CN112161798B - Gear detection device and detection method thereof - Google Patents
Gear detection device and detection method thereof Download PDFInfo
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- CN112161798B CN112161798B CN202011140789.2A CN202011140789A CN112161798B CN 112161798 B CN112161798 B CN 112161798B CN 202011140789 A CN202011140789 A CN 202011140789A CN 112161798 B CN112161798 B CN 112161798B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/021—Gearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a gear detection device and a detection method thereof, relates to the technical field of gear detection, and aims to solve the problems that the conventional gear detection device and the detection method thereof are complex, inconvenient for quick detection of workers and influence on production efficiency. The utility model discloses a lifting device, including workstation, back plate, lifter, roof, lifting push rod and lifting push rod, the back plate is installed to the rear end of workstation up end, the roof is installed to the upper end of back plate, equal welded connection between workstation, back plate and the roof is adjacent, lifting push rod is all installed to the both sides of roof lower extreme, lifting push rod and roof fixed connection, lifting push rod's lower extreme is installed the lifter, lifter and lifting push rod fixed connection, the rotating shaft board is installed to the lower extreme of installing support, the rotating shaft board passes through the bearing with the installing support and is connected, the driving lever is all installed to the both sides of rotating shaft board lower extreme, driving lever and rotating shaft board fixed connection.
Description
Technical Field
The invention relates to the technical field of gear detection, in particular to a gear detection device and a detection method thereof.
Background
Gear refers to a mechanical element on a rim with gears continuously engaged to transmit motion and power. The use of gears in transmissions has long been emerging. The successive appearance of the principle of generating the cutting method and the special machine tools and tools for cutting teeth by using the principle has been the nineteenth century, and with the development of production, the smoothness of gear operation has been emphasized, and each of the teeth-gear is used for the convex part of the mesh. Generally, the projections are arranged in a radial pattern. The mating gears have gear teeth that contact each other resulting in a continuous meshing operation of the gears.
However, the conventional gear detection device and the detection method thereof are complex, and are inconvenient for workers to quickly check, so that the production efficiency is influenced; therefore, the existing requirements are not met, and a gear detection device and a detection method thereof are provided for the gear detection device.
Disclosure of Invention
The invention aims to provide a gear detection device and a detection method thereof, and aims to solve the problems that the gear detection device and the detection method thereof in the background technology are complex, inconvenient for workers to quickly check and influence the production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: a gear detection device comprises a workbench, wherein a rear plate is installed at the rear end of the upper end face of the workbench, a top plate is installed at the upper end of the rear plate, the workbench, the rear plate and the top plate are connected in a welding mode, lifting push rods are installed on two sides of the lower end of the top plate, the lifting push rods are fixedly connected with the top plate, a lifting plate is installed at the lower end of each lifting push rod, the lifting plates are fixedly connected with the lifting push rods, an installation support is installed at the lower end of each lifting plate, the installation support is fixedly connected with the lifting plates, a rotating shaft plate is installed at the lower end of the installation support and is connected with the installation support through bearings, driving levers are installed on two sides of the lower end of each rotating shaft plate and are fixedly connected with the rotating shaft plate, a detection support is installed at the upper end of the workbench and is fixedly connected with the workbench, the utility model discloses a gear, including detection support, spacing axle, gear to be tested, draw-in groove sliding connection, the upper end of gear to be tested is provided with standard detection piece, the separation blade is all installed to the both sides of standard detection piece upper end, separation blade and standard detection piece fixed connection.
Preferably, an air pump is installed on one side of the upper end face of the workbench, the air pump is fixedly connected with the workbench, and a dust blowing gun is installed on one side of the front end face of the workbench.
Preferably, the mounting panel is all installed to the both sides of workstation upper end, mounting panel and workstation fixed connection, the centre gripping push rod is installed to one side that the mounting panel is close to the back plate, centre gripping push rod and mounting panel fixed connection, the centre gripping push rod is kept away from the one end of mounting panel and is installed the centre gripping support, centre gripping support and centre gripping push rod fixed connection, the internally mounted of centre gripping support has the gyro wheel, the gyro wheel passes through the bearing with the centre gripping support and is connected.
Preferably, a PLC control box is installed on the other side of the upper end face of the workbench and is fixedly connected with the workbench.
Preferably, the front end and the rear end of the two sides of the lower end face of the workbench are respectively provided with a stabilizing support, and the stabilizing supports are fixedly connected with the workbench.
Preferably, a rotating motor is installed at the upper end of the installation support and is fixedly connected with the installation support, and the rotating motor is connected with the rotating shaft plate through a coupler.
