CN112144239B - Speed reduction clutch device of washing machine - Google Patents

Speed reduction clutch device of washing machine Download PDF

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Publication number
CN112144239B
CN112144239B CN201910566260.8A CN201910566260A CN112144239B CN 112144239 B CN112144239 B CN 112144239B CN 201910566260 A CN201910566260 A CN 201910566260A CN 112144239 B CN112144239 B CN 112144239B
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CN
China
Prior art keywords
brake wheel
disc
washing machine
fixed
shaft
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CN201910566260.8A
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Chinese (zh)
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CN112144239A (en
Inventor
许升
吕艳芬
郝兴慧
李书平
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Qingdao Haier Washing Machine Co Ltd
Haier Smart Home Co Ltd
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Qingdao Haier Washing Machine Co Ltd
Haier Smart Home Co Ltd
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Application filed by Qingdao Haier Washing Machine Co Ltd, Haier Smart Home Co Ltd filed Critical Qingdao Haier Washing Machine Co Ltd
Priority to CN201910566260.8A priority Critical patent/CN112144239B/en
Priority to PCT/CN2020/095717 priority patent/WO2020259310A1/en
Publication of CN112144239A publication Critical patent/CN112144239A/en
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Publication of CN112144239B publication Critical patent/CN112144239B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention provides a deceleration clutch device of a washing machine, comprising: an input shaft; a brake wheel having an open interior chamber therein; the brake wheel shaft is sleeved outside the input shaft, and one end of the brake wheel shaft is fixed at the open end of the brake wheel in a sealing way; a wheel train arranged in the inner cavity of the brake wheel; a clutch mechanism including a coupling plate and a traction member, the coupling plate having a first position for locking the brake wheel shaft so that the input shaft can be rotated independently, and a second position for releasing the brake wheel and connecting the brake wheel to the input shaft so that the brake wheel and the input shaft are interlocked; the traction part is connected with the coupling disc and pulls the coupling disc to move between the first position and the second position. The clutch mechanism realizes the switching of the independent rotation of the input shaft and the integral rotation of the input shaft and the brake wheel by locking or releasing the brake wheel shaft through the connecting disc, has stable mechanical structure performance, and prolongs the service life of the speed reduction clutch device and the washing machine.

Description

Speed reduction clutch device of washing machine
Technical Field
The invention relates to the technical field of washing machines, in particular to a speed reduction clutch device of a washing machine.
Background
As a household appliance, a washing machine is gradually becoming an indispensable part of people's lives, and as a main type of washing machine, a full-automatic pulsator washing machine has been increasingly applied. The prior full-automatic impeller washing machine generally has the working mode that during washing and rinsing, a driving device drives an impeller of the washing machine to rotate forward and backward through a speed reduction clutch device, and during dehydration, the driving device drives the impeller of the washing machine and a washing barrel to synchronously rotate at high speed through the speed reduction clutch device.
However, with the rapid development of science and technology, the existing full-automatic pulsator washing machine has more limited improvement of the washing effect of clothes by simply depending on the washing mode of pulsator stirring water flow, so how to increase the washing diversity of the full-automatic pulsator washing machine to improve the washing effect becomes a technical problem which needs to be solved urgently.
Several patents have been proposed to solve this problem, such as the following: 02804912.8 entitled a gear train for producing bidirectional rotation, washing machine and method for producing bidirectional washing and associated inner tub and agitator, which discloses a gear train suitable for use in a washing machine to produce bidirectional drive comprising a power input and two power outputs, one of which is connected to an agitator shaft (10) and rotates the agitator shaft in a first direction; and the other power output end thereof is connected with an inner barrel shaft (11) and rotates the inner barrel shaft in a second direction opposite to the first direction. A washing machine for generating bi-directional washing and a washing method capable of generating bi-directional washing in the washing machine. A pulsator and an inner tub for a washing machine. The patent discloses a transmission mechanism capable of driving a washing machine bidirectionally, and simultaneously discloses a specific structure of the transmission mechanism in the specification, and the content of the specification and the attached drawings can know that the patent solves the problem of single power driving mode of the existing full-automatic impeller washing machine during washing to a certain extent, but the disclosed transmission mechanism has the problems of complex structure, high manufacturing and assembling difficulty, high manufacturing cost and the like.
In addition, the speed reduction clutch device of the conventional pulsator washing machine adopts structures such as an embracing spring, a ratchet wheel and a pawl, so that the overall structure is complex, the action is complex in the process of switching the working state, and the stability is poor.
Therefore, the invention aims to provide a speed reduction clutch device of a washing machine, which has the advantages of simple structure, low cost and high stability and can realize driving diversification in the washing process of the existing full-automatic pulsator washing machine.
