CN112277760A - Tipping bucket car hopper convenient for unloading - Google Patents

Tipping bucket car hopper convenient for unloading Download PDF

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Publication number
CN112277760A
CN112277760A CN202011353061.8A CN202011353061A CN112277760A CN 112277760 A CN112277760 A CN 112277760A CN 202011353061 A CN202011353061 A CN 202011353061A CN 112277760 A CN112277760 A CN 112277760A
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CN
China
Prior art keywords
hopper
unloading
steel plate
frame
vibration
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Granted
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CN202011353061.8A
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Chinese (zh)
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CN112277760B (en
Inventor
丁乃祥
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Zhoucun Huaxiang Machinery Processing Plant
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Zhoucun Huaxiang Machinery Processing Plant
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/58Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using vibratory effect

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Loading Or Unloading Of Vehicles (AREA)

Abstract

The invention relates to a tipping bucket convenient for unloading, which comprises a large car frame and a bucket frame, wherein the bucket frame is provided with a bucket, two sides of the bottom of the inner side of the bucket are provided with slope steel plates, two vibration steel plates are arranged on the inner sides of the slope steel plates, the vibration steel plates are parallel to the slope steel plates, the vibration steel plates penetrate through the front end of the bucket and are hinged with the front end of a hydraulic cylinder, the rear end of the hydraulic cylinder is hinged with the large car frame, the bottom of the vibration steel plates is fixedly provided with a plurality of steel shafts, the steel shafts penetrate through a long shaft hole in the bottom surface of the bucket and are fixedly connected with a transmission steel plate arranged below the bucket, the bucket is provided with a front vibration motor and a rear vibration motor. The unloading device is rigorous in design, simple in operation and high in safety, workers can finish unloading operation in a cab without increasing labor force, can observe unloading conditions in the cab to adjust at any time, does not need manual auxiliary unloading, can save labor cost, and can effectively improve safety and reduce safety accidents.

