CN112161827A - Plate online automatic sampling device and sampling operation method - Google Patents
Plate online automatic sampling device and sampling operation method Download PDFInfo
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- CN112161827A CN112161827A CN202011043203.0A CN202011043203A CN112161827A CN 112161827 A CN112161827 A CN 112161827A CN 202011043203 A CN202011043203 A CN 202011043203A CN 112161827 A CN112161827 A CN 112161827A
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- 238000005070 sampling Methods 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 238000010008 shearing Methods 0.000 claims abstract description 34
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 5
- 230000007547 defect Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 230000005389 magnetism Effects 0.000 description 5
- 238000007726 management method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000034656 Contusions Diseases 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- Sampling And Sample Adjustment (AREA)
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Abstract
The application provides an online automatic sampling device and a sampling operation method for a plate, and relates to the technical field of plate processing. The sampling device comprises: the automatic feeding and sampling device comprises a swinging truss robot, an automatic feeding detection platform, a carrying robot, a coding platform, a sampling truss feeding robot and a control system. The control system can control the swing truss robot to grab the samples from the sample channel and deliver the samples to the automatic feeding detection platform, the automatic feeding detection platform is used for detecting the samples and delivering the samples to the plate shearing machine, the carrying robot is used for carrying the cut samples to the coding platform and carrying the coded samples to the sampling truss robot, and the sampling truss robot is used for delivering the samples to the heat insulation box and recording the samples by the control system. The sampling device and the corresponding sampling operation method can smoothly complete the sampling and shearing of the sample piece and finally put into the heat insulation box, and overcome the defects caused by various operations manually in the prior art.
Description
Technical Field
The application relates to the technical field of plate processing, in particular to an online automatic plate sampling device and a sampling operation method.
Background
The sampling process of the plate process in the current special rolling mill is as follows: manually moving a cantilever crane → slowly sucking a required sample piece from an output raceway of a plate shearing machine → manually moving the sample piece to a platform by using a hoist crane → manually putting the sample piece into a knife edge of the plate shearing machine as required → starting the plate shearing machine, cutting the sample piece → manually taking out the sample piece, putting the sample piece on the platform → checking the surface defect of the sample piece, the thickness of the sample piece, numbering → putting the sample piece into an insulation box → manually cleaning waste → taking out the sample piece from the insulation box and putting the sample piece into a forklift for sample delivery. The sampling from the sample piece, the shearing of the sample piece, the identification of the sample piece, the heat preservation and transportation of the sample piece and the extraction of the sample piece are all completed by adopting the manual operation mode, and the labor efficiency is low.
Specifically, the average daily carrying capacity of workers is over 5t, and the workers are easy to hurt bodies when working under high physical strength and high load for a long time.
In the face of high temperature and heavy sample plates, safety accidents such as scalding, smashing, bruising and the like often occur, stable production is not facilitated, and safe operation is seriously affected.
The sample piece identification is manually written, so that errors are easy to occur, and management is not facilitated; the sample storage and holding furnace has no storage management system, the sample is difficult to find when being extracted, the time consumption is long, the error is easy to occur, the workload is large, the storage period, the storage amount and the storage position of the sample cannot be monitored and managed, the working efficiency is low, the information of the sample needs to be read and recorded manually, the error is easy to occur, and the informatization production cannot be met.
Disclosure of Invention
An object of the application is to provide an online automatic sampling device of panel, it can improve the current manual work and carry out the problem that panel sample during operation exists.
Another object of the present invention is to provide a sampling method, which is implemented based on the above-mentioned automatic plate material sampling device, and can improve the problems caused by manual plate material sampling.
The embodiment of the application is realized as follows:
the embodiment of the application provides an online automatic sampling device of panel, includes: the system comprises a swinging truss robot, an automatic feeding detection platform, a carrying robot, a coding platform, a sampling truss feeding robot and a control system;
control system can control swing truss robot snatchs the exemplar and delivers extremely from the exemplar passageway autoloading testing platform, autoloading testing platform is used for detecting the exemplar and delivers exemplar to the plate shearing machine, transfer robot is used for transporting after will cuting the exemplar transport extremely the coding platform just can with the exemplar transport after the coding extremely send out sample truss robot, send sample truss robot be used for deliver to the insulation can with the exemplar and by control system carries out the exemplar record.
Through the corresponding detection of each robot cooperation, beat the sign indicating number platform, under control system's manipulation, can accomplish the sample smoothly, cut and finally put into the work of insulation can, avoided traditional manual work to carry out the drawback that each item operation brought.
In addition, the plate online automatic sampling device provided by the embodiment of the application can also have the following additional technical characteristics:
in an optional embodiment of the present application, the swing truss robot is disposed at the northeast side of the plate shearing machine, and the swing range of the swing truss robot is 0 ° to 180 °.
