next station along the current path, when the first photoelectric switch 36 detects the second bread 9, a signal is sent to the pushing cylinder 351, the pushing cylinder 351 works, the second bread 9 is pushed to the position of the positioning baffle 37, as shown in fig. 7, the bread 9 starts to move forwards to the next station along the other side of the first belt 325, the first photoelectric switch 36 sends out instructions in a circulating mode, and the bread 9 is pushed and moved one by one at intervals, so that the function of conveying the bread with the preset track is achieved.
Specifically, T type presss from both sides 341 centre gripping pole 342 to can carry out height control from top to bottom, be provided with cross clamp 344 on the pole 342, cross clamp 344 centre gripping horizontal pole 343 to position control about can going on, ensured to carry out nimble position control according to the production conditions of reality.
Referring to fig. 8 to 11, the bread-dividing-shifting mechanism 5 further includes a pair of second motors 53 mounted on the top walls of the motor bases 12, second sprockets 531 are fixed to the end portions of the output shafts of the second motors 53, second belt plate holders 55 are fixed to the top walls of the rack-mounting panels 11, second belt plates 551 are fixed to the second belt plate holders 55, second roller shafts 553 are rotatably connected to the front and rear ends of the second belt plates 551, second driving shafts 54 are rotatably connected between the second belt plate holders 55, second belts 552 are wound on the two second roller shafts 553 and the second driving shafts 54, second driving shaft sprockets 541 are fixed to the end portions of the second driving shafts 54, and the second driving shaft sprockets 541 and the second sprockets 531 are in transmission connection through second chains 532; wherein, the quantity of second belt 552 is two, is provided power by two second motors 53 respectively, and two channels can be regarded as to two second belts 552 for can carry out subsequent egg skin to two breads simultaneously and wrap up the process, improve efficiency.
Further, a pair of second tensioning rollers 56 is rotatably connected between the second belt plate supports 55, a pair of second adjusting seats 561 is further fixed on the second belt plate supports 55, and a second adjusting screw 562 is in threaded connection with each second adjusting seat 561; tensioning of the second belt 552 is achieved by the second adjustment seat 561 and the second adjustment screw 562 mounted on the second belt plate support 55, so that a certain friction force is maintained between the second belt 552 and the second driving shaft 54 to achieve transmission.
Furthermore, the bread lane shifting mechanism 5 comprises a shifting cylinder frame 51 fixed on the top wall of the rack mounting panel 11, two shifting cylinders (511) are mounted on the bottom wall of the shifting cylinder frame 51, a finger clamping cylinder connecting plate 52 is fixed at the end position of a piston rod of the shifting cylinder (511), a finger clamping cylinder 521 is mounted on the bottom wall of the finger clamping cylinder connecting plate 52, a clamping jaw 522 is fixed at a clamping position on the finger clamping cylinder 521, a photoelectric switch bracket 57 is fixed on the side wall of the shifting cylinder frame 51, and a second photoelectric switch 571 located right above the second belt 552 is fixed on the photoelectric switch bracket 57; when the bread 9 moves to the second photoelectric switch 571 position, as shown in fig. 9, the second photoelectric switch 571 sends a signal, the second motor 53 stops running, the bread 9 stops moving, meanwhile, the finger clamping cylinder 521 works, the finger clamping cylinder 521 drives the clamping jaw 522 to clamp the bread 9, the finger clamping cylinder 521 is fixedly connected to the front end of the shifting cylinder 511 through the finger clamping cylinder connecting plate 52, and after the finger clamping cylinder 521 clamps the bread 9, the shifting cylinder 511 works to transfer the bread 9 to a preset position of a lower station, thereby completing a working cycle.