Description

Tipping bucket car hopper convenient for unloading
Technical Field
The invention relates to a car hopper, in particular to a dump truck car hopper convenient for unloading.
Background
A dump truck is a special vehicle with a tiltable hopper for transporting material, the hopper of which can be tilted for unloading. The device is suitable for transporting various bulk materials such as sand, earth, coal, ore and the like, and has strong power. When the dump truck unloads, often there is the material to remain, even sometimes because of the material solidifies, the material glues even and makes the difficulty of unloading, still can arouse the automobile body to turn on one's side when unloading is uneven, meets this kind of condition at present, uses artifical supplementary unloading usually, and artifical supplementary unloading has increased the labour, has the potential safety hazard simultaneously, easily takes place the incident.
Disclosure of Invention
According to the defects in the prior art, the technical problems to be solved by the invention are as follows: provides a tipping wagon hopper convenient for unloading, and aims to solve the defects.
The invention relates to a dump truck hopper convenient for unloading, which comprises a truck frame and a truck frame, wherein the rear end of the bottom of the truck frame is hinged with the truck frame;
the car hopper is characterized in that slope steel plates are arranged on two sides of the bottom of the inner side of the car hopper, two vibration steel plates are arranged on the inner side of the slope steel plates and are parallel to the slope steel plates, the vibration steel plates penetrate through the front end of the car hopper and the front end of a hydraulic cylinder to be fixedly connected, the rear end of the hydraulic cylinder is fixedly connected with a car hopper frame, a plurality of steel shafts are fixedly arranged at the bottom of the vibration steel plates, the steel shafts penetrate through a long shaft hole in the bottom surface of the car hopper and are fixedly connected with a transmission steel plate arranged below.
Preferably, the upper part of the front end of the car hopper is provided with a monitor, and a driver can observe the unloading situation in a cab through a visual screen. The level gauge is arranged in the cab, so that the side turning of the vehicle body is prevented during unloading.
Preferably, slope steel sheet cross-section is right angled triangle, and the corner is pressed close to the slope steel sheet, prevents that the material from getting into the corner.
Preferably, the vibration steel plate is 30cm wide, as long as the bottom of the car hopper and 2cm thick, and is used for vibrating materials to enable the materials to loose and slide downwards so as to assist in unloading. And a vibrating steel plate can be added in the middle.
Preferably, the width of the slope steel plate is 10-20cm, and the slope steel plate can effectively prevent materials from entering corners. And the discharging of the vibrating steel plate is facilitated.
Preferably, the diameter of the steel shaft is 3cm, the interval between the adjacent steel shafts is 1m, and the steel shaft is used for connecting the vibration steel plate and the transmission steel plate.
Preferably, the length of a long shaft hole on the car hopper is 10cm, and the long shaft hole reserves a moving space for the vibrating steel plate to move forwards and backwards.
Preferably, the length of the transmission steel plate is 1m shorter than that of the car hopper, the width of the transmission steel plate is 20cm, and the transmission steel plate is connected with a vibration motor to transmit vibration to the vibration steel plate.
Preferably, the part of the vibrating steel plate penetrating out of the front end of the hopper is 10cm long, and the part of the vibrating steel plate penetrating out of the hopper is connected with a hydraulic cylinder, so that the vibrating steel plate can move back and forth. The default of the hydraulic cylinder is a contraction state, and when the vibration steel plate moves back and forth, the vibration steel plate moves towards the rear of the vehicle firstly and then reciprocates back and forth.
The working principle and the process are as follows:
before working, a driver firstly observes the terrain and the level gauge, when the conditions are met, the hopper frame is jacked up by about 30 degrees, the hopper is observed by monitoring, the vibration motor behind the hopper is started for assisting in unloading, the unloading condition of the hopper is observed by monitoring, if the material at the front end of the hopper does not flow downwards, the vehicle is advanced forwards, part of the material falls down by inertia, the vehicle is advanced for a short distance, the hopper frame is lifted according to the quantity of the material in the hopper by monitoring and observing the hopper, the front and back vibration motors are started at the same time, the hydraulic cylinder is started, the vibration steel plate is moved backwards by inertia, the front and back reciprocating motion is carried out, the material flows downwards under the action of the vertical vibration and the front and back movement of the vibration steel plate, at the moment, the hydraulic cylinder and the vibration motor are stopped, the vehicle is advanced for a certain distance, the material flows out due to the whole inertia, and the unloading condition of the hopper is, and resetting the car hopper frame, turning off the motor and finishing material unloading.
Compared with the prior art, the invention has the beneficial effects that:
the unloading device is rigorous in design, simple in operation and high in safety, workers can finish unloading operation in a cab without increasing labor force, can observe unloading conditions in the cab to adjust at any time, does not need manual auxiliary unloading, can save labor cost, and can effectively improve safety and reduce safety accidents.
Drawings
FIG. 1 is a top plan view of a dump truck hopper for facilitating unloading;
FIG. 2 is a bottom view of the hopper;
FIG. 3 is a side view of a dump truck hopper for facilitating unloading;
FIG. 4 is a schematic structural view of a slope steel plate;
in the figure: 1. turning a large frame; 2. monitoring; 3. a hydraulic cylinder; 4. a car hopper; 5. a slope steel plate; 6. vibrating the steel plate; 7. a steel shaft; 8. a vibration motor; 9. a transmission steel plate; 10. a trolley frame.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
as shown in fig. 1 to 4, a dump truck hopper convenient for unloading comprises a truck frame 1 and a hopper frame 10, wherein the rear end of the bottom of the hopper frame 10 is hinged with the truck frame 1, the middle section or the front section of the bottom of the hopper frame 10 is connected with the truck frame 1 through a hydraulic lifting mechanism, and a hopper 4 is fixedly arranged on the hopper frame (10); (ii) a
4 inboard bottom both sides of car hopper are equipped with slope steel sheet 5, 5 inboards of slope steel sheet are equipped with two vibrating steel sheet 6, vibrating steel sheet 6 is on a parallel with slope steel sheet 5, vibrating steel sheet 6 passes 4 front ends of car hopper and 3 front end fixed connection of pneumatic cylinder, 3 rear ends of pneumatic cylinder and car hopper frame 10 fixed connection, the fixed a plurality of steel axles 7 that are equipped with in 6 bottoms of vibrating steel sheet, steel axle 7 passes the long shaft hole on 4 bottom surfaces of car hopper and sets up the 9 fixed connection of transmission steel sheet under 4 car hopper, be fixed with two vibrating motor 8 around the transmission steel sheet 9 below.
And a monitor 2 is arranged above the front end of the car hopper 4, and a driver can observe the unloading condition in a cab through a visual screen. The level gauge is arranged in the cab, so that the side turning of the vehicle body is prevented during unloading.
The 5 cross-sections of slope steel sheet are right angled triangle, and the corner is pressed close to slope steel sheet 5, prevents that the material from getting into the corner.
The width of the vibration steel plate 6 is 30cm, the length of the vibration steel plate is the same as that of the bottom of the car hopper 4, and the thickness of the vibration steel plate 6 is 2cm, and the vibration steel plate 6 is used for vibrating materials to enable the materials to loosen and slide downwards so as to assist in unloading. And a vibrating steel plate can be added in the middle.
The width of the slope steel plate 5 is 10-20cm, and the slope steel plate 5 can effectively prevent materials from entering corners. And the discharging of the vibrating steel plate is facilitated.
The diameter of the steel shaft 7 is 3cm, the interval between the adjacent steel shafts 7 is 1m, and the steel shaft 7 is used for connecting the vibration steel plate 6 and the transmission steel plate 9.
The length of a long shaft hole on the car hopper 4 is 10cm, and the long shaft hole reserves a moving space for the front and back movement of the vibrating steel plate 6.
The length of the transmission steel plate 9 is 1m shorter than that of the car hopper 4, the width of the transmission steel plate 9 is 20cm, and the transmission steel plate 9 is connected with the vibration motor 8 and transmits vibration to the vibration steel plate 6.
The length of the part of the vibration steel plate 6 penetrating out of the front end of the car hopper 4 is 10cm, and the part of the vibration steel plate 6 penetrating out of the car hopper 4 is connected with the hydraulic cylinder 3, so that the vibration steel plate 6 can move back and forth. The hydraulic cylinder 3 defaults to a contraction state, and when the vibration steel plate 6 moves back and forth, the vibration steel plate 6 moves towards the rear of the vehicle firstly and then reciprocates back and forth.
Before working, a driver firstly observes the terrain and the level gauge, when the conditions are met, the hopper frame 10 is jacked up by about 30 degrees, the hopper 4 is observed through the monitor 2, the vibration motor 8 behind the hopper 4 is started for assisting unloading, the unloading condition of the hopper 4 is observed through the monitor 2, if the material at the front end of the hopper 4 does not flow downwards, the vehicle is advanced forwards, part of the material falls down through inertia, the vehicle is advanced for a small distance, the hopper 4 is observed through the monitor 2, the hopper frame 10 is lifted according to the quantity of the material in the hopper 4, the front and back vibration motor 8 is started, the hydraulic cylinder 3 is started, the vibration steel plate 6 moves backwards and forwards, the material moves forwards and backwards and forwards, the material flows downwards under the actions of up-down vibration and forwards-backwards and forwards movement of the vibration steel plate 6, the hydraulic cylinder 3 and the vibration motor 8 are stopped at the moment, the vehicle is advanced for a certain distance, and the material flows out completely due to inertia, after the unloading condition of the hopper 4 is observed through monitoring 2, the hopper frame 10 is reset, the motor is turned off, and the unloading of the materials is finished.
The unloading device is rigorous in design, simple in operation and high in safety, workers can finish unloading operation in a cab without increasing labor force, can observe unloading conditions in the cab to adjust at any time, does not need manual auxiliary unloading, can save labor cost, and can effectively improve safety and reduce safety accidents.

