CN112160766B - Mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment and working method - Google Patents
Mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment and working method Download PDFInfo
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- CN112160766B CN112160766B CN202011221958.5A CN202011221958A CN112160766B CN 112160766 B CN112160766 B CN 112160766B CN 202011221958 A CN202011221958 A CN 202011221958A CN 112160766 B CN112160766 B CN 112160766B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 113
- 238000000034 method Methods 0.000 title claims abstract description 48
- 239000000126 substance Substances 0.000 title claims abstract description 48
- 238000010276 construction Methods 0.000 title claims abstract description 39
- 230000005641 tunneling Effects 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 140
- 239000011435 rock Substances 0.000 claims abstract description 100
- 238000005553 drilling Methods 0.000 claims abstract description 86
- 239000002253 acid Substances 0.000 claims abstract description 57
- 230000007797 corrosion Effects 0.000 claims abstract description 17
- 238000005260 corrosion Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 16
- 238000000227 grinding Methods 0.000 claims abstract description 15
- 239000000243 solution Substances 0.000 claims description 81
- 238000009412 basement excavation Methods 0.000 claims description 33
- 239000003929 acidic solution Substances 0.000 claims description 19
- 238000005507 spraying Methods 0.000 claims description 15
- 238000003486 chemical etching Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 10
- 238000010992 reflux Methods 0.000 claims description 9
- 239000003082 abrasive agent Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 229910003460 diamond Inorganic materials 0.000 claims description 6
- 239000010432 diamond Substances 0.000 claims description 6
- 238000012937 correction Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 9
- 238000005192 partition Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 13
- 238000004458 analytical method Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1066—Making by using boring or cutting machines with fluid jets
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/001—Improving soil or rock, e.g. by freezing; Injections
- E21D9/002—Injection methods characterised by the chemical composition used
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/003—Arrangement of measuring or indicating devices for use during driving of tunnels, e.g. for guiding machines
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1006—Making by using boring or cutting machines with rotary cutting tools
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1086—Drives or transmissions specially adapted therefor
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Abstract
The application discloses mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment and a working method, and belongs to the technical field of tunnel engineering; the design key points are as follows: comprises a drilling device consisting of a drill bit and a drill boom; the hydraulic cutting-chemical corrosion device consists of a water supply tank, an acid solution storage tank, a three-way ball valve, a booster pump, an intelligent valve, a grinding tank, a mixing chamber and a nozzle; the water-stopping and backflow device consists of a swing type water-stopping plug, a stop valve and a backflow pipe. By adopting the mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment and the working method, the rock tunnel can be efficiently and quickly excavated, the influence on the surrounding environment is small, the environment is relatively environment-friendly, and the reusable cost of corrosive solution is low.
Description
Technical Field
The application relates to the field of tunnel engineering construction (corresponding classification number: E21D9/00), in particular to mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment and a working method thereof.
Background
CN110847926A discloses a hydraulic cutting tool module, which comprises a hydraulic cutting tool module frame, a thrust spring structure, a hydraulic cutting tool module thrust cylinder and a hydraulic cutting hob combined with rock breaking; the thrust spring structure is positioned in the hydraulic cutting tool module frame; the hydraulic cutting tool module thrust oil cylinder is positioned at the upper end of the thrust spring structure; the hydraulic cutting hob for jointly breaking rock is fixed at the lower end of the hydraulic cutting hob module frame and is of a spoke type structure.
CN110985032A discloses a hydraulic-mechanical combined rock breaking TBM device; the device comprises a rotary drive, a propulsion oil cylinder, an outer frame, an oil hydraulic cylinder, a supporting shoe on the outer frame and a TBM cutter head structure; the TBM cutter head structure is arranged at the front end of the rotary drive and is positioned at the front side of the outer rack; the outer frame is positioned outside the rotary drive; the upper supporting shoe of the outer frame is positioned behind the outer frame and is connected with the outer frame through the propelling oil cylinder; the method is characterized in that: the mechanical hob structure and the hydraulic cutting tool module are circumferentially arranged on the TBM cutter head structure; the mechanical hob structure and the hydraulic cutting tool module are arranged at intervals; the hydraulic cutting tool module is arranged between two mechanical hob structures which are arranged on the radial upper machine at intervals. This application has the wearing and tearing that reduce the nozzle, shortens the distance between cutter and the cliff, improves the advantage of broken rock efficiency. The application also discloses a rock breaking method of the hydraulic-mechanical combined rock breaking TBM device.
The above machine still has a problem of low construction efficiency when excavating a mountain rock tunnel.
Therefore, it is necessary to develop a construction machine having higher construction efficiency and higher versatility.
Disclosure of Invention
Aiming at the technical problems in the prior art, the application aims to provide mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment.
In view of the technical problems in the prior art, another object of the present application is to provide a method for operating a mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment.
A tunnel mechanical-chemical corrosion-hydraulic cutting combined tunneling construction device comprises a drilling device, a hydraulic cutting-chemical corrosion device and a water stopping-backflow device;
wherein the drilling device comprises: the drill bit is arranged at the end part of the drill boom, and the drill boom is an assembled structure with a threaded port;
wherein the hydraulic cutting-chemical etching apparatus comprises: the system comprises a water supply tank, an acid solution storage tank, a three-way ball valve, a booster pump, a first intelligent valve, a second intelligent valve, a grinding tank, a mixing chamber and a nozzle; the hydraulic cutting-chemical corrosion device is arranged close to the face of the tunnel to reduce the pressure loss of the pipeline for long-distance transportation of high-pressure water or solution;
wherein the water-stop-backflow device includes: a rotary-opening water stop plug, a stop valve and a return pipe;
the association of the drilling device with the hydraulic cutting-chemical etching device is: the drill boom is axially provided with a plurality of nozzles; a first port a of the three-way ball valve is connected with a water supply tank, a second port b is connected with an acid solution storage tank, and a third port c is connected with a booster pump;
one end of the first intelligent valve is connected with the booster pump, and the other end of the first intelligent valve is directly connected with the nozzle;
one end of the second intelligent valve is connected with the booster pump, the other end of the second intelligent valve is connected with the grinding material tank, the grinding material tank is connected with the mixing chamber, and the mixing chamber is connected with the nozzle;
wherein the water stop-return device is associated with a drilling device in that: the swing type water stop plug is sleeved at the tail part of the drill arm, and is tightly attached to the surrounding rock of the drill hole opening when in use; the stop valve is arranged on the return pipe and is arranged at one end close to the swing type water stop plug; one end of the return pipe is connected with the lower end of the swing type water stop plug.