Referring to fig. 12 to 17, the egg-skin wrapping mechanism 6 includes a supporting frame 61, a second-stage conveying structure 62 and a third-stage conveying structure 63 are disposed on the top wall of the supporting frame 61, the structures of the second-stage conveying structure 62 and the third-stage conveying structure 63 are identical, the second-stage conveying structure 62 includes a third belt plate seat 621 fixed on the top wall of the supporting frame 61, a third driving shaft 625 is rotatably connected between the third belt plate seats 621, a third belt plate 622 is fixed on the top wall of the third belt plate seat 621, the front end and the rear end of the third belt plate 622 are rotatably connected with third needle axles 6221, third belts 6222 are wound on the two third needle axles 6221 and the third driving shaft 625, a pair of third tensioning rollers 623 are rotatably connected between the third belt plate seats 621, a pair of third adjusting seats 624 are fixed on the third belt plate seats 621, and third adjusting screws 6241 are connected to the third adjusting seats 624 in a threaded manner; a second electric control mechanism 65 is also arranged on the top wall of the support frame 61; through the arrangement of the two-section conveying structure 62 and the three-section conveying structure 63, the production pressure in the egg skin wrapping process of the bread 9 is shared, each bread 9 can be uniformly and effectively wrapped with the egg skin, and meanwhile, the distance between the two third tensioning rollers 623 can be adjusted through the third adjusting screw 6241 in threaded connection with the third adjusting seat 624, so that a certain friction force is kept between the third belt 6222 and the third driving shaft 625 to realize transmission.
Further, the egg skin wrapping mechanism 6 further comprises two pairs of rotary cylinder seats 64 fixed on the top wall of the support frame 61, the upper end of each rotary cylinder seat 64 is provided with a rotary cylinder 641, an output shaft of each rotary cylinder 641 is fixedly provided with a connecting seat 642, each connecting seat 642 is fixedly provided with an adjusting rod 643, and each adjusting rod 643 is fixedly provided with a poking rod 644; the rotating cylinder 641 can rotate at a maximum angle of 190 degrees, the rotating angle is adjustable within the angle range, when the device works, after the egg sheets are placed on the bread 9, the device runs to a preset position, the rotating cylinder 641 works to drive the connecting seat 642, the adjusting rod 643 and the poking rod 644 to rotate for a certain angle, the egg sheets are turned over and wrapped on the bread 9, the four groups of rotating cylinders 641 act once, and the wrapping of the egg sheets of two breads is completed in one working cycle.
Further, the egg skin transverse cutting mechanism 7 further includes a fourth belt plate seat 74 on the top wall of the support frame 61, a fourth belt plate 73 is fixed on the fourth belt plate seat 74 and the transverse cutter support 72 at a position right below the transverse cutting cylinder 721, a fourth driving shaft 741 is rotatably connected on the fourth belt plate seat 74, a fourth needle roller 733 is rotatably connected at the front end of the fourth belt plate 73, a pair of fourth roller supports 731 is fixed at the rear end of the fourth belt plate 73, a fourth roller 732 is rotatably connected in the fourth roller supports 731, and a fourth belt 734 is wound on the fourth driving shaft 741, the fourth roller 732 and the fourth needle roller 733; a pair of fourth tensioning rollers 752 is rotatably connected to the fourth belt plate seat 74, a pair of fourth adjusting seats 75 is fixed on the outer wall of the fourth belt plate seat 74, and a fourth adjusting screw 751 is in threaded connection with the fourth adjusting seats 75; the fourth adjusting seat 75 and the fourth adjusting screw 751 are used for tensioning the fourth belt 734, and the fourth belt 734 is driven by a fourth driving shaft 741 and a sprocket mounted at the end of the fourth driving shaft 741 through a chain and a motor connection.
