CN112318678A - Perlite insulation board pressing machine - Google Patents
Perlite insulation board pressing machine Download PDFInfo
- Publication number
- CN112318678A CN112318678A CN202011150262.8A CN202011150262A CN112318678A CN 112318678 A CN112318678 A CN 112318678A CN 202011150262 A CN202011150262 A CN 202011150262A CN 112318678 A CN112318678 A CN 112318678A
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- workbench
- rod
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- mounting
- gear
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- 238000009413 insulation Methods 0.000 title claims abstract description 35
- 235000019362 perlite Nutrition 0.000 title claims abstract description 32
- 239000010451 perlite Substances 0.000 title claims abstract description 32
- 238000003825 pressing Methods 0.000 title claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000007493 shaping process Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 11
- 229910001562 pearlite Inorganic materials 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000006073 displacement reaction Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The application relates to a perlite insulation board pressing machine, which relates to the technical field of insulation board production equipment and comprises a workbench, a feeding device arranged on the workbench and a discharging device arranged on one side of the workbench; the feeding device comprises a feeding frame connected to the workbench in a sliding manner, a pushing assembly arranged on the workbench, a third hydraulic cylinder arranged on the workbench, and a first connecting piece arranged between the feeding frame and the third hydraulic cylinder; the discharging device comprises a discharging frame arranged on one side of the workbench, a lifting assembly arranged on one side of the workbench and a mounting platform arranged on the lifting assembly. This application is through feed arrangement and discharging device's setting for the staff both can carry out the automatic production course of working to the heated board, also can be when the pneumatic cylinder is in the maintenance stage, carries out feeding and ejection of compact work to the heated board through artificial mode, realizes the continuous production to the perlite heated board, further improves the production efficiency of perlite heated board.
Description
Technical Field
The application relates to the technical field of insulation board production equipment, in particular to a perlite insulation board pressing machine.
Background
The perlite heat-insulating board is a novel external wall heat-insulating board integrating heat-insulating, heat-insulating and waterproof functions. The perlite heat-insulating waterproof heat-insulating board is prepared by taking bulk expanded perlite as an aggregate, adding a waterproof agent and a binder, and performing the working procedures of preparation, screening, pressure forming, drying and the like. The perlite insulation board needs a board pressing machine in the process of pressure forming.
The utility model discloses a chinese utility model patent that bulletin number is CN207984069U discloses a heated board briquetting machine, comprising a base plate, the bottom plate top is supported through a set of support column and is connected with the workstation, workstation top bilateral symmetry is equipped with two spouts, each the spout internal slipping is connected with the slider, each slider one side all is equipped with the thrust unit who is used for promoting the slider, two fixedly connected with workbin, each between the slider equal fixedly connected with stand, two on the slider stand top fixedly connected with crossbeam, fixedly connected with pneumatic cylinder on the crossbeam, the piston rod department fixedly connected with clamp plate of pneumatic cylinder, the shaping groove has been seted up to the workstation top.
When carrying out the pressurization shaping during operation of pearlite heated board, the staff starts thrust unit, and cylinder among the thrust unit promotes the slider and takes place the displacement, and the slider drives the stand, workbin and crossbeam take place the displacement, and the crossbeam drives the pneumatic cylinder and takes place the displacement, and pneumatic cylinder and workbin move to shaping groove top, and the material motion in the workbin gets into the shaping inslot, then the pneumatic cylinder promotes the clamp plate and takes place the displacement and extrude the material in the shaping inslot, realizes the pressurization shaping work to the heated board.
With respect to the related art in the above, the inventors consider that there are the following drawbacks: in the actual production process, in order to make the heated board push plate device have bigger production scale, adopt the pneumatic cylinder to provide the drive usually, because it leaves to have the partly expanded perlite raw materials to exempt from on the workstation to remain, along with the increase of heated board push plate device's live time, the expanded perlite granule of remaining on the workstation can influence the normal use of pneumatic cylinder, consequently the staff needs regularly to clear up and maintain the pneumatic cylinder, but when the pneumatic cylinder is in during the maintenance, the heated board push plate device can't transport the material in the feeding frame, and then the production work who influences the heated board, the production efficiency of heated board has been reduced.
Disclosure of Invention
In order to improve and to transport the material in the feeding frame during maintaining the pneumatic cylinder, and then lead to the problem that can't carry out the production work of heated board, this application provides a pearlite heated board push plate device.
