CN112318912A - Automatic wallboard line production line without replacing product mold and working method - Google Patents
Automatic wallboard line production line without replacing product mold and working method Download PDFInfo
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- CN112318912A CN112318912A CN202011092542.8A CN202011092542A CN112318912A CN 112318912 A CN112318912 A CN 112318912A CN 202011092542 A CN202011092542 A CN 202011092542A CN 112318912 A CN112318912 A CN 112318912A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
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Abstract
The invention discloses an automatic production line of a wallboard line without replacing a product die and a working method, and the automatic production line comprises a feeding mechanism, a punching mechanism, a rolling mechanism, a bending mechanism, a cutting mechanism and a blanking mechanism, wherein the punching mechanism and the rolling mechanism are arranged on one side of the feeding mechanism, the punching mechanism is positioned between the feeding mechanism and the rolling mechanism, the bending mechanism, the cutting mechanism and the blanking mechanism are arranged on one side of the rolling mechanism far away from the feeding mechanism, the cutting mechanism is positioned between the bending mechanism and the blanking mechanism, the bending mechanism is positioned on one side of the cutting mechanism close to the rolling mechanism, and the blanking mechanism is positioned on one side of the cutting mechanism far away from the bending mechanism; the invention can overcome the defects that the wallboard line can be processed and produced only by replacing the product die and the automatic production efficiency of the wallboard line is poor in the existing scheme.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an automatic production line of a wallboard line without replacing a product mold and a working method.
Background
The wallboard line production line is used for producing the wallboard line; the light wall body plate generally adopts a flat mold and a vertical mold, the production of the light wall body plate requires templates, the operation is very complicated, the labor intensity is high, and the production yield and the specification are both limited.
Patent publication No. CN108582713A discloses a wallboard automatic production line, include extrusion device, multiple-roller forming device, first roller conveyor, slitter edge cutting device, cut device and unloader, extrusion device's discharge end is equipped with the mould, the mould cooperatees with multiple-roller forming device, be equipped with slitter edge cutting device on the first roller conveyor in proper order, cut the device, be equipped with the suction hood on the slitter edge cutting device, the bilateral symmetry of suction hood is equipped with the deburring saw bit, be equipped with the cutting knife in the cut device, the bilateral symmetry of second roller conveyor input is equipped with slitter edge guiding-in mechanism, the bilateral symmetry of second roller conveyor is equipped with slitter edge recovery frame, second roller conveyor's top is equipped with the vacuum chuck device. Wallboard after extrusion moulding passes through slitter edge cutting device in proper order, cuts the wallboard that the device cutting meets the requirements for the size to carry automatic unloading of piling up through unloader with panel, can improve production efficiency. The existing defects include: the defect that the wallboard line can be processed and produced only by replacing a product die exists, and the defect that the efficiency of automatic production of the wallboard line is poor.
Disclosure of Invention
The invention aims to provide an automatic production line of a wallboard line without replacing a product mould and a working method; the problems to be solved include:
how to solve and need to change the defect that the product mould just can carry out processing production to the wallboard line to and the not good defect of efficiency of wallboard line automatic production.
The purpose of the invention can be realized by the following technical scheme:
an automatic production line of a wallboard line without replacing a product die comprises a feeding mechanism, a punching mechanism, a rolling mechanism, a bending mechanism, a cutting mechanism and a blanking mechanism, wherein the punching mechanism and the rolling mechanism are arranged on one side of the feeding mechanism;
the feeding mechanism comprises a feeding cross arm, a first support frame, a feeding base and a second support frame, the second support frame is arranged on one side of the feeding base, the first support frame is arranged on one side, away from the second support frame, of the feeding base, the feeding cross arm is fixedly arranged at the upper end of the first support frame, a plurality of first support columns and a plurality of second support columns are fixedly arranged at the upper end of the feeding base, and the first support columns are located on one sides of the second support columns;
the punching mechanism comprises a punching base, a punching guide rail, a punching support frame and a punching seat, wherein the upper end of the punching seat is provided with a plurality of gas-liquid pressure cylinders, and the upper end of the punching support frame is connected with a plurality of punching clamping arms;
the rolling mechanism comprises a rolling base, a first rolling column and a second rolling column, wherein the first rolling column and the second rolling column penetrate through the rolling base, the first rolling column is positioned behind the second rolling column, a plurality of first supporting columns penetrate through the rolling base, and the plurality of first supporting columns are positioned between the first rolling column and the second rolling column;
the bending mechanism comprises a bending base, a first bending frame, a bending bottom column and a first bending top column, the bending bottom column and the first bending top column are connected inside the first bending frame, the bending bottom column is located below the first bending top column, a plurality of bending clamping columns are fixedly installed at the upper end of the bending bottom column, and a plurality of limiting columns are installed on the outer surface of the first bending top column;
the cutting mechanism comprises a cutting base and a cutting frame, the cutting frame is fixedly installed at the upper end of the cutting base, a hydraulic column and a cutting hydraulic cylinder are installed at the position, close to the upper portion, inside the cutting frame, the hydraulic column is located at the lower end of the cutting hydraulic cylinder, and a cutting bottom plate and a plurality of cutting knives are installed at the lower end of the hydraulic column.
