CN112355658B - Standardized system for flexible platform for frame production - Google Patents
Standardized system for flexible platform for frame production Download PDFInfo
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- CN112355658B CN112355658B CN202010504270.1A CN202010504270A CN112355658B CN 112355658 B CN112355658 B CN 112355658B CN 202010504270 A CN202010504270 A CN 202010504270A CN 112355658 B CN112355658 B CN 112355658B
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- module
- frame
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- information code
- mechanical arm
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 16
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 19
- 238000012545 processing Methods 0.000 claims description 12
- 238000003745 diagnosis Methods 0.000 claims description 9
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 230000005856 abnormality Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 230000002265 prevention Effects 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 230000006870 function Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0078—Safety devices protecting the operator, e.g. against accident or noise
- B23Q11/0089—Safety devices protecting the operator, e.g. against accident or noise actuating operator protecting means, e.g. closing a cover element, producing an alarm signal
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V10/00—Arrangements for image or video recognition or understanding
- G06V10/20—Image preprocessing
- G06V10/22—Image preprocessing by selection of a specific region containing or referencing a pattern; Locating or processing of specific regions to guide the detection or recognition
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V30/00—Character recognition; Recognising digital ink; Document-oriented image-based pattern recognition
- G06V30/10—Character recognition
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Theoretical Computer Science (AREA)
- Optics & Photonics (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a standardization system for a flexible platform for frame production, which comprises an information input module, a processing program programming module, a control module, an image identification module, a station parameter generation setting module, a mechanical arm module and a conveying module, wherein the information input module, the mechanical arm module, the image identification module, the station parameter generation setting module and the conveying module are electrically connected with the control module and are controlled by the control module; the invention is developed aiming at a flexible chemical plant, can be widely applied to various industries such as welding, gluing, carrying, coating, stamping, carrying and the like, adopts modular and standardized design, can realize quick replacement and quick addition of products, and has the advantages of strong universality, simple operation, full digital communication, strong flexibility and high openness to users.
Description
Technical Field
The invention relates to the field of frame production, in particular to a standardized system for a flexible platform for frame production.
Background
The frame, also called a crossbeam, is the base body of the motor vehicle and generally consists of two longitudinal beams and several transverse beams, which are supported on the wheels via suspension devices, a front axle and a rear axle. Has sufficient strength and rigidity to withstand the load of the automobile and the impact transmitted from the wheel.
The existing frame production comprises various procedures such as welding, gluing, coating, stamping, carrying and the like, but the existing frame production system has the following problems:
(1) the applicability is poor, and the frame can only be processed for one or more types or sizes of frames;
(2) the functionality is weak, and the production of one of the above steps can be satisfied.
Disclosure of Invention
The invention aims to: in order to solve the problems of poor applicability and weak functionality of the existing frame production system, the standardized system for producing the flexible platform by the frame is provided.
The invention specifically adopts the following technical scheme for realizing the purpose:
a standardized system for a flexible platform for frame production comprises an information input module, a processing program programming module, a control module, an image identification module, a station parameter generation setting module, a mechanical arm module and a conveying module, wherein the information input module, the mechanical arm module, the image identification module, the station parameter generation setting module and the conveying module are electrically connected with the control module and are controlled by the control module;
the information entry module comprises a plurality of information entry modules,
the frame information input unit is used for inputting frame dimension information and inputting a frame standard image to form a frame information code and sending the frame information code to the control module;
the clamp information input unit is used for inputting clamp information and forming a clamp information code by using a using method, and sending the clamp information code to the control module;
the cylinder information input unit is used for inputting cylinder information and forming a cylinder information code by using a using method, and sending the cylinder information code to the control module;
the electromagnetic valve information input unit is used for inputting electromagnetic valve information and forming an electromagnetic valve information code by the method, and sending the electromagnetic valve information code to the control module;
the mechanical arm information input unit is used for inputting mechanical arm information and forming a method and sending the mechanical arm information and the method to the control module;
the processing program programming module is used for recording a processing program of the frame, forming a processing program code and sending the processing program code to the control module; the processing procedures comprise welding, gluing, coating, stamping and carrying.