Disclosure of Invention
In order to solve the above problems, a first aspect of the present invention is to provide a deceleration clutch device for a washing machine, which specifically adopts the following technical solutions:
a deceleration clutch device of a washing machine, comprising:
an input shaft;
a brake wheel having an open interior chamber therein;
the brake wheel shaft is sleeved outside the input shaft, and one end of the brake wheel shaft is fixed at the open end of the brake wheel in a sealing way;
a wheel train disposed in the inner chamber of the brake wheel;
a clutch mechanism including a coupling plate and a traction member, the coupling plate having a first position for locking the brake wheel shaft so that the input shaft can be rotated independently, and a second position for releasing the brake wheel and connecting the brake wheel to the input shaft so that the brake wheel and the input shaft are interlocked; the traction part is connected with the coupling disc and pulls the coupling disc to move between the first position and the second position.
In the scheme, the traction part of the clutch mechanism can realize switching of independent rotation of the input shaft and synchronous rotation of the input shaft and the brake wheel by traction of the connecting disc.
Preferably, the clutch mechanism comprises a shifting fork, one end of the shifting fork extends to the traction part, the other end of the shifting fork extends to the connecting disc, the traction part drives one end of the shifting fork to shift up and down, and the other end of the shifting fork shifts the connecting disc to move between the first position and the second position.
Preferably, the middle part of the shifting fork is rotatably arranged on a shifting fork bracket;
the traction component comprises a traction motor and a traction rope, the output end of the traction motor is connected with the traction rope, and the traction rope is connected with one end of the shifting fork;
the traction motor retracts/releases the traction rope and drives one corresponding end of the shifting fork to move up and down, so that the other end of the shifting fork shifts the connecting disc to move between the first position and the second position.
In the scheme, the connecting disc can be switched between the first position and the second position by retracting/releasing the traction rope of the traction motor, and the driving scheme has the advantages of simple and exquisite structure and low energy consumption.
Preferably, one end of the shifting fork is provided with a mounting structure, and the traction rope is connected with the mounting structure.
Preferably, the mounting structure is a recessed annular groove arranged at one end of the shifting fork, and the traction rope is fastened in the annular groove in a surrounding manner;
or the mounting structure is a mounting hole arranged at one end of the shifting fork, and the traction rope penetrates through the mounting hole and is tightly connected with the shifting fork.
Preferably, the hauling cable is a rigid element with elasticity;
preferably, the traction rope is a spring.
Preferably, washing machine speed reduction clutch is including installing the big board of reduction gear on washing machine's the washtub, the big board of reduction gear includes first installation department and the second installation department of adjacent setting, the braked wheel is installed on the first installation department, traction element installs on the second installation department, the one end of shift fork extends to on the second installation department, with traction element connects.
Preferably, the clutch mechanism comprises a torque transmission shaft sleeve and a positioning disc, the torque transmission shaft sleeve is sleeved on the input shaft and rotates integrally with the input shaft, the positioning disc is sleeved outside the brake wheel shaft and is fixed in position, the coupling disc is sleeved on the brake wheel shaft and is located between the torque transmission shaft sleeve and the positioning disc and only can slide axially, a fork frame is arranged on the positioning disc in a protruding mode, the middle of the fork frame is rotatably mounted on the fork frame, one end of the fork frame extends to the traction part, and the other end of the fork frame extends to the coupling disc.
Preferably, an annular boss is arranged on the connecting disc, a semi-annular clamping part is arranged at one end, extending to the connecting disc, of the shifting fork, and the shifting fork is clamped on the annular boss through the semi-annular clamping part.
Preferably, the inner diameter of the semi-annular clamping part of the shifting fork is larger than the outer diameter of the torque shaft sleeve and smaller than the diameter of the annular boss on the connecting disc.
In the scheme, the clamping part of the shifting fork is clamped on the annular boss of the connecting disc, so that the connecting disc is conveniently driven to move up and down.
The washing machine deceleration clutch device of the invention comprises: an input shaft; a brake wheel having an open interior chamber therein; the brake wheel shaft is sleeved outside the input shaft, and one end of the brake wheel shaft is fixed at the open end of the brake wheel in a sealing way; a wheel train arranged in the inner cavity of the brake wheel; and the clutch mechanism comprises a coupling disc and a traction part, the coupling disc is provided with a first position for locking the brake wheel shaft so that the input shaft can rotate independently, and a second position for releasing the brake wheel and connecting the brake wheel and the input shaft so that the brake wheel and the input shaft are linked, and the traction part is used for drawing the coupling disc to move between the first position and the second position. The clutch mechanism realizes the switching of the independent rotation of the input shaft and the integral rotation of the input shaft and the brake wheel by locking or releasing the brake wheel shaft through the connecting disc, has simple structure, reasonable design and stable mechanical structure performance, and prolongs the service life of the speed reduction clutch device and the washing machine.