As a further improvement of the invention: the upper end fixed mounting of first support column has the flitch on the second, a plurality of the upper end fixed mounting of second support column has the first flitch of going up, the cursor slide is installed to the front end of material loading xarm, one side fixed mounting of cursor slide has the material loading cylinder, the lower extreme fixed mounting of cursor slide has the flitch on the third, the lower extreme fixed mounting of flitch has a plurality of adsorption arm, a plurality of sucking disc is installed to the lower extreme of adsorption arm on the third, the equal fixed mounting in upper end of flitch and the second goes up the brush board.
As a further improvement of the invention: die-cut guide rail fixed mounting is close to the position of one side in the upper end of die-cut base, die-cut support frame fixed mounting is close to the position of opposite side in the upper end of die-cut base, die-cut seat and die-cut roof are installed to the upper end of die-cut base, die-cut seat is located one side of die-cut roof, the front end of die-cut seat is provided with the die-cut baffle of a plurality of, a plurality of die-cut splint are installed to the position that the upper end of die-cut arm lock is close to one side, the internally mounted of.
As a further improvement of the invention: the rolling device comprises a rolling base, a first material supporting column, a second material supporting column, a servo motor, a plurality of rolling wheels and a third rolling column, wherein a dust cover is fixedly arranged at a position, close to the edge, of the upper end of the rolling base, the upper end of the first material supporting column is provided with the second material supporting column, the front end of the second rolling column is provided with the servo motor, the position, close to one side, of the front end of the second rolling column is provided with the servo motor, the rear end of the second rolling column is provided with the rolling wheels and the third.
As a further improvement of the invention: a first bending frame is fixedly arranged at the position, close to one side, of the upper end of the bending base, a third bending frame and a fourth bending frame are fixedly arranged at the position, close to the other side, of the upper end of the bending base, the fourth bending frame is positioned on one side of the third bending frame far away from the first bending frame, the second bending frame and the bending column are arranged at the position, close to the middle, of the upper end of the bending base, the bending column is positioned at one side of the second bending frame, a first bending cylinder is arranged at one side of the second bending frame, a plurality of second bending top posts are arranged at the positions close to the upper part in the second bending frame, a bending baffle plate is arranged at the upper end of the second bending frame, the third bending top pillar is installed to the upper end of the bending pillar, a second bending cylinder is installed on one side, close to the fourth bending frame, of the third bending frame, and a belt is connected between the first bending top pillar and the second bending top pillar.
As a further improvement of the invention: the upper end of cutting off the base is installed a plurality of and is cut off the mount, a plurality of the upper end of cutting off the mount is connected with the guided way, the position that the upper end of guided way is close to the rear is installed and is cut off the roof, the upper end of cutting off the frame is installed a plurality of and is cut off the spreader.
As a further improvement of the invention: unloading mechanism contains first transport diaphragm, second transport diaphragm and conveyor motor, conveyor motor installs the position that the lower extreme of first transport diaphragm is close to one side, the inside of first transport diaphragm is provided with first conveyer belt, the inside of second transport diaphragm is provided with the second conveyer belt, first transport diaphragm is located the second and carries the rear of diaphragm, the equal fixed mounting of lower extreme that first transport diaphragm and second carried the diaphragm has a plurality of to carry the stand, first transport diaphragm and second carry and rotate between the diaphragm and be connected with a plurality of and carry the cylinder.