Further, selecting a PDC drill bit or a diamond drill bit by the drill bit according to the strength of the rock mass, spraying an anticorrosive coating on the surface of the PDC drill bit or the diamond drill bit, wherein the diameter of the drill bit is 6-8 mm larger than that of the drill boom; so as to ensure that the target distance of the nozzle on the drill boom is moderate and the efficiency is highest during hydraulic cutting operation; the basic length of each drill boom is 1m, a port is provided with threads, and the drill booms can be assembled or disassembled according to the required excavation step length to reach the required length; the nozzles are installed in groups every 25cm axially along the boom, so that the length of the block dividing region in the longitudinal direction of the tunnel is 25 cm.
Further, the other end of the return pipe 14 may be connected to a special acid solution recovery system.
Further, still include explosion-proof motor, its effect is for the drill boom provides power.
Furthermore, the booster pump 8 can select a plunger pump with a larger rated pressure, directly converts mechanical energy into pressure energy for conveying liquid, achieves the purpose of conveying the liquid by means of periodic change of the volume in the working cavity, and can meet different pressure requirements of the two solutions by adjusting a pressure control valve on the plunger pump according to the condition that the solution to be boosted is water or acid solution.
And the output end of the controller is connected with the input ends of the first intelligent valve, the second intelligent valve, the booster pump and the three-way ball valve.
Furthermore, the structure of the edge of the swing type water stop plug adopts water-swelling rubber, so that the swing type water stop plug is better attached to the wall of a drill hole.
Further, the acidic solution was HCl solution having pH 2.
A working method of mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment comprises the following steps:
firstly, a drilling device penetrates through a swing type water stop plug, and the swing type water stop plug is sleeved at the tail part of a drilling arm; the drilling device starts to drill a hole, and the drill boom reaches a specified position to tightly attach the swing type water stop plug to the surrounding rock of the hole opening of the drill hole;
or, the drilling device starts to drill a hole, and then a swing type water stop plug is installed at the joint of the tail part of the drill arm and the surrounding rock of the drill hole;
then, after drilling is finished, the stop valve 13 is closed: opening a first intelligent valve 91 and closing a second intelligent valve 92, closing a first port a and a second port b of the three-way ball valve 7, opening a third port c, and opening a booster pump 8 to pressurize and spray the acidic solution in the acidic solution storage tank 6 into the drill hole;
thirdly, when solution seeps out of the drilled hole, the drill boom is gradually drawn out, then the swing type water stop plug is closed, and the acid solution in the hole fully reacts with the surrounding rock, so that the aims of extending the crack and reducing the strength of the rock body are fulfilled;
fourthly, after a period of time, opening a stop valve, and recovering the acid solution through a return pipe;
fifthly, recovering the water stopping-refluxing device, namely removing the water stopping-refluxing device from the drill hole for recovery after the recovery of the acid solution is finished;
sixthly, the drilling arm enters the drill hole again, and the hydraulic cutting device is started, namely the first intelligent valve is closed, the second intelligent valve is opened, the first port a of the three-way ball valve is opened, the second port b of the three-way ball valve is closed, the third port c of the three-way ball valve is opened, the booster pump is opened, water passes through the abrasive tank, the water and the abrasive are mixed in the mixing chamber, and then the water and the abrasive are sprayed out from the nozzle; starting the hydraulic cutting device and simultaneously rotating the drill boom to perform 360-degree cutting operation on the surrounding rock of the hole with reduced strength and expanded fracture around the shaft, so that the surrounding rock is crushed and falls; meanwhile, the drill arm continuously reciprocates along the axial direction of the drill hole, so that the cutting surface of the water jet cutter can move.
Further, the drill boom also has a movement amplitude in the axial direction of the drill hole, which is the same as the distance by which the nozzles are spaced in the axial direction on the drill boom.
Further, by means of intermittent water-jet-abrasive, i.e. according to t1-t2-t1-t2… … …, i.e. "t1-t2Construction is carried out in a circulating manner, the diameter of the drill bit is DDrill bitDiameter of the drill boom is DDrill boom(ii) a The length of the drilled hole is L, the sectional area of the nozzle is S, and the speed of the nozzle in water spraying and grinding is VWater-abrasive material(ii) a The number of nozzles on the drill boom is N;
wherein, t1The time for water cutting is shown, and the determination method is shown in the following formula; t is t2The time of adjacent water cutting intervals is shown, and is determined according to actual conditions, and generally ranges from 2s to 20 s;
t1calculated using the formula
Alpha represents a correction coefficient, and the value of alpha is generally between 1.0 and 3.0.
A tunneling construction method combining tunnel machinery, chemical corrosion and hydraulic cutting comprises the following steps:
and S1, determining the punching position:
the method specifically comprises the following steps:
s1-1, dividing the tunnel to be excavated into a large-section tunnel and a small-section tunnel according to the size of the section of the tunnel to be excavated;
s1-2, analyzing the mechanical characteristics and rock integrity of the tunnel surrounding rock by using a geological analysis method and a geological radar advanced prediction technology, and realizing rapid grading of the surrounding rock;
s1-3, determining an excavation method of the tunnel, an excavation step length of the tunnel section, a hole pitch and a row pitch condition according to the section size and the classification condition of the tunnel surrounding rock;
s2, mechanically drilling holes at the positions of the region corner points by using a drilling device according to the partition condition, and stopping drilling holes when the specified depth is reached;
s3, installing a water stop-backflow device, starting a chemical corrosion device and closing a stop valve;
the method specifically comprises the following steps:
s3-1, installing a water stopping and refluxing device at the orifice of the drill hole, and enabling a water stopping plug to be tightly attached to surrounding rocks around the drill hole;
s3-2, starting a chemical corrosion device, pressurizing the acid solution, and injecting the acid solution into the drill hole through a nozzle;
s3-3, when solution seeps out from the drilled hole, the drill boom is gradually drawn out, the swing type water stop plug is automatically closed under the action of water pressure and is tightly attached to the surrounding rock, and the acid solution in the hole fully reacts with the surrounding rock, so that the aims of extending the crack and reducing the strength of the rock body are fulfilled;
s4, opening the stop valve to recover the acid solution, and starting the hydraulic cutting device to perform cutting operation;
specifically, the method comprises the following steps:
s4-1, when all the subareas of the whole tunnel section are finished with S2 and S3, the rock mass and the acid solution are fully reacted; then opening a stop valve in the partition to enable the acidic solution to enter an acidic solution storage tank through a return pipe;
s4-2, the drill boom enters the drilled hole again, the hydraulic cutting device is started, the drill boom is rotated at the same time, and the surrounding rock of the hole with reduced strength and expanded cracks is cut around the shaft for 360 degrees according to the partition contour line, so that the surrounding rock is broken and falls.