Further, the egg skin transverse cutting mechanism 7 comprises a support 71, a transverse cutter support 72 is fixed on the top wall of the support 71, a pair of transverse cutting cylinders 721 are mounted on the transverse cutter support 72, transverse cutting blades 722 are fixed at the end positions of piston rods of the transverse cutting cylinders 721, scribing cutter supports 723 are fixed on the transverse cutting blades 722, and scribing blades 724 which are positioned on the same horizontal line with the transverse cutting blades 722 are fixed on the scribing cutter supports 723; the egg skins move along with the fourth belt 734 and pass through the egg skin transverse cutting mechanism 71, the program detects the egg skin length according to the running distance of the fourth belt 734, when the egg skins pass through the preset length, a piston rod of the transverse cutting cylinder 721 descends to drive the transverse cutting blade 722, the piston rod of the transverse cutting cylinder 721 resets after the egg skins are cut off, and a ruling knife support 723 and a ruling knife blade 724 are further installed on the other side of the transverse cutting blade 722 and are used for ruling marks on the egg skins and positioning the placing position of bread when the bread is placed manually, so that the accuracy and the quality of the egg skin wrapping are guaranteed.
Further, an encoder support 76 is fixed on the outer wall of the fourth belt plate seat 74, and an encoder 761 is mounted on the encoder support 76; the encoder 761 detects the distance traveled by the fourth belt 734 and sends a signal to an actuator, which is well known in the art and will not be described herein.
Further, the egg-skin separating mechanism 8 comprises a vertical rod 81 fixed at the rear end position of the fourth belt plate seat 74, a separating roller 811 is rotatably connected to the vertical rod 81, a separating and positioning roller seat 82 is fixed at the front end position of the vertical rod 81 on the fourth belt plate seat 74, and a separating and positioning roller 821 is rotatably connected to the separating and positioning roller seat 82; the first belt 325, the second belt 552, the third belt 6222 and the fourth belt 734 are all provided with bread 9; the eggshell separating mechanism 8 is fixedly connected to the fourth belt plate 73 through a T-shaped clamp 341, the T-shaped clamp 341 clamps the vertical rod 81, the separating roller 811 is clamped on the vertical rod through a cross clamp 344, the eggshells made by the eggshell machine are manually placed on the separating roller 811 to be lifted by a certain height and pass through the lower part of the separating and positioning roller 821 along with the rotation of the separating roller 811, the eggshells are separated by a certain distance, when the subsequent eggshell is coated, two opposite breads 9 cannot influence each other, and the coating efficiency of the eggshells is ensured.
It is worth to be noted that the egg-shell wrapping device is installed in a butt joint mode with the egg-shell machine and the bread lane conveying device, the egg-shell machine is a special device equipped for bread production enterprises, an egg-shell machine cutting blade is arranged on the egg-shell machine, the manufactured and formed egg-shells are longitudinally cut into two pieces, the two pieces of egg-shells move to the position of an egg-shell separating mechanism 8 on the egg-shell wrapping device along with a conveying belt on the egg-shell machine and are connected to the conveying belt of the egg-shell wrapping device, and the egg-shell machine is the prior art and is not described again.
It should be added that in the present embodiment, the first electrical control mechanism 4 and the second electrical control mechanism 65 are both in the prior art, and are not described herein again.
It is further noted that the installation positions of the two shift cylinders (511) are not located in the same vertical line, and in the actual production process, the shift cylinders (511) in different positions can respectively place the bread 9 on the left and right sides of the conveyor belt of the egg skin coating device, so that the egg skins of two breads 9 can be coated simultaneously.