A method of operation of an automatic production line of a wallboard line without replacing product molds, the method of operation comprising the steps of:
the method comprises the following steps: the wall plate wire material conveying device comprises a plurality of suction arms, a plurality of suckers, a first feeding plate, a second feeding plate, a plurality of brush plates, a plurality of sliding arms, a plurality of sliding cylinders, a plurality of transverse sliding arms, a plurality of transverse sliding cylinders;
step two: the wallboard line material is transferred to the punching clamping plate through the punching clamping arm, the wallboard line material is transferred to the inside of the punching seat from one side of the punching seat, the wallboard line material is punched by a punching cutter through power provided by a gas-liquid pressure cylinder, and the punched wallboard line is output from among a plurality of punching baffles;
step three: the wallboard line is rolled and transferred through a rolling mechanism, a servo motor and a third rolling column are used for driving a second material supporting column to rotate, the wallboard line is transferred on the first material supporting column, and a plurality of rolling wheels are used for rolling the wallboard line;
step four: the first bending cylinder and the second bending cylinder provide power, so that the bending baffle plate compresses the wallboard line, the two ends of the wallboard line are bent, and the first bending top column, the second bending top column, the third bending top column and the belt are used for stably transferring the wallboard line;
step five: the wallboard line is conveyed to the lower end of the cutting bottom plate through the guide rail and the cutting top plate, the hydraulic column is driven to move downwards through the cutting hydraulic cylinder, the cutting bottom plate and the plurality of cutting knives move downwards through the hydraulic column, the cutting bottom plate is enabled to tightly press the wallboard line, and the wallboard line is cut off through the plurality of cutting knives;
step six: the first conveying belt is driven to rotate through the conveying motor, the second conveying belt and the plurality of conveying rollers are driven to rotate through the first conveying belt, and the cut wallboard line is transferred through the rotation of the plurality of conveying rollers.
The beneficial effects brought by various aspects disclosed by the invention are as follows:
by the matched use of the feeding mechanism, the punching mechanism, the rolling mechanism, the bending mechanism, the cutting mechanism and the blanking mechanism, the defects that the wallboard line can be processed and produced only by replacing a product die and the automatic production efficiency of the wallboard line is poor can be solved;
the wall plate line material is loaded and transported by the loading mechanism, the suckers are connected with the upper end of the wall plate line material and adsorb the wall plate line material through the adsorption arms, the slide arms slide left and right on the loading cross arm, the slide arms slide up and down on the loading cross arm through the loading air cylinders, and the wall plate line material is transported and placed on the first loading plate and the second loading plate; the effect of transferring the wallboard wire materials can be effectively improved;
punching and forming the wallboard line material by using a punching mechanism; the wallboard line material is transferred to the punching clamping plate through the punching clamping arm, the wallboard line material is transferred to the inside of the punching seat from one side of the punching seat, the wallboard line material is punched by a punching cutter through power provided by a gas-liquid pressure cylinder, and the punched wallboard line is output from among a plurality of punching baffles; the effect of processing the wallboard wire material can be effectively improved;
rolling and transporting the wallboard line by using a rolling mechanism; the wallboard line is rolled and transferred through a rolling mechanism, a servo motor and a third rolling column are used for driving a second material supporting column to rotate, the wallboard line is transferred on the first material supporting column, and a plurality of rolling wheels are used for rolling the wallboard line; the rolling efficiency of the wallboard line can be effectively improved;
bending and transporting the wallboard line by using a bending mechanism; the first bending cylinder and the second bending cylinder provide power, so that the bending baffle plate compresses the wallboard line, the two ends of the wallboard line are bent, and the first bending top column, the second bending top column, the third bending top column and the belt are used for stably transferring the wallboard line; the wallboard line can be shaped without replacing a product die, so that the production efficiency of the wallboard line can be effectively improved;
cutting off and transporting the wallboard line by using a cutting mechanism; pass through the guided way with the wallboard line and cut off the roof and transport to the lower extreme that cuts off the bottom plate, move down through cutting off pneumatic cylinder drive hydraulic column, make through the hydraulic column and cut off bottom plate and a plurality of cutting off cutter move down, make to cut off the bottom plate and advance to compress tightly the wallboard line, and cut off the wallboard line through a plurality of cutting off cutter, can be fast and stable cut off the wallboard line, and utilize unloading mechanism to transport the wallboard line that produces, can effectively improve the efficiency of wallboard line automatic production.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a perspective view of an automatic production line of a wallboard line without replacing a product mold according to the present invention.
Fig. 2 is a three-dimensional structure diagram of the feeding mechanism in the invention.
Fig. 3 is a perspective view of the punching mechanism of the present invention.
Fig. 4 is a plan view of the rolling mechanism according to the present invention.
Fig. 5 is a perspective view of the folding mechanism of the present invention.
FIG. 6 is a side view of the cutting mechanism of the present invention.
Fig. 7 is a plan view structural view of the blanking mechanism of the present invention.
