CN112354892A - Battery feeding pad printing and baking integrated machine - Google Patents

Battery feeding pad printing and baking integrated machine Download PDF

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Publication number
CN112354892A
CN112354892A CN202011171853.3A CN202011171853A CN112354892A CN 112354892 A CN112354892 A CN 112354892A CN 202011171853 A CN202011171853 A CN 202011171853A CN 112354892 A CN112354892 A CN 112354892A
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CN
China
Prior art keywords
platform
feeding
battery
transfer
discharging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011171853.3A
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Chinese (zh)
Inventor
卢海贤
梁伟广
黄振家
陈欣
吴志远
钟其庆
何海正
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Dongbo Automatic Equipments Co ltd
Original Assignee
Guangdong Dongbo Automatic Equipments Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Dongbo Automatic Equipments Co ltd filed Critical Guangdong Dongbo Automatic Equipments Co ltd
Priority to CN202011171853.3A priority Critical patent/CN112354892A/en
Publication of CN112354892A publication Critical patent/CN112354892A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/001—Pad printing apparatus or machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/044—Drying sheets, e.g. between two printing stations
    • B41F23/0463—Drying sheets, e.g. between two printing stations by convection
    • B41F23/0466—Drying sheets, e.g. between two printing stations by convection by using heated air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F33/00—Indicating, counting, warning, control or safety devices
    • B41F33/0036—Devices for scanning or checking the printed matter for quality control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The invention discloses a battery feeding, pad printing and baking integrated machine; the battery transfer printing and code spraying detection integrated machine comprises a stacking circulating type feeding mechanism, a battery transfer printing and code spraying detection integrated machine and a multi-channel baking oven, wherein the stacking circulating type feeding mechanism is connected with the battery transfer printing and code spraying detection integrated machine through a feeding assembly line; the transfer manipulator drives the battery and carries out outward appearance to the battery through CCD detection mechanism and then toasts in getting into the furnace chamber of multichannel baking oven, and the multichannel baking oven toasts the product and accomplishes the back ejection of compact. The battery feeding, pad printing and baking integrated machine is high in precision and high in efficiency, defective products can be removed through the matching of the detection mechanism and the defective product transferring mechanism, and labor cost is saved.

Description

Battery feeding pad printing and baking integrated machine
Technical Field
The invention relates to battery pad printing equipment, in particular to a battery pad printing and code spraying detection integrated machine.
Background
With the wide use of digital products such as mobile phones, notebook computers and the like, the demand of batteries is increasing, the production process of the batteries is complex, and the production process comprises a plurality of operation procedures such as code spraying and the like. The battery code spraying is to spray and print product marks such as bar codes, trademarks and the like on the surface of the battery packaging structure.
At present, the existing pad printing and code spraying equipment has the following defects: 1. the pad printing and code spraying technology is complex, if the manual pad printing and code spraying needs a large amount of manpower, the manual efficiency is low, and the manual pad printing and code spraying precision is low; 2. characters printed and code-sprayed in the pad printing and code-spraying production are mainly inspected visually, and due to artificial subjective factors, misjudgment can be caused and the efficiency is low; 3. the pad printing process has the defects of unclear or incomplete pad printing bar codes, trademarks and the like.
Disclosure of Invention
The invention aims to provide a battery feeding, pad printing and baking all-in-one machine aiming at the defects in the prior art.
In order to solve the above defects in the prior art, the technical scheme provided by the invention is as follows: a battery feeding pad printing and baking integrated machine is characterized by comprising a stacking circulating type feeding mechanism, a battery pad printing and code spraying detection integrated machine and a multi-channel baking oven, wherein the stacking circulating type feeding mechanism is connected with the battery pad printing and code spraying detection integrated machine through a feeding assembly line; transfer manipulator drives the battery and carries out outward appearance to the battery through second CCD detection mechanism and detect the back and get into in the furnace chamber of multichannel baking oven and toast, the multichannel baking oven toasts the product and toasts the ejection of compact after accomplishing.
The battery feeding, pad printing and baking integrated machine is characterized in that the stacking and circulating type feeding mechanism comprises a first machine table, a feeding mechanism, a feeding lifting mechanism, a discharging lifting mechanism, an empty tray discharging mechanism and a manipulator carrying mechanism are arranged on the first machine table, the feeding mechanism drives stacked trays filled with products to move to the position of the feeding lifting mechanism, the manipulator carrying mechanism carries the empty trays to the discharging lifting mechanism after carrying out a layer of products on the trays, the manipulator carrying mechanism raises the height of one tray each time when carrying out one empty tray, the discharging lifting mechanism lowers the height of one tray each time when placing one empty tray, and the discharging lifting mechanism stacks enough number of empty trays and then lowers the empty trays to the discharging mechanism for discharging.
As an improvement of the battery feeding, pad printing and baking integrated machine, a width adjusting mechanism is further arranged in the first machine table, the width adjusting mechanism comprises two adjusting bases which are correspondingly arranged, two width adjusting slide rails are arranged on the two adjusting bases respectively, adjusting side plates are arranged on the two width adjusting slide rails on the same side respectively, the bottoms of the two adjusting side plates are connected through an adjusting screw rod, one end of the adjusting screw rod is connected with a width adjusting motor through a synchronous belt and a synchronous wheel, two groups of sensors are arranged at the upper ends of the two adjusting side plates respectively, one group of sensors senses the height of the charging tray which is driven by the feeding lifting mechanism to ascend, and the other group of sensors senses the height of the charging tray which is driven by the discharging lifting mechanism to descend; the feeding mechanism, the feeding lifting mechanism, the discharging lifting mechanism and the empty charging tray discharging mechanism are all positioned between the two adjusting side plates;
the feeding mechanism comprises a feeding mounting base plate, a feeding linear guide rail is arranged on the feeding mounting base plate and connected with a feeding platform through a linear sliding block, a stop block is arranged on one side of the feeding platform, a feeding screw rod penetrates through the feeding mounting base plate and is connected with the feeding platform through a screw rod nut, and one end of the feeding screw rod is connected with a feeding motor through a synchronous wheel and a synchronous belt;
the feeding lifting mechanism comprises two feeding vertical plates which are correspondingly arranged, linear slide rails are arranged on the corresponding sides of the two feeding vertical plates, the two linear slide blocks are respectively connected to a feeding lifting platform through slide blocks, a feeding screw rod and a feeding transmission motor are further arranged on one of the feeding vertical plates, the feeding screw rod and the feeding transmission motor are connected through a synchronous belt and a synchronous wheel, and the feeding screw rod is connected with the feeding lifting platform through a screw rod nut;
the blanking lifting mechanism comprises two discharging vertical plates which are correspondingly arranged, linear slide rails are arranged on the corresponding sides of the two discharging vertical plates, the two linear slide blocks are respectively connected to a discharging lifting platform through slide blocks, one discharging vertical plate is also provided with a discharging screw rod and a discharging transmission motor, the discharging screw rod and the discharging transmission motor are connected through a synchronous belt and a synchronous wheel, and the discharging screw rod is connected with the discharging lifting platform through a screw rod nut;
the discharging mechanism of the empty tray comprises a discharging bottom plate, wherein a discharging platform, a discharging transmission screw rod, a discharging linear guide rail and a discharging transmission motor are arranged on the discharging bottom plate, the discharging transmission screw rod is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, the discharging transmission screw rod is connected with the discharging platform through a screw rod nut, and the bottom of the discharging platform is connected to the discharging linear guide rail through a sliding block;
the manipulator carrying mechanism comprises two supporting seats, wherein the supporting seats jointly support a beam, a screw transmission mechanism is arranged on the beam, the screw transmission mechanism controls a piece taking arm to move left and right, a piece taking cylinder is arranged on the piece taking arm, a piston rod end of the piece taking cylinder is provided with a sucker mounting plate, and a plurality of battery carrying suckers are arranged on the sucker mounting plate at intervals.
The battery pad printing, code spraying and detecting integrated machine comprises a machine table, wherein a feeding mechanical arm, a plasma cleaning mechanism, a shifting mechanism, a pad printing mechanism, a CCD (charge coupled device) detecting mechanism, a code spraying platform feeding mechanical arm, a code spraying mechanism and a code spraying and transferring module are arranged on the machine table, the feeding mechanical arm absorbs a battery from a feeding production line and places the battery on a transfer platform, the transfer platform conveys the battery in a mode of transferring the battery in a crossed mode through an upper platform and a lower platform and cleans the surface of the battery through the plasma cleaning mechanism, the battery is conveyed through the shifting mechanism after being cleaned, the shifting mechanism is provided with two sucker stations, the two sucker stations move simultaneously, the first sucker station absorbs the battery on the transfer platform, and the second sucker station absorbs the battery on the transfer platform;
when two sucker stations of the shifting mechanism move, a battery sucked by a first sucker station is conveyed to the pad printing platform, a battery sucked by a second sucker station is conveyed to a cache platform, the cache platform is located under the CCD detection mechanism, the CCD detection mechanism detects the pad printing effect of the battery, and the battery on the pad printing platform is subjected to pad printing through the pad printing mechanism.
