CN112301764A - Short-process dyeing method for nylon/ammonia high-elasticity fabric - Google Patents
Short-process dyeing method for nylon/ammonia high-elasticity fabric Download PDFInfo
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- CN112301764A CN112301764A CN202011126923.3A CN202011126923A CN112301764A CN 112301764 A CN112301764 A CN 112301764A CN 202011126923 A CN202011126923 A CN 202011126923A CN 112301764 A CN112301764 A CN 112301764A
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- nylon
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8209—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing amide groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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Abstract
The invention discloses a short-process dyeing method for nylon/ammonia high-elastic fabric, which comprises the following steps: firstly, carrying out refining treatment on nylon/ammonia high-elasticity fabric; acid neutralization is carried out on the nylon/ammonia high-elasticity fabric; thirdly, dyeing the nylon/ammonia high-elasticity fabric, and directly performing acid color fixation without discharging liquid after dyeing; the acidic color fixing adopts DM-2537 acidic color fixing agent; fourthly, softening the nylon/ammonia high-elasticity fabric; in the third step, the acid color fixing temperature is 75-85 ℃, and the time is 15-30 min; in the third step, the dosage of the acidic color fixing agent is 2-5 g/L. According to the invention, the DM-2537 acidic color fixing agent is adopted to dye the nylon high-elastic fabric, then the direct color fixing is carried out without discharging liquid, a good color fixing effect can be obtained, particularly for deep color/bright color system, each color fastness is even better than that of the traditional process, the time can be saved by 1-2 h in the whole dyeing process, at least 2 cylinders can be saved, and the effects of energy conservation and emission reduction are remarkable.
Description
Technical Field
The invention belongs to the technical field of energy conservation and emission reduction, and particularly relates to a short-process dyeing method for a brocade/ammonia high-elasticity fabric.
Background
The polyamide belongs to polyamide fiber, is the synthetic fiber produced in the earliest industrialization in the world, and still occupies an important position in the synthetic fiber till now. The nylon fiber has excellent physical performance, textile performance, chemical stability and many advantages of synthetic fiber, such as no-ironing, no-washing and wearing, good dimensional stability, small shrinkage, high weather resistance and the like.
The chinlon fabric has the characteristics of high strength, good elasticity, small specific gravity, good wear resistance and durability, mildew resistance, moth resistance and the like, so that the chinlon fabric is popular with consumers. The nylon/ammonia high-elastic fabric formed by interweaving nylon and high-proportion spandex (the content of the spandex is more than 10 percent and is usually 10 to 25 percent) is the preferred fabric for high-grade swimwear and yoga clothes.
Because the wet treatment fastness of chinlon dyed is poor, acid color fixation is needed, and in order to obtain a good color fixation effect, the traditional process firstly discharges liquid and then fixes color after dyeing (that is, other components do not influence the color fixation effect), so that the process is long, the efficiency is low, the water consumption is high, and the energy consumption is high.
At present, for 100% nylon fabric and common nylon/ammonia fabric (the content of spandex is not more than 10%, usually 5%), the direct color fixation without liquid discharge after dyeing can be realized according to the reports of documents, and the color fixation effect is basically equivalent to that of the traditional process.
However, no literature report that the brocade/ammonia high-elastic fabric is directly fixed without liquid discharge after dyeing is found.
In addition, for the nylon/ammonia high-elastic fabric, the traditional process has the following defects: for deep and bright color systems, the color fixing effect is poor, and the color fastness is not ideal.
Disclosure of Invention
The invention aims to solve the problems and provides a short-process dyeing method for brocade/ammonia high-elastic fabrics, which can obtain better color fixing effect after direct color fixing without discharging liquid after dyeing, and particularly has higher color fastness for dark colors and bright colors.
The technical scheme for realizing the above purpose of the invention is as follows: a short-process dyeing method for nylon/ammonia high-elastic fabric comprises the following steps:
firstly, carrying out refining treatment on nylon/ammonia high-elasticity fabric;
acid neutralization is carried out on the nylon/ammonia high-elasticity fabric;
thirdly, dyeing the nylon/ammonia high-elasticity fabric, and directly performing acid color fixation without discharging liquid after dyeing; the acidic color fixing adopts DM-2537 acidic color fixing agent;
and fourthly, softening the nylon/ammonia high-elasticity fabric.