Further, S1-1 further includes: the cross-sectional area of the tunnel is less than or equal to 50m2Is a small cross-section tunnel, more than 50m2Is a large cross-section tunnel.
Further, S1-3 further includes: according to the structural surface shape and the production shape obtained by the geological analysis method, the positions of the hole pitch and the row pitch of the partial area are adjusted, and the purposes of crushing the surrounding rock of the tunnel face and reducing the cutting times by utilizing the characteristics of the structural surface are achieved.
Further, S2 includes: the drilling sequence of the small section tunnel is from bottom to top and from two sides to the center, namely, firstly drilling the drill hole at the lower position in the section in different rows of drill holes, then drilling the drill hole at the higher position in the section, firstly drilling the drill holes at the tunnel contour at two sides in the same row of drill holes, and then gradually drilling towards the center of the tunnel.
Further, S2 includes: the drilling sequence of the large-section tunnel with the surrounding rock classified into I-III grades is from bottom to top and from two sides to the center, namely, a drill hole at a lower position in the section is firstly drilled in different rows of drill holes, a drill hole at a higher position in the section is then drilled, a drill hole at the contour of the tunnel at two sides is firstly drilled in the same row of drill holes, and then a drill hole is gradually drilled towards the center of the tunnel.
Further, S2 includes: the drilling sequence of the large-section tunnel with IV-V surrounding rock grades is that A, B two steps are divided into two steps from top to bottom and from two sides to the center respectively, namely in A, B two areas, a drill hole at a higher position in the section is drilled in different rows of drill holes, a drill hole at a lower position in the section is drilled, drill holes at the contour positions of the tunnel at two sides are drilled in the same row of drill holes, and then the drill holes are gradually drilled towards the center of the tunnel.
Further, S4-2 includes: the order in which the drill boom re-enters the drill hole is kept consistent with the order of drilling in S2; the sequence of the small-section tunnel and the tunnel with large section and surrounding rock classified into I-III grade adopts the sequence of firstly going down, then going up, firstly two sides and then center; the sequence of cutting the rock blocks of the tunnel with the large section and IV-V grade surrounding rock classification adopts the sequence of firstly going up and then down, firstly going to the two sides and then going to the center.
Further, the tunnel excavation method, excavation step length, hole pitch and row pitch used according to the section size and the surrounding rock classification condition in S1-3 are as follows:
the application has the advantages that:
firstly, drilling a hole into a cross-section rock mass, then injecting an acid solution, and performing hydraulic cutting in the hole after the acid solution expands through a crack and the strength of the rock mass is reduced; the construction sequence is not necessary, and the construction sequence together form the basic concept (simultaneously are the necessary technical characteristics of the application).
Second, the second invention of the present application is: the application is that the drilling arm rotates, and the nozzle sprays high-pressure acid solution to continuously push the acid solution to expand in the fracture.
Meanwhile, the water cutting is realized by adopting a nozzle arranged on the drill boom; therefore, the present application adopts the design shown in fig. 7: the two-in-one system of acid solution spraying and mixed water abrasive spraying is adopted, and the functions are integrated.
Meanwhile, the deeper relevant design of the acid solution spraying and mixed water abrasive spraying is that the two are realized in a drill hole, namely, the acid solution needs to be poured into the drill hole; and the water cutting is directly cutting in the drill hole, so that the water cutting is more effective. It is not possible to develop the solution of the present application with a water cutting device like CN105673029B (the water cutting head design of CN105673029B cannot be applied to the present application).
Meanwhile, the above association also depends on: design of water-stopping and backflow device. That is, when injecting the acid solution, the nozzle of the drill hole sprays the acid solution under pressure, which functions to pressurize the acid solution (the solution fills the drill hole due to the function of the swing type water stop plug 12); and when the hydraulic cutting is performed, the swing type water stop plug 12 is removed, the drill hole cannot be filled with water, and the water abrasive can be used for cutting the rock all the time.
Third, the third invention of the present application is: the tunnel excavation method, the excavation step length, the hole pitch and the row pitch which take mechanical-chemical corrosion-hydraulic cutting as the basic principle are provided for the rock tunnels with different section sizes and different surrounding rock grading.
Fourth, a fourth invention of the present application is: according to the method, the hole pitch and the row pitch of the local area on the face are adjusted according to the tunnel section size, the surrounding rock classification, the geological analysis method and the tunnel section structural surface shape and the occurrence information obtained by geological radar advanced prediction, and the purposes of enabling the surrounding rock of the face to be broken more and reducing the hydraulic cutting times by utilizing the existing structural surface can be achieved.
Fifth, a fifth invention of the present application is: in S2, in S2, the drilling sequence of the small-section tunnel, the large-section tunnel and the tunnel with surrounding rock classified into I-III grades is from bottom to top and from two sides to the center, namely, a drill hole at a lower position in the section is firstly drilled in different rows of drill holes, a drill hole at a higher position in the section is then drilled, drill holes at tunnel profiles at two sides are firstly drilled in the same row of drill holes, and then the drill holes are gradually drilled towards the center of the tunnel; the drilling sequence of the tunnel with the large section and the IV-V grade surrounding rock is that A, B two steps are divided into two steps from top to bottom and from two sides to the center respectively, namely in A, B two areas, a drill hole at a higher position in the section is drilled in different rows of drill holes, a drill hole at a lower position in the section is drilled, drill holes at the contour positions of the tunnel at two sides are drilled in the same row of drill holes, and then the drill holes are gradually drilled towards the center of the tunnel. The sequence of re-entering the drill holes by the drill booms in the S4-2 is consistent with the sequence of drilling the holes in the S2, and the method has the advantages that the chemical corrosion time in each drill hole is approximately the same, and the chemical corrosive solution is efficiently utilized. The sequence of first lower part and second upper part is adopted in the small-section tunnel and the large-section tunnel with the surrounding rock classified into I-III grades, so that slag transportation and pipeline arrangement are facilitated; in the tunnel with a large section and IV-V grade surrounding rock grading, the cutting sequence from top to bottom can utilize the reserved operating space for excavation to support in time, thereby ensuring that the rock mass cannot be loosened excessively to lose or reduce the bearing capacity.