As an improvement of the battery feeding, pad printing and baking integrated machine, an NG production line is further arranged on the machine table, the CCD detection mechanism detects the battery after pad printing, the battery which is detected to be unqualified is conveyed to the NG production line through the code spraying platform manipulator, the battery which is detected to be qualified is conveyed to the code spraying and conveying module through the code spraying platform manipulator, the code spraying and conveying module drives the battery to move to the position of the code spraying mechanism for code spraying, and the code spraying platform manipulator absorbs the battery from the cache platform.
As an improvement of the battery feeding, pad printing and baking integrated machine, the transfer platform comprises a first carrying mechanism and a second carrying mechanism, the first carrying mechanism comprises a first transfer platform, the first transfer platform is controlled by a first screw rod transmission mechanism to move, the second carrying mechanism comprises a second transfer platform, the second transfer platform is controlled by a second screw rod transmission mechanism to move, the height of the first transfer platform is greater than that of the second transfer platform, and the first transfer platform and the second transfer platform do not interfere with each other when moving relatively;
first lead screw drive mechanism with second lead screw drive mechanism all includes drive motor and transmission lead screw, and drive motor and transmission lead screw pass through hold-in range and synchronizing wheel and connect, and the spiro union has screw-nut on the transmission lead screw, first lead screw drive mechanism drives first moving carries the platform to remove along linear slide rail, second lead screw drive mechanism drives the second moves and carries the platform to remove along linear slide rail.
As an improvement of the battery feeding, pad printing and baking integrated machine, the shifting mechanism comprises a third screw rod transmission mechanism and a lifting mechanism controlled by the third screw rod transmission mechanism to move, the lifting mechanism controls a lifting support to move up and down, and the first sucker station and the second sucker station are respectively installed at two ends of the lifting support;
the lifting mechanism comprises a lifting cylinder mounting plate, a lifting cylinder and a linear slide rail are arranged on one side of the lifting cylinder mounting plate, and the lifting cylinder drives the lifting support to slide up and down along the linear slide rail; and the first sucker station and the second sucker station are respectively provided with a plurality of suction nozzles at intervals, and the mounting intervals of the suction nozzles can be adjusted.
The pad printing platform comprises two pad printing support bottom plates and a clamping and positioning driving motor which are correspondingly arranged, linear guide rails are arranged at the upper ends of the two pad printing support bottom plates, the clamping and positioning driving motor is positioned between the two pad printing support bottom plates, the upper ends of the two pad printing support bottom plates are connected with a moving bottom plate through the linear guide rails and linear sliding blocks, a mechanical positioning plate, a left elastic limiting assembly, a right elastic limiting assembly and a front elastic limiting assembly and a rear elastic limiting assembly are arranged on the moving bottom plate, the left elastic limiting assembly and the right elastic limiting assembly limit the left and right displacement of a battery of the mechanical positioning plate, and the front elastic limiting assembly and the rear elastic limiting assembly limit the front and rear displacement of the battery of the mechanical positioning plate;
the left and right elastic limiting assembly comprises a bottom plate and a middle plate, the bottom plate and the middle plate are connected through a slide rail and a slide block, the middle plate is connected with an elastic limiting block base through the slide rail and the slide block, a vertical plate is arranged on one side of the middle plate, a connecting rod is arranged on the vertical plate in a penetrating mode, a spring is arranged on the connecting rod, one end of the connecting rod is connected with the elastic limiting block base, a left and right elastic limiting block is arranged at the upper end of the elastic limiting block base, and the left and right elastic limiting block abuts against.
The front elastic limiting component and the rear elastic limiting component comprise front and rear elastic limiting rods, one ends of the front and rear elastic limiting rods are connected to the spring mounting rod, the spring mounting rod is sleeved with two springs, the front and rear elastic limiting rods are located between the two springs, two ends of the spring mounting rod are fixed on the fixing seat respectively, and the front and rear elastic limiting rods abut against one side of the battery.
As an improvement of the battery feeding, pad printing and baking integrated machine, one side of the cache platform is provided with a second left and right elastic limiting assembly, the other side of the cache platform is provided with a second front and back elastic limiting assembly, the structure of the second left and right elastic limiting assembly is the same as that of the left and right elastic limiting assembly, and the structure of the second front and back elastic limiting assembly is the same as that of the front and back elastic limiting assembly;
the code spraying and transferring module comprises a third transferring platform and a fourth transferring platform, the third transferring platform is controlled to move by a fourth screw rod transmission mechanism, the fourth transferring platform is controlled to move by a fifth screw rod transmission mechanism, and the structures of the fourth screw rod transmission mechanism and the fifth screw rod transmission mechanism are the same as those of the first screw rod transmission mechanism and the second screw rod transmission mechanism;
the third transfer platform and the fourth transfer platform move simultaneously and move along the same direction, and a space is formed between the third transfer platform and the fourth transfer platform;
the plasma cleaning mechanism comprises a cleaning support, a height adjusting plate is arranged on the cleaning support, a hand-operated height adjusting screw rod, a linear slide rail and a linear slide block are arranged on one side of the height adjusting plate, the height adjusting plate is connected with a cleaning head mounting plate through the linear slide rail and the linear slide block, the hand-operated height adjusting screw rod is connected with the cleaning head mounting plate through a screw rod nut, and a cleaning head is arranged on the cleaning head mounting plate;
the pad printing mechanism comprises two supporting plates which are correspondingly arranged, wherein linear slide rails are arranged on the supporting plates and are connected to the pad printing mechanism through sliders respectively, a pad printing cleaning mechanism is arranged between the two supporting plates, the front sides of the two supporting plates are respectively provided with an installation notch, and a pad printing steel plate mechanism is installed at the two notches.
The pad printing cleaning mechanism comprises a cleaning platform, a glue discharging mechanism and a glue collecting mechanism are arranged on the cleaning platform, and guide rubber wheels are arranged on the cleaning platform corresponding to the glue discharging mechanism and the glue collecting mechanism; the lower end of the cleaning platform is mounted on a supporting platform through a linear sliding block and a linear sliding rail, an air cylinder is further arranged on the supporting platform, a piston rod of the air cylinder is connected onto the cleaning platform, the glue placing mechanism comprises a glue placing support, a glue placing rotating shaft is arranged on the glue placing support in a penetrating mode, a glue placing roller is mounted on the glue placing rotating shaft through an elastic screw, the glue collecting mechanism comprises a glue collecting support, a glue collecting rotating shaft is arranged on the glue collecting support in a penetrating mode, a glue collecting roller is mounted at one end of the glue collecting rotating shaft through the elastic screw, and the other end of the glue collecting rotating shaft is connected with a glue collecting motor;
a sixth screw rod transmission mechanism is further arranged on one of the supporting plates and drives the pad printing mechanism to move back and forth along the linear slide rail, the sixth screw rod transmission mechanism comprises a screw rod, a transmission motor, a synchronous wheel and a synchronous belt, the screw rod is connected with the transmission motor through the synchronous wheel and the synchronous belt, and the screw rod is connected with the pad printing mechanism through a screw rod nut;
the transfer printing steel plate mechanism comprises a support, a transfer printing steel plate is arranged on the support, a seventh lead screw transmission mechanism is arranged on one side of the support, and the seventh lead screw transmission mechanism controls an ink painting mechanism to move along the upper surface of the transfer printing steel plate in a contact manner;
the ink brushing mechanism comprises an oil cup mounting support and a vertical plate, an oil cup is arranged on the oil cup mounting support, a sliding block is arranged at one end of the oil cup mounting support, a dovetail groove is formed in one side of the vertical plate, the sliding block is embedded in the dovetail groove and is subjected to tightness adjustment through a handle, the lower end of the vertical plate is connected with a screw rod transmission mechanism, a scraper penetrates through the bottom of the oil cup, and when the oil cup moves, the scraper rolls simultaneously and brushes the upper surface of the transfer printing steel plate with ink;
the pad printing mechanism comprises a cross beam, wherein an air cylinder mounting plate is mounted on the cross beam, a pad printing air cylinder is arranged at the upper end of the air cylinder mounting plate, a piston rod of the pad printing air cylinder is connected with a pad printing head mounting seat, and two pad printing silica gel heads are mounted on the pad printing head mounting seat;