The application provides a pair of pearlite heated board push plate device adopts following technical scheme:
the utility model provides a pearlite heated board push plate device which characterized in that: comprises a workbench, a feeding device arranged on the workbench and a discharging device arranged on one side of the workbench;
the feeding device comprises a feeding frame connected to the workbench in a sliding manner, a pushing assembly arranged on the workbench, a third hydraulic cylinder arranged on the workbench, and a first connecting piece arranged between the feeding frame and the third hydraulic cylinder;
the discharging device comprises a discharging frame arranged on one side of the workbench, a lifting assembly arranged on one side of the workbench and a mounting platform arranged on the lifting assembly.
Through adopting above-mentioned technical scheme, when the pneumatic cylinder was in during the maintenance, the staff removed first connecting piece, then utilized the promotion subassembly to promote the feed frame and locate the motion to discharging device, then staff drive lifting unit, lifting unit drives the mount table and takes place to go up and down, and the perlite insulation board that the shaping is good moves to the mount table under the promotion of feed frame on, realizes the production work to the perlite insulation board, has improved the production efficiency of perlite insulation board.
Optionally, the pushing assembly comprises a pushing rod installed on the workbench, a support installed on the workbench and a first connecting rod hinged on the pushing rod, a hinged shaft is fixedly connected to the side wall of one side of the pushing rod, the hinged shaft is rotatably connected with the support, an opening is formed in the first connecting plate, and the first connecting rod penetrates through the opening and is hinged to the feeding frame.
Through adopting above-mentioned technical scheme, when the third pneumatic cylinder is in maintenance status, the staff takes place to rotate the articulated moving axis of catch bar, and the catch bar drives first connecting rod and takes place the displacement, because the both ends of first connecting rod articulate with catch bar, feeding frame respectively, and the length of first connecting rod is fixed, therefore first connecting rod promotes the feeding frame and takes place the displacement, and the material in the feeding frame is to discharge device department motion, realizes the production work to the heated board.
Optionally, the first connecting member comprises a first connecting plate and a mounting bolt, the first connecting plate is fixedly connected to the piston rod of the third hydraulic cylinder, and the first connecting plate is fixedly mounted on the feeding frame through the mounting bolt.
Through adopting above-mentioned technical scheme, the setting of first linkage plate and construction bolt for the staff is convenient when the third pneumatic cylinder is in maintenance state, removes the locking between third pneumatic cylinder and the feeding frame, thereby makes things convenient for the staff to manually promote the feeding frame and takes place the displacement and carry out the production work of heated board.
Optionally, the lifting assembly comprises a second hydraulic cylinder, the second hydraulic cylinder is installed below the installation platform, a piston rod of the second hydraulic cylinder is connected with the bottom surface of the installation platform, the lifting assembly further comprises a threaded rod, a polished rod, a first gear, a second gear and a driving shaft, the bottom surface of the installation platform is detachably connected with a first connecting plate, the first connecting plate is fixedly connected with the piston rod of the second hydraulic cylinder, the bottom end of the workbench is connected with two second installation plates in a sliding manner, the threaded rod and the bottom end of the polished rod are respectively connected to the two second installation plates in a rotating manner, the threaded rod penetrates through the first connecting plate and is provided with a connecting piece detachably connected with the installation platform, the polished rod penetrates through the first connecting plate and is connected with the installation platform in a sliding manner, the driving shaft is rotatably connected to the workbench, and the first gear is coaxially connected with the driving shaft, the second gear is coaxially connected with the threaded rod, the first gear is meshed with the second gear, and the first connecting plate is provided with a mounting hole for the threaded rod and the polished rod to pass through.
Through adopting above-mentioned technical scheme, when devices such as second pneumatic cylinder broke down or need the maintenance, the heated board can't carry out ejection of compact work through full-automatic mode, the staff can be followed the mount table bottom surface with first connecting plate and dismantled this moment, then utilize the connecting piece to be connected the threaded rod with the mount table, the rotation drive shaft, the drive shaft drives first gear and takes place to rotate, first gear drives and takes place to rotate rather than the second gear of meshing, the second gear drives the threaded rod and takes place to rotate, the mount table is at the threaded rod, the effect of polished rod and connecting piece is followed vertical direction and is taken place to go up and down, realize piling up the work in order to the heated board.
When the discharging device can normally operate, the connection between the connecting piece and the mounting table is removed, the influence of the threaded rod on the lifting operation of the mounting table is avoided when the discharging device normally operates, the second hydraulic cylinder pushes the mounting table to lift along the vertical direction, and the ordered stacking operation of the insulation boards is realized.
Optionally, the connecting piece includes second connecting plate and locking bolt, the mounting groove has been seted up to the mount table bottom, the second connecting plate slides and passes the mounting hole, the second connecting plate passes through locking bolt installation gets into in the mounting groove, the threaded rod with second connecting plate threaded connection.