Claims (9)

1. The utility model provides a tip lorry car hopper convenient to unload, includes big frame of car (1) and car hopper frame (10), its characterized in that: the rear end of the bottom of the hopper frame (10) is hinged with the big car frame (1), the bottom of the hopper frame (10) is connected with the big car frame (1) through a hydraulic lifting mechanism, and a hopper (4) is fixedly arranged on the hopper frame (10);
hopper (4) inboard bottom both sides are equipped with slope steel sheet (5), slope steel sheet (5) inboard is equipped with two vibrating steel sheet (6), vibrating steel sheet (6) are on a parallel with slope steel sheet (5), vibrating steel sheet (6) pass hopper (4) front end and pneumatic cylinder (3) front end fixed connection, pneumatic cylinder (3) rear end and hopper frame (10) fixed connection, vibrating steel sheet (6) bottom is fixed and is equipped with a plurality of steel axles (7), long shaft hole and the transmission steel sheet (9) fixed connection of setting under hopper (4) on steel axle (7) pass hopper (4) bottom surface, be fixed with two vibrating motor (8) around transmission steel sheet (9) below.
2. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: a monitor (2) is arranged above the front end of the car hopper (4).
3. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the section of the slope steel plate (5) is a right-angled triangle.
4. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the width of the vibration steel plate (6) is 30cm, the length of the vibration steel plate is the same as that of the bottom of the car hopper (4), and the thickness of the vibration steel plate is 2 cm.
5. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the width of the slope steel plate (5) is 10-20 cm.
6. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the diameter of the steel shafts (7) is 3cm, and the interval between the adjacent steel shafts (7) is 1 m.
7. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the length of the long shaft hole on the car hopper (4) is 10 cm.
8. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the length of the transmission steel plate (9) is 1m shorter than that of the car hopper (4), and the width of the transmission steel plate (9) is 20 cm.
9. A dump truck hopper as recited in claim 1, adapted to facilitate unloading, wherein: the length of the part of the vibrating steel plate (6) penetrating out of the front end of the car hopper (4) is 10 cm.
CN202011353061.8A 2020-11-26 2020-11-26 Tipping bucket car hopper convenient for unloading Active CN112277760B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011353061.8A CN112277760B (en) 2020-11-26 2020-11-26 Tipping bucket car hopper convenient for unloading