Therefore, the swing truss robot has a wider operation range, samples are transferred to the automatic feeding detection platform from the conveying line, and the automatic feeding detection platform and the conveying line of the samples are not mutually influenced in layout.
In an alternative embodiment of the present application, the swing truss robot is 7m away from the plate shearing machine, the swing arm of the swing truss robot is 5m long, and the stroke is 4.5 m.
The design of the components of the swing truss robot can ensure the normal sampling without interfering with the shearing machine in the range. And its swing arm length and stroke also can satisfy the demand under the unchangeable condition in operating space, reduce the change to the place.
In an alternative embodiment of the present application, the swing truss robot includes a magnet suction cup.
The magnet sucker has simple and reliable structure and is very suitable for taking and placing sample pieces.
In an alternative embodiment of the present application, the magnetic chuck has a power-off and magnetic-holding function.
The magnetism keeping function can carry out the work of keeping magnetism of a period of time after the outage, prevents to lead to the appearance piece directly to drop because of outage suddenly, has played the effect that prevents personnel or equipment from being injured by a crashing object.
In an alternative embodiment of the present application, the swing truss robot includes a vision system.
The vision system can be used for identifying the position of the plate, the swing truss robot is convenient to grab the sample, and when the sample is transferred, the position of the automatic feeding detection platform and the position of unloading the sample can be further identified, and the sample is further placed in place.
In an optional embodiment of the application, the online automatic sampling device for plates further comprises a box door sensor, the box door sensor is used for being arranged in the heat preservation box, and the control system can receive signals of the box door sensor and enable the heat preservation box to automatically open or close the door.
Through setting up the chamber door inductor, can further remove the operation of artifical switching chamber door from, further promote automatic level.
In an alternative embodiment of the present application, the autoloading inspection platform is configured to inspect the thickness and surface quality of the sample pieces.
The autoloading test platform is configured with thickness measurement instrumentation and surface quality measurement instrumentation to ensure that the samples being sent for shearing meet quality requirements.
The embodiment of the application provides a sampling operation method, which is used for automatically sampling a plate on line, and the plate on-line automatic sampling device is used, and the method comprises the following steps:
a swing truss robot is used for taking samples and delivering the samples to an automatic feeding detection platform;
detecting by using an automatic feeding detection platform and feeding to a plate shearing machine;
sending the cut sample piece to a coding platform by using a carrying robot for coding;
delivering the coded sample piece to a sample sending truss robot by using a carrying robot;
and (4) delivering the coded sample to the incubator by using a sample sending truss robot and recording sample information.
By applying the plate online automatic sampling device, the method can eliminate the operation step of directly contacting the sample piece by manpower as far as possible, and avoids a plurality of problems caused by manual operation.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic view of an on-line automatic sampling device for a plate material provided in an embodiment of the present application.
Icon: 10-a swing truss robot; 20-an automatic feeding detection platform; 30-a handling robot; 40-a coding platform; and 50-sending a sampling truss robot.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "northeast", "left", "right", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the product conventionally places when used, are only used for convenience of description and simplicity of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Examples
Referring to fig. 1, an embodiment of the present application provides an online automatic sampling device for a sheet material, including: the system comprises a swing truss robot 10, an automatic feeding detection platform 20, a carrying robot 30, a coding platform 40, a sampling truss feeding robot 50 and a control system;
the control system can control the swing truss robot 10 to grab the samples from the sample channel (in this embodiment, a roller way is used as the sample channel) and deliver the samples to the automatic feeding detection platform 20, the automatic feeding detection platform 20 is used for detecting the samples and delivering the samples to the plate shearing machine, the transfer robot 30 is used for transferring the cut samples to the coding platform 40 and transferring the coded samples to the sampling truss robot 50, and the sampling truss robot 50 is used for delivering the samples to the incubator and recording the samples by the control system.
The control system adopted in this embodiment is a PLC (Programmable Logic Controller) control system.
Specifically, in the present embodiment, the swing truss robot 10 is disposed on the northeast side of the plate shearing machine, and the swing range of the swing truss robot 10 is 0 ° to 180 °. The swing truss robot 10 is 7m away from the plate shearing machine, the swing arm of the swing truss robot 10 is 5m long, and the stroke is 4.5 m.
Therefore, the swing truss robot 10 has a wider operation range, samples are transferred from the conveying lines to the automatic feeding detection platform 20, and the layout between the automatic feeding detection platform 20 and the conveying lines (sample roller ways) of the samples does not influence each other. The design of the components of the swing truss robot 10 in this range can ensure proper sampling without interfering with the shear. And its swing arm length and stroke also can satisfy the demand under the unchangeable condition in operating space, reduce the change to the place.