Sixth, a sixth invention of the present application is: unlike other water cutting methods, the present application employs an intermittent water-sand (abrasive) spray method (which is the original result of the inventors in testing), i.e., according to t1-t2-t1-t2… … …, i.e. "t1-t2Construction is carried out in a circulating manner, the diameter of the drill bit is DDrill bitDrill bitDiameter of the arm DDrill boom(ii) a The length of the drilled hole is L, and the speed of the nozzle in water spraying and grinding is VWater-abrasive material(ii) a The number of nozzles on the drill boom is N, and the sectional area of each nozzle is S;
wherein, t1The time for water cutting is shown, and the determination method is shown in the following formula; t is t2The time of adjacent water cutting intervals is shown, and is determined according to actual conditions, and generally ranges from 2s to 20 s;
t1calculated using the formula:
alpha represents a correction coefficient, and the value of alpha is generally between 1.0 and 3.0.
In particular, the drill arm reciprocates along the axial direction of the drill hole during water cutting, and has another function (the function is to increase t) besides moving the cutting surface to accelerate the solution discharge hole in the drill hole1Decrease t2)。
Drawings
The present application will be described in further detail with reference to the following examples, which are not intended to limit the scope of the present application.
FIG. 1 shows a tunnel mechanical-chemical corrosion-hydraulic cutting combined tunneling construction method.
Fig. 2 is a schematic diagram of the arrangement and the partition of the cross section of a tunnel in a full-section excavation method for a small-section tunnel (I-V grade) and a large-section I-iii grade tunnel.
Fig. 3 is a schematic diagram of the arrangement and partition of the holes for the cross sections of a small-section tunnel, a large-section tunnel and I-III level tunnels considering two groups of structural surfaces.
FIG. 4 is a schematic diagram of cross section drilling arrangement and partition of a large-section IV-V-grade tunnel by a two-step excavation method.
Fig. 5 is a design diagram of a tunneling machine part combining tunneling mechanical-chemical corrosion-hydraulic cutting.
Fig. 6 is a schematic view of the nozzle mounting position.
FIG. 7 is a schematic diagram of a hydraulic cutting-chemical etching apparatus.
Fig. 8 is an open/close state diagram of the water stop-return device.
Detailed Description
The embodiment I is a tunneling construction method combining tunnel machinery, chemical corrosion and hydraulic cutting, and comprises the following construction steps:
and S1, determining the punching position:
the method specifically comprises the following steps:
s1-1, dividing the tunnel to be excavated into a large-section tunnel and a small-section tunnel according to the size of the section of the tunnel to be excavated;
s1-2, analyzing the mechanical characteristics and rock integrity of the tunnel surrounding rock by using a geological analysis method and a geological radar advanced prediction technology, and realizing rapid grading of the surrounding rock;
s1-3, determining an excavation method of the tunnel, an excavation step length of the tunnel section, a hole pitch and a row pitch condition according to the section size and the classification condition of the tunnel surrounding rock;
s2, mechanically drilling holes at the positions of the region corner points by using a drilling device according to the partition condition, and stopping drilling holes when the specified depth is reached;
s3, installing a water stop-backflow device, starting a chemical corrosion device and closing a stop valve;
the method specifically comprises the following steps:
s3-1, installing a water stopping-refluxing device at the orifice of the drill hole, and enabling a water stopping plug to be tightly attached to surrounding rocks around the drill hole;
s3-2, starting a chemical corrosion device, pressurizing the acid solution, and injecting the acid solution into the drill hole through a nozzle;
s3-3, gradually drawing out the drill boom when a solution seeps out from the drill hole, automatically closing the swing type water stop plug under the action of water pressure and tightly attaching the swing type water stop plug to the surrounding rock, and fully reacting the acid solution in the hole with the surrounding rock to achieve the purposes of extending the crack and reducing the strength of the rock mass;
s4, opening the stop valve to recover the acid solution, and starting the hydraulic cutting device to perform cutting operation;
specifically, the method comprises the following steps:
s4-1, when all the subareas of the whole tunnel section are finished with S2 and S3, the rock mass and the acid solution are fully reacted; then opening a stop valve in the partition to enable the acidic solution to enter an acidic solution storage tank through a return pipe;
s4-2, the drill boom enters the drilled hole again, the hydraulic cutting device is started, the drill boom is rotated at the same time, and the surrounding rock of the hole with reduced strength and expanded cracks is cut around the shaft for 360 degrees according to the partition contour line, so that the surrounding rock is broken and falls.
Compared with the existing CN105673029B (also called water jet tunneling), the CN105673029B is used for tunneling soil layers such as subways in the tunneling process, the water jet is arranged on a cutter head, the water jet is sprayed to rocks and soil bodies in the horizontal direction, and the cutting effect of the water jet is poor for rock mountain bodies; or a cutter head and a water jet cutter are combined for cutting, and the cutter head is easy to damage.
Therefore, the inventive concept of the present application is:
firstly, drilling a hole into a cross-section rock mass, then injecting an acid solution, and performing hydraulic cutting in the hole after the acid solution expands through a crack and the strength of the rock mass is reduced; the construction sequence is not necessary, and the construction sequence together form the basic concept (simultaneously are the necessary technical characteristics of the application).
Secondly, how to inject the acid solution, namely where the power comes from is a problem, the application is that the drill boom rotates, and the nozzle sprays the high-pressure acid solution to continuously push the acid solution to expand in the fracture.
Meanwhile, the water cutting is realized by adopting a nozzle arranged on the drill boom; therefore, the present application adopts the design shown in fig. 7: the two-in-one system of acid solution spraying and mixed water abrasive spraying is adopted, and the functions are integrated.
Meanwhile, the deeper relevant design of the acid solution spraying and mixed water abrasive spraying is that the two are realized in a drill hole, namely, the acid solution needs to be poured into the drill hole; and the water cutting is directly cutting in the drill hole, so that the water cutting is more effective. It is not possible to develop the solution of the present application with a water cutting device like CN105673029B (the water cutting head design of CN105673029B cannot be applied to the present application).