By adopting the technical scheme, due to the arrangement of the second connecting plate and the locking bolt, the states of automatic discharging and manual discharging can be conveniently switched by workers; when automatic discharging is needed, the locking bolt is unscrewed, the fixation between the second connecting plate and the mounting table is released, the second hydraulic cylinder pushes the mounting table to displace along the vertical direction, and the second connecting plate can penetrate through the mounting hole without affecting the lifting work of the mounting table.
When the manual ejection of compact of needs, screw up the locking bolt, the locking bolt is with second connecting plate fixed connection in the mount table bottom surface, then utilizes the cooperation of polished rod and threaded rod and the screw-thread fit of threaded rod and second connecting plate for the second connecting plate changes the position on the threaded rod, and the second connecting plate further promotes the mount table and takes place to go up and down along vertical direction.
Optionally, still including installing in the connection platform of workstation one side, connect the bench and install the shaping frame, connect the bench and install first pneumatic cylinder, install on the piston rod of first pneumatic cylinder be used for with the first catch plate of shaping frame cooperation of sliding, connect the top of platform and install the fourth pneumatic cylinder, install on the piston rod of fourth pneumatic cylinder be used for with the shaping frame complex second catch plate of sliding.
Through adopting above-mentioned technical scheme, when needs carry out processing work to expanded perlite, first pneumatic cylinder promotes the first bottom that promotes the board displacement to the shaping frame, then the fourth pneumatic cylinder promotes the second and promotes the board displacement to the shaping frame in and compress expanded perlite, heated board compression shaping back, the fourth pneumatic cylinder drives the second catch plate and upwards displaces, first pneumatic cylinder promotes the first catch plate and upwards displaces, heated board motion after the first catch plate promotion shaping is to connecting the bench.
Optionally, the feeding device further comprises a first driving assembly and a second driving assembly, the first driving assembly is used for driving the driving shaft to rotate, the first driving assembly comprises a transmission rod, a transmission part, a sliding track arranged on the side wall of the workbench, a sliding block arranged in the sliding track and a rotating shaft connected to the workbench in a rotating mode, two ends of the transmission rod are respectively connected with the feeding frame and the sliding block, two ends of the transmission part are respectively connected with the sliding block and the rotating shaft, and the transmission part is used for driving the rotating shaft to rotate according to the reciprocating motion of the sliding block.
Through adopting above-mentioned technical scheme, when needs carry out manual feeding and ejection of compact process, the staff drives the feeding frame through the catch bar and carries out reciprocating motion, and the reciprocating motion of feeding frame transmits momentum to first drive assembly department, and the control to second drive assembly is realized to first drive assembly rethread momentum transfer, and second drive assembly further controls the drive shaft again and takes place to rotate, realizes the decline to the mount table height through the drive shaft at last.
When the feeding frame is reciprocating, the transmission rod on the feeding frame drives the sliding block to reciprocate in the sliding track, the transmission part further drives the rotating shaft to rotate by momentum generated by the reciprocating motion of the sliding block, and the momentum generated by the rotation of the rotating shaft is transmitted to the driving shaft through the second driving assembly, so that the rotation of the driving shaft is controlled.
Optionally, the second driving assembly includes a third bevel gear fixedly mounted on the rotating shaft, a worm rotatably connected in the workbench, a fourth bevel gear fixedly mounted on the worm, and a worm wheel fixedly mounted on the driving shaft, the third bevel gear is engaged with the fourth bevel gear, and the worm wheel is engaged with the worm.
Through adopting above-mentioned technical scheme, when the feeding frame is carrying out reciprocating motion, the feeding frame drives the axis of rotation through first drive assembly and takes place to rotate, and the axis of rotation drives third bevel gear and takes place to rotate, and third bevel gear drives the fourth bevel gear rather than meshing and takes place to rotate, and fourth bevel gear drives the worm and takes place to rotate, and the worm drives rather than the worm wheel of meshing and takes place to rotate, and the worm wheel drives the drive shaft and takes place to rotate, and the lift to the mount table height is realized to the drive shaft at last.
Optionally, first gear can be dismantled the connection and be in the drive shaft, along radially having seted up the connecting hole in the drive shaft, slide in the connecting hole and be connected with the butt piece, the drive shaft along the axial seted up with the slide hole of connecting hole intercommunication, slide in the slide hole and be connected with the control lever, it has the connecting rod to articulate on the control lever, the connecting rod is kept away from the one end of control lever with the butt piece is articulated, seted up on the first gear with butt piece joint complex butt groove, the second connecting plate with be provided with on the second mounting panel with threaded rod complex extensible member.
Through adopting above-mentioned technical scheme, because the size of heated board production can be different, and need adjust drive shaft pivoted angle also different to the heated board of equidimension not, but can't accomplish accurate regulation drive shaft pivoted angle when carrying out manual regulation. And first gear can dismantle the setting of being connected and extensible member with the drive shaft for the size of removable first gear of staff, and utilize the mode of the different drive ratio of first gear and second gear, when making the heated board to unidimensional carry out the ejection of compact, still only need rotate the same number of turns, thereby improve the precision of mount table elevating work.