the multichannel baking oven comprises an oven body, wherein a through oven chamber is arranged in the oven body, and the multichannel baking oven is characterized in that a feeding carrying manipulator is arranged at an inlet of the oven chamber of the oven body, a discharging carrying manipulator is arranged at a discharge port of the oven chamber of the oven body, a feeding platform is arranged at a feed end of the oven body, a discharge platform is arranged at a discharge end of the oven body, a transfer manipulator and a second CCD detection mechanism are arranged on the feeding platform, a defective product removing assembly line and a transfer manipulator are arranged on the discharge platform, an upper baking channel and a lower baking channel are arranged in the oven chamber, and a plurality of product conveying belts are arranged in the upper baking channel and the lower baking channel at intervals;
the feeding carrying manipulator sucks a battery from the transfer manipulator and sends the battery onto a product conveying belt in the baking channel, the discharging carrying manipulator takes out baked products from the product conveying belt in the baking channel and places the baked products on a product table, and the transferring manipulator carries defective products to the defective product removing production line and sends the defective products out;
the product conveying belts are controlled by a conveying motor to rotate, two ends of each product conveying belt extend out of the furnace chamber, the conveying speed of each product conveying belt is the same, and a hot air circulating motor is arranged at the top of the furnace body;
the feeding carrying manipulator and the discharging carrying manipulator respectively comprise an X-axis movement control module, a Y-axis movement control module and a lifting control module, the lifting control module drives two groups of suction assemblies to move up and down, the Y-axis movement control module drives the lifting control module to move left and right, and the X-axis movement control module drives the Y-axis movement control module to move back and forth;
the X-axis movement control module and the Y-axis movement control module respectively comprise a transmission motor, a lead screw, a synchronous wheel and a synchronous belt, the X-axis movement control module drives the lead screw to move through the transmission motor so as to draw the Y-axis movement control module to move along a linear slide rail, and the Y-axis movement control module drives the lead screw to move through the transmission motor so as to draw the lifting control module to move along the linear slide rail; the lifting control module controls the suction assembly to move up and down in a mode that a motor drives a transmission screw rod;
the suction assembly comprises an air cylinder mounting bracket, the air cylinder mounting bracket is provided with two corresponding mounting platforms, a material taking air cylinder is arranged on each of the two mounting platforms, a suction nozzle mounting bracket is arranged at the end of a piston rod of the material taking air cylinder, and a plurality of suction nozzles are arranged on the suction nozzle mounting bracket at intervals;
the transfer manipulator comprises an installation arm, wherein a transfer transmission screw rod, a transfer transmission motor and a transfer moving platform are arranged on the installation arm, the transfer transmission motor controls the transfer transmission screw rod to rotate through a synchronous wheel and a synchronous belt, the transfer transmission screw rod is connected with the transfer moving platform through a screw rod nut, a product placing table is arranged on the transfer moving platform, and a plurality of batteries can be placed on the product placing table;
the second CCD detection mechanism comprises a vertical rod, a CCD mounting seat and a light source mounting seat are arranged on the vertical rod, two groups of CCD cameras are mounted on the CCD mounting seat at intervals, two groups of light sources are arranged on the light source mounting seat at intervals, and the two groups of CCD cameras photograph and detect the product from the position of the interval between the two groups of light sources;
the defective product discharge assembly line comprises an assembly line support, belt rollers are arranged at two ends of the assembly line support and are connected through a conveying belt, one belt roller is driven by a motor, a material sensor is arranged at the feeding end of the assembly line support, the conveying belt starts conveying batteries after the material sensor senses the batteries, and a protective cover is arranged at the discharging end of the assembly line support;
move and carry the manipulator including moving and carrying the mounting panel, move and be equipped with on the mounting panel and move and carry the transmission lead screw, move and carry motor, linear slide and move and carry the cylinder mount pad, move and carry the cylinder mount pad and connect on linear slide through the slider, move and carry the transmission lead screw pass through the screw-nut with it is connected to move and carry the cylinder mount pad, move and carry the motor drive move and carry the transmission lead screw, it moves and is equipped with on the cylinder mount pad and carry the cylinder to move, it is equipped with and moves the support to move the tailpiece of the piston.
Compared with the prior art, the invention has the advantages that: according to the battery feeding pad printing and baking integrated machine, the battery can be subjected to pad printing and code spraying and whether the product is qualified or not can be detected through the cooperation of the circulating feeding mechanism, the transfer platform, the transfer cleaning mechanism, the CCD detection mechanism, the baking oven and the carrying machine.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the accompanying drawings and detailed description, in which:
FIG. 1 is a schematic view of a three-dimensional structure of the battery pad printing and code spraying detection integrated machine.
FIG. 2 is a top view of the battery pad printing and code spraying detection integrated machine of the present invention.
FIG. 3 is a schematic view of a three-dimensional structure of a shifting mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 4 is a schematic view of a three-dimensional structure of a transfer platform of the battery pad printing and code spraying detection integrated machine.
FIG. 5 is a schematic view of a three-dimensional structure of a pad printing platform of the battery pad printing and code spraying detection integrated machine.
FIG. 6 is a top view of a pad printing platform of the battery pad printing and code spraying detection all-in-one machine of the invention.
FIG. 7 is a side view of a pad printing platform of the battery pad printing and code spraying detection all-in-one machine of the invention.
Fig. 8 is a schematic view of a three-dimensional structure of a buffer storage platform of the battery pad printing and code spraying detection integrated machine.
Fig. 9 is a schematic view of a three-dimensional structure of a code spraying and transferring module of the battery pad printing and code spraying detection integrated machine.
FIG. 10 is a schematic view of a three-dimensional structure of a plasma cleaning mechanism of the battery pad printing and code spraying detection integrated machine of the invention.
Fig. 11 is a schematic view of a three-dimensional structure of a pad printing mechanism of the battery pad printing and code spraying detection all-in-one machine.
FIG. 12 is a schematic view of a three-dimensional structure of a pad printing and cleaning mechanism of the battery pad printing and code spraying detection integrated machine.
FIG. 13 is a schematic view of a three-dimensional structure of a pad printing steel plate mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 14 is a schematic perspective view of the stacking circulation type feeding mechanism of the present invention.
Fig. 15 is a schematic perspective view of a width adjustment mechanism of the stacking circulation type feeding mechanism according to the present invention.
Fig. 16 is a top view of the width adjustment mechanism of the stacking endless feeding mechanism of the present invention.
Fig. 17 is a schematic perspective view of a feeding mechanism of the stacking circulation type feeding mechanism of the present invention.
FIG. 18 is a perspective view of a feeding lifting mechanism of the stacking circulation type feeding mechanism of the present invention.
Fig. 19 is a schematic perspective view of a blanking lifting mechanism of the stacking circulation type feeding mechanism of the invention.
FIG. 20 is a schematic perspective view of the empty tray discharging mechanism of the stacking circulation type feeding mechanism according to the present invention.
Fig. 21 is a schematic perspective view of the robot carrying mechanism of the stacking and circulating type feeding mechanism according to the present invention.
Fig. 22 is a schematic perspective view of the multi-channel roaster of the present invention.
Fig. 23 is a top view of the multi-channel roaster oven of the present invention.
Fig. 24 is a perspective view of the feed handling robot of the multi-channel roaster oven of the present invention.
Fig. 25 is a schematic perspective view of a transfer robot of the multi-channel roaster of the present invention.
FIG. 26 is a schematic perspective view of a second CCD detecting mechanism of the multi-channel roaster according to the present invention.
Fig. 27 is a perspective view of a defective product discharge line of the multi-channel oven according to the present invention.
Fig. 28 is a schematic perspective view of a transfer robot of the multi-channel bake oven according to the present invention.
Detailed Description
The invention will be further described below with reference to the drawings and specific examples, but the embodiments of the invention are not limited thereto.
As shown in fig. 1 to 27, a battery feeding, pad printing and code spraying integrated baking machine comprises a stacking circulating type feeding mechanism 100, a battery pad printing and code spraying detection integrated machine 200 and a multi-channel baking oven 300, wherein the stacking circulating type feeding mechanism 100 is connected with the battery pad printing and code spraying detection integrated machine 200 through a feeding assembly line 10, the stacking circulating type feeding mechanism 100 conveys a battery from the feeding assembly line 10, a feeding manipulator on the battery pad printing and code spraying detection integrated machine 200 sucks the battery from the feeding assembly line 100, and a discharging end of the battery pad printing and code spraying detection integrated machine 200 conveys the battery to a transfer manipulator of the multi-channel baking oven 300 for caching through a discharging conveying manipulator; the transfer manipulator drives the battery to enter the furnace chamber of the multi-channel baking furnace 300 for baking after the battery is subjected to appearance detection through the second CCD detection mechanism, and the multi-channel baking furnace 300 is used for baking products and discharging the products after the products are baked.