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011353061.8A CN112277760B (en) 2020-11-26 2020-11-26 Tipping bucket car hopper convenient for unloading

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CN112277760A true CN112277760A (en) 2021-01-29
CN112277760B CN112277760B (en) 2022-07-29

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3177202B2 (en) * 1997-12-02 2001-06-18 兼成運輸工業株式会社 Self-propelled container dump device
CN1458012A (en) * 2003-05-21 2003-11-26 大庆高新区世亨科技有限责任公司 Automatic pull and push type environment precting cover for engineering truck
CN2666733Y (en) * 2003-09-29 2004-12-29 赵永胜 Vibrating moving bottom plate tipper
EA201200092A2 (en) * 2011-02-04 2012-08-30 Георгий Константинович Фомичев DUMP TRUCK
CN204605615U (en) * 2015-05-07 2015-09-02 中国重汽集团包头新宏昌专用车有限公司 Dumping car vibration-type base plate device for discharging
CN210591560U (en) * 2019-10-22 2020-05-22 梁山开元交通设备制造有限公司 Self-discharging semitrailer
CN111791784A (en) * 2020-07-23 2020-10-20 泰安九洲金城机械有限公司 Mine transportation tipper
CN211802310U (en) * 2019-11-20 2020-10-30 莆田市超逸贸易有限公司 Chemical material screening device
CN211995320U (en) * 2020-03-09 2020-11-24 南安市威速电子科技有限公司 Dumper rapid sand falling hopper based on gravity traction and mechanical vibration principle

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3177202B2 (en) * 1997-12-02 2001-06-18 兼成運輸工業株式会社 Self-propelled container dump device
CN1458012A (en) * 2003-05-21 2003-11-26 大庆高新区世亨科技有限责任公司 Automatic pull and push type environment precting cover for engineering truck
CN2666733Y (en) * 2003-09-29 2004-12-29 赵永胜 Vibrating moving bottom plate tipper
EA201200092A2 (en) * 2011-02-04 2012-08-30 Георгий Константинович Фомичев DUMP TRUCK
CN204605615U (en) * 2015-05-07 2015-09-02 中国重汽集团包头新宏昌专用车有限公司 Dumping car vibration-type base plate device for discharging
CN210591560U (en) * 2019-10-22 2020-05-22 梁山开元交通设备制造有限公司 Self-discharging semitrailer
CN211802310U (en) * 2019-11-20 2020-10-30 莆田市超逸贸易有限公司 Chemical material screening device
CN211995320U (en) * 2020-03-09 2020-11-24 南安市威速电子科技有限公司 Dumper rapid sand falling hopper based on gravity traction and mechanical vibration principle
CN111791784A (en) * 2020-07-23 2020-10-20 泰安九洲金城机械有限公司 Mine transportation tipper

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Effective date of registration: 20231117

Address after: 215 Qingdao Road, Dongge sub district office, Pingdu City, Qingdao City, Shandong Province 266700

Patentee after: PINGDU POWER SUPPLY COMPANY, SHANDONG ELECTRIC POWER COMPANY, SGCC

Address before: Wang Cun Zhen Dong Dao Cun, Zhoucun District, Zibo City, Shandong Province 255300

Patentee before: Zhoucun Huaxiang machinery processing plant

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20231220

Address after: Wang Cun Zhen Dong Dao Cun, Zhoucun District, Zibo City, Shandong Province 255300

Patentee after: Zhoucun Huaxiang machinery processing plant

Address before: 215 Qingdao Road, Dongge sub district office, Pingdu City, Qingdao City, Shandong Province 266700

Patentee before: PINGDU POWER SUPPLY COMPANY, SHANDONG ELECTRIC POWER COMPANY, SGCC

TR01 Transfer of patent right