When the full-automatic bread double-egg-shell wrapping machine is used, firstly, bread 9 is conveyed to a first belt 325 through an external conveyor belt device, a first motor 31 drives the first belt 325 to run through a first chain wheel 311, a first chain 33 and a roller chain wheel 324, the bread 9 is placed on the first belt 325 and moves along the left-to-right direction along with the first belt 325 according to a set speed, in the process, the bread 9 runs in a transverse posture, when passing through the position of a bread transposer 34, one end of the bread transposer 34 is blocked by a driving lever 345, the bread 9 rotates on the belt by 90 degrees and is separated from the driving lever 345 to continue moving along with the first belt 325, the posture of the bread 9 is converted into a longitudinal direction from the transverse direction, then a first photoelectric switch 36 is set according to a program, no signal instruction is sent when the first bread 9 passes, the bread 9 moves to a next station along a current path, when the first photoelectric switch 36 detects a second bread 9, a signal is sent to the pushing cylinder 351, the pushing cylinder 351 works to push the second bread 9 to the position of the positioning baffle 37, the bread 9 starts to move forwards to the next station along the other side of the first belt 325, the first photoelectric switch 36 sends out instructions in a circulating mode, and the bread 9 is pushed and moved one by one at intervals;
then, two rows of bread 9 respectively run onto the corresponding second belts 552, move towards the egg-skin wrapping device along with the running of the second belts 552, when the bread 9 moves to the position of the second photoelectric switch 571, the second photoelectric switch 571 sends out a signal, the second motor 53 stops running, the bread 9 stops moving, meanwhile, the clamping finger cylinder 521 works, the clamping finger cylinder 521 drives the clamping jaw 522 to clamp the bread 9, the clamping finger cylinder 521 is fixedly connected to the front end of the shifting cylinder 511 through the clamping finger cylinder connecting plate 52, after the bread 9 is clamped by the clamping finger cylinder 521, the shifting cylinder 511 works to transfer the bread 9 to a preset position of a lower station, and meanwhile, the clamping finger cylinder 521 loosens the clamping jaw 522 to enable the corresponding bread 9 to fall onto the fourth belt 734;
the egg skins move along with the fourth belt 734, pass through the egg skin transverse cutting mechanism 71, a program detects the egg skin length according to the running distance of the fourth belt 734, when the egg skins pass through the preset length, the piston rod of the transverse cutting cylinder 721 descends to drive the transverse cutting blade 722, the piston rod of the transverse cutting cylinder 721 resets after the egg skins are cut off, the bread 9 continues to run and enters the preset position of the third belt 6222, the rotary cylinder 641 works to drive the connecting seat 642, the adjusting rod 643 and the poke rod 644 to rotate for a certain angle, the egg skins are turned and coated on the bread 9, the four groups of rotary cylinders 641 act once, the egg skin coating of two breads is completed in one working cycle, and therefore the egg skin coating of the bread 9 can be completed mechanically under the full-automatic condition.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Machine is wrapped up in to full-automatic two strip egg skins of bread, wrap up in including bread lane conveyor and egg skin and cover the device, the bread lane conveyor includes frame (1), its characterized in that: be fixed with rack-mount panel (11) on the roof of frame (1), just be provided with power take off mechanism (2) in frame (1), be provided with bread conveying mechanism (3), first electrical control mechanism (4) and bread lane shift mechanism (5) on the roof of rack-mount panel (11), the device is wrapped up in to the egg skin covers mechanism (6), egg skin crosscut mechanism (7) and egg skin separating mechanism (8) including the egg skin is wrapped up in to cover to the egg skin, and bread lane conveying device's output port position is just facing the egg skin is wrapped up in to cover on the device the skin is wrapped up in to cover between mechanism (6) and the egg skin crosscut mechanism (7).
2. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 1, wherein: the utility model discloses a motor rack, including frame (1), power take-off mechanism (2), four movable truckles (14) are still installed to the diapire of frame (1), frame (1) inside is fixed with motor cabinet (12), install in power take-off mechanism (2) on the roof of motor cabinet (12), the diapire of frame (1) is close to four corners position and is fixed with support foot cup (13), the diapire of frame (1).
3. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 2, wherein: the bread conveying mechanism (3) is arranged at a position, close to the left end, of the top wall of the rack mounting panel (11), the bread conveying mechanism (3) comprises a first motor (31), a first chain wheel (311) is fixed on an output shaft of the first motor (31), a first belt plate support (32) is fixed on the top wall of the rack mounting panel (11), a first belt plate (321) is fixed on the top wall of the first belt plate support (32), roller bases (322) are fixed at the left end and the right end of the first belt plate (321), belt rollers (3221) are rotationally connected in the roller bases (322), a first belt (325) is wound on the belt rollers (3221), a roller chain wheel (324) is fixed at the end position of the belt rollers (3221), and the roller chain wheel (324) is in transmission connection with the first chain wheel (311) through a first chain (33), and a belt tensioning screw (323) is connected to the outer wall of one end, far away from the roller chain wheel (324), of the first belt plate (321) in a threaded manner.
4. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 2, wherein: the bread conveying mechanism (3) further comprises a bread transposer (34), the bread transposer (34) comprises a T-shaped clamp (341) fixed on the side wall of the first belt plate (321), an upright rod (342) is fixed in the T-shaped clamp (341), a cross clamp (344) is fixed at one end, far away from the upright rod (342), of the cross clamp (343), and a shifting rod (345) perpendicular to the horizontal ground is fixed on the cross clamp (344); lie in on the lateral wall of first belt board (321) bread transposer (34) right side position installs first photoelectric switch (36), lie in on the lateral wall of first belt board (321) first photoelectric switch (36) right side position department is fixed with propelling movement cylinder block (35), install propelling movement cylinder (351) on propelling movement cylinder block (35), just on first belt board (321) with be fixed with positioning baffle (37) on the relative lateral wall of propelling movement cylinder (351), positioning baffle (37) with propelling movement cylinder (351) are located same vertical line.
5. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 2, wherein: the bread lane shifting mechanism (5) comprises a shifting cylinder frame (51) fixed on the top wall of the rack mounting panel (11), two shifting cylinders (511) are mounted on the bottom wall of the shifting cylinder frame (51), a finger clamping cylinder connecting plate (52) is fixed at the end part of a piston rod of each shifting cylinder (511), a finger clamping cylinder (521) is mounted on the bottom wall of the finger clamping cylinder connecting plate (52), and a clamping jaw (522) is fixed at a clamping part on the finger clamping cylinder (521); the bread dividing and shifting mechanism (5) also comprises a pair of second motors (53) arranged on the top wall of the motor base (12), a second chain wheel (531) is fixed at the end part of the output shaft of the second motor (53), and a second belt plate support (55) is fixed on the top wall of the frame mounting panel (11), a second belt plate (551) is fixed on the second belt plate support (55), the front end and the rear end of the second belt plate (551) are respectively and rotatably connected with a second needle roller shaft (553), a second driving shaft (54) is rotatably connected between the second belt plate supports (55), a second belt (552) is wound on the two second needle rollers (553) and the second driving shaft (54), and a second drive shaft sprocket (541) is fixed to an end position of the second drive shaft (54), the second driving shaft chain wheel (541) is in transmission connection with the second chain wheel (531) through a second chain (532); a photoelectric switch bracket (57) is fixed on the side wall of the shifting cylinder frame (51), and a second photoelectric switch (571) positioned right above the second belt (552) is fixed on the photoelectric switch bracket (57).
6. The full-automatic double-egg-shell coating machine for bread as claimed in claim 5, wherein: a pair of second tensioning rollers (56) is rotatably connected between the second belt plate supports (55), a pair of second adjusting seats (561) are further fixed on the second belt plate supports (55), and second adjusting screws (562) are connected to the second adjusting seats (561) in a threaded mode.
7. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 1, wherein: the egg skin wrapping mechanism (6) comprises a support frame (61), two sections of conveying structures (62) and three sections of conveying structures (63) are arranged on the top wall of the support frame (61), the structures of the two sections of conveying structures (62) and the three sections of conveying structures (63) are consistent, the two sections of conveying structures (62) comprise a third belt plate seat (621) fixed on the top wall of the support frame (61), a third driving shaft (625) is rotatably connected between the third belt plate seat (621), a third belt plate (622) is fixed on the top wall of the third belt plate seat (621), a third needle rolling shaft (6221) is rotatably connected to the front end and the rear end of the third belt plate (622), a third belt (6222) is wound on the third needle rolling shaft (6221) and the third driving shaft (625), and a pair of third tensioning rollers (623) is rotatably connected between the third belt plate seat (621), a pair of third adjusting seats (624) is fixed on the third belt plate seat (621), and a third adjusting screw (6241) is connected to the third adjusting seats (624) in a threaded manner; and a second electric control mechanism (65) is also arranged on the top wall of the support frame (61).
8. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 7, wherein: the egg skin wrapping mechanism (6) further comprises two pairs of rotary cylinder seats (64) fixed on the top wall of the supporting frame (61), a rotary cylinder (641) is mounted at the upper end of each rotary cylinder seat (64), a connecting seat (642) is fixed on an output shaft of each rotary cylinder (641), an adjusting rod (643) is fixed on each connecting seat (642), and a poking rod (644) is fixed on each adjusting rod (643).
9. The full-automatic double-egg-shell wrapping machine for bread as claimed in claim 7, wherein: the egg skin transverse cutting mechanism (7) comprises a support pillar (71), a transverse cutter support (72) is fixed on the top wall of the support pillar (71), a pair of transverse cutting cylinders (721) are mounted on the transverse cutter support (72), a transverse cutting blade (722) is fixed at the end position of a piston rod of each transverse cutting cylinder (721), a scribing cutter support pillar (723) is fixed on each transverse cutting blade (722), and a scribing blade (724) which is located on the same horizontal line with the transverse cutting blade (722) is fixed on each scribing cutter support pillar (723); the egg skin transverse cutting mechanism (7) further comprises a fourth belt plate seat (74) on the top wall of the support frame (61), a fourth belt plate (73) is fixed on the fourth belt plate seat (74) and the transverse cutter support (72) at a position right below the transverse cutting cylinder (721), a fourth driving shaft (741) is connected on the fourth belt plate seat (74) in a rotating mode, a fourth needle roller shaft (733) is connected at the front end of the fourth belt plate (73) in a rotating mode, a pair of fourth roller supports (731) is fixed at the rear end of the fourth belt plate (73), a fourth roller (732) is connected in the fourth roller supports (731) in a rotating mode, and a fourth belt (734) is wound on the fourth driving shaft (741), the fourth roller (732) and the fourth needle roller shaft (733); a pair of fourth tensioning rollers (752) is further rotatably connected to the fourth belt plate seat (74), a pair of fourth adjusting seats (75) is fixed to the outer wall of the fourth belt plate seat (74), and a fourth adjusting screw (751) is in threaded connection with the fourth adjusting seats (75); still be fixed with encoder support (76) on the outer wall of fourth belt board seat (74), install encoder (761) on encoder support (76).
10. The full-automatic double-egg-shell coating machine for bread as claimed in claim 9, wherein: the egg-skin separation mechanism (8) comprises a vertical rod (81) fixed at the rear end position of the fourth belt plate seat (74), a separation roller (811) is rotatably connected to the vertical rod (81), a separation positioning roller seat (82) is fixed to the front end position of the vertical rod (81) on the fourth belt plate seat (74), and a separation positioning roller (821) is rotatably connected to the separation positioning roller seat (82); breads (9) are arranged on the first belt (325), the second belt (552), the third belt (6222) and the fourth belt (734).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011396298.4A CN112385679A (en) | 2020-12-03 | 2020-12-03 | Full-automatic bread double-strip egg skin wrapping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011396298.4A CN112385679A (en) | 2020-12-03 | 2020-12-03 | Full-automatic bread double-strip egg skin wrapping machine |
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| Publication Number | Publication Date |
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| CN112385679A true CN112385679A (en) | 2021-02-23 |
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| CN202011396298.4A Pending CN112385679A (en) | 2020-12-03 | 2020-12-03 | Full-automatic bread double-strip egg skin wrapping machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI809466B (en) * | 2021-08-04 | 2023-07-21 | 國倉機械廠有限公司 | Automatic three-dimensional conveying food equipment |
-
2020
- 2020-12-03 CN CN202011396298.4A patent/CN112385679A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI809466B (en) * | 2021-08-04 | 2023-07-21 | 國倉機械廠有限公司 | Automatic three-dimensional conveying food equipment |
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