In the figure: 1. a feeding mechanism; 101. a feeding cross arm; 102. a first support frame; 103. a feeding base; 104. a second support frame; 105. a first support column; 106. a second support column; 107. a first feeding plate; 108. a second feeding plate; 109. a feeding cylinder; 110. a slide arm; 111. a third feeding plate; 112. an adsorption arm; 2. a punching mechanism; 201. punching a base; 202. punching a guide rail; 203. punching a support frame; 204. punching a seat; 205. punching a baffle; 206. a gas-liquid pressure cylinder; 207. punching a top plate; 208. punching a clamping plate; 209. punching a clamping arm; 3. a rolling mechanism; 301. rolling a base; 302. a dust cover; 303. a first rolled column; 304. a second rolling column; 305. a first support column; 306. a second support column; 307. a servo motor; 308. a rolling wheel; 309. rolling the column by a third roller; 4. a bending mechanism; 401. bending the base; 402. a first bending frame; 403. a second bending frame; 404. bending the column; 405. a third bending frame; 406. a fourth bending frame; 407. a first bending cylinder; 408. a second bending cylinder; 409. bending the bottom pillar; 410. a first bending top pillar; 411. a limiting column; 412. bending the clamping columns; 413. bending the baffle; 414. a second bending top column; 415. a third bending top column; 416. a belt; 5. a cutting mechanism; 501. cutting off the base; 502. a cutting frame; 503. cutting off the fixing frame; 504. a guide rail; 505. cutting off the top plate; 506. cutting off the bottom plate; 507. a hydraulic column; 508. cutting off the transverse column; 6. a blanking mechanism; 601. a first conveying transverse plate; 602. a second conveying transverse plate; 603. a conveying roller; 604. conveying the upright column; 605. a conveying motor.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7, an automatic production line of a wallboard line without replacing a product mold comprises a feeding mechanism 1, a punching mechanism 2, a rolling mechanism 3, a bending mechanism 4, a cutting mechanism 5 and a blanking mechanism 6, wherein the punching mechanism 2 and the rolling mechanism 3 are arranged on one side of the feeding mechanism 1, the punching mechanism 2 is arranged at a position between the feeding mechanism 1 and the rolling mechanism 3, the bending mechanism 4, the cutting mechanism 5 and the blanking mechanism 6 are arranged on one side of the rolling mechanism 3 away from the feeding mechanism 1, the cutting mechanism 5 is arranged at a position between the bending mechanism 4 and the blanking mechanism 6, the bending mechanism 4 is arranged on one side of the cutting mechanism 5 close to the rolling mechanism 3, and the blanking mechanism 6 is arranged on one side of the cutting mechanism 5 away from the bending mechanism 4;
the feeding mechanism 1 comprises a feeding cross arm 101, a first support frame 102, a feeding base 103 and a second support frame 104, wherein the second support frame 104 is arranged on one side of the feeding base 103, the first support frame 102 is arranged on one side, away from the second support frame 104, of the feeding base 103, the upper end of the first support frame 102 is fixedly provided with the feeding cross arm 101, the upper end of the feeding base 103 is fixedly provided with a plurality of first support columns 105 and second support columns 106, and the first support columns 105 are positioned on one side of the second support columns 106;
the punching mechanism 2 comprises a punching base 201, a punching guide rail 202, a punching support frame 203 and a punching seat 204, wherein the upper end of the punching seat 204 is provided with a plurality of gas-liquid pressure cylinders 206, and the upper end of the punching support frame 203 is connected with a plurality of punching clamping arms 209;
the rolling mechanism 3 comprises a rolling base 301, a first rolling column 303 and a second rolling column 304, the first rolling column 303 and the second rolling column 304 penetrate through the inside of the rolling base 301, the first rolling column 303 is positioned behind the second rolling column 304, a plurality of first material supporting columns 305 penetrate through the inside of the rolling base 301, and the plurality of first material supporting columns 305 are positioned between the first rolling column 303 and the second rolling column 304;
the bending mechanism 4 comprises a bending base 401, a first bending frame 402, a bending bottom column 409 and a first bending top column 410, the bending bottom column 409 and the first bending top column 410 are connected inside the first bending frame 402, the bending bottom column 409 is located below the first bending top column 410, a plurality of bending clamping columns 412 are fixedly installed at the upper end of the bending bottom column 409, and a plurality of limiting columns 411 are installed on the outer surface of the first bending top column 410;
the cutting mechanism 5 comprises a cutting base 501 and a cutting frame 502, the cutting frame 502 is fixedly installed at the upper end of the cutting base 501, a hydraulic column 507 and a cutting hydraulic cylinder are installed in the cutting frame 502 close to the upper portion, the hydraulic column 507 is located at the lower end of the cutting hydraulic cylinder, and a cutting bottom plate 506 and a plurality of cutting knives are installed at the lower end of the hydraulic column 507.