As shown in fig. 14 to 21, the stacking circulation type feeding mechanism 100 includes a first machine 201, a feeding mechanism 202, a feeding lifting mechanism 203, a discharging lifting mechanism 204, an empty tray discharging mechanism 205, and a manipulator carrying mechanism 206 are disposed on the first machine 201, the feeding mechanism 202 drives stacked trays filled with products to move to the position of the feeding lifting mechanism 203, the manipulator carrying mechanism 206 carries the empty trays to the discharging lifting mechanism 204 after carrying a layer of products on the trays, the manipulator carrying mechanism 206 carries an empty tray each time, the feeding lifting mechanism 203 rises by the height of one tray, the discharging lifting mechanism 204 descends by the height of one tray when placing one empty tray, and the discharging lifting mechanism 204 descends to the position of the empty tray discharging mechanism 205 after stacking a sufficient number. Set up a plurality of battery standing grooves on the charging tray, manipulator transport mechanism 206 can once only transport the battery on a charging tray to the conveyer line, and the empty charging tray of having carried the battery is piled up the collection by manipulator transport mechanism 206 transport to unloading platform of unloading elevating system 204 on, piles up the empty charging tray discharge mechanism of rethread after certain quantity and carries out the reloading. The stacking and circulating type feeding mode can adapt to assembly line type production operation and can prepare materials in time.
According to the stacking circulation type feeding mechanism, the feeding mechanism in the front-stage feeding process adopts a circulation stacking mode to feed, so that products can be supplemented in time, meanwhile, empty trays for stacking the products can be stacked and reflowed, uninterrupted assembly line feeding can be realized, the labor cost is saved, and the efficiency of battery pad printing is effectively improved.
Preferably, a width adjusting mechanism 207 is further arranged in the first machine 201, the width adjusting mechanism 207 includes two adjusting bases 2071 which are correspondingly arranged, two width adjusting slide rails 2072 are arranged on the two adjusting bases 2071, adjusting side plates 2073 are arranged on the two width adjusting slide rails 2072 on the same side, the bottoms of the two adjusting side plates 2073 are connected through an adjusting screw 2074, one end of the adjusting screw 2074 is connected with a width adjusting motor 2075 through a synchronous belt and a synchronous wheel, two groups of sensors 2076 are arranged at the upper ends of the two adjusting side plates 2073, one group of sensors 2076 senses the height of the material tray which is driven by the feeding lifting mechanism 203 to rise, and the other group of sensors 2076 senses the height of the material tray which is driven by the blanking lifting mechanism 204 to fall;
the feeding mechanism 202, the feeding lifting mechanism 203, the blanking lifting mechanism 204 and the empty tray discharging mechanism 205 are all positioned between the two adjusting side plates.
Preferably, the feeding mechanism 202 includes a feeding mounting base plate 2021, the feeding mounting base plate 2021 is provided with a feeding linear guide 2022, the feeding linear guide 2022 is connected to a feeding platform 2023 through a linear slider, one side of the feeding platform 2023 is provided with a stopper 2024, the feeding mounting base plate 2021 is provided with a feeding screw 2025 in a penetrating manner, the feeding screw 2025 is connected to the feeding platform 2023 through a screw nut, and one end of the feeding screw 2025 is connected to the feeding motor 2026 through a synchronizing wheel and a synchronizing belt.
Preferably, feeding elevating system 203 includes two feeding risers 2031 that correspond the setting, two feeding risers 2031's the side that corresponds all is equipped with linear slide, two linear slide block connect on a feeding lift platform 2032 through the slider respectively, still be equipped with feeding lead screw 2033 and feeding driving motor 2034 on one of them feeding riser 2031, feeding lead screw 2033 and feeding driving motor 2034 pass through the hold-in range and the synchronizing wheel is connected, feeding lead screw 2033 passes through screw-nut and connects feeding lift platform 2032.
Preferably, unloading elevating system 204 includes two ejection of compact risers 2041 that correspond the setting, and the side that corresponds of two ejection of compact risers 2041 all is equipped with linear slide, and two linear slide block connect on an ejection of compact lift platform 2042 through the slider respectively, still is equipped with ejection of compact lead screw and ejection of compact driving motor 2043 on one of them ejection of compact riser 2041, and ejection of compact lead screw and ejection of compact driving motor 2043 pass through the hold-in range and the synchronizing wheel is connected, and ejection of compact lead screw passes through screw nut and connects ejection of compact lift platform 2042.
Preferably, empty charging tray discharge mechanism 205 includes ejection of compact bottom plate 2051, be equipped with ejection of compact platform 2052 on ejection of compact bottom plate 2051, ejection of compact transmission lead screw 2053, ejection of compact linear guide 2054 and ejection of compact drive motor, ejection of compact transmission lead screw 2053 passes through the hold-in range and the synchronizing wheel is connected with ejection of compact drive motor, ejection of compact transmission lead screw 2053 passes through screw-nut and connects ejection of compact platform 2052, the bottom of ejection of compact platform 2052 is passed through the slider and is connected on ejection of compact linear guide 2054.
Preferably, the manipulator carrying mechanism 206 includes two supporting seats 2061, the two supporting seats 2061 support a cross beam 2062 together, the cross beam 2062 is provided with a screw transmission mechanism 2063, the screw transmission mechanism 2063 controls a pickup arm 2064 to move left and right, the pickup arm 2064 is provided with a pickup cylinder 2065, the piston rod end of the pickup cylinder 2065 is provided with a suction cup mounting plate 2066, and the suction cup mounting plate 2066 is provided with a plurality of battery carrying suction cups 2067 at intervals.
As shown in fig. 1 to 13, the battery pad printing and code spraying integrated detection machine comprises a machine table 1, wherein a feeding manipulator 2, a plasma cleaning mechanism 3, a shifting mechanism 4, a transfer printing mechanism 5, a CCD detection mechanism 6, a code spraying platform manipulator 7, a code spraying mechanism 8 and a code spraying transfer module 9 are arranged on the machine table 1, the feeding manipulator 2 sucks a battery from a feed assembly line 10 and places the battery on a transfer platform 11, the transfer platform 11 conveys the battery in a mode of cross transfer between an upper platform and a lower platform and cleans the surface of the battery through the plasma cleaning mechanism 3, the battery is conveyed by the shifting mechanism 4 after being cleaned, the shifting mechanism 4 is provided with two sucker stations which move simultaneously, a first sucker 41 sucks the battery on the transfer platform 11, and a second sucker 42 sucks the battery on the transfer platform 12; the CCD detection mechanism 6 has the same structure as the second CCD detection mechanism.
The battery pad printing and code spraying equipment provided by the invention can perform pad printing and code spraying on the battery and detect whether the product is qualified or not through the matching work of the transfer platform 11, the transfer platform 12, the transfer cleaning mechanism, the CCD detection mechanism 6 and the carrying machinery.
When the two sucker stations of the shifting mechanism 4 move, the battery sucked by the first sucker station 41 is conveyed to the pad printing platform 12, the battery sucked by the second sucker station 42 is conveyed to the buffer storage platform 13, the buffer storage platform 13 is positioned under the CCD detection mechanism 6, the CCD detection mechanism 6 detects the pad printing effect of the battery, and the battery on the pad printing platform 12 is pad printed through the pad printing mechanism 5.
Preferably, still be equipped with NG assembly line 14 on board 1, CCD detection mechanism 5 detects the battery after the bat printing, detects unqualified battery and carries to NG assembly line 14 through last a yard platform manipulator 7, detects qualified battery and carries to spouting the sign indicating number through last a yard platform manipulator 7 and transfer module 9, spouts a yard and transfers module 9 to drive the battery and remove to the position of spouting a yard mechanism 8 and spout a yard, goes up and spouts a yard platform manipulator 9 and absorb the battery from depositing platform 13 department. One end of the NG production line 14 is provided with an NG blanking manipulator 15.
Preferably, the transfer platform 11 includes a first transfer mechanism 111 and a second transfer mechanism 112, the first transfer mechanism 111 includes a first transfer platform 1111, the first transfer platform 1111 is controlled by a first screw transmission mechanism 1112 to move, the second transfer mechanism 112 includes a second transfer platform 1121, the second transfer platform 1121 is controlled by a second screw transmission mechanism 1122 to move, the height of the first transfer platform 1111 is greater than that of the second transfer platform 1121, and the first transfer platform 1111 and the second transfer platform 1121 do not interfere with each other when moving relatively;
first lead screw drive 1112 and second lead screw drive 1122 all include driving motor and transmission lead screw, and driving motor and transmission lead screw pass through the hold-in range and are connected with the synchronizing wheel, and the spiro union has screw-nut on the transmission lead screw, and first lead screw drive 1112 drives first year platform 1111 and removes along linear slide rail, and second lead screw drive 1122 drives the second year platform 1121 and removes along linear slide rail.
Preferably, the shifting mechanism 4 comprises a third screw rod transmission mechanism 43 and a lifting mechanism 44 controlled by the third screw rod transmission mechanism 43 to move, the lifting mechanism 44 controls a lifting support 45 to move up and down, and the first suction cup station 41 and the second suction cup station 42 are respectively installed at two ends of the lifting support 45;
the lifting mechanism 44 comprises a lifting cylinder mounting plate 441, a lifting cylinder 442 and a linear slide rail are arranged on one side of the lifting cylinder mounting plate 441, and the lifting cylinder 442 drives the lifting bracket 45 to slide up and down along the linear slide rail;
the first suction cup station 41 and the second suction cup station 42 are respectively provided with a plurality of suction nozzles 46 at intervals, and the installation distance can be adjusted.