Thirdly, the application provides a tunnel excavation method, an excavation step length, a hole pitch and a row pitch which take mechanical-chemical corrosion-hydraulic cutting as a basic principle for rock tunnels with different section sizes and different surrounding rock grading.
Fourthly, the hole pitch and the row pitch of the local area on the tunnel face are adjusted according to the tunnel cross section size, the surrounding rock classification, the geological analysis method and the tunnel cross section structural shape and the occurrence information obtained by geological radar advanced prediction, and the purpose of reducing the hydraulic cutting times by utilizing the existing structural face can be achieved.
Fifthly, in S2, the drilling sequence of the small section tunnel, the large section tunnel and the tunnel with surrounding rock classified as I-III is from bottom to top and from two sides to the center, namely, firstly drilling the lower part of the section in different rows of drilling holes, then drilling the higher part of the section, firstly drilling the contour parts of the two side tunnels in the same row of drilling holes, and then gradually drilling the center of the tunnel; the drilling sequence of the tunnel with the large section and the IV-V grade surrounding rock is that A, B two steps are divided into two steps from top to bottom and from two sides to the center respectively, namely in A, B two areas, a drill hole at a higher position in the section is drilled in different rows of drill holes, a drill hole at a lower position in the section is drilled, drill holes at the contour positions of the tunnel at two sides are drilled in the same row of drill holes, and then the drill holes are gradually drilled towards the center of the tunnel. The sequence of re-entering the drill holes by the drill booms in the S4-2 is consistent with the sequence of drilling the holes in the S2, and the method has the advantages that the chemical corrosion time in each drill hole is approximately the same, and the chemical corrosive solution is efficiently utilized. The sequence of first lower part and second upper part is adopted in the small-section tunnel and the large-section tunnel with the surrounding rock classified into I-III grades, so that slag transportation and pipeline arrangement are facilitated; in the tunnel with a large section and IV-V grade surrounding rock grading, the cutting sequence from top to bottom can utilize the reserved operating space for excavation to support in time, thereby ensuring that the rock mass cannot be loosened excessively to lose or reduce the bearing capacity.
FIG. 2 is a schematic diagram of the arrangement and partition of the holes in the cross section of a small-section tunnel, a large-section I-III-grade tunnel and a full-section excavation method. When the section of the tunnel is small, the disturbance range of the surrounding rock is small, so that a good self-stability state can be kept in a certain period of excavation, hole distribution and excavation are carried out by adopting a full-section method, and the whole section is excavated once and formed and then is lined in a supporting mode. Determining the excavation step length, the hole pitch and the row pitch according to different surrounding rock grades, wherein the excavation step length of I-III grade surrounding rocks is 3-5 m, the hole pitch is 15-25 cm, the row pitch is 25-35 cm, the excavation step length of IV-V grade surrounding rocks is 2-3 m, the hole pitch is 35-45 cm, and the row pitch is 45-55 cm. When the section of the tunnel is large and the surrounding rock is good, a full-section method is still adopted, but the excavation step length is reduced to 1-3 m, namely, the stability of the cavern is achieved by reducing the excavation footage and earlier supporting. As shown in figure 2, holes are distributed on the tunnel face of the tunnel according to the hole pitch, the row pitch and the tunnel contour line, and the whole section is divided into a plurality of approximately rectangular or triangular areas which are easy to break through drilling, such as areas a and b. In S2, the drilling sequence is from bottom to top and from two sides to the center, namely, the drilling holes at the lower position in the section are firstly drilled in different rows of drilling holes, then the drilling holes at the higher position in the section are drilled, the drilling holes at the contour parts of the tunnels at two sides are firstly drilled in the same row of drilling holes, and then the drilling holes are gradually drilled towards the center of the tunnel. In S4-2, the drilling boom re-enters the hole in the same order as the drilling order in S2, so that the chemical corrosion time in each drilling hole is approximately the same, and the chemical corrosive solution is efficiently utilized. When hydraulic cutting operation is carried out, the lower row of holes in each subarea only carry out horizontal cutting operation along the outline line of the subarea, and the upper row of holes need to carry out vertical cutting operation except the horizontal cutting operation, so that each subarea rock is broken and falls. For the two divisions a, b in fig. 2, the sequence of hydraulic cutting is carried out: the first row is 1 → 2, the second row is 3 → 1, 3 → 4, 4 → 1, 4 → 5, 5 → 2, the areas a, b can be broken and dropped.
Fig. 3 is a schematic diagram of the arrangement and partition of the holes for the cross sections of a small-section tunnel, a large-section tunnel and I-III level tunnels considering two groups of structural surfaces. If the surrounding rock of the face has the structural surface, the structural surface characteristics of the face can be judged by using a geological analysis method and geological radar advanced prediction, the shape and the occurrence of the structural surface are known, and the structural surface characteristics are considered to increase the breaking degree of the rock mass and reduce the later hydraulic cutting times in the hole distribution stage. In this embodiment, consider that there are two sets of structural planes in the random position of I ~ III level tunnel face in small cross section tunnel and big cross section, the drilling position and the subregion condition after the local adjustment are shown in fig. 3, and the rock mass on the face upper portion is more broken, is convenient for transport of slagging tap.
FIG. 4 is a schematic diagram of cross section drilling arrangement and partition of a large-section IV-V-grade tunnel by a two-step excavation method. Because the section is large and the surrounding rock is broken, firstly, the problem of the stability of the surrounding rock in the excavation process is considered, the large section is divided into A, B two main areas by adopting a two-step excavation method, the area A is an upper step, the area B is a lower step, the two areas are sequentially staggered by 1-2 m for parallel drilling and excavation operation, the two-step excavation method has the advantages that the two-step excavation method has enough operation space and higher construction speed after being divided into the upper step and the lower step, the steps are favorable for the stability of an excavation surface, and particularly, after the upper portion is excavated and supported, the lower portion is operated safely. In S2, the drilling order of both regions is in the order of drilling from the top to the bottom and from both sides to the center. In S4-2, the drilling boom re-enters the hole in the same order as the drilling order in S2, so that the chemical corrosion time in each drilling hole is approximately the same, and the chemical corrosive solution is efficiently utilized. When hydraulic cutting operation is carried out, the upper row of holes in each partition only carries out cutting work in the horizontal direction along the partition contour line, and the lower row of holes need to carry out vertical cutting operation except the cutting work in the horizontal direction, so that rock blocks in each partition are broken and fall. For the two divisions a, b in fig. 4, the sequence of hydraulic cutting is carried out: the first row is 1 → 2, the second row is 3 → 1, 3 → 4, 4 → 1, 4 → 5, 5 → 2, the areas a, b can be broken and dropped.