The image recognition module comprises a plurality of image recognition modules,
a shooting unit for shooting multi-angle images of the frame
The image of the intelligent identification unit intelligently identifies and outputs the frame information code of the frame according to the frame image shot by the shooting unit;
the control module comprises a control module and a control module,
the storage unit is used for receiving and storing a frame information code, a clamp information code, a cylinder information code, an electromagnetic valve information code, a mechanical arm information code and a program code;
the processing unit is electrically connected with the memory unit, and intelligently calls the corresponding clamp information code, the cylinder information code, the electromagnetic valve information code, the mechanical arm information code and the program code by receiving the frame information code given by the intelligent identification unit and combining with the required processing method to form a frame processing program;
and the station parameter generation and setting module is used for forming station parameters for frame production according to a frame processing program given by the processing unit, supporting manual modification of the station parameters and monitoring real-time station information.
And the conveying module is used for loading the frame to be processed and sequentially conveying the frame to each station according to the frame processing program given by the processing unit.
In the above scheme, control module electric connection has monitoring alarm module, monitoring alarm module includes:
a monitoring unit for real-time monitoring the running state of the robot,
the robot protection unit comprises servo collision prevention, temperature monitoring in a control box, power monitoring and interference field inspection.
In the scheme, the system further comprises an abnormality diagnosis stopping module, when the control system components, the robot, the welding power supply and other equipment are abnormal, automatic diagnosis is carried out, fault information is provided, and system safety is guaranteed; and diagnosing and taking shutdown protective measures under the conditions of welding abnormity, user operation abnormity and the like.
In the above scheme, the mechanical arm module comprises a welding mechanical arm, a gluing mechanical arm, a coating mechanical arm, a stamping mechanical arm and a carrying mechanical arm.
The invention has the following beneficial effects:
1. the invention is developed aiming at a flexible chemical plant, can be widely applied to various industries such as welding, gluing, carrying, coating, stamping, carrying and the like, adopts modular and standardized design, can realize quick replacement and quick addition of products, and has the advantages of strong universality, simple operation, full digital communication, strong flexibility and high openness to users.
2. The invention integrates a monitoring alarm module and an abnormality diagnosis stopping module, and realizes the robot protection function: servo collision prevention, control of in-box temperature monitoring, power monitoring, interference field inspection and abnormal diagnosis stop functions: when the control system components, the robot, the welding power supply and other equipment are abnormal, automatic diagnosis is carried out, fault information is provided, and the system safety is guaranteed; and the system can diagnose and adopt shutdown protective measures under the conditions of welding abnormity, user operation abnormity and the like, so that the whole system is safer to use.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments.
Thus, the detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; mechanical connection or electrical connection can be realized; the two original pieces can be directly connected or indirectly connected through an intermediate medium, or the two original pieces can be communicated with each other. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
A standardized system for a flexible platform for frame production comprises an information input module, a processing program programming module, a control module, an image identification module, a station parameter generation setting module, a mechanical arm module and a conveying module, wherein the information input module, the mechanical arm module, the image identification module, the station parameter generation setting module and the conveying module are electrically connected with the control module and are controlled by the control module;
the information entry module comprises a plurality of information entry modules,
the frame information input unit is used for inputting frame dimension information and inputting a frame standard image to form a frame information code and sending the frame information code to the control module;
the clamp information input unit is used for inputting clamp information and forming a clamp information code by using a using method, and sending the clamp information code to the control module;
the cylinder information input unit is used for inputting cylinder information and forming a cylinder information code by using a using method, and sending the cylinder information code to the control module;
the electromagnetic valve information input unit is used for inputting electromagnetic valve information and forming an electromagnetic valve information code by using a using method, and sending the electromagnetic valve information code to the control module;
the mechanical arm information input unit is used for inputting mechanical arm information and forming a mechanical arm information code by using a using method, and sending the mechanical arm information code to the control module;
the processing program programming module is used for recording a processing program of the frame, forming a processing program code and sending the processing program code to the control module; the processing procedures comprise welding, gluing, coating, stamping and carrying.