A plurality of flitch 108 is gone up to the upper end fixed mounting of first support column 105, a plurality of the upper end fixed mounting of second support column 106 has first flitch 107 of going up, the forearm 110 is installed to the front end of material loading xarm 101, one side fixed mounting of forearm 110 has material loading cylinder 109, the lower extreme fixed mounting of forearm 110 has third flitch 111 of going up, the lower extreme fixed mounting of flitch 111 of going up in the third has a plurality of adsorption arm 112, a plurality of the sucking disc is installed to the lower extreme of adsorption arm 112, the equal fixed mounting in upper end of first flitch 107 and second flitch 108 has the brush board.
Die-cut guide rail 202 fixed mounting is close to the position of one side in the upper end of die-cut base 201, die-cut support frame 203 fixed mounting is close to the position of opposite side in the upper end of die-cut base 201, die-cut seat 204 and die-cut roof 207 are installed to the upper end of die-cut base 201, die-cut seat 204 is located one side of die-cut roof 207, the front end of die-cut seat 204 is provided with the die-cut baffle 205 of a plurality of, a plurality of die-cut splint 208 are installed to the position that the upper end of die-cut arm lock 209 is close to one side, the internally mounted of die.
A dust cover 302 is fixedly mounted at a position, close to the edge, of the upper end of the rolling base 301, a second material supporting column 306 is mounted at the upper end of the first material supporting column 305, a servo motor 307 is mounted at a position, close to one side, of the front end of the second rolling column 304, a plurality of rolling wheels 308 and third rolling columns 309 are mounted at the rear end of the second rolling column 304, and the first rolling column 303 and the second rolling column 304 are symmetrically distributed on the rolling base 301.
The upper end of the bending base 401 is fixedly provided with a first bending frame 402 close to one side, the upper end of the bending base 401 is fixedly provided with a third bending frame 405 and a fourth bending frame 406 close to the other side, the fourth bending frame 406 is positioned on one side of the third bending frame 405 far away from the first bending frame 402, the upper end of the bending base 401 is provided with a second bending frame 403 and a bending column 404 close to the middle, the bending column 404 is positioned on one side of the second bending frame 403, a first bending cylinder 407 is arranged on one side of the second bending frame 403, a plurality of second bending top columns 414 are arranged on the position of the inside of the second bending frame 403 close to the upper side, a bending baffle 413 is arranged on the upper end of the second bending frame 403, a third bending top column 415 is arranged on the upper end of the bending column 404, and a second bending cylinder 408 is arranged on one side of the third bending frame 405 close to the fourth bending frame 406, a strap 416 is connected between the first and second curved top legs 410, 414.
A plurality of cutting fixing frames 503 are installed at the upper end of the cutting base 501, a guide rail 504 is connected to the upper ends of the cutting fixing frames 503, a cutting top plate 505 is installed at the position, close to the rear, of the upper end of the guide rail 504, and a plurality of cutting cross posts 508 are installed at the upper end of the cutting frame 502.
The blanking mechanism 6 comprises a first conveying transverse plate 601, a second conveying transverse plate 602 and a conveying motor 605, wherein the conveying motor 605 is arranged at a position, close to one side, of the lower end of the first conveying transverse plate 601, a first conveying belt is arranged inside the first conveying transverse plate 601, a second conveying belt is arranged inside the second conveying transverse plate 602, the first conveying transverse plate 601 is located behind the second conveying transverse plate 602, a plurality of conveying upright columns 604 are fixedly arranged at the lower ends of the first conveying transverse plate 601 and the second conveying transverse plate 602, and a plurality of conveying rollers 603 are rotatably connected between the first conveying transverse plate 601 and the second conveying transverse plate 602.