As shown in fig. 5, the mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment comprises a drilling device, a hydraulic cutting-chemical corrosion device and a water stopping-backflow device;
wherein the drilling device comprises: the drill bit 1 and the drill boom 2 are arranged, the drill bit 1 is arranged at the end part of the drill boom 2, and the drill boom is of an assembled structure with a threaded port; selecting a PDC (polycrystalline diamond compact) drill bit or a diamond drill bit by the drill bit 1 according to the strength of the rock mass, spraying an anticorrosive coating on the surface of the PDC drill bit or the diamond drill bit, wherein the diameter of the drill bit 1 is 6-8 mm larger than that of the drill boom 2; so as to ensure that the target distance of the nozzle 3 on the drill boom 2 is moderate and the efficiency is highest during hydraulic cutting operation; the basic length of each drill boom is 1m, and the end opening is provided with threads, so that the drill booms can be assembled or disassembled according to the required excavation step length to reach the required length; the nozzles are installed in groups every 25cm axially along the boom, so that the length of the block dividing region in the longitudinal direction of the tunnel is 25 cm.
Wherein the hydraulic cutting-chemical etching apparatus comprises: a water supply tank 5, an acid solution storage tank 6, a three-way ball valve 7, a booster pump 8, a first intelligent valve 91, a second intelligent valve 92, a grinding tank 10, a mixing chamber 11 and a nozzle 3; the hydraulic cutting-chemical etching device 4 is arranged close to the face of the tunnel to reduce the pressure loss of the pipeline for long-distance transportation of high-pressure water or solution;
wherein the water-stop-backflow device includes: a swing type water stop plug 12, a stop valve 13 and a return pipe 14;
the association of the drilling device with the hydraulic cutting-chemical etching device is: the drill boom 2 is axially provided with a plurality of nozzles (in particular, a group of nozzles 3 which are mutually arranged at an angle of 180 degrees are arranged at intervals of 25cm in the axial direction of the drill boom 2); a first port a of the three-way ball valve 7 is connected with a water supply tank 5, a second port b is connected with an acidic solution storage tank 6, and a third port c is connected with a booster pump 8;
one end of the first intelligent valve 91 is connected with the booster pump 8, and the other end is directly connected with the nozzle 3;
one end of the second intelligent valve 92 is connected with the booster pump 8, the other end of the second intelligent valve is connected with the abrasive tank 10, the abrasive tank 10 is connected with the mixing chamber 11, and the mixing chamber 11 is connected with the nozzle 3;
wherein the water stop-return device is associated with a drilling device in that: the swing type water stop plug 12 is sleeved at the tail part of the drill boom 2, and when the swing type water stop plug 12 is used, the swing type water stop plug is tightly attached to surrounding rocks at the orifice of a drill hole; the stop valve 13 is arranged on the return pipe 14 and is arranged at one end close to the swing type water stop plug 12; the other end of the return pipe 14 is connected with the acid solution storage tank 6 for collecting the residual acid solution.
A working method of mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment,
firstly, a drilling device penetrates through a swing type water stop plug, and the swing type water stop plug is sleeved at the tail part of a drilling arm; the drilling device starts to drill a hole, and the drill boom reaches a specified position to tightly attach the swing type water stop plug to the surrounding rock of the hole opening of the drill hole;
or, the drilling device starts to drill a hole, and then a swing type water stop plug (water stop-backflow device) is installed at the joint of the tail part of the drill arm and the surrounding rock of the drill hole;
then, after drilling is finished, the stop valve 13 is closed: opening a first intelligent valve 91 and closing a second intelligent valve 92, closing a first port a and a second port b of the three-way ball valve 7, opening a third port c, and opening a booster pump 8 to pressurize and spray the acidic solution in the acidic solution storage tank 6 into the drill hole;
thirdly, when solution seeps out from the drilled hole, the drill boom is gradually drawn out, then the swing type water stop plug is closed (both active and passive (fig. 8 is passive)), the acid solution in the hole fully reacts with the surrounding rock, and the purposes of extending the crack and reducing the strength of the rock mass are achieved (at this stage, the drill boom can be drilled and rotated, which is similar to a 'water jet cutter' in nature, and the high ejection speed of the acid solution can be utilized to give the pressure of the acid solution entering the crack);
fourthly, after a period of time, the stop valve is opened, and the acid solution is recovered through the return pipe 14;
fifthly, recovering the water stopping-refluxing device, namely removing the water stopping-refluxing device from the drill hole for recovery after the recovery of the acid solution is finished;
sixthly, the drilling arm enters the drilling hole again, the hydraulic cutting device is started, namely the first intelligent valve 91 is closed, the second intelligent valve 92 is opened, the first port a of the three-way ball valve 7 is opened, the second port b of the three-way ball valve is closed, the third port c of the three-way ball valve is opened, the booster pump 8 is opened, water passes through the grinding material tank 10, the water and the grinding materials are mixed in the mixing chamber 11, and then the water and the grinding materials are sprayed out from the nozzle 3; starting the hydraulic cutting device and simultaneously rotating the drill boom to perform 360-degree cutting operation on the surrounding rock of the hole with reduced strength and expanded fracture around the shaft, so that the surrounding rock is crushed and falls; at the same time, the drill boom is also constantly reciprocated in the axial direction of the drill hole (with a movement amplitude of 25cm, i.e. the same distance as the nozzle is spaced in the axial direction on the drill boom) to enable the cutting surface of the water jet to move.