Preferably, the pad printing platform 12 includes two pad printing support base plates 121 and a clamping and positioning drive motor 122 which are correspondingly arranged, linear guide rails are arranged at the upper ends of the two pad printing support base plates 121, the clamping and positioning drive motor 122 is located between the two pad printing support base plates 121, the upper ends of the two pad printing support base plates 121 are connected with a moving base plate 123 through the linear guide rails and linear sliders, a mechanical positioning plate 124, a left and right elastic limiting assembly 125 and a front and rear elastic limiting assembly 126 are arranged on the moving base plate 123, the left and right elastic limiting assembly 125 limits the left and right displacement of the battery of the mechanical positioning plate 124, and the front and rear elastic limiting assembly 126 limits the front and rear displacement of the battery of;
control spacing subassembly 125 of elasticity includes bottom plate 1251 and intermediate plate 1252, be connected through slide rail and slider between bottom plate 1251 and the intermediate plate 1252, intermediate plate 1252 passes through the slide rail and the slider is connected elasticity stopper base 1253, one side of intermediate plate 1252 is equipped with riser 1254, wear to be equipped with connecting rod 1255 on the riser 1254, be equipped with spring 1256 on the connecting rod 1255, elasticity stopper base 1256 is connected to the one end of connecting rod 1255, elasticity stopper base 1256 upper end is equipped with about one elasticity stopper 1257, control the one end that elasticity stopper 1257 supported the battery.
The front and rear elastic limiting assemblies 126 comprise front and rear elastic limiting rods 1261, one ends of the front and rear elastic limiting rods 1261 are connected to the spring mounting rods 1262, the spring mounting rods 1262 are sleeved with two springs, the front and rear elastic limiting rods 1261 are located between the two springs, two ends of the spring mounting rods 1262 are fixed on the fixing seat respectively, and the front and rear elastic limiting rods 1261 abut against one side of the battery.
Preferably, one side of the buffer platform 13 is provided with a second left-right elastic limiting component 131, the other side of the buffer platform 13 is provided with a second front-back elastic limiting component 132, the structure of the second left-right elastic limiting component 131 is the same as that of the left-right elastic limiting component 125, and the structure of the second front-back elastic limiting component 132 is the same as that of the front-back elastic limiting component 126.
Preferably, the code spraying and transferring module 9 includes a third transferring platform 91 and a fourth transferring platform 92, the third transferring platform 91 is controlled by a fourth screw transmission mechanism 93 to move, the fourth transferring platform 92 is controlled by a fifth screw transmission mechanism 94 to move, and the structures of the fourth screw transmission mechanism 93 and the fifth screw transmission mechanism 94 are the same as the structures of the first screw transmission mechanism 1112 and the second screw transmission mechanism 1122;
the third transfer stage 91 and the fourth transfer stage 94 move simultaneously and in the same direction, and a space is provided between the third transfer stage 91 and the fourth transfer stage 94.
Preferably, plasma wiper mechanism 3 is equipped with altitude mixture control board 32 including wasing support 31 on wasing support 31, and one side of altitude mixture control board 32 is equipped with hand altitude mixture control lead screw 33, linear slide rail and straight line slider, and altitude mixture control board 32 is connected with a cleaning head mounting panel 34 through linear slide rail and straight line slider, and hand altitude mixture control lead screw 33 passes through screw-nut and connects cleaning head mounting panel 34, is equipped with cleaning head 35 on the cleaning head mounting panel 34.
Preferably, the pad printing mechanism 5 includes two support plates 51 correspondingly disposed, two linear slide rails 52 are disposed on each of the two support plates 51, the two linear slide rails 52 are respectively and commonly connected to the pad printing mechanism 53 through a slider, a pad printing cleaning mechanism 554 is disposed between the two support plates 51, mounting notches 55 are respectively disposed on the front sides of the two support plates 51, and a pad printing steel plate mechanism 56 is commonly mounted in the two notches 55.
Preferably, a sixth screw transmission mechanism 57 is further disposed on one of the support plates 1, the sixth screw transmission mechanism 57 drives the pad printing mechanism 53 to move back and forth along the linear slide rail 52, the sixth screw transmission mechanism 57 includes a screw, a transmission motor, a synchronizing wheel and a synchronous belt, the screw is connected with the transmission motor through the synchronous wheel and the synchronous belt, and the screw is connected with the pad printing mechanism 53 through a screw nut.
Preferably, the pad printing cleaning mechanism 54 includes a cleaning platform 541, the cleaning platform 541 is provided with a glue discharging mechanism 542 and a glue collecting mechanism 543, and the cleaning platform 541 is provided with guide glue wheels 544 at positions corresponding to the glue discharging mechanism 542 and the glue collecting mechanism 543; the lower end of the cleaning platform 541 is mounted on a support table 545 through a linear slider and a linear slide rail, an air cylinder 546 is further arranged on the support table 545, and a piston rod of the air cylinder 546 is connected to the cleaning platform 541.
Preferably, the glue placing mechanism 542 comprises a glue placing support 5421, a glue placing rotating shaft 5422 penetrates through the glue placing support 5421, and a glue placing roller 5423 is installed on the glue placing rotating shaft 5422 through a tightening screw;
the glue collecting mechanism 543 comprises a glue collecting bracket 5431, a glue collecting rotating shaft 5432 penetrates through the glue collecting bracket 5431, one end of the glue collecting rotating shaft 5432 is provided with a glue collecting roller 5433 through a tightening screw, and the other end of the glue collecting rotating shaft 5432 is connected with a glue collecting motor 5434. The glue receiving roller 5433 can be easily taken down and replaced through the disassembling function of the elastic screw.
Preferably, the pad printing steel plate mechanism 56 includes a support 561, a pad printing steel plate 562 is disposed on the support 561, a seventh lead screw transmission mechanism 564 is disposed on one side of the support 561, and the seventh lead screw transmission mechanism 564 controls an ink brushing mechanism 563 to move along the upper surface of the pad printing steel plate 562 in a contact manner.
Preferably, brush china ink mechanism 563 includes an oil cup installing support 5631 and riser 5632, be equipped with an oil cup 5633 on the oil cup installing support 5631, the one end of oil cup installing support 5631 is equipped with the slider, one side of riser 5632 is equipped with dovetail 5631, the slider embedding is in dovetail 5634, and carry out the tight regulation through the leader 5635, the lower extreme and the screw drive mechanism of riser 5632 are connected, a scraper 5636 has been run through to the bottom of oil cup 5633, when oil cup 5633 removed, scraper 5636 rolls simultaneously, and brush the oil to the upper surface of bat printing steel sheet 562.
Preferably, the pad printing mechanism 53 includes a beam 531, an air cylinder mounting plate 532 is mounted on the beam 531, a pad printing air cylinder 533 is disposed at an upper end of the air cylinder mounting plate 532, a piston rod of the pad printing air cylinder 533 is connected to a pad printing head mounting seat 534, and two pad printing silica gel heads 535 are mounted on the pad printing head mounting seat 534.
The pad printing steel plate mechanism firstly brushes oil on a pad printing steel plate, the pad printing mechanism is controlled by a screw rod transmission mechanism to move to a position above the pad printing steel plate, a pad printing cylinder controls two pad printing silica gel heads to move downwards to be stained with oil and then reset, the screw rod transmission mechanism controls the pad printing mechanism to move to a position above a battery on an assembly line for pad printing, the screw rod transmission mechanism controls the pad printing mechanism to move to a position of a pad printing cleaning mechanism after pad printing of the pad printing silica gel heads, the pad printing cylinder controls the two pad printing silica gel heads to move downwards to be stuck on a rubber belt between the rubber discharging mechanism and the rubber collecting mechanism, redundant printing oil on the pad printing silica gel heads is stained through the viscosity of the rubber belt, and the pad printing process is repeated.
As shown in fig. 22 to 28, the multichannel baking oven includes an oven body 301, a through oven cavity is provided in the oven body 301, a feeding carrying manipulator 302 is provided at an inlet of the oven body 301 located in the oven cavity, a discharging carrying manipulator 303 is provided at a discharging port of the oven body 301 located in the oven cavity, a feeding platform 304 is further provided at a feeding end of the oven body 301, a discharging platform 305 is further provided at a discharging end of the oven body 301, a transfer manipulator 306 and a second CCD detection mechanism 307 are provided on the feeding platform 304, a defective product removing assembly line 8 and a transferring manipulator 309 are provided on the discharging platform 305, an upper layer baking channel 3010 and a lower layer baking channel 3010 are provided in the oven cavity, and a plurality of product conveyer belts.
Preferably, the feeding and carrying robot 302 sucks the battery from the transfer robot 306 and feeds the battery to the product conveyor 3011 in the baking path 3010, the discharging and carrying robot 303 takes the baked product out of the product conveyor 3011 in the baking path 3010 and places the baked product on a product table, and the transfer robot 309 carries the defective product to the defective product removal line 308 and feeds the defective product out.