Preferably, blow the dirt rifle and pass through the buckle with the workstation and be connected, blow the dirt rifle and pass through the rubber trachea with the air pump and be connected.
A detection method of a gear detection device comprises the following steps:
the method comprises the following steps: a worker sleeves the gear to be detected at the lower end outside the limiting shaft to enable the lower end of the gear to be detected to be attached to the detection support, and then sleeves the standard detection block outside the limiting shaft to enable the lower end of the standard detection block to be attached to the gear to be detected;
step two: starting a lifting push rod to push a lifting plate to move downwards, then electrifying a rotating motor to drive a rotating shaft plate to rotate, driving a driving lever at the lower end of the rotating shaft plate to move a blocking piece at the upper end of a standard detection block to rotate the standard detection block, and if the rotating motor drives the rotating shaft plate to rotate for three circles, the standard detection block is not matched with a gear to be detected and is sleeved outside the gear to be detected, the condition that the gear to be detected is too large and is unqualified is indicated;
step three: if the gear to be detected is successfully sleeved outside the gear to be detected, the clamping push rod is started to push the roller to move for a certain distance, a worker uses a measuring tool to detect the distance between the gear to be detected and the standard detection block, if the distance between the gear to be detected and the standard detection block is within a reasonable tolerance range, the product is qualified, and if the distance is too large, the gear to be detected is too small and is not qualified.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention can push the lifting plate to move up and down by installing the lifting push rod, is convenient for workers to load materials, can lead the rotating shaft plate to be matched with the rotating motor to rotate, can push the standard detection block to rotate, leads the standard detection block to be matched with the gear to be detected, if the rotating motor drives the rotating shaft plate to rotate for three circles, then the standard detection block is not matched with the gear to be detected, the gear to be detected is unqualified, leads the gear detection to be simpler and more convenient, increases the practicability of the device, has simple structure and convenient operation, improves the production efficiency, is convenient for the rotating shaft plate to drive the standard detection block to rotate by installing the deflector rod, ensures the functional integrity of the device, can quickly blow off dust impurities at the upper end of the device by installing the dust blowing gun, is convenient for the workers to quickly clean the upper end of the device, reduces the labor and the intensity of the workers, leads the device to be more humanized, can push the idler wheel to move for a specified distance by installing the clamping push rod, the distance between the gear to be measured and the standard detection block can be conveniently measured by workers and staff by using a measuring tool, whether the measured gear is qualified or not is judged, and the practicability of the device is improved;
2. according to the invention, the abrasion length of the outer part of the standard detection block can be reduced by installing the roller, the service life of the device is prolonged, the influence on the rotation of the standard detection block is avoided, the functional integrity of the device is ensured, and the rotating motor is installed to drive the rotating shaft plate to rotate, so that the standard detection block is driven to rotate, and is sleeved outside the gear to be detected to detect the gear.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a diagram showing the connection relationship between the standard detecting block and the blocking piece according to the present invention;
FIG. 3 is a view showing the connection between the holding bracket and the roller according to the present invention;
FIG. 4 is a top view of the mounting bracket of the present invention;
FIG. 5 is a diagram showing the connection relationship between the detecting bracket and the limiting shaft according to the present invention.
In the figure: 1. a work table; 2. a back plate; 3. a top plate; 4. a lifting push rod; 5. a lifting plate; 6. mounting a bracket; 7. a rotating electric machine; 8. a rotating shaft plate; 9. a deflector rod; 10. a baffle plate; 11. detecting the bracket; 12. a gear to be tested; 13. a stabilizing bracket; 14. a standard detection block; 15. a limiting shaft; 16. mounting a plate; 17. clamping the push rod; 18. clamping the bracket; 19. a roller; 20. an air pump; 21. a rubber air pipe; 22. a dust blowing gun; 23. and a PLC control box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an embodiment of the present invention is shown: a gear detection device comprises a workbench 1, a rear plate 2 is installed at the rear end of the upper end face of the workbench 1, a top plate 3 is installed at the upper end of the rear plate 2, the workbench 1, the rear plate 2 and the top plate 3 are connected in a welding mode, lifting push rods 4 are installed on two sides of the lower end of the top plate 3, the lifting push rods 4 can push the lifting plates 5 to move