In particular, unlike other water-cutting methods, the present application uses an intermittent water-jet-sand (abrasive) method (which was the original result of the inventors' experiments), i.e. according to t1-t2-t1-t2… … …, i.e. "t1-t2Construction is carried out in a circulating manner, the diameter of the drill bit is DDrill bitDiameter of the drill boom is DDrill boom(ii) a The length of the drilled hole is L, the sectional area of the nozzle is S, and the speed of the nozzle in water spraying and grinding is VWater-abrasive material(ii) a The number of nozzles on the drill boom is N;
wherein, t1The time for water cutting is shown, and the determination method is shown in the following formula; t is t2The time of adjacent water cutting intervals is shown, and is determined according to actual conditions, and generally ranges from 2s to 20 s;
t1calculated using the formula:
alpha represents a correction coefficient, and the value of alpha is generally between 1.0 and 3.0.
In particular, the drill arm reciprocates along the axial direction of the drill hole during water cutting, and has another function (the function is to increase t) besides moving the cutting surface to accelerate the solution discharge hole in the drill hole1Decrease t2)。
It should be noted that the other end of the return pipe 14 may also be connected to a special acid solution recovery system.
It should be noted that the drilling rig further comprises an explosion-proof motor which is used for providing power for the drilling boom.
It should be noted that the drilling boom 2 is freely rotatable around an axis.
It should be noted that the booster pump 8 may select a plunger pump with a larger rated pressure, which directly converts mechanical energy into pressure energy for delivering liquid, and achieves the purpose of delivering liquid by means of the periodic change of the volume in the working chamber, and the pressure control valve on the plunger pump is adjusted to meet the different pressure requirements of the two solutions according to whether the solution to be boosted is water or an acidic solution.
It should be noted that the intelligent booster pump also comprises a controller, and the output end of the controller is connected with the input ends of the first intelligent valve 91, the second intelligent valve, the booster pump 8 and the three-way ball valve 7.
It should be noted that the edge structure of the swing type water stop plug 12 adopts water-swelling rubber, so that the swing type water stop plug can be better attached to the wall of the drilled hole.
The acidic solution used was an HCl solution having a pH of 2.
It should be noted that: fig. 6 is a schematic view of the nozzle mounting positions provided in this embodiment, which shows the cross section of the drilling boom 2, each set of nozzles being 180 ° from each other, and the drilling boom 2 being rotatable around the axis 360 ° during the hydraulic cutting operation, thereby doubling the cutting speed in the tunnel cross section direction. The longitudinal and transverse partitions enable the large-section rock tunnel to be divided into rock blocks which are small in size and easy to crush and clear, and therefore the purpose of efficiently and quickly tunneling the rock tunnel is achieved.
It should be noted that: fig. 7 is a schematic structural diagram of the hydraulic cutting-chemical etching apparatus provided in this embodiment. 5. 6 is a water supply tank and an acid solution storage tank respectively, and 7 is a three-way ball valve. A first port a of the three-way ball valve 7 is connected with the water supply tank 5, a second port b is connected with the acid solution storage tank 6, and a third port c is connected with the booster pump 8. Through the handle position on 7 tops of control three-way ball valve, can adjust the liquid that needs the pressure boost, promptly at the chemical corrosion stage, twist grip opens second port b and third port c, can make acid solution pass through the booster pump pressure boost, further impresses in the hole, and at water conservancy cutting operation stage, twist grip opens first port a, third port c (three-way ball valve 7 also can adopt controller automatic control), can make water get into the booster pump pressure boost and obtain the high pressure water. The booster pump 8 can adjust the boosting pressure thereof by adjusting the pressure control valve according to different input solutions. The first intelligent valve 91 and the second intelligent valve 92 respectively control acidic liquid or high-pressure abrasive jet to enter the nozzle, wherein the intelligent valve 91 is kept consistent with the second port b and the third port c of the three-way ball valve 7 in opening and closing, namely when acidic solution is pressurized in the booster pump 8, the first intelligent valve 91 is automatically opened, and the acidic solution directly enters the nozzle 3 and a drill hole after being pressurized; the second intelligent valve 92 keeps unanimous with the first port a of three-way ball valve 7, the opening and shutting of third port c, it is water to carry out the pressure boost in the booster pump 8 promptly, then the second intelligent valve 92 is automatic to be opened, and the high pressure water divides into two the tunnel after the pressure boost, and one way is the balance water route and directly gets into mixing chamber 11, and another way is for drawing the water route, reentrant mixing chamber 11 behind abrasive material jar 10, reaches the intensive mixing of abrasive material and water, then gets into nozzle 3 and carries out the water conservancy cutting operation.
Fig. 8 is a schematic diagram of the operation principle of the water stopping and returning device provided in this embodiment, in which 12 is a swing type water stopping plug, 121 is a valve flap in the water stopping plug, 13 is a stop valve, and 14 is a return pipe. The left figure shows the working schematic diagram when the drill boom is gradually pulled out from the drill hole, at this time, because the acid solution is continuously input into the drill hole and the drill boom is in the insertion state, the valve clack 121 is always in the upward swing state under the control of the water pressure and the drill boom, and the stop valve 13 is in the closed state. The right figure shows the working schematic diagram of the water stopping-refluxing device after the drill boom is completely separated from the drill hole, and at the moment, the valve clack 121 is in a closed state under the action of the hydraulic pressure difference, so that the acid solution can fully react with the surrounding rock. Because the external structure of the swing type water stop plug adopts the water-swelling rubber, the swing type water stop plug can be more closely attached to the wall of the hole after being swelled. After the chemical corrosion stage is finished, the stop valve 13 is opened, the acidic solution can enter the acidic solution storage tank 6 through the return pipe 14 or enter a special recovery system, and then reaches the acidic solution storage tank 6 after being treated, so that the solution is effectively recovered and reused.
The above-mentioned embodiments are merely preferred embodiments of the present application, which are not intended to limit the present application in any way, and it will be understood by those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present application.