Preferably, the product conveyer belts 3011 are controlled by a conveyer motor to rotate, two ends of each product conveyer belt extend out of the furnace chamber, the conveying speed of each product conveyer belt 3011 is the same, and a hot air circulation motor 3012 is arranged at the top of the furnace body 301.
Preferably, the feeding and carrying manipulator 302 and the blanking and carrying manipulator 303 each include an X-axis movement control module 3021, a Y-axis movement control module 3022, and an elevation control module 3023, the elevation control module 3023 drives the two sets of suction assemblies 3024 to move up and down, the Y-axis movement control module 3022 drives the elevation control module 3023 to move left and right, and the X-axis movement control module 3021 drives the Y-axis movement control module 3022 to move back and forth;
the X-axis movement control module 3021 and the Y-axis movement control module 3022 each include a transmission motor, a lead screw, a synchronizing wheel, and a synchronous belt, the X-axis movement control module 3021 drives the lead screw to move through the transmission motor so as to pull the Y-axis movement control module 3022 to move along the linear slide rail, and the Y-axis movement control module 3022 drives the lead screw to move through the transmission motor so as to pull the lifting control module 3023 to move along the linear slide rail;
the lifting control module 3023 controls the suction assembly 3024 to move up and down in a manner that the motor drives the transmission screw rod.
Preferably, the suction assembly 3024 includes an air cylinder mounting bracket 30241, the air cylinder mounting bracket 30241 has two corresponding mounting platforms 30242, each of the two mounting platforms 30242 has a material taking air cylinder 30243, the piston rod end of the material taking air cylinder 30243 has a nozzle mounting bracket 30244, and the nozzle mounting bracket 30244 has a plurality of nozzles 30245 at intervals.
Preferably, the transfer manipulator 306 includes an installation arm 3061, the installation arm 3061 is provided with a transfer transmission screw, a transfer transmission motor 3064 and a transfer moving platform 3062, the transfer transmission motor 3064 controls the transfer transmission screw to rotate through a synchronizing wheel and a synchronizing belt, the transfer transmission screw is connected with the transfer moving platform 3062 through a screw nut, the transfer moving platform 3062 is provided with a product placing table 3063, and a plurality of batteries can be placed on the product placing table 3063.
Preferably, the second CCD detecting mechanism 307 includes a vertical rod 3071, a CCD mounting seat 3072 and a light source mounting seat 3073 are arranged on the vertical rod 3071, two sets of CCD cameras 3074 are mounted on the CCD mounting seat 3072 at intervals, two sets of light sources 3075 are arranged on the light source mounting seat 3073 at intervals, and the two sets of CCD cameras 3074 photograph the product from the position of the interval between the two sets of light sources 3075.
Preferably, the defective product discharge line 308 comprises a line support 3081, belt rollers are arranged at two ends of the line support 3081, the two belt rollers are connected through a conveying belt 3082, one of the belt rollers is driven by a motor 3083, a material sensor 3084 is arranged at a feed end of the line support 3081, the conveying belt 3082 starts to convey the battery after the material sensor 3084 senses the battery, and a protective cover 3085 is arranged at a discharge end of the line support 3081.
Preferably, the transfer robot 309 includes a transfer mounting plate 3091, the transfer mounting plate 3091 is provided with a transfer transmission screw, a transfer motor 3093, a linear slide rail and a transfer cylinder mounting seat 3092, the transfer cylinder mounting seat 3092 is connected to the linear slide rail through a slide block, the transfer transmission screw is connected to the transfer cylinder mounting seat 3092 through a screw nut, the transfer motor 3093 drives the transfer transmission screw, the transfer cylinder mounting seat 3092 is provided with a transfer cylinder 3094, a piston rod end of the transfer cylinder 3094 is provided with a transfer support 3095, and the transfer support 3095 is provided with a transfer suction nozzle 3096.
The multi-channel baking oven adopts a multi-channel feeding baking mode, and is provided with an upper layer structure and a lower layer structure, so that the efficiency of baking the stamp-pad ink after transfer printing of the battery can be improved. The problems of low single-channel conveying efficiency and large power consumption are solved. In addition, the method has an appearance detection process before the baking, and defective products can be marked through a set program; go up unloading and all adopt the mode transport of manipulator sucking disc, can absorb a plurality of products simultaneously to transfer passage on, improve conveying efficiency, guarantee that there is the product in the oven toasting, make full use of oven heat.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and arrangements of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A battery feeding pad printing and baking integrated machine is characterized by comprising a stacking circulating type feeding mechanism, a battery pad printing and code spraying detection integrated machine and a multi-channel baking oven, wherein the stacking circulating type feeding mechanism is connected with the battery pad printing and code spraying detection integrated machine through a feeding assembly line; transfer manipulator drives the battery and carries out outward appearance to the battery through second CCD detection mechanism and detect the back and get into in the furnace chamber of multichannel baking oven and toast, the multichannel baking oven toasts the product and toasts the ejection of compact after accomplishing.
2. The integrated machine of claim 1, wherein the stacking circulation type feeding mechanism comprises a first machine table, the first machine table is provided with a feeding mechanism, a feeding lifting mechanism, a discharging lifting mechanism, an empty tray discharging mechanism and a manipulator carrying mechanism, the feeding mechanism drives the stacking tray filled with products to move to the position of the feeding lifting mechanism, the manipulator carrying mechanism carries the empty tray to the blanking lifting mechanism after the manipulator carrying mechanism carries the products on the tray of the layer, the manipulator carrying mechanism lifts by the height of one material tray each time when moving away one empty material tray, the blanking lifting mechanism descends by the height of one material tray when each empty material tray is placed, and the blanking lifting mechanism descends to the empty material tray discharging mechanism to discharge after being stacked in enough quantity.
3. The battery feeding, pad printing and baking all-in-one machine according to claim 2, wherein a width adjusting mechanism is further arranged in the first machine table, the width adjusting mechanism comprises two correspondingly arranged adjusting bases, two width adjusting slide rails are arranged on the two adjusting bases, adjusting side plates are arranged on the two width adjusting slide rails on the same side, the bottoms of the two adjusting side plates are connected through an adjusting screw rod, one end of the adjusting screw rod is connected with a width adjusting motor through a synchronous belt and a synchronous wheel, two groups of sensors are arranged at the upper ends of the two adjusting side plates, one group of sensors senses the height of the feeding lifting mechanism driving the material tray to ascend, and the other group of sensors senses the height of the blanking lifting mechanism driving the material tray to descend; the feeding mechanism, the feeding lifting mechanism, the discharging lifting mechanism and the empty charging tray discharging mechanism are all positioned between the two adjusting side plates;
the feeding mechanism comprises a feeding mounting base plate, a feeding linear guide rail is arranged on the feeding mounting base plate and connected with a feeding platform through a linear sliding block, a stop block is arranged on one side of the feeding platform, a feeding screw rod penetrates through the feeding mounting base plate and is connected with the feeding platform through a screw rod nut, and one end of the feeding screw rod is connected with a feeding motor through a synchronous wheel and a synchronous belt;
the feeding lifting mechanism comprises two feeding vertical plates which are correspondingly arranged, linear slide rails are arranged on the corresponding sides of the two feeding vertical plates, the two linear slide blocks are respectively connected to a feeding lifting platform through slide blocks, a feeding screw rod and a feeding transmission motor are further arranged on one of the feeding vertical plates, the feeding screw rod and the feeding transmission motor are connected through a synchronous belt and a synchronous wheel, and the feeding screw rod is connected with the feeding lifting platform through a screw rod nut;
the blanking lifting mechanism comprises two discharging vertical plates which are correspondingly arranged, linear slide rails are arranged on the corresponding sides of the two discharging vertical plates, the two linear slide blocks are respectively connected to a discharging lifting platform through slide blocks, one discharging vertical plate is also provided with a discharging screw rod and a discharging transmission motor, the discharging screw rod and the discharging transmission motor are connected through a synchronous belt and a synchronous wheel, and the discharging screw rod is connected with the discharging lifting platform through a screw rod nut;
the discharging mechanism of the empty tray comprises a discharging bottom plate, wherein a discharging platform, a discharging transmission screw rod, a discharging linear guide rail and a discharging transmission motor are arranged on the discharging bottom plate, the discharging transmission screw rod is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, the discharging transmission screw rod is connected with the discharging platform through a screw rod nut, and the bottom of the discharging platform is connected to the discharging linear guide rail through a sliding block;
the manipulator carrying mechanism comprises two supporting seats, wherein the supporting seats jointly support a beam, a screw transmission mechanism is arranged on the beam, the screw transmission mechanism controls a piece taking arm to move left and right, a piece taking cylinder is arranged on the piece taking arm, a piston rod end of the piece taking cylinder is provided with a sucker mounting plate, and a plurality of battery carrying suckers are arranged on the sucker mounting plate at intervals.