Optionally, the extensible member includes first slide plate and spring, the second connecting plate with first slide groove has all been seted up on the second mounting panel, spring fixed connection be in first slide inslot, the both ends of spring respectively with first slide groove with first slide plate fixed connection.
Through adopting above-mentioned technical scheme, the setting of spring and first slide plate for the staff can change the position of threaded rod on the workstation, and then makes the first gear mesh mutually of second gear and unidimensional not, and the spring further provides the trend power to second gear and first gear mesh mutually.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through the arrangement of the feeding device and the discharging device, workers can perform automatic production and processing processes on the heat-insulation plate, and can also perform feeding and discharging operations on the heat-insulation plate in a manual mode when the hydraulic cylinder is in a maintenance stage, so that continuous production of the perlite heat-insulation plate is realized, and the production efficiency of the perlite heat-insulation plate is further improved;
2. through the arrangement of the lifting assembly, the first hydraulic cylinder, the infrared sensor and the mounting table, workers do not need to manually stack the heat-insulation plates, the discharging device can automatically realize the ordered stacking work of the heat-insulation plates, the workload of the workers is further reduced, and the working efficiency of the workers is improved;
3. through the arrangement of the first driving assembly, the second driving assembly and the lifting assembly, when workers manually feed the insulation boards through the pushing device, momentum generated when the first driving assembly and the second driving assembly reciprocate the feeding frame is transmitted to the lifting assembly, the mounting table is controlled to descend through the lifting assembly, the second insulation board can be automatically stacked on the first insulation board after being discharged, and the insulation boards are sequentially stacked.
Drawings
Fig. 1 is a schematic perspective view of a feeding device of a plate press according to an embodiment of the present application;
FIG. 2 is a schematic perspective view of the first drive assembly shown in FIG. 1;
FIG. 3 is a schematic cross-sectional view of the work bench of FIG. 1 in a vertical direction;
FIG. 4 is a schematic perspective view of the press machine shown in FIG. 1;
FIG. 5 is a schematic perspective view of the discharge device shown in FIG. 4;
FIG. 6 is a cross-sectional structural view of the drive shaft shown in FIG. 5;
FIG. 7 is a cross-sectional structural schematic view of the first shifting board shown in FIG. 4;
fig. 8 is a schematic sectional structure view of the mount table shown in fig. 5.
Description of reference numerals: 100. a work table; 110. a feed hopper; 120. a third hydraulic cylinder; 130. a feeding frame; 140. a connecting table; 150. forming a frame; 160. a first hydraulic cylinder; 170. a first push plate; 180. a column; 190. a placing table; 200. a fourth hydraulic cylinder; 210. a second pusher plate; 220. a discharging frame; 230. an installation table; 240. an infrared sensor; 250. a second hydraulic cylinder; 260. a first connecting plate; 270. fixing the bolt; 280. carrying blocks; 290. a first mounting plate; 300. a pillar; 310. a drive shaft; 320. a first gear; 330. connecting holes; 340. a butting block; 350. a sliding hole; 360. a control lever; 370. a connecting rod; 380. a butt joint groove; 390. a second mounting plate; 400. a spring; 410. a first sliding groove; 420. a first slide plate; 430. a threaded rod; 440. a polish rod; 450. a second gear; 460. a second sliding groove; 470. mounting grooves; 480. a second connecting plate; 490. locking the bolt; 500. a connector tile; 510. installing a bolt; 520. a support; 530. hinging a shaft; 540. a first link; 550. opening a hole; 560. a sliding track; 570. a sliding block; 580. a through hole; 590. a transmission rod; 600. a rotating shaft; 610. a ratchet wheel; 620. a guide ring; 630. a first pawl; 640. a second pawl; 650. a first guide bar; 660. a second guide bar; 670. a third bevel gear; 680. a fourth bevel gear; 690. a worm; 700. a chamber; 710. a worm gear; 720. a push rod.
Detailed Description
The present application is described in further detail below with reference to figures 1-8.
The embodiment of the application discloses perlite insulation board push plate device. Referring to fig. 1, the plate press includes a table 100, a feeding device installed on the table 100, and a discharging device installed at one side of the table 100, the feeding device includes a feeding hopper 110, and the feeding hopper 110 is fixedly connected to the table 100. The feeding device further comprises a third hydraulic cylinder 120 fixedly connected to the top surface of the work table 100, the third hydraulic cylinder 120 being located at one side of the feeding hopper 110. The feeding device further comprises a feeding frame 130 connected to the top surface of the workbench 100 in a sliding manner, and a first connecting piece is arranged between the feeding frame 130 and the third hydraulic cylinder 120.