The image recognition module comprises a plurality of image recognition modules,
a shooting unit for shooting multi-angle images of the frame
The image of the intelligent identification unit intelligently identifies and outputs the frame information code of the frame according to the frame image shot by the shooting unit;
the control module comprises a control module and a control module,
the storage unit is used for receiving and storing a frame information code, a clamp information code, a cylinder information code, an electromagnetic valve information code, a mechanical arm information code and a program code;
the processing unit is electrically connected with the memory unit, and intelligently calls the corresponding clamp information code, the cylinder information code, the electromagnetic valve information code, the mechanical arm information code and the program code by receiving the frame information code given by the intelligent identification unit and combining with the required processing method to form a frame processing program;
and the station parameter generation and setting module is used for forming station parameters for frame production according to a frame processing program given by the processing unit, supporting manual modification of the station parameters and monitoring real-time station information.
And the conveying module is used for loading the frame to be processed and sequentially conveying the frame to each station according to the frame processing program given by the processing unit.
Example 2
On the basis of embodiment 1, control module electric connection has monitoring alarm module, monitoring alarm module includes:
a monitoring unit for real-time monitoring the running state of the robot,
the robot protection unit comprises servo collision prevention, temperature monitoring in a control box, power monitoring and interference field inspection.
Example 3
On the basis of the embodiment 1 or 2, the system further comprises an abnormality diagnosis stopping module, when the devices such as control system components, robots, welding power supplies and the like are abnormal, automatic diagnosis is carried out, fault information is provided, and system safety is guaranteed; and diagnosing and taking shutdown protective measures under the conditions of welding abnormity, user operation abnormity and the like.
Example 4
On the basis of the above embodiment, the mechanical arm module comprises a welding mechanical arm, a gluing mechanical arm, a coating mechanical arm, a stamping mechanical arm and a carrying mechanical arm.
The above description is an embodiment of the present invention. The foregoing is a preferred embodiment of the present invention, and the preferred embodiments in each preferred embodiment can be combined and used in any combination if not obviously contradictory or prerequisite to a certain preferred embodiment, and the specific parameters in the examples and the embodiments are only for the purpose of clearly explaining the inventor's invention verification process and are not intended to limit the patent protection scope of the present invention, which is defined by the claims and the equivalent structural changes made by the content of the description of the present invention are also included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a standardized system for flexible platform of frame production, includes information input module, procedure programming module, control module, image identification module, station parameter generation setting module, arm module and transport module, information input module, arm module, image identification module, station parameter generation setting module and transport module all with control module electric connection to control module control, its characterized in that:
the information entry module comprises a plurality of information entry modules,
the frame information input unit is used for inputting frame dimension information and inputting a frame standard image to form a frame information code and sending the frame information code to the control module;
the clamp information input unit is used for inputting clamp information and forming a clamp information code by using a using method, and sending the clamp information code to the control module;
the cylinder information input unit is used for inputting cylinder information and forming a cylinder information code by using a using method, and sending the cylinder information code to the control module;
the electromagnetic valve information input unit is used for inputting electromagnetic valve information and forming an electromagnetic valve information code by using a using method, and sending the electromagnetic valve information code to the control module;
the mechanical arm information input unit is used for inputting mechanical arm information and forming a mechanical arm information code by using a using method, and sending the mechanical arm information code to the control module;
the processing program programming module is used for recording a processing program of the frame, forming a processing program code and sending the processing program code to the control module; the processing procedures comprise welding, gluing, coating, stamping and carrying;
the image recognition module comprises a plurality of image recognition modules,
the shooting unit is used for shooting a multi-angle image of the frame;
the intelligent identification unit is used for intelligently identifying and outputting the frame information code of the frame according to the frame image shot by the shooting unit;
the control module comprises a control module and a control module,
the storage unit is used for receiving and storing the frame information code, the clamp information code, the cylinder information code, the electromagnetic valve information code, the mechanical arm information code and the processing program code;
the processing unit is electrically connected with the storage unit, and intelligently calls the corresponding clamp information code, the cylinder information code, the electromagnetic valve information code, the mechanical arm information code and the processing program code by receiving the frame information code given by the intelligent identification unit and combining with the required processing method to form a frame processing program;
the station parameter generation and setting module is used for forming station parameters for frame production according to a frame processing program given by the processing unit, supporting manual modification of the station parameters and monitoring real-time station information;
and the conveying module is used for loading the frame to be processed and sequentially conveying the frame to each station according to the frame processing program given by the processing unit.