4. The battery feeding pad printing and baking all-in-one machine as claimed in claim 2, wherein the battery pad printing and code spraying detection all-in-one machine comprises a machine table, the machine table is provided with a feeding mechanical arm, a plasma cleaning mechanism, a shifting mechanism, a transfer printing mechanism, a CCD detection mechanism, a code spraying platform feeding mechanical arm, a code spraying mechanism and a code spraying transfer module, the feeding mechanical arm sucks the batteries from a feeding assembly line and places the batteries on a transfer platform, the transfer platform conveys the batteries in a mode of cross transfer between an upper platform and a lower platform and cleans the surfaces of the batteries through the plasma cleaning mechanism, the batteries are carried by the shifting mechanism after being cleaned, the shifting mechanism is provided with two sucker stations which move simultaneously, the first sucker station absorbs the battery on the transfer platform, and the second sucker station absorbs the battery on the transfer platform;
when two sucker stations of the shifting mechanism move, a battery sucked by a first sucker station is conveyed to the pad printing platform, a battery sucked by a second sucker station is conveyed to a cache platform, the cache platform is located under the CCD detection mechanism, the CCD detection mechanism detects the pad printing effect of the battery, and the battery on the pad printing platform is subjected to pad printing through the pad printing mechanism.
5. The battery loading pad printing and baking integrated machine according to claim 4, wherein an NG production line is further arranged on the machine table, the CCD detection mechanism detects the battery after pad printing, the battery which is detected to be unqualified is conveyed to the NG production line through the code spraying mechanical arm, the battery which is detected to be qualified is conveyed to the code spraying conveying module through the code spraying mechanical arm, the code spraying conveying module drives the battery to move to the position of the code spraying mechanism for code spraying, and the code spraying mechanical arm sucks the battery from the cache platform.
6. The integrated machine of claim 4, wherein the transfer platform comprises a first carrying mechanism and a second carrying mechanism, the first carrying mechanism comprises a first transfer platform, the first transfer platform is controlled by a first screw transmission mechanism to move, the second carrying mechanism comprises a second transfer platform, the second transfer platform is controlled by a second screw transmission mechanism to move, the height of the first transfer platform is greater than that of the second transfer platform, and the first transfer platform and the second transfer platform do not interfere with each other when moving relatively;
first lead screw drive mechanism with second lead screw drive mechanism all includes drive motor and transmission lead screw, and drive motor and transmission lead screw pass through hold-in range and synchronizing wheel and connect, and the spiro union has screw-nut on the transmission lead screw, first lead screw drive mechanism drives first moving carries the platform to remove along linear slide rail, second lead screw drive mechanism drives the second moves and carries the platform to remove along linear slide rail.
7. The integrated machine of claim 4, wherein the shifting mechanism comprises a third screw transmission mechanism and a lifting mechanism controlled by the third screw transmission mechanism to move, the lifting mechanism controls a lifting bracket to move up and down, and the first sucker station and the second sucker station are respectively installed at two ends of the lifting bracket;
the lifting mechanism comprises a lifting cylinder mounting plate, a lifting cylinder and a linear slide rail are arranged on one side of the lifting cylinder mounting plate, and the lifting cylinder drives the lifting support to slide up and down along the linear slide rail; and the first sucker station and the second sucker station are respectively provided with a plurality of suction nozzles at intervals, and the mounting intervals of the suction nozzles can be adjusted.
8. The battery feeding pad printing and baking integrated machine according to claim 4, wherein the pad printing platform comprises two pad printing support bottom plates and a clamping and positioning drive motor which are correspondingly arranged, linear guide rails are arranged at the upper ends of the two pad printing support bottom plates, the clamping and positioning drive motor is positioned between the two pad printing support bottom plates, the upper ends of the two pad printing support bottom plates are connected with a moving bottom plate through the linear guide rails and linear sliding blocks, a mechanical positioning plate, a left elastic limiting assembly, a right elastic limiting assembly and a front elastic limiting assembly and a rear elastic limiting assembly are arranged on the moving bottom plate, the left elastic limiting assembly and the right elastic limiting assembly limit left and right displacement of a battery of the mechanical positioning plate, and the front elastic limiting assembly and the rear elastic limiting assembly limit front and rear displacement;
the left and right elastic limiting assembly comprises a bottom plate and a middle plate, the bottom plate and the middle plate are connected through a slide rail and a slide block, the middle plate is connected with an elastic limiting block base through the slide rail and the slide block, a vertical plate is arranged on one side of the middle plate, a connecting rod is arranged on the vertical plate in a penetrating mode, a spring is arranged on the connecting rod, one end of the connecting rod is connected with the elastic limiting block base, a left and right elastic limiting block is arranged at the upper end of the elastic limiting block base, and the left and right elastic limiting block abuts against.
The front elastic limiting component and the rear elastic limiting component comprise front and rear elastic limiting rods, one ends of the front and rear elastic limiting rods are connected to the spring mounting rod, the spring mounting rod is sleeved with two springs, the front and rear elastic limiting rods are located between the two springs, two ends of the spring mounting rod are fixed on the fixing seat respectively, and the front and rear elastic limiting rods abut against one side of the battery.
9. The all-in-one machine for feeding, pad printing and baking the battery as claimed in claim 4, wherein one side of the buffer storage platform is provided with a second left and right elastic limiting assembly, the other side of the buffer storage platform is provided with a second front and back elastic limiting assembly, the structure of the second left and right elastic limiting assembly is the same as that of the left and right elastic limiting assembly, and the structure of the second front and back elastic limiting assembly is the same as that of the front and back elastic limiting assembly;
the code spraying and transferring module comprises a third transferring platform and a fourth transferring platform, the third transferring platform is controlled to move by a fourth screw rod transmission mechanism, the fourth transferring platform is controlled to move by a fifth screw rod transmission mechanism, and the structures of the fourth screw rod transmission mechanism and the fifth screw rod transmission mechanism are the same as those of the first screw rod transmission mechanism and the second screw rod transmission mechanism;
the third transfer platform and the fourth transfer platform move simultaneously and move along the same direction, and a space is formed between the third transfer platform and the fourth transfer platform;
the plasma cleaning mechanism comprises a cleaning support, a height adjusting plate is arranged on the cleaning support, a hand-operated height adjusting screw rod, a linear slide rail and a linear slide block are arranged on one side of the height adjusting plate, the height adjusting plate is connected with a cleaning head mounting plate through the linear slide rail and the linear slide block, the hand-operated height adjusting screw rod is connected with the cleaning head mounting plate through a screw rod nut, and a cleaning head is arranged on the cleaning head mounting plate;
the pad printing mechanism comprises two supporting plates which are correspondingly arranged, wherein linear slide rails are arranged on the supporting plates and are connected to the pad printing mechanism through sliders respectively, a pad printing cleaning mechanism is arranged between the two supporting plates, the front sides of the two supporting plates are respectively provided with an installation notch, and a pad printing steel plate mechanism is installed at the two notches.
The pad printing cleaning mechanism comprises a cleaning platform, a glue discharging mechanism and a glue collecting mechanism are arranged on the cleaning platform, and guide rubber wheels are arranged on the cleaning platform corresponding to the glue discharging mechanism and the glue collecting mechanism; the lower end of the cleaning platform is mounted on a supporting platform through a linear sliding block and a linear sliding rail, an air cylinder is further arranged on the supporting platform, a piston rod of the air cylinder is connected onto the cleaning platform, the glue placing mechanism comprises a glue placing support, a glue placing rotating shaft is arranged on the glue placing support in a penetrating mode, a glue placing roller is mounted on the glue placing rotating shaft through an elastic screw, the glue collecting mechanism comprises a glue collecting support, a glue collecting rotating shaft is arranged on the glue collecting support in a penetrating mode, a glue collecting roller is mounted at one end of the glue collecting rotating shaft through the elastic screw, and the other end of the glue collecting rotating shaft is connected with a glue collecting motor;
a sixth screw rod transmission mechanism is further arranged on one of the supporting plates and drives the pad printing mechanism to move back and forth along the linear slide rail, the sixth screw rod transmission mechanism comprises a screw rod, a transmission motor, a synchronous wheel and a synchronous belt, the screw rod is connected with the transmission motor through the synchronous wheel and the synchronous belt, and the screw rod is connected with the pad printing mechanism through a screw rod nut;
the transfer printing steel plate mechanism comprises a support, a transfer printing steel plate is arranged on the support, a seventh lead screw transmission mechanism is arranged on one side of the support, and the seventh lead screw transmission mechanism controls an ink painting mechanism to move along the upper surface of the transfer printing steel plate in a contact manner;
the ink brushing mechanism comprises an oil cup mounting support and a vertical plate, an oil cup is arranged on the oil cup mounting support, a sliding block is arranged at one end of the oil cup mounting support, a dovetail groove is formed in one side of the vertical plate, the sliding block is embedded in the dovetail groove and is subjected to tightness adjustment through a handle, the lower end of the vertical plate is connected with a screw rod transmission mechanism, a scraper penetrates through the bottom of the oil cup, and the scraper brushes the upper surface of the pad printing steel plate when the oil cup moves;
the transfer printing mechanism comprises a cross beam, an air cylinder mounting plate is mounted on the cross beam, a transfer printing air cylinder is arranged at the upper end of the air cylinder mounting plate, a piston rod of the transfer printing air cylinder is connected with a transfer printing head mounting seat, and two transfer printing silica gel heads are mounted on the transfer printing head mounting seat.