Referring to fig. 1, the first connecting member includes a first engaging plate 500 fixedly connected to a piston rod of the third hydraulic cylinder 120, four mounting bolts 510 are threadedly connected to the first engaging plate 500, and the first engaging plate 500 is fixedly mounted to a side wall of the feed frame 130 by means of the mounting bolts 510.
Referring to fig. 1, the feeding device further includes a pushing assembly installed on the workbench 100, the pushing assembly includes a bracket 520 fixedly connected to the workbench 100, a hinge shaft 530 is rotatably connected to the bracket 520, and a pushing rod 720 is fixedly connected to one end of the hinge shaft 530 far away from the bracket 520. One end of the push rod 720 close to the feeding frame 130 is hinged with the first link 540, and the distance between one end of the push rod 720 far away from the first link 540 and the hinge shaft 530 is far greater than the distance between one end of the push rod 720 close to the first link 540 and the hinge shaft 530. The first connecting plate 500 is formed with an opening 550, and an end of the first connecting rod 540 away from the pushing rod 720 passes through the opening 550 and is hinged to a side wall of the feeding frame 130.
Referring to fig. 1, the feeding device further includes a first driving assembly and a second driving assembly, the first driving assembly includes a sliding rail 560, the sliding rail 560 is fixedly connected to the side wall of the workbench 100, a sliding block 570 is connected to the sliding rail 560 in a sliding manner, and baffles for limiting the sliding block 570 from falling off from two sides are formed on two sides of the sliding rail 560. The top surface of the sliding rail 560 is provided with a through hole 580, the side wall of the feeding frame 130 is fixedly connected with a transmission rod 590, one end of the transmission rod 590 is fixedly connected with the side wall of the feeding frame 130, and the other end of the transmission rod 590 is connected in the through hole 580 in a sliding manner and fixedly connected with the sliding block 570.
Referring to fig. 1 and 2, a rotation shaft 600 is rotatably connected to a sidewall of the work table 100 below the feeding hopper 110, and a transmission member is disposed between the rotation shaft 600 and the sliding block 570. The driving medium includes ratchet 610, one end of axis of rotation 600 stretches out the lateral wall of workstation 100 and with ratchet 610 fixed connection, the both sides that lie in ratchet 610 on the axis of rotation 600 all rotate and are connected with guide ring 620, the one end that axis of rotation 600 is kept away from to two guide rings 620 rotates respectively and is connected with first pawl 630 and second pawl 640, the torsional spring is all installed between first pawl 630 and a guide ring 620 and between second pawl 640 and another guide ring 620, the tip that first pawl 630 keeps away from the pin joint is formed with the hook-shaped portion, the hook-shaped portion is used for with ratchet 610 joint, the torsional spring is used for promoting first pawl 630 and second pawl 640 and supports ratchet 610 tightly.
Referring to fig. 1 and 2, a first guide rod 650 and a second guide rod 660 are hinged to the side walls of two opposite sides of the sliding block 570, one end of the first guide rod 650, which is far away from the sliding block 570, is hinged to one guide ring 620, and one end of the second guide rod 660, which is far away from the sliding block 570, is hinged to the other guide ring 620.
Referring to fig. 3, the second driving assembly includes two third bevel gears 670 fixedly installed on the rotating shaft 600, a chamber 700 is formed in the working table 100, two worms 690 are rotatably connected to the chamber 700 in the vertical direction, and fourth bevel gears 680 engaged with the third bevel gears 670 are fixedly connected to the top ends of the worms 690. Two driving shafts 310 are rotatably connected to the bottom end of the working table 100, and worm wheels 710 engaged with the worm 690 are fixedly connected to the ends of the two driving shafts 310 extending into the chamber 700.
Referring to fig. 4, a connecting table 140 is fixedly connected to one side of the workbench 100 away from the third hydraulic cylinder 120, four forming frames 150 are fixedly connected to the connecting table 140, two first hydraulic cylinders 160 are fixedly connected to the bottom end of the connecting table 140, and first pushing plates 170 are fixedly connected to piston rods of the two first hydraulic cylinders 160. Four upright columns 180 are fixedly connected to the connecting table 140, a mounting table 190 is fixedly connected to the top ends of the upright columns 180, a fourth hydraulic cylinder 200 is fixedly connected to the top surface of the mounting table 190, and a piston rod of the fourth hydraulic cylinder 200 penetrates through the mounting table 190 and is fixedly connected with a second push plate 210.