A method of operation of an automatic production line of a wallboard line without replacing product molds, the method of operation comprising the steps of:
the method comprises the following steps: the suction cups are connected with the upper end of the wallboard line material and are sucked by the suction arms 112, the sliding arms 110 slide left and right on the feeding cross arm 101, the sliding arms 110 slide up and down on the feeding cross arm 101 by the feeding air cylinders 109, the wallboard line material is transferred and placed on the first feeding plate 107 and the second feeding plate 108, and the wallboard line material is supported and isolated by the brush plate;
step two: the wallboard line material is transferred to a punching clamping plate 208 through a punching clamping arm 209, the wallboard line material is transferred to the inside of the punching seat 204 from one side of the punching seat 204, the wallboard line material is punched by a punching knife by utilizing the power provided by a gas-liquid pressure cylinder 206, and the punched wallboard line is output from among a plurality of punching baffles 205;
step three: the wallboard line is rolled and transferred by the rolling mechanism 3, the servo motor 307 and the third rolling column 309 are used for driving the second material supporting column 306 to rotate, the wallboard line is transferred on the first material supporting column 305, and a plurality of rolling wheels 308 are used for rolling the wallboard line;
step four: the first bending cylinder 407 and the second bending cylinder 408 provide power, so that the bending baffle 413 compresses the wallboard line, bends two ends of the wallboard line, and the first bending top column 410, the second bending top column 414, the third bending top column 415 and the belt 416 are used for stably transferring the wallboard line;
step five: the wallboard line is conveyed to the lower end of a cutting bottom plate 506 through a guide rail 504 and a cutting top plate 505, a hydraulic column 507 is driven to move downwards through a cutting hydraulic cylinder, the cutting bottom plate 506 and a plurality of cutting knives move downwards through the hydraulic column 507, the cutting bottom plate 506 compresses the wallboard line, and the wallboard line is cut off through the plurality of cutting knives;
step six: the first conveying belt is driven to rotate by the conveying motor 605, the second conveying belt and the plurality of conveying rollers 603 are driven to rotate by the first conveying belt, and the cut wallboard line is transferred by the rotation of the plurality of conveying rollers 603.
In the embodiment of the invention: by the matched use of the feeding mechanism 1, the punching mechanism 2, the rolling mechanism 3, the bending mechanism 4, the cutting mechanism 5 and the blanking mechanism 6, the defects that the wallboard line can be processed and produced only by replacing a product die and the automatic production efficiency of the wallboard line is poor can be solved;
the feeding mechanism 1 is used for feeding and transferring wallboard wire materials, a plurality of suckers are connected with the upper ends of the wallboard wire materials through a plurality of adsorption arms 112 and adsorb the wallboard wire materials, the sliding arms 110 slide on the feeding cross arm 101 left and right, and the sliding arms 110 slide on the feeding cross arm 101 up and down through the feeding air cylinders 109; the effect of transferring the wallboard wire materials can be effectively improved;
utilizing the punching mechanism 2 to punch and form the wallboard wire material; the wallboard line material is transferred to a punching clamping plate 208 through a punching clamping arm 209, the wallboard line material is transferred to the inside of the punching seat 204 from one side of the punching seat 204, the wallboard line material is punched by a punching knife by utilizing the power provided by a gas-liquid pressure cylinder 206, and the punched wallboard line is output from among a plurality of punching baffles 205; the effect of processing the wallboard wire material can be effectively improved;
the wallboard line is rolled and transported by using a rolling mechanism 3; the servo motor 307 and the third rolling column 309 are used for driving the second material supporting column 306 to rotate, the wallboard line is transported on the first material supporting column 305, and a plurality of rolling wheels 308 are used for rolling the wallboard line; the rolling efficiency of the wallboard line can be effectively improved; the rolling wheel 308 is designed according to the structure of the product, the material is GCr15, and the surface hardness is not less than HRC 56;
bending and transporting the wallboard line by using a bending mechanism 4; the first bending cylinder 407 and the second bending cylinder 408 provide power, so that the bending baffle 413 compresses the wallboard line, bends two ends of the wallboard line, and the first bending top column 410, the second bending top column 414, the third bending top column 415 and the belt 416 are used for stably transferring the wallboard line;
cutting and transporting the wallboard line by using a cutting mechanism 5; the wallboard line is conveyed to the lower end of a cutting bottom plate 506 through a guide rail 504 and a cutting top plate 505, a hydraulic column 507 is driven to move downwards through a cutting hydraulic cylinder, the cutting bottom plate 506 and a plurality of cutting knives move downwards through the hydraulic column 507, the cutting bottom plate 506 compresses the wallboard line, the wallboard line is cut through the plurality of cutting knives, the wallboard line can be cut off rapidly and stably, the produced wallboard line is transported through a blanking mechanism 6, and the automatic production efficiency of the wallboard line can be effectively improved; the cutting blade of the cutting knife is made of imported material SKD11, and the cutting blade is HRC 60-62 after quenching, and has high hardness and good toughness.