The refining treatment in the step I adopts the following formula of treatment liquid: 1-2 g/L of refining agent, 1-2 g/L of refining emulsifier and the balance of water.
The refining treatment in the step I is carried out at the temperature of 80-98 ℃ for 15-30 min.
In the second step, the temperature of acid neutralization is 20-40 ℃, and the time is 10-20 min.
The formula of the dye solution adopted in the dyeing in the third step is as follows: 0.5-2 g/L of leveling agent, 0.5-1.5 g/L of glacial acetic acid, 0.01-6% of acid dye and the balance of water.
The specific dyeing method in the third step is as follows: firstly adding a leveling agent for running for 5-10 min, then using 1/2 glacial acetic acid and an acid dye to dissolve and stir uniformly, slowly adding into a dye vat, controlling the feeding time to be 20-30 min, then using the residual glacial acetic acid to adjust the pH value of a dye solution to be 4-6, finally controlling the heating rate, heating to 98 ℃, and keeping the temperature for 30-40 min.
And in the third step, the acid color fixing temperature is 75-85 ℃, and the time is 15-30 min.
In the third step, the dosage of the acidic color fixing agent is 2-5 g/L.
The softening treatment in the step IV is carried out at the temperature of 20-40 ℃ for 15-30 min.
In the fourth step, the softening treatment adopts a hydrophilic softening agent, and the dosage is 1-3 g/L.
The invention has the following positive effects:
(1) a large number of experiments show that the DM-2537 acidic color fixing agent can realize direct color fixing without discharging liquid after dyeing and still can obtain a good color fixing effect on nylon high-elastic fabrics, and particularly, various color fastness of dark colors/bright color systems such as black, bright red, turquoise blue and the like is even superior to that of the traditional process, so that the process can be shortened, and the water consumption can be reduced.
(2) Compared with the traditional process, the short-flow dyeing method disclosed by the invention can save time by 1-2 h (the time saving rate is 12.5-25%), can save water by at least 2 cylinders (the water saving rate is at least 28.6%) in the whole dyeing process, and has obvious energy-saving and emission-reducing effects.
Detailed Description
(example 1)
The short-process dyeing method for the nylon/ammonia high-elastic fabric comprises the following steps:
soaking the nylon/ammonia high-elasticity fabric in a treatment solution containing 1.5g/L of a refining agent and 1.5g/L of a refining emulsifier, and carrying out refining treatment at the temperature of 95 ℃ for 25min to remove spinning and weaving oil.
The nylon/ammonia high-elastic fabric adopted by the embodiment is nylon/ammonia interwoven single-sided cloth; wherein the content of the nylon fiber (70D/48F) is 82 percent, and the content of the spandex fiber (30D) is 18 percent.
The refining agent adopted in the embodiment is a refining agent 2A produced by Shanghai-Germany-industry and trade Co., Ltd, and the main component of the refining agent is a mixture of polyoxyethylene fatty acid ester and fatty acid ester; the refining emulsifier is SEM-35N refining emulsifier produced by Fujian chemical industry Co., Ltd, and its main component is polyoxyethylene nonyl phenol ether.
And secondly, performing acid neutralization on the nylon/ammonia high-elasticity fabric refined in the step I by using glacial acetic acid at the temperature of 30 ℃ for 15 min.
Thirdly, dyeing the nylon/ammonia high-elasticity fabric neutralized by acid in the step two; the specific method comprises the following steps: firstly adding a leveling agent for running for 8min, then using 1/2 glacial acetic acid and acid dye to dissolve and stir uniformly, slowly adding into a dye vat, controlling the adding time at 25min, then using the residual glacial acetic acid to adjust the pH value of the dye solution to 4.5, finally heating to 60 ℃ at 2.5 ℃/min, then heating to 98 ℃ at 1.5 ℃/min, and preserving the heat at 98 ℃ for 35 min.
After dyeing, the temperature of the discharged liquid is directly reduced to 80 ℃, 3g/L of DM-2537 acidic color fixing agent is added, and the color is fixed for 20min under the temperature of 80 ℃.
The specific formulation of the dye liquor of this example is shown in Table 1.