Referring to fig. 4, discharging device includes a discharging frame 220, the discharging frame 220 is located on one side of the workbench 100, which is fixedly provided with the forming frame 150, the discharging frame 220 is arranged in a hollow manner, the mounting table 230 is connected in the discharging frame 220 in a sliding manner along the vertical direction, a lifting assembly for driving the mounting table 230 to lift is installed in the discharging frame 220, and the inner wall of the top end of the mounting frame is fixedly connected with an infrared sensor 240 along the vertical direction.
Referring to fig. 5, the lifting assembly includes a second hydraulic cylinder 250, the second hydraulic cylinder 250 is fixedly connected to the bottom end of the discharging frame 220, a first connecting plate 260 is fixedly connected to a piston rod of the second hydraulic cylinder 250, a fixing bolt 270 is threadedly connected to the first connecting plate 260, and the first connecting plate 260 is fixedly connected to the bottom surface of the mounting platform 230 through the fixing bolt 270. Four carrier blocks 280 are fixedly connected to the top surface of the mounting table 230, a first mounting plate 290 is detachably connected to the top surface of the mounting table 230, four pillars 300 are fixedly connected to the bottom end of the first mounting plate 290, and the bottom surface of the first mounting plate 290 abuts against the top surface of the carrier blocks 280 so that the pillars 300 are away from the top surface of the mounting table 230.
Referring to fig. 5 and 6, two driving shafts 310 are rotatably coupled to the table 100 (see fig. 4) in a horizontal direction. The driving shaft 310 is detachably connected with a first gear 320, one end of the driving shaft 310, which is far away from the workbench 100 (see fig. 4), is radially provided with a connecting hole 330, and two abutting blocks 340 are slidably connected in the connecting hole 330. The end part of one end of the driving shaft 310 far away from the workbench 100 is axially provided with a sliding hole 350 connected with the connecting hole 330, the sliding hole 350 is internally connected with a control rod 360 in a sliding manner, one end of the control rod 360 near the connecting hole 330 is hinged with two connecting rods 370, and one end of each connecting rod 370 far away from the control rod 360 is respectively hinged with each abutting block 340. An abutting groove 380 which is matched with the end part of the abutting block 340 in a clamping way is formed on the inner wall of the first gear 320.
Referring to fig. 7, the bottom end of the discharging frame 220 is connected with two second mounting plates 390 in a sliding manner, the two second mounting plates 390 are both provided with telescopic parts, each telescopic part comprises a spring 400, the second mounting plate 390 is provided with a first sliding groove 410 along the horizontal direction, one end of the spring 400 is fixedly connected with the inner wall of the first sliding groove 410, the other end of the spring 400 is fixedly connected with a first sliding plate 420, and the first sliding plate 420 partially extends out of the first sliding groove 410.
Referring to fig. 4 and 8, the two first sliding plates 420 are rotatably connected with a threaded rod 430 and a polished rod 440 respectively, the bottom ends of the threaded rod 430 and the polished rod 440 are fixedly connected with a second gear 450 engaged with the first gear 320, the bottom surface of the mounting table 230 is provided with a second sliding groove 460 and a mounting groove 470, the top end of the threaded rod 430 is slidably connected in the mounting groove 470, and the polished rod 440 is slidably connected in the second sliding groove 460. The top end of the threaded rod 430 is provided with a connecting piece, the connecting piece comprises a second connecting plate 480, the second connecting plate 480 is connected to the top end of the threaded rod 430 in a sliding mode, and the second connecting plate 480 is connected with a locking bolt 490 in a threaded mode and is installed in the installation groove 470 through the locking bolt 490. The second connecting plate 480 is also provided with a telescopic member, and the threaded rod 430 is in threaded connection with the first sliding plate 420.
Referring to fig. 8, the top end of the polish rod 440 is also provided with a connecting element and a telescopic element, the top end of the polish rod 440 is connected with the first sliding plate 420 in a circumferential rotation manner and is axially fixed, the first connecting plate 260 is provided with two mounting holes for the second connecting plate 480 to pass through (see fig. 5), and the polish rod 440 and the threaded rod 430 pass through the mounting holes and are connected with the mounting table 230 in a sliding manner.
In an initial state, the feeding frame 130 is located below the feeding hopper 110 and the first pushing plate 170 is flush with the bottom surface of the forming frame 150, the material enters the feeding frame 130 from the feeding hopper 110, the feeding frame 130 moves under the pushing of the third hydraulic cylinder 120 until the feeding frame 130 moves to the upper side of the forming frame 150, and the material in the feeding frame 130 falls into the forming frame 150. Fourth pneumatic cylinder 200 promotes second catch bar 210 and descends and compress tightly the material in shaping frame 150, accomplishes and compresses tightly the work back, and fourth pneumatic cylinder 200 drives second catch bar 210 and rises, and first pneumatic cylinder 160 promotes first catch bar 170 and rises, and first catch bar 170 promotes the heated board after the shaping and rises, then the heated board under the promotion of feed frame 130 to discharging device motion.