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. An automatic production line of a wallboard line without replacing a product mold is characterized by comprising a feeding mechanism (1), a punching mechanism (2), a rolling mechanism (3), a bending mechanism (4), a cutting mechanism (5) and a blanking mechanism (6), the punching mechanism (2) and the rolling mechanism (3) are arranged on one side of the feeding mechanism (1), the punching mechanism (2) is positioned between the feeding mechanism (1) and the rolling mechanism (3), the bending mechanism (4), the cutting mechanism (5) and the blanking mechanism (6) are arranged on one side of the rolling mechanism (3) far away from the feeding mechanism (1), the cutting mechanism (5) is positioned between the bending mechanism (4) and the blanking mechanism (6), the bending mechanism (4) is positioned on one side of the cutting mechanism (5) close to the rolling mechanism (3), the blanking mechanism (6) is positioned on one side of the cutting mechanism (5) far away from the bending mechanism (4);
the feeding mechanism (1) comprises a feeding cross arm (101), a first supporting frame (102), a feeding base (103) and a second supporting frame (104), the second supporting frame (104) is arranged on one side of the feeding base (103), the first supporting frame (102) is installed on one side, away from the second supporting frame (104), of the feeding base (103), the feeding cross arm (101) is fixedly installed at the upper end of the first supporting frame (102), a plurality of first supporting columns (105) and second supporting columns (106) are fixedly installed at the upper end of the feeding base (103), and the first supporting columns (105) are located on one side of the second supporting columns (106);
the punching mechanism (2) comprises a punching base (201), a punching guide rail (202), a punching support frame (203) and a punching seat (204), a plurality of gas-liquid pressure cylinders (206) are mounted at the upper end of the punching seat (204), and a plurality of punching clamping arms (209) are connected at the upper end of the punching support frame (203);
the rolling mechanism (3) comprises a rolling base (301), a first rolling column (303) and a second rolling column (304), the first rolling column (303) and the second rolling column (304) penetrate through the inside of the rolling base (301), the first rolling column (303) is located behind the second rolling column (304), a plurality of first supporting columns (305) penetrate through the inside of the rolling base (301), and the plurality of first supporting columns (305) are located between the first rolling column (303) and the second rolling column (304);
the bending mechanism (4) comprises a bending base (401), a first bending frame (402), a bending bottom column (409) and a first bending top column (410), the bending bottom column (409) and the first bending top column (410) are connected inside the first bending frame (402), the bending bottom column (409) is located below the first bending top column (410), a plurality of bending clamping columns (412) are fixedly installed at the upper end of the bending bottom column (409), and a plurality of limiting columns (411) are installed on the outer surface of the first bending top column (410);
cutting mechanism (5) contain and cut off base (501) and cut off frame (502), cut off frame (502) fixed mounting in the upper end that cuts off base (501), the inside position that is close to the top of cutting off frame (502) installs hydraulic column (507) and cuts off the pneumatic cylinder, hydraulic column (507) are located the lower extreme that cuts off the pneumatic cylinder, bottom plate (506) and a plurality of cut off sword are cut off to the lower extreme of hydraulic column (507) is installed.
2. The automatic production line of the wallboard line without replacing the product mold as claimed in claim 1, wherein a second feeding plate (108) is fixedly installed at the upper end of a plurality of first supporting columns (105), a first feeding plate (107) is fixedly installed at the upper end of a plurality of second supporting columns (106), a sliding arm (110) is installed at the front end of the feeding cross arm (101), a feeding cylinder (109) is fixedly installed at one side of the sliding arm (110), a third feeding plate (111) is fixedly installed at the lower end of the sliding arm (110), a plurality of adsorption arms (112) are fixedly installed at the lower end of the third feeding plate (111), a plurality of suckers are installed at the lower end of the adsorption arms (112), and brush plates are fixedly installed at the upper ends of the first feeding plate (107) and the second feeding plate (108).
3. The automatic production line of wallboard line without replacing product dies of claim 1, characterized in that, die-cut guide rail (202) fixed mounting is close to the position of one side at the upper end of die-cut base (201), die-cut support frame (203) fixed mounting is close to the position of the other side at the upper end of die-cut base (201), die-cut seat (204) and die-cut roof (207) are installed to the upper end of die-cut base (201), die-cut seat (204) are located one side of die-cut roof (207), the front end of die-cut seat (204) is provided with a plurality of die-cut baffle (205), a plurality of die-cut splint (208) are installed to the position that the upper end of die-cut arm lock (209) is close to one side, the internally mounted of die-cut seat (204) has a plurality.
4. The automatic production line of the wallboard line without replacing the product mold as claimed in claim 1, wherein a dust cover (302) is fixedly installed at a position close to the edge of the upper end of the rolling base (301), a second material supporting column (306) is installed at the upper end of the first material supporting column (305), a servo motor (307) is installed at a position close to one side of the front end of the second rolling column (304), a plurality of rolling wheels (308) and a third rolling column (309) are installed at the rear end of the second rolling column (304), and the first rolling column (303) and the second rolling column (304) are symmetrically arranged and distributed on the rolling base (301).