up and down, feeding of workers is facilitated, the lifting push rods 4 are fixedly connected with the top plate 3, the lifting plates 5 are installed at the lower ends of the lifting push rods 4, the lifting plates 5 are fixedly connected with the lifting push rods 4, an installation support 6 is installed at the lower end of the lifting plates 5, the installation support 6 is fixedly connected with the lifting plates 5, a rotating shaft plate 8 is installed at the lower end of the installation support 6, the rotating shaft plate 8 can be matched with a rotating motor 7 to rotate, a standard detection block 14 can be pushed to rotate, and the standard detection block 14 is matched with a gear 12 to be detected, if the rotating motor 7 drives the rotating shaft plate 8 to rotate for three circles, then the standard detection block 14 is not matched with the gear 12 to be detected, the gear 12 to be detected is unqualified, the gear detection is simpler and more convenient, the practicability of the device is increased, the structure is simple and convenient to operate, the production efficiency is improved, the rotating shaft plate 8 is connected with the mounting bracket 6 through a bearing, the deflector rods 9 are arranged on both sides of the lower end of the rotating shaft plate 8, the deflector rods 9 are arranged to facilitate the rotating shaft plate 8 to drive the standard detection block 14 to rotate, the functional integrity of the device is ensured, the deflector rods 9 are fixedly connected with the rotating shaft plate 8, the detection bracket 11 is arranged at the upper end of the workbench 1, the detection bracket 11 is fixedly connected with the workbench 1, the limiting shaft 15 is arranged at the upper end of the detection bracket 11, the limiting shaft 15 is fixedly connected with the detection bracket 11, the gear 12 to be detected is arranged at the lower end outside the limiting shaft 15, and the gear 12 to be detected is slidably connected with the limiting shaft 15 through a clamping groove, the upper end of the gear 12 to be detected is provided with a standard detection block 14, blocking pieces 10 are arranged on two sides of the upper end of the standard detection block 14, and the blocking pieces 10 are fixedly connected with the standard detection block 14.
Further, an air pump 20 is installed to one side of workstation 1 up end, and air pump 20 and workstation 1 and fixed connection, and one side of terminal surface is installed before workstation 1 and is blown dirt rifle 22, and the installation blows dirt rifle 22 and can blow away the dust debris of device upper end fast, and the staff of being convenient for clears up the device upper end fast, reduces staff's work and intensity, makes the device more humanized.
Furthermore, both sides of the upper end of the workbench 1 are provided with mounting plates 16, the mounting plates 16 are fixedly connected with the workbench 1, one side of the mounting plate 16 close to the back plate 2 is provided with a clamping push rod 17, the clamping push rod 17 is fixedly connected with the mounting plates 16, one end of the clamping push rod 17 far away from the mounting plates 16 is provided with a clamping support 18, the clamping support 18 is fixedly connected with the clamping push rod 17, a roller 19 is arranged inside the clamping support 18, the roller 19 is connected with the clamping support 18 through a bearing, the clamping push rod 17 can be installed to push the roller 19 to move for a specified distance, so that a worker can conveniently measure the distance between the gear 12 to be measured and the standard detection block 14 by using a measuring tool, judge whether the gear 12 to be measured is qualified or not, increase the practicability of the device, the mounting roller 19 can reduce the abrasion length outside the standard detection block 14, increase the service life of the device, and avoid influencing the rotation of the standard detection block 14, ensuring the integrity of the functionality of the device.
Further, PLC control box 23 is installed to the opposite side of workstation 1 up end, and PLC control box 23 and workstation 1 fixed connection, installation PLC control box 23 can guarantee the device steady operation, guarantees the functional complete of device.
Further, firm support 13 is all installed at both ends around the terminal surface both sides under workstation 1, firm support 13 and workstation 1 fixed connection, and installation firm support 13 can increase the stability of device, guarantees the functional complete of device.
Further, rotating electrical machines 7 are installed to the upper end of installing support 6, rotating electrical machines 7 and 6 fixed connection of installing support, and rotating electrical machines 7 passes through the coupling joint with rotating shaft board 8, and installation rotating electrical machines 7 can drive rotating shaft board 8 rotatory to it is rotatory to drive standard detection piece 14, makes its cover in the gear 12 outside that awaits measuring, detects it.
Further, blow dirt rifle 22 and workstation 1 and be connected through the buckle, blow dirt rifle 22 and air pump 20 and pass through rubber trachea 21 and be connected, the installation blows the dirt rifle 22 and can blows away the dust debris of device upper end fast, and the staff of being convenient for clears up the device upper end fast, reduces staff's work and intensity, makes the device more humanized.