The northeast side is that, in terms of an illustration view, the base of the swing truss robot 10 is located at the upper right corner of the automatic feeding detection platform 20, and the plate shearing machine is directly arranged on the automatic feeding detection platform 20, so that a sample is directly delivered to the plate shearing machine through the conveying mechanism after being detected by a detection instrument of the automatic feeding detection platform 20. Accordingly, the swing truss robot 10 of the present embodiment is not to be construed restrictively as being in a northeast position of the geographic level, but rather in its northeast direction relative to the autoloading inspection platform 20. It can be understood that this position is only one placing position of this embodiment, and those skilled in the art can flexibly adjust the position according to the layout of the factory building and select the device with the appropriate size.
Further, the swing truss robot 10 of the present embodiment includes a magnet chuck. The magnet sucker has simple and reliable structure and is very suitable for taking and placing sample pieces. Furthermore, the magnet chuck in this embodiment has the function of power-off and magnetic-protection. The magnetism keeping function can carry out the work of keeping magnetism of a period of time after the outage, prevents to lead to the appearance piece directly to drop because of outage suddenly, has played the effect that prevents personnel or equipment from being injured by a crashing object. The magnet sucker of the embodiment can keep the magnetism for 15 minutes to reserve time for personnel in a factory to carry out danger avoiding operation.
In the present embodiment, in detail, the swing truss robot 10 includes a vision system. The vision system is disposed on the manipulator, for example, a common CCD (charge coupled device) lens may be used for photographing and recognition, which may be specifically referred to a vision recognition system configured by a general robot for assembly line production.
In detail, the vision system may be used to identify the position of the plate material, facilitate the swing truss robot 10 to grasp the sample, and further identify the position of the autoloading inspection platform 20 and the position to unload the sample when the sample is transferred, and further place the sample in place. In addition, the method can further carry out preposition detection through a vision system, and early find out whether the sample has obvious bad problems.
Further, the vision system may also be used to determine whether the sample is touched or dropped, so that the swing truss robot 10 can brake and feed back to the control system in time when an accident occurs.
The on-line automatic plate sampling device further comprises a box door sensor, the box door sensor is used for being arranged in the heat insulation box, and the control system can receive signals of the box door sensor and enable the heat insulation box to be opened or closed automatically. Through setting up the chamber door inductor, can further remove the operation of artifical switching chamber door from, further promote automatic level.
Regarding the automatic feeding detection platform 20, in particular, the automatic feeding detection platform 20 of the present embodiment is used for detecting the thickness and the surface quality of the sample. The autoloading station 20 is configured with thickness measurement instrumentation as well as surface quality measurement instrumentation to ensure that the samples being sent for shearing meet quality requirements.
Based on the above-mentioned online automatic sampling device of panel, the embodiment of this application provides a sample operation method, is used for carrying out online automatic sampling to panel, and this method includes:
sampling and taking a sample by using a swing truss robot 10 and delivering the sample to an automatic feeding detection platform 20;
detecting by using an automatic feeding detection platform 20 and feeding to a plate shearing machine;
the cut sample pieces are sent to a coding platform 40 by a carrying robot 30 for coding;
delivering the coded sample to a sample sending truss robot 50 by using a transfer robot 30;
delivering the coded sample piece to the heat preservation box by using a sample sending and taking truss robot 50;
and controlling the operation and recording the sample information by using a control system.
By applying the plate online automatic sampling device, the method can eliminate the operation step of directly contacting the sample piece by manpower as far as possible, and avoids a plurality of problems caused by manual operation. Namely, through the online automatic sampling operation, reduce and get and send a sample operation workman, make whole sample piece sample, sample piece shearing, sample piece sign, sample piece save, sample piece extraction process more normalized, standardization, intellectuality, security. Through intelligent robot, intellectual detection system equipment, intelligent management system improvement production work efficiency, make the data share in real time, promote product quality and trace back, reduce the cost of labor, reduce the incident, make production more high-efficient, reliable, safe, stable, realize lean production.
In detail, before the swing truss robot 10 is used to take a sample, an operator needs to operate the shearing machine to cut a sample blank as required and convey the sample blank to a positioning point, and a sampling instruction is sent to the PLC control system on an operation picture of the shearing machine, so that the swing truss robot 10 can perform fixed-point sampling conveniently. In this embodiment, the conveying line (also referred to as a sample passage) is a roller way, and the swing truss robot 10 can move the truss to the roller way after receiving the instruction, identify the position of the sample through the vision system, and then perform sample grabbing work through the magnet chuck.