Drawings
FIG. 1 is a schematic view of a deceleration clutch device of a washing machine according to the present invention;
FIG. 2 is a sectional view of a deceleration clutch assembly of the washing machine according to the present invention;
FIG. 3 is an exploded view of the deceleration clutch assembly of the washing machine according to the present invention;
FIG. 4 is a schematic structural view of a shift fork in the deceleration clutch device of the washing machine according to the present invention;
FIG. 5 is a schematic perspective view of the deceleration clutch device of the washing machine according to the present invention;
FIG. 6 is a schematic structural diagram of a main body of a first fixed shaft wheel carrier of the speed reduction clutch device of the washing machine of the present invention;
FIG. 7 is another side view of the first shaft bracket of the deceleration clutch device of the washing machine according to the present invention;
FIG. 8 is a schematic view of the brake wheel shaft structure of the decelerating clutch device of the washing machine of the present invention;
FIG. 9 is a schematic view of the structure of the second fixed-axis wheel carrier of the deceleration clutch device of the washing machine of the present invention;
FIG. 10 is a schematic view of the decelerating clutch device of the washing machine according to the present invention;
FIG. 11 is a schematic structural view of a second ring gear of the reduction clutch device of the washing machine according to the present invention;
FIG. 12 is a schematic view of the structure of the output shaft sleeve of the decelerating clutch device of the washing machine of the invention;
FIG. 13 is a schematic view of a second torque transmission disc structure of the decelerating clutch device of the washing machine of the invention;
FIG. 14 is a schematic view of a second fixed gear train structure of the decelerating clutch device of the washing machine according to the present invention;
FIG. 15 is a schematic view of the first torque plate structure of the decelerating clutch device of the washing machine of the invention.
1. An input shaft; 2. a brake wheel shaft; 3. a coupling disk; 4. positioning a plate; 41. a shift fork holder; 5. a first rolling bearing; 6. a first fixed-axis wheel carrier; 61. a gullet slot; 62. connecting a fixed rod; 7. a first gear shaft; 8. a first fixed-axis gear set; 9. a first ring gear; 10. a first fixed shaft wheel frame cover; 11. a first torque disk; 12. a second fixed-axis wheel carrier; 13. a second ring gear; 14. a sun gear; 15. a second fixed-axis carriage cover; 16. a second torque transmission disc; 17. a brake wheel; 18. a second rolling bearing; 19. a third rolling bearing; 20. an upper end housing; 21. an output shaft sleeve; 22. an output shaft; 23. a second fixed-axis gear set; 24. a traction motor; 25. a hauling rope; 26. a lower end housing; 261. a side peripheral wall; 262. a bearing seat; 27. a shift fork spring; 28. a shifting fork; 281. a clamping part; 282. a mounting structure; 29. a spring gland; 30. a coupling disk spring; 31. a second gear shaft; 32. a drive motor; 33. a torque transmission shaft sleeve; 34. a shift fork connecting pin; 36. an input shaft gear.
Detailed Description
The invention discloses a washing machine speed reduction clutch device and a washing machine, which are described in detail in the following with reference to the accompanying drawings:
example one
Referring to fig. 1 to 4, the present embodiment discloses a deceleration clutch device of a washing machine, including:
an input shaft 1;
a brake wheel having an open interior chamber therein;
the brake wheel shaft 2 is sleeved outside the input shaft 1, and one end of the brake wheel shaft is fixed at the open end of the brake wheel in a sealing way;
a wheel train arranged in the inner cavity of the brake wheel;
and the clutch mechanism is used for locking only the brake wheel shaft 2 so that the input shaft 1 rotates independently, or releasing the brake wheel shaft 2 and connecting the brake wheel shaft 2 with the input shaft 1 so that the input shaft 1 and the brake wheel 17 rotate synchronously.
In this embodiment, the clutch mechanism locks the brake wheel shaft 2 so that the brake wheel 17 does not rotate with the input shaft 1, and the washing machine performs a general washing process. When dehydration is needed, the clutch mechanism releases the brake wheel shaft 2 and connects the brake wheel shaft 2 with the input shaft 1, so that the input shaft 1 rotates to drive the brake wheel shaft 2 and the brake wheel to integrally rotate.
The clutch mechanism comprises a torque shaft sleeve 33, a connecting disc 3 and a positioning disc 4, wherein the torque shaft sleeve 33 is sleeved on the input shaft 1 and integrally rotates with the input shaft, the positioning disc 4 is sleeved outside the brake wheel shaft 2 and is fixed in position, the connecting disc 3 is sleeved on the brake wheel shaft 2 and is positioned between the torque shaft sleeve 33 and the positioning disc 4 and can only slide along the axial direction, when the connecting disc 3 slides towards the positioning disc 4 and is connected with the positioning disc 4, the positioning disc 4 locks the brake wheel shaft 2 through the connecting disc 3 to enable the input shaft 1 to independently rotate, and when the connecting disc 3 slides towards the torque shaft sleeve 33 and is connected with the torque shaft sleeve 33, the torque shaft sleeve 33 is linked with the brake wheel shaft 2 through the connecting disc 3 to enable the input shaft 1 and the brake wheel shaft 2 to synchronously rotate. The connecting disc 3 comprises a connecting hole, an inner spline is arranged on the inner wall of the connecting hole, an outer spline is arranged on the brake wheel shaft 2, the connecting disc 3 is in splined connection with the brake wheel shaft 2, and when the connecting disc 3 slides to the positioning disc 4 and is connected with the positioning