A detection method of a gear detection device comprises the following steps:
The method comprises the following steps: a worker sleeves the gear 12 to be detected at the lower end outside the limiting shaft 15, so that the lower end of the gear 12 to be detected is attached to the detection support 11, and then sleeves the standard detection block 14 outside the limiting shaft 15, so that the lower end of the standard detection block 14 is attached to the gear 12 to be detected;
step two: starting the lifting push rod 4 to push the lifting plate 5 to move downwards, then electrifying the rotating motor 7 to drive the rotating shaft plate 8 to rotate, poking rods 9 at the lower end of the rotating shaft plate 8 poking blocking pieces 10 at the upper end of the standard detection block 14 to enable the standard detection block 14 to rotate, and if the rotating motor 7 drives the rotating shaft plate 8 to rotate for three circles, the standard detection block 14 is not matched with the gear 12 to be detected and is sleeved outside the gear 12 to be detected, so that the gear 12 to be detected is oversize and unqualified;
step three: if the gear 12 to be detected is successfully sleeved outside, the clamping push rod 17 is started to push the roller 19 to move for a certain distance, a worker uses a measuring tool to detect the distance between the gear 12 to be detected and the standard detection block 14, if the distance between the gear 12 to be detected and the standard detection block 14 is within a reasonable tolerance range, the product is qualified, and if the distance is too large, the gear 12 to be detected is too small and is not qualified.
The working principle is as follows: when the device is used, a worker sleeves the gear 12 to be detected at the lower end outside the limiting shaft 15 to enable the lower end of the gear 12 to be detected to be attached to the detection support 11, then sleeves the standard detection block 14 outside the limiting shaft 15 to enable the lower end of the standard detection block 14 to be attached to the gear 12 to be detected, then starts the lifting push rod 4 to push the lifting plate 5 to move downwards, then the rotating motor 7 is electrified to drive the rotating shaft plate 8 to rotate, the deflector rod 9 at the lower end of the rotating shaft plate 8 stirs the baffle 10 at the upper end of the standard detection block 14 to enable the standard detection block 14 to rotate, if the rotating motor 7 drives the rotating shaft plate 8 to rotate for three circles, the standard detection block 14 is not matched with the gear 12 to be detected and is sleeved outside the gear 12 to be detected, the gear 12 to be detected is too large and unqualified, if the gear 12 to be detected is successfully sleeved outside the gear 12, the clamping push rod 17 is started to push the roller 19 to move for a certain distance, the worker detects the distance between the gear 12 to be detected and the standard detection block 14 by using a measuring tool, if the distance between the gear 12 to be detected and the standard detection block 14 is in a reasonable tolerance range, the product is qualified, if the distance is too large, the gear 12 to be detected is too small and unqualified, the device is provided with the lifting push rod 4 which can push the lifting plate 5 to move up and down, so that the feeding of workers is convenient, the rotating shaft plate 8 can be arranged to be matched with the rotating motor 7 to rotate, the standard detection block 14 can be pushed to rotate, so that the standard detection block 14 is matched with the gear 12 to be detected, if the rotating motor 7 drives the rotating shaft plate 8 to rotate for three circles, the standard detection block 14 is not matched with the gear 12 to be detected, the gear 12 to be detected is unqualified, so that the gear detection is simpler and more convenient, the practicability of the device is increased, the structure is simple and convenient to operate, the production efficiency is improved, the rotating shaft plate 8 can be conveniently driven to rotate the standard detection block 14 by installing the deflector rod 9, the functional integrity of the device is ensured, the dust blowing gun 22 can be used for quickly blowing off dust impurities at the upper end of the device, be convenient for the staff quick cleaning device upper end, reduce staff's work and intensity, make the device more humanized, installation centre gripping push rod 17 can promote gyro wheel 19 and remove the assigned distance, it uses measuring tool to measure the interval of gear 12 and standard detection piece 14 that awaits measuring to be convenient for the staff, judge whether the gear 12 that awaits measuring is qualified, increase the practicality of device, installation gyro wheel 19 can reduce the outside wearing and tearing length of standard detection piece 14, the life-span of increase device, it is rotatory to avoid influencing standard detection piece 14 simultaneously, guarantee the functional complete of device, installation rotating electrical machines 7 can drive the rotation axis board 8 rotatory, thereby it is rotatory to drive standard detection piece 14, make its cover outside at gear 12 that awaits measuring, detect it.