In detail, the automatic feeding detection platform 20 and the plate shearing machine can be regarded as a shearing platform, after the sample reaches the shearing platform, the thickness and surface detection can be performed through a corresponding detection instrument, and the corresponding size of the sample can be manually set in the system. And when the parameters of the sample piece are qualified, the sample piece can be directly sheared by a plate shearing machine of the shearing platform.
After the shearing is finished, the sample piece is continuously transferred to the sampling position of the shearing platform, and the signal positioning of the sample piece is carried out, so that the transfer robot 30 can conveniently and accurately grab the sample piece.
In detail, the coding platform 40 of the present embodiment uses laser coding, and the transfer robot 30 sends the sample to the coding platform 40 for labeling and coding, and then sends the sample to the gripper of the sample truss sending robot 50.
The sampling truss robot 50 is moved to the heat preservation furnace after sampling, a sensor is arranged on a heat preservation box of the heat preservation furnace to receive in-place signals, a box door is opened, a clamping hand of the sampling truss robot 50 is sent to a specified position of the heat preservation box in a rotating mode, a control system sends sample information to a storage management system, and recording of samples is achieved.
When the sample sending and taking truss robot 50 finishes the sample setting, the robot returns automatically, and the door of the heat preservation box is closed automatically, so that the whole sampling process is finished.
The process can be seen visually, compared with the traditional sampling mode, the plate online automatic sampling device and the matched sampling operation method avoid manual carrying operation, directly reduce the labor intensity of workers greatly, and have higher efficiency.
In addition, because the operation is not carried by people, the operator is not hurt, smashed and scalded due to the heavy and high temperature of the plate.
Furthermore, the code printing is more accurate, and the trouble and the error of manual number writing are avoided.
Furthermore, because the information is uploaded to the warehousing management system in time after the thermal insulation box is placed, the position of the sample can be found quickly when the sample needs to be extracted in the future, the monitoring on the sample amount is also accurate, the information of the sample is not read and input manually, and errors are avoided.
That is to say, the on-line automatic sampling device and the sampling operation method for the plate can smoothly complete the sampling and shearing of the sample piece and finally put into the heat insulation box under the control of the control system by matching each robot with the corresponding detection and coding platform, and avoid the defects caused by various operations in the traditional manual process.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (9)
1. The utility model provides an online automatic sampling device of panel which characterized in that includes: the system comprises a swinging truss robot, an automatic feeding detection platform, a carrying robot, a coding platform, a sampling truss feeding robot and a control system;
control system can control swing truss robot snatchs the exemplar and delivers extremely from the exemplar passageway autoloading testing platform, autoloading testing platform is used for detecting the exemplar and delivers exemplar to the plate shearing machine, transfer robot is used for transporting after will cuting the exemplar transport extremely the coding platform just can with the exemplar transport after the coding extremely send out sample truss robot, send sample truss robot be used for deliver to the insulation can with the exemplar and by control system carries out the exemplar record.
2. The online automatic sampling device of claim 1, wherein the swing truss robot is disposed at the northeast side of the plate shearing machine, and the swing range of the swing truss robot is 0-180 °.
3. The online automatic sampling device of claim 2, wherein the swing truss robot is 7m away from the plate shearing machine, the swing arm of the swing truss robot is 5m long, and the stroke is 4.5 m.
4. An online automatic sampling device of plates according to claim 1 or 2, characterized in that the swing truss robot comprises a magnet suction cup.
5. The automatic online sampling device for plates according to claim 4, wherein the magnet sucker has a power-off and magnetic-keeping function.
6. An online automatic sampling device of plates according to claim 1 or 2, characterized in that the oscillating truss robot comprises a vision system.
7. The device for on-line automatic sampling of plates according to claim 1, further comprising a door sensor, wherein the door sensor is disposed in the incubator, and the control system is capable of receiving a signal from the door sensor and automatically opening or closing the incubator.
8. The on-line automatic sampling device for the plate material as claimed in claim 1, wherein the automatic feeding detection platform is used for detecting the thickness and the surface quality of the sample piece.
9. A sampling operation method for on-line automatic sampling of a plate material, wherein the plate material on-line automatic sampling device according to any one of claims 1 to 8 is used, and the method comprises the following steps:
a swing truss robot is used for taking samples and delivering the samples to an automatic feeding detection platform;
detecting by using an automatic feeding detection platform and feeding to a plate shearing machine;
sending the cut sample piece to a coding platform by using a carrying robot for coding;
delivering the coded sample piece to a sample sending truss robot by using a carrying robot;
and (4) delivering the coded sample to the incubator by using a sample sending truss robot and recording sample information.
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| CN202011043203.0A CN112161827A (en) | 2020-09-28 | 2020-09-28 | Plate online automatic sampling device and sampling operation method |
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