Claims (10)
1. A mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment is characterized by comprising: drilling devices, hydraulic cutting-chemical etching devices, water stopping-backflow devices;
wherein the drilling device comprises: the drill bit is arranged at the end part of the drill boom, and the drill boom is an assembled structure with a threaded port;
wherein the hydraulic cutting-chemical etching apparatus comprises: the system comprises a water supply tank, an acid solution storage tank, a three-way ball valve, a booster pump, a first intelligent valve, a second intelligent valve, a grinding tank, a mixing chamber and a nozzle; the hydraulic cutting-chemical corrosion device is arranged close to the face of the tunnel to reduce the pressure loss of the pipeline for long-distance transportation of high-pressure water or solution;
wherein the water-stop-backflow device includes: a rotary-opening water stop plug, a stop valve and a return pipe;
the association of the drilling device with the hydraulic cutting-chemical etching device is: the drill boom is axially provided with a plurality of nozzles; a first port (a) of the three-way ball valve is connected with a water supply tank, a second port (b) is connected with an acid solution storage tank, and a third port (c) is connected with a booster pump;
one end of the first intelligent valve is connected with the booster pump, and the other end of the first intelligent valve is directly connected with the nozzle;
one end of the second intelligent valve is connected with the booster pump, the other end of the second intelligent valve is connected with the grinding material tank, the grinding material tank is connected with the mixing chamber, and the mixing chamber is connected with the nozzle;
wherein the water stop-return device is associated with a drilling device in that: the swing type water stop plug is sleeved at the tail part of the drill arm, and is tightly attached to the surrounding rock of the drill hole opening when in use; the stop valve is arranged on the return pipe and is arranged at one end close to the swing type water stop plug; one end of the return pipe is connected with the lower end of the swing type water stop plug.
2. A mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment according to claim 1, wherein the drill bit is a diamond drill bit, and the surface of the drill bit is coated with an anticorrosive paint.
3. The mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment according to claim 2, wherein the diameter of the drill bit is 6-8 mm larger than that of the drill boom.
4. A mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment according to claim 3, wherein the basic length of each drill boom is 1m, the end port is provided with threads, and the drill booms can be assembled or disassembled according to the required excavation step length to reach the required length; the nozzles are installed in groups every 25cm along the drill boom axis.
5. A mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment according to claim 1, wherein the other end of the return pipe is connected with a special acid solution recovery system.
6. A mechanical-chemical etching-hydraulic cutting combined tunneling construction equipment according to claim 1, further comprising an explosion-proof motor for powering the drill boom.
7. A mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment as claimed in claim 1, wherein the booster pump adopts a plunger pump, which directly converts mechanical energy into pressure energy for conveying liquid, and achieves the purpose of conveying liquid by means of periodic volume change in the working chamber, and the pressure control valve on the plunger pump can be adjusted to meet different pressure requirements of two liquids according to the condition that the liquid to be boosted is water or acid solution.
8. A working method of mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment is characterized in that the mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment is the mechanical-chemical corrosion-hydraulic cutting combined tunneling construction equipment in any one of claims 1 to 7,
the method is characterized by comprising the following steps:
firstly, a drilling device penetrates through a swing type water stop plug, and the swing type water stop plug is sleeved at the tail part of a drilling arm; the drilling device starts to drill a hole, and the drill boom reaches a specified position to tightly attach the swing type water stop plug to the surrounding rock of the hole opening of the drill hole;
or, the drilling device starts to drill a hole, and then a swing type water stop plug is installed at the joint of the tail part of the drill arm and the surrounding rock of the drill hole;
then, after drilling is finished, the stop valve (13) is closed: opening a first intelligent valve (91) and closing a second intelligent valve (92), closing a first port (a) and a second port (b) of a three-way ball valve (7), opening a third port (c), and opening a booster pump (8) to pressurize and spray the acidic solution in an acidic solution storage tank (6) into the drill hole;
thirdly, when solution seeps out of the drilled hole, the drill boom is gradually drawn out, then the swing type water stop plug is closed, and the acid solution in the hole fully reacts with the surrounding rock, so that the aims of extending the crack and reducing the strength of the rock body are fulfilled;
fourthly, after a period of time, opening a stop valve, and recovering the acid solution through a return pipe;
fifthly, recovering the water stopping-refluxing device, namely removing the water stopping-refluxing device from the drill hole for recovery after the recovery of the acid solution is finished;
sixthly, the drilling arm enters the drill hole again, the hydraulic cutting device is started, namely the first intelligent valve is closed, the second intelligent valve is opened, the first port (a) of the three-way ball valve is opened, the second port (b) of the three-way ball valve is closed, the third port (c) of the three-way ball valve is opened, the booster pump is opened, water passes through the abrasive tank, the water and the abrasive are mixed in the mixing chamber, and then the water and the abrasive are sprayed out from the nozzle; starting the hydraulic cutting device and simultaneously rotating the drill boom to perform 360-degree cutting operation on the surrounding rock of the hole with reduced strength and expanded fracture around the shaft, so that the surrounding rock is crushed and falls; meanwhile, the drill arm continuously reciprocates along the axial direction of the drill hole, so that the cutting surface of the water jet cutter can move.
9. A method of operating a combined mechanical-chemical etching-hydraulic cutting roadheader construction equipment according to claim 8, wherein the drill boom is further moved in the axial direction of the borehole by the same distance as the nozzles are spaced in the axial direction on the drill boom.
10. A method of operating a combined mechanical-chemical erosion-hydraulic cutting excavation work apparatus according to claim 8, wherein the method of intermittently spraying water and abrasive material is used, i.e. according to t1-t2-t1-t2… … …, i.e. "t1-t2Construction is carried out in a circulating manner, the diameter of the drill bit is DDrill bitDiameter of the boom is DDrill boom(ii) a The length of the drilled hole is L, the cross section area of the nozzle is S, and the speed of the nozzle in water spraying and grinding is VWater-abrasive material(ii) a The number of nozzles on the drill boom is N;
wherein, t1The water cutting time is shown, and the determination method is shown in the following formula; t is t2The time of adjacent water cutting intervals is shown, and is determined according to the actual situation, and the value is 2 s-20 s;
t1calculated using the formula
Alpha represents a correction coefficient, and the value of alpha is between 1.0 and 3.0.
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| KR101867598B1 (en) * | 2017-09-11 | 2018-06-15 | 조태희 | ahead reaming method of drilling method |
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| CN103061734A (en) * | 2013-01-06 | 2013-04-24 | 河南理工大学 | Method for chemically making cave of open hole of gas well of coal seam |
| CN204677155U (en) * | 2015-01-13 | 2015-09-30 | 河南理工大学 | A kind of down-hole coal bed high strength rapid drilling hole sealing device |
| CN105952378A (en) * | 2016-05-12 | 2016-09-21 | 西南石油大学 | Tree-shape structure well drilling and completion and yield increasing method |
| CN107387082A (en) * | 2017-07-31 | 2017-11-24 | 山西晋城无烟煤矿业集团有限责任公司 | A kind of method for weakening coal seam tight roof |
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