The leveling agent adopted in the embodiment is an acidic leveling agent HT-3N, which is sourced from Dewang chemical technology, Inc., and mainly becomes a derivative of tallow amine.
The DM-2537 acidic color fixing agent adopted in the embodiment is from Guangdong Germany fine chemical group, Inc.
Fourthly, finally adding 2g/L of hydrophilic softening agent, carrying out softening treatment for 20min at the temperature of 30 ℃, and taking out of the jar.
The hydrophilic softener used in this example was TWSOFT SL 302 non-silicone softener from Daohio, Kyowa, Macro chemical Co., Ltd.
(examples 2 to 4)
The short-process dyeing method of the brocade/ammonia high-elastic fabric of each example is basically the same as that of example 1, and the differences are shown in Table 1.
TABLE 1
| Example 1 | Example 2 | Example 3 | Example 4 | |
| Colour(s) | Black color | Scarlet color | Turquoise blue | Coffee color |
| Acid dyeing Material | 0.45% of Sunacid Yellow NFS +0.17% of Sunacid Red NFS +5.0% Sunacid Black BH | 3% of Sunacid Red NFS | 0.21% of Sunacid Yellow 4GL + 2.32% of Sunacid Blue 3G | 1.35% of Sunacid Yellow NFS +0.3% of Sunacid Red NFS +1.1% Sunacid Blue NFS |
| Glacial acetic acid | 0.8g/L | 1.0g/L | 0.8g/L | 1.0g/L |
| Leveling agent | 1.0g/L | 0.8g/L | 1.2g/L | 1.0g/L |
The acid dyes in table 1 are all from degwann chemical industry ltd, Jiangsu.
(comparative example 1A to comparative example 4A)
The short-process dyeing method of the nylon/ammonia high-elastic fabric in the comparative examples 1A to 4A is basically the same as that in the examples 1 to 4, except that: the adopted acidic color fixing agent is TF-506HA which is sourced from the Joint sharps of Industrial chemistry, Inc.
(comparative example 1B to comparative example 4B)
The short-process dyeing method of the nylon/ammonia high-elastic fabric in the comparative examples 1B to 4B is basically the same as that in the examples 1 to 4, except that: the adopted acidic color fixing agent is HT-GL and is sourced from Zhang Jia Hongkangtai chemical industry Co.
(comparative example 1C to comparative example 4C)
The short-process dyeing method of the nylon/ammonia high-elastic fabric of comparative example 1C to comparative example 4C is basically the same as that of example 1 to example 4, except that: and (3) fixing the color by adopting an acidic color fixing agent HT-GL according to the traditional process.
(test example 1)
The short-process dyed polyamide/polyurethane high-elastic fabrics of examples 1 to 4 are subjected to a soaping color fastness test and compared with each proportion, and the results are shown in table 2, and the test standard is GB/T3921-.
TABLE 2
As can be seen from table 2: the brocade/ammonia high-elastic fabric dyed by the short-process in each embodiment has good soaping color fastness, is particularly superior to the traditional process in the aspects of black, scarlet, turquoise and other deep/bright color systems, and the color fastness of the short-process by adopting other color fixing agents is not ideal.
(test example 2)
The color fastness to water tests of the brocade/ammonia high-elastic fabrics dyed in the short process of the embodiment 1-4 are carried out, and compared with each proportion, the results are shown in the table 3, and the test standard is GB/T5713-.
TABLE 3
As can be seen from table 3: the brocade/ammonia high-elasticity fabric dyed by the short-process in each example has good water color fastness which is slightly superior to that of the traditional process, and the color fastness of the short-process dyed brocade/ammonia high-elasticity fabric dyed by other color fixing agents is not ideal.
(test example 3)
The color fastness to (acid) perspiration of the brocade/ammonia high-elastic fabrics dyed in the short process of the embodiment 1-the embodiment 4 is tested and compared with each proportion, and the result is shown in the table 4, and the test standard is GB/T3922-.
TABLE 4
As can be seen from table 4: the brocade/ammonia high-elastic fabric dyed in each example has good color fastness to (acid) perspiration stain, is particularly superior to the traditional process in terms of large red, turquoise blue and other color systems, and the color fastness of short-process dyeing by adopting other color fixing agents is not ideal.