The implementation principle of the perlite insulation board pressing machine provided by the embodiment of the application is as follows:
when needs carry out manual feeding and ejection of compact work to the heated board, the staff takes place the rotation with catch bar 720 around articulated shaft 530, and catch bar 720 drives first connecting rod 540 and takes place the displacement, because the both ends of first connecting rod 540 are articulated with catch bar 720, feeding frame 130 respectively, and the length of first connecting rod 540 is fixed, therefore first connecting rod 540 promotes feeding frame 130 and carries out reciprocating motion. The material in the feeding hopper 110 enters the feeding frame 130 and then moves to the forming frame 150 along with the feeding frame 130, until the feeding frame 130 moves to the upper side of the forming frame 150, the expanded perlite in the feeding frame 130 falls into the forming frame 150.
The fourth hydraulic cylinder 200 pushes the second pushing plate 210 to descend and compresses the expanded perlite in the forming frame 150, after the compressing operation is completed, the fourth hydraulic cylinder 200 drives the second pushing plate 210 to ascend, the first hydraulic cylinder 160 pushes the first pushing plate 170 to ascend, the first pushing plate 170 pushes the formed insulation board to ascend, and then the insulation board moves towards the mounting table 230 under the pushing of the feeding frame 130.
Meanwhile, the reciprocating motion of the feeding frame 130 drives the transmission rod 590 to reciprocate, the transmission rod 590 drives the sliding block 570 to reciprocate in the sliding track 560, the sliding block 570 drives the first guide rod 650 and the second guide rod 660 to change the distance between the first guide rod and the ratchet 610, the first pawl 630 and the hook-shaped part on the first guide rod 650 pull the ratchet 610 to rotate, the second pawl 640 on the second guide rod 660 pushes the ratchet 610 to rotate, the ratchet 610 further drives the rotating shaft 600 to rotate, and one reciprocating motion of the feeding frame 130 drives the rotating shaft 600 to rotate in the same direction for one circle.
The rotating shaft 600 drives the third bevel gear 670 to rotate, the third bevel gear 670 drives the fourth bevel gear 680 meshed with the third bevel gear to rotate, the fourth bevel gear 680 drives the worm 690 to rotate, the worm 690 drives the worm wheel 710 meshed with the worm gear to rotate, the worm wheel 710 drives the driving shaft 310 to rotate, the driving shaft 310 drives the first gear 320 to rotate, the first gear 320 drives the second gear 450 meshed with the first gear to rotate, the second gear 450 drives the threaded rod 430 to rotate, the first sliding plate 420 changes the position on the threaded rod 430, the first sliding plate 420 further pushes the mounting table 230 to descend along the vertical direction, and therefore automatic discharging stacking work of the heat insulation plate is achieved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a pearlite heated board push plate device which characterized in that: comprises a workbench, a feeding device arranged on the workbench and a discharging device arranged on one side of the workbench;
the feeding device comprises a feeding frame connected to the workbench in a sliding manner, a pushing assembly arranged on the workbench, a third hydraulic cylinder arranged on the workbench, and a first connecting piece arranged between the feeding frame and the third hydraulic cylinder;
the discharging device comprises a discharging frame arranged on one side of the workbench, a lifting assembly arranged on one side of the workbench and a mounting platform arranged on the lifting assembly.
2. The perlite insulation board pressing machine as recited in claim 1, characterized in that: the pushing assembly comprises a pushing rod arranged on the workbench, a support arranged on the workbench and a first connecting rod hinged on the pushing rod, a hinged shaft is fixedly connected to the side wall of one side of the pushing rod, the hinged shaft is rotatably connected with the support, an opening is formed in the first connecting plate, and the first connecting rod penetrates through the opening and is hinged with the feeding frame.
3. The perlite insulation board pressing machine as recited in claim 1, characterized in that: the first connecting piece comprises a first connecting plate and a mounting bolt, the first connecting plate is fixedly connected to a piston rod of the third hydraulic cylinder, and the first connecting plate is fixedly mounted on the feeding frame through the mounting bolt.