5. The automatic production line of wallboard line without replacing product mold of claim 1, wherein a first bending frame (402) is fixedly installed at a position close to one side of the upper end of the bending base (401), a third bending frame (405) and a fourth bending frame (406) are fixedly installed at a position close to the other side of the upper end of the bending base (401), the fourth bending frame (406) is located at a side of the third bending frame (405) far away from the first bending frame (402), a second bending frame (403) and a bending column (404) are installed at a position close to the middle of the upper end of the bending base (401), the bending column (404) is located at one side of the second bending frame (403), a first bending cylinder (407) is installed at one side of the second bending frame (403), a plurality of second bending top columns (414) are installed at a position close to the upper part inside the second bending frame (403), baffle (413) of bending are installed to the upper end of the second frame of bending (403), the third post of bending (415) is installed to the upper end of post of bending (404), the cylinder (408) of bending is installed to one side that third frame of bending (405) is close to fourth frame of bending (406), be connected with belt (416) between first post of bending (410) and the second post of bending (414).
6. The automatic production line of the wallboard line without replacing the product mold as claimed in claim 1, wherein a plurality of cutting fixing frames (503) are installed at the upper end of the cutting base (501), a guide rail (504) is connected to the upper ends of the plurality of cutting fixing frames (503), a cutting top plate (505) is installed at the position, close to the rear, of the upper end of the guide rail (504), and a plurality of cutting cross columns (508) are installed at the upper end of the cutting frame (502).
7. An automatic production line of wallboard line without changing product molds according to claim 1, it is characterized in that the blanking mechanism (6) comprises a first conveying transverse plate (601), a second conveying transverse plate (602) and a conveying motor (605), the conveying motor (605) is arranged at a position close to one side of the lower end of the first conveying transverse plate (601), a first conveying belt is arranged inside the first conveying transverse plate (601), a second conveying belt is arranged inside the second conveying transverse plate (602), the first conveying transverse plate (601) is positioned behind the second conveying transverse plate (602), the lower ends of the first conveying transverse plate (601) and the second conveying transverse plate (602) are fixedly provided with a plurality of conveying upright posts (604), a plurality of conveying rollers (603) are rotatably connected between the first conveying transverse plate (601) and the second conveying transverse plate (602).
8. A method of operating an automatic production line of a wallboard line without replacing product molds, comprising the steps of:
the method comprises the following steps: the wall plate wire material conveying device comprises a plurality of suction arms (112), a plurality of suckers, a sliding arm (110), a feeding cross arm (101), a feeding cylinder (109), a brushing plate, a first feeding plate (107), a second feeding plate (108), a first suction plate and a second suction plate, wherein the suckers are connected with the upper end of the wall plate wire material and adsorb the wall plate wire material;
step two: the wallboard line material is transferred to a punching clamping plate (208) through a punching clamping arm (209), the wallboard line material is transferred to the inside of a punching seat (204) from one side of the punching seat (204), the wallboard line material is punched by a punching cutter through power provided by an air-liquid pressure cylinder (206), and the punched wallboard line is output from a plurality of punching baffles (205);
step three: the wallboard line is rolled and transferred through a rolling mechanism (3), a servo motor (307) and a third rolling column (309) are used for driving a second material supporting column (306) to rotate, the wallboard line is transferred on a first material supporting column (305), and a plurality of rolling wheels (308) are used for rolling the wallboard line;
step four: the wall plate line is pressed tightly by the bending baffle (413) through the power provided by the first bending cylinder (407) and the second bending cylinder (408), the two ends of the wall plate line are bent, and the wall plate line is stably transported by the aid of the first bending top pillar (410), the second bending top pillar (414), the third bending top pillar (415) and the belt (416);
step five: the wallboard line is conveyed to the lower end of a cutting bottom plate (506) through a guide rail (504) and a cutting top plate (505), a hydraulic column (507) is driven to move downwards through a cutting hydraulic cylinder, the cutting bottom plate (506) and a plurality of cutting knives move downwards through the hydraulic column (507), the cutting bottom plate (506) compresses the wallboard line, and the wallboard line is cut through the plurality of cutting knives;
step six: the first conveying belt is driven to rotate through the conveying motor (605), the second conveying belt and the plurality of conveying rollers (603) are driven to rotate through the first conveying belt, and the cut wallboard line is transferred through the rotation of the plurality of conveying rollers (603).
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| CN202011092542.8A CN112318912B (en) | 2020-10-13 | 2020-10-13 | Automatic wallboard line production line without replacing product mold and working method |
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| CN112318912B (en) | 2022-05-03 |
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