Claims (7)
1. A short-process dyeing method for nylon/ammonia high-elastic fabric comprises the following steps:
firstly, carrying out refining treatment on nylon/ammonia high-elasticity fabric;
acid neutralization is carried out on the nylon/ammonia high-elasticity fabric;
thirdly, dyeing the nylon/ammonia high-elasticity fabric, and directly performing acid color fixation without discharging liquid after dyeing; the acidic color fixing adopts DM-2537 acidic color fixing agent;
and fourthly, softening the nylon/ammonia high-elasticity fabric.
2. The short-process dyeing method for the nylon/ammonia high-elastic fabric according to claim 1, characterized by comprising the following steps: in the step I, the formula of the treating fluid adopted by the refining treatment is as follows: 1-2 g/L of refining agent, 1-2 g/L of refining emulsifier and the balance of water; the refining treatment temperature is 80-98 ℃, and the refining treatment time is 15-30 min.
3. The short-process dyeing method for the nylon/ammonia high-elastic fabric according to claim 1, characterized by comprising the following steps: in the second step, the temperature of acid neutralization is 20-40 ℃ and the time is 10-20 min.
4. The short-process dyeing method for the nylon/ammonia high-elastic fabric according to claim 1, characterized by comprising the following steps: in the third step, the formula of the dye solution adopted by dyeing is as follows: 0.5-2 g/L of leveling agent, 0.5-1.5 g/L of glacial acetic acid, 0.01-6% of acid dye and the balance of water.
5. The short-process dyeing method for the nylon/ammonia high-elastic fabric according to claim 1, characterized by comprising the following steps: in the third step, the dyeing method comprises the following specific steps: firstly adding a leveling agent for running for 5-10 min, then using 1/2 glacial acetic acid and an acid dye to dissolve and stir uniformly, slowly adding into a dye vat, controlling the feeding time to be 20-30 min, then using the residual glacial acetic acid to adjust the pH value of a dye solution to be 4-6, finally controlling the heating rate, heating to 98 ℃, and keeping the temperature for 30-40 min.
6. The short-process dyeing method for the nylon/ammonia high-elastic fabric according to claim 1, characterized by comprising the following steps: in the fourth step, the softening treatment is carried out at the temperature of 20-40 ℃ for 15-30 min; the softening treatment adopts a hydrophilic softening agent, and the using amount is 1-3 g/L.
7. The short-process dyeing method for the nylon/polyurethane high-elastic fabric according to one of claims 1 to 6, characterized in that: in the third step, the acid color fixing temperature is 75-85 ℃, and the time is 15-30 min; the dosage of the DM-2537 acidic color fixing agent is 2-5 g/L.
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| CN202011126923.3A CN112301764A (en) | 2020-10-20 | 2020-10-20 | Short-process dyeing method for nylon/ammonia high-elasticity fabric |
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| CN202011126923.3A CN112301764A (en) | 2020-10-20 | 2020-10-20 | Short-process dyeing method for nylon/ammonia high-elasticity fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113355925A (en) * | 2021-06-23 | 2021-09-07 | 嘉兴市金宇达染整有限公司 | Nylon four-side stretch dyeing process |
| CN115538196A (en) * | 2021-06-30 | 2022-12-30 | 上海凯赛生物技术股份有限公司 | High-color-fastness polyamide 56 fabric and color fixing method thereof |
-
2020
- 2020-10-20 CN CN202011126923.3A patent/CN112301764A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113355925A (en) * | 2021-06-23 | 2021-09-07 | 嘉兴市金宇达染整有限公司 | Nylon four-side stretch dyeing process |
| CN113355925B (en) * | 2021-06-23 | 2023-08-22 | 嘉兴市金宇达染整有限公司 | Nylon four-side elastane dyeing process |
| CN115538196A (en) * | 2021-06-30 | 2022-12-30 | 上海凯赛生物技术股份有限公司 | High-color-fastness polyamide 56 fabric and color fixing method thereof |
| CN115538196B (en) * | 2021-06-30 | 2024-02-23 | 上海凯赛生物技术股份有限公司 | High-color-fastness polyamide 56 fabric and color fixing method thereof |
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Application publication date: 20210202 |