4. The perlite insulation board pressing machine as recited in claim 1, characterized in that: the lifting assembly comprises a second hydraulic cylinder, the second hydraulic cylinder is arranged below the mounting table, a piston rod of the second hydraulic cylinder is connected with the bottom surface of the mounting table, the lifting assembly further comprises a threaded rod, a polished rod, a first gear, a second gear and a driving shaft, the bottom surface of the mounting table is detachably connected with a first connecting plate, the first connecting plate is fixedly connected with the piston rod of the second hydraulic cylinder, the bottom end of the working table is connected with two second mounting plates in a sliding manner, the bottom ends of the threaded rod and the polished rod are respectively and rotatably connected onto the two second mounting plates, the threaded rod penetrates through the first connecting plate and is provided with a connecting piece detachably connected with the mounting table, the polished rod penetrates through the first connecting plate and is connected with the mounting table in a sliding manner, the driving shaft is rotatably connected onto the working table, and the first gear is coaxially connected with the driving shaft, the second gear is coaxially connected with the threaded rod, the first gear is meshed with the second gear, and the first connecting plate is provided with a mounting hole for the threaded rod and the polished rod to pass through.
5. The perlite insulation board pressing machine as recited in claim 4, characterized in that: the connecting piece includes second connecting plate and locking bolt, the mounting groove has been seted up to the mount table bottom, the second connecting plate slides and passes the mounting hole, the second connecting plate passes through locking bolt installation gets into in the mounting groove, the threaded rod with second connecting plate threaded connection.
6. The perlite insulation board pressing machine as recited in claim 1, characterized in that: still including installing in the connection platform of workstation one side, connect the bench and install the shaping frame, connect the bench and install first pneumatic cylinder, install on the piston rod of first pneumatic cylinder be used for with the shaping frame slides the first catch plate of complex, connect the top of platform and install the fourth pneumatic cylinder, install on the piston rod of fourth pneumatic cylinder be used for with the shaping frame slides the complex second catch plate.
7. The perlite insulation board pressing machine as recited in claim 4, characterized in that: the feeding device further comprises a first driving assembly and a second driving assembly, the first driving assembly comprises a transmission rod, a transmission piece, a sliding track, a sliding block and a rotating shaft, the sliding track is installed on the side wall of the workbench, the sliding block is connected to the sliding track in a sliding mode, the rotating shaft is connected to the workbench in a rotating mode, the two ends of the transmission rod are connected with the feeding frame and the sliding block respectively, the two ends of the transmission piece are connected with the sliding block and the rotating shaft respectively, and the transmission piece is used for driving the rotating shaft to rotate according to the reciprocating motion of the sliding block.
8. The perlite insulation board pressing machine as recited in claim 7, characterized in that: the second driving assembly comprises a third bevel gear fixedly mounted on the rotating shaft, a worm rotatably connected in the workbench, a fourth bevel gear fixedly mounted on the worm and a worm wheel fixedly mounted on the driving shaft, the third bevel gear is meshed with the fourth bevel gear, and the worm wheel is meshed with the worm.
9. The perlite insulation board pressing machine as recited in claim 4, characterized in that: first gear can dismantle the connection and be in the drive shaft, along radially having seted up the connecting hole in the drive shaft, it is connected with the butt piece to slide in the connecting hole, the drive shaft along the axial seted up with the hole that slides of connecting hole intercommunication, slide downthehole and be connected with the control lever, it has the connecting rod to articulate on the control lever, the connecting rod is kept away from the one end of control lever with the butt piece is articulated, seted up on the first gear with butt piece joint complex butt groove, the second connecting plate with be provided with on the second mounting panel with threaded rod complex extensible member.
10. The perlite insulation board pressing machine as recited in claim 9, characterized in that: the extensible member includes first slide plate and spring, the second connecting plate with first groove of sliding has all been seted up on the second mounting panel, spring fixed connection be in first inslot that slides, the both ends of spring respectively with first groove of sliding with first slide plate fixed connection.
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CN202011150262.8A CN112318678B (en) | 2020-10-24 | 2020-10-24 | Perlite insulation board pressing machine |
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CN202011150262.8A CN112318678B (en) | 2020-10-24 | 2020-10-24 | Perlite insulation board pressing machine |
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CN112318678B CN112318678B (en) | 2021-11-09 |
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Cited By (1)
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CN113733339A (en) * | 2021-09-03 | 2021-12-03 | 熊艳群 | Fire-resistant circular tube pressing device with raw materials capable of being uniformly proportioned |
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JP2004329981A (en) * | 2003-04-30 | 2004-11-25 | Shigeo Ando | Raw material weighing and supplying device for molded product |
CN206367062U (en) * | 2016-12-13 | 2017-08-01 | 长兴金丰建材有限公司 | A kind of pearlite insulation panel moulding apparatus |
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CN113733339A (en) * | 2021-09-03 | 2021-12-03 | 熊艳群 | Fire-resistant circular tube pressing device with raw materials capable of being uniformly proportioned |
CN113733339B (en) * | 2021-09-03 | 2024-01-02 | 熊艳群 | Refractory round tube pressing device with raw materials capable of being uniformly proportioned |
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