10. The battery feeding, pad printing and baking all-in-one machine according to claim 4, wherein the multichannel baking oven comprises an oven body, a through oven cavity is arranged in the oven body, and the multichannel baking oven is characterized in that a feeding and carrying manipulator is arranged at an inlet of the oven cavity of the oven body, a discharging and carrying manipulator is arranged at a discharging port of the oven cavity of the oven body, a feeding platform is further arranged at a feeding end of the oven body, a discharging platform is further arranged at a discharging end of the oven body, a transfer manipulator and a second CCD detection mechanism are arranged on the feeding platform, a defective product removing assembly line and a transfer manipulator are arranged on the discharging platform, an upper baking channel and a lower baking channel are arranged in the oven cavity, and a plurality of product conveying belts are arranged in the upper;
the feeding carrying manipulator sucks a battery from the transfer manipulator and sends the battery onto a product conveying belt in the baking channel, the discharging carrying manipulator takes out baked products from the product conveying belt in the baking channel and places the baked products on a product table, and the transferring manipulator carries defective products to the defective product removing production line and sends the defective products out;
the product conveying belts are controlled by a conveying motor to rotate, two ends of each product conveying belt extend out of the furnace chamber, the conveying speed of each product conveying belt is the same, and a hot air circulating motor is arranged at the top of the furnace body;
the feeding carrying manipulator and the discharging carrying manipulator respectively comprise an X-axis movement control module, a Y-axis movement control module and a lifting control module, the lifting control module drives two groups of suction assemblies to move up and down, the Y-axis movement control module drives the lifting control module to move left and right, and the X-axis movement control module drives the Y-axis movement control module to move back and forth;
the X-axis movement control module and the Y-axis movement control module respectively comprise a transmission motor, a lead screw, a synchronous wheel and a synchronous belt, the X-axis movement control module drives the lead screw to move through the transmission motor so as to draw the Y-axis movement control module to move along a linear slide rail, and the Y-axis movement control module drives the lead screw to move through the transmission motor so as to draw the lifting control module to move along the linear slide rail; the lifting control module controls the suction assembly to move up and down in a mode that a motor drives a transmission screw rod;
the suction assembly comprises an air cylinder mounting bracket, the air cylinder mounting bracket is provided with two corresponding mounting platforms, a material taking air cylinder is arranged on each of the two mounting platforms, a suction nozzle mounting bracket is arranged at the end of a piston rod of the material taking air cylinder, and a plurality of suction nozzles are arranged on the suction nozzle mounting bracket at intervals;
the transfer manipulator comprises an installation arm, wherein a transfer transmission screw rod, a transfer transmission motor and a transfer moving platform are arranged on the installation arm, the transfer transmission motor controls the transfer transmission screw rod to rotate through a synchronous wheel and a synchronous belt, the transfer transmission screw rod is connected with the transfer moving platform through a screw rod nut, a product placing table is arranged on the transfer moving platform, and a plurality of batteries can be placed on the product placing table;
the second CCD detection mechanism comprises a vertical rod, a CCD mounting seat and a light source mounting seat are arranged on the vertical rod, two groups of CCD cameras are mounted on the CCD mounting seat at intervals, two groups of light sources are arranged on the light source mounting seat at intervals, and the two groups of CCD cameras photograph and detect the product from the position of the interval between the two groups of light sources;
the defective product discharge assembly line comprises an assembly line support, belt rollers are arranged at two ends of the assembly line support and are connected through a conveying belt, one belt roller is driven by a motor, a material sensor is arranged at the feeding end of the assembly line support, the conveying belt starts conveying batteries after the material sensor senses the batteries, and a protective cover is arranged at the discharging end of the assembly line support;
move and carry the manipulator including moving and carrying the mounting panel, move and be equipped with on the mounting panel and move and carry the transmission lead screw, move and carry motor, linear slide and move and carry the cylinder mount pad, move and carry the cylinder mount pad and connect on linear slide through the slider, move and carry the transmission lead screw pass through the screw-nut with it is connected to move and carry the cylinder mount pad, move and carry the motor drive move and carry the transmission lead screw, it moves and is equipped with on the cylinder mount pad and carry the cylinder to move, it is equipped with and moves the support to move the tailpiece of the piston.
CN202011171853.3A 2020-10-28 2020-10-28 Battery feeding pad printing and baking integrated machine Pending CN112354892A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011171853.3A CN112354892A (en) 2020-10-28 2020-10-28 Battery feeding pad printing and baking integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011171853.3A CN112354892A (en) 2020-10-28 2020-10-28 Battery feeding pad printing and baking integrated machine

Publications (1)

Publication Number Publication Date
CN112354892A true CN112354892A (en) 2021-02-12

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ID=74511224

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011171853.3A Pending CN112354892A (en) 2020-10-28 2020-10-28 Battery feeding pad printing and baking integrated machine

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Country Link
CN (1) CN112354892A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113715499A (en) * 2021-09-08 2021-11-30 东莞拓斯达技术有限公司 Pad printing production system
CN114103482A (en) * 2021-11-25 2022-03-01 都看(江苏)数码科技有限公司 Automatic change and spout seal device
CN114226264A (en) * 2021-11-24 2022-03-25 富鼎电子科技(嘉善)有限公司 Material detection equipment
CN114347640A (en) * 2021-12-31 2022-04-15 广东顺联动漫科技有限公司 Full-automatic toy subassembly bat printing equipment
CN114367463A (en) * 2021-12-17 2022-04-19 苏州市璟硕自动化设备有限公司 Lead frame detection equipment
CN114455304A (en) * 2021-12-31 2022-05-10 贝隆精密科技股份有限公司 Can dock and automatic hasp machine of locking and detecting with AGV
CN114559754A (en) * 2021-12-31 2022-05-31 贝隆精密科技股份有限公司 Automatic locking machine integrating automatic code spraying function
CN114906590A (en) * 2022-06-30 2022-08-16 苏州格林电子设备有限公司 Automatic feeding reversing machine
CN117549659A (en) * 2024-01-12 2024-02-13 珠海市申科谱工业科技有限公司 Intelligent production line compatible with multi-model battery code-spraying pad printing

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113715499A (en) * 2021-09-08 2021-11-30 东莞拓斯达技术有限公司 Pad printing production system
CN113715499B (en) * 2021-09-08 2023-01-31 东莞拓斯达技术有限公司 Pad printing production system
CN114226264A (en) * 2021-11-24 2022-03-25 富鼎电子科技(嘉善)有限公司 Material detection equipment
CN114103482A (en) * 2021-11-25 2022-03-01 都看(江苏)数码科技有限公司 Automatic change and spout seal device
CN114367463B (en) * 2021-12-17 2023-08-25 苏州市璟硕自动化设备有限公司 Lead frame detection equipment
CN114367463A (en) * 2021-12-17 2022-04-19 苏州市璟硕自动化设备有限公司 Lead frame detection equipment
CN114559754A (en) * 2021-12-31 2022-05-31 贝隆精密科技股份有限公司 Automatic locking machine integrating automatic code spraying function
CN114455304A (en) * 2021-12-31 2022-05-10 贝隆精密科技股份有限公司 Can dock and automatic hasp machine of locking and detecting with AGV
CN114559754B (en) * 2021-12-31 2023-02-14 贝隆精密科技股份有限公司 Automatic locking machine integrating automatic code spraying function
CN114347640A (en) * 2021-12-31 2022-04-15 广东顺联动漫科技有限公司 Full-automatic toy subassembly bat printing equipment
CN114455304B (en) * 2021-12-31 2023-09-12 贝隆精密科技股份有限公司 Can dock and lock hasp machine that locks and detect automatically with AGV
CN114906590A (en) * 2022-06-30 2022-08-16 苏州格林电子设备有限公司 Automatic feeding reversing machine
CN117549659A (en) * 2024-01-12 2024-02-13 珠海市申科谱工业科技有限公司 Intelligent production line compatible with multi-model battery code-spraying pad printing
CN117549659B (en) * 2024-01-12 2024-04-30 珠海市申科谱工业科技有限公司 Intelligent production line compatible with multi-model battery code-spraying pad printing

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Address before: 523000 Workshop on the first floor, building 8, small and medium-sized science and technology enterprise Pioneer Park, northern industrial city, Songshanhu high tech Industrial Development Zone, Dongguan City, Guangdong Province

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