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. A gear detection device comprises a workbench (1), and is characterized in that: the rear plate (2) is installed at the rear end of the upper end face of the workbench (1), the top plate (3) is installed at the upper end of the rear plate (2), the workbench (1), the rear plate (2) and the top plate (3) are connected in a welding mode, the lifting push rods (4) are installed on two sides of the lower end of the top plate (3), the lifting push rods (4) are fixedly connected with the top plate (3), the lifting plate (5) is installed at the lower end of the lifting push rods (4), the lifting plate (5) is fixedly connected with the lifting push rods (4), the installation support (6) is installed at the lower end of the lifting plate (5), the installation support (6) is fixedly connected with the lifting plate (5), the rotating shaft plate (8) is installed at the lower end of the installation support (6), the rotating shaft plate (8) is connected with the installation support (6) through a bearing, the shifting rod (9) is installed on two sides of the lower end of the rotating shaft plate (8), the automatic detection device is characterized in that the shift lever (9) is fixedly connected with the rotating shaft plate (8), the upper end of the workbench (1) is provided with a detection support (11), the detection support (11) is fixedly connected with the workbench (1), the upper end of the detection support (11) is provided with a limit shaft (15), the limit shaft (15) is fixedly connected with the detection support (11), the lower end outside the limit shaft (15) is provided with a gear (12) to be detected, the gear (12) to be detected is connected with the limit shaft (15) in a sliding mode through a clamping groove, the upper end of the gear (12) to be detected is provided with a standard detection block (14), the two sides of the upper end of the standard detection block (14) are respectively provided with a separation blade (10), the separation blade (10) is fixedly connected with the standard detection block (14), the two sides of the upper end of the workbench (1) are respectively provided with a mounting plate (16), and the mounting plate (16) is fixedly connected with the workbench (1), mounting panel (16) are close to one side of back plate (2) and install centre gripping push rod (17), centre gripping push rod (17) and mounting panel (16) fixed connection, centre gripping push rod (17) are kept away from the one end of mounting panel (16) and are installed clamping bracket (18), clamping bracket (18) and centre gripping push rod (17) fixed connection, the internally mounted of clamping bracket (18) has gyro wheel (19), gyro wheel (19) are connected through the bearing with clamping bracket (18).
2. A gear detecting device according to claim 1, wherein: air pump (20) are installed to one side of workstation (1) up end, air pump (20) and workstation (1) and fixed connection, blow dirt rifle (22) are installed to one side of terminal surface before workstation (1).
3. A gear detecting device according to claim 1, wherein: and a PLC control box (23) is installed on the other side of the upper end face of the workbench (1), and the PLC control box (23) is fixedly connected with the workbench (1).
4. A gear detecting device according to claim 1, wherein: firm support (13) are all installed at both ends around the terminal surface both sides under workstation (1), firm support (13) and workstation (1) fixed connection.
5. A gear detecting device according to claim 1, wherein: the rotary motor (7) is installed to the upper end of installing support (6), rotary motor (7) and installing support (6) fixed connection, rotary motor (7) passes through the coupling joint with rotatory shaft plate (8).
6. A gear detecting device according to claim 2, wherein: the dust blowing gun (22) is connected with the workbench (1) through a buckle, and the dust blowing gun (22) is connected with the air pump (20) through a rubber air pipe (21).
7. A detection method of a gear detection device is realized on the basis of the gear detection device of any one of claims 1 to 6, and is characterized by comprising the following steps of:
the method comprises the following steps: a worker sleeves the gear (12) to be detected at the lower end outside the limiting shaft (15), so that the lower end of the gear (12) to be detected is attached to the detection support (11), and then sleeves the standard detection block (14) outside the limiting shaft (15), so that the lower end of the standard detection block (14) is attached to the gear (12) to be detected;
step two: starting a lifting push rod (4) to push a lifting plate (5) to move downwards, then enabling a rotating motor (7) to be electrified to drive a rotating shaft plate (8) to rotate, enabling a deflector rod (9) at the lower end of the rotating shaft plate (8) to stir a baffle plate (10) at the upper end of a standard detection block (14) to rotate the standard detection block (14), and if the rotating motor (7) drives the rotating shaft plate (8) to rotate for three circles, the standard detection block (14) is not matched with a gear (12) to be detected and is sleeved outside the gear (12) to be detected, indicating that the gear (12) to be detected is too large and unqualified;
step three: if the gear to be detected is successfully sleeved outside the gear to be detected (12), the clamping push rod (17) is started to push the roller (19) to move for a certain distance, a worker uses a measuring tool to detect the distance between the gear to be detected (12) and the standard detection block (14), if the distance between the gear to be detected (12) and the standard detection block (14) is within a reasonable tolerance range, the product is qualified, and if the distance is too large, the gear to be detected (12) is too small and is not qualified.
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| CN202011140789.2A CN112161798B (en) | 2020-10-22 | 2020-10-22 | Gear detection device and detection method thereof |
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| CN202011140789.2A CN112161798B (en) | 2020-10-22 | 2020-10-22 | Gear detection device and detection method thereof |
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