2. The standardized system for frame-producing flexible platforms of claim 1 wherein: control module electric connection has monitoring alarm module, monitoring alarm module includes:
the monitoring unit is used for monitoring the running state of the robot in real time;
the robot protection unit comprises servo collision prevention, temperature monitoring in a control box, power monitoring and interference field inspection.
3. The standardized system for frame-producing flexible platforms of claim 1 wherein: the system also comprises an abnormality diagnosis stopping module which carries out automatic diagnosis when the control module or the mechanical arm is abnormal, provides fault information and ensures the safety of the system; and diagnosing and taking shutdown protective measures under the conditions of welding abnormity and user operation abnormity.
4. The standardized system for frame-producing flexible platforms of claim 1 wherein: the mechanical arm module comprises a welding mechanical arm, a gluing mechanical arm, a coating mechanical arm, a stamping mechanical arm and a carrying mechanical arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010504270.1A CN112355658B (en) | 2020-06-05 | 2020-06-05 | Standardized system for flexible platform for frame production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010504270.1A CN112355658B (en) | 2020-06-05 | 2020-06-05 | Standardized system for flexible platform for frame production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112355658A CN112355658A (en) | 2021-02-12 |
| CN112355658B true CN112355658B (en) | 2021-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010504270.1A Expired - Fee Related CN112355658B (en) | 2020-06-05 | 2020-06-05 | Standardized system for flexible platform for frame production |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59107834A (en) * | 1982-12-10 | 1984-06-22 | Hitachi Ltd | Movable piping equipment manufacturing system |
| DE102004005149A1 (en) * | 2003-10-24 | 2005-06-30 | Daimlerchrysler Ag | Processing system for material removing processing of motor vehicle unit housing parts, especially for automobiles, has several processing stations in which parts are processed in different orientations, to which parts are fed sequentially |
| CN105139593A (en) * | 2015-10-09 | 2015-12-09 | 常州大学 | Railway passenger vehicle power supply box body door plate closing detection device |
| CN205008151U (en) * | 2014-10-17 | 2016-02-03 | 巨大机械工业股份有限公司 | Automatic spraying and wire changing system of bicycle frame |
| CN105364499A (en) * | 2015-09-01 | 2016-03-02 | 湖北德宜智精密机械有限公司 | Assembly line type flexible postprocessing device for automobile drum type brake pads |
| CN110227951A (en) * | 2019-01-21 | 2019-09-13 | 黄友耐 | A kind of work pieces process flexible production line and the processing method using its realization |
-
2020
- 2020-06-05 CN CN202010504270.1A patent/CN112355658B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59107834A (en) * | 1982-12-10 | 1984-06-22 | Hitachi Ltd | Movable piping equipment manufacturing system |
| DE102004005149A1 (en) * | 2003-10-24 | 2005-06-30 | Daimlerchrysler Ag | Processing system for material removing processing of motor vehicle unit housing parts, especially for automobiles, has several processing stations in which parts are processed in different orientations, to which parts are fed sequentially |
| CN205008151U (en) * | 2014-10-17 | 2016-02-03 | 巨大机械工业股份有限公司 | Automatic spraying and wire changing system of bicycle frame |
| CN105364499A (en) * | 2015-09-01 | 2016-03-02 | 湖北德宜智精密机械有限公司 | Assembly line type flexible postprocessing device for automobile drum type brake pads |
| CN105139593A (en) * | 2015-10-09 | 2015-12-09 | 常州大学 | Railway passenger vehicle power supply box body door plate closing detection device |
| CN110227951A (en) * | 2019-01-21 | 2019-09-13 | 黄友耐 | A kind of work pieces process flexible production line and the processing method using its realization |
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| CN112355658A (en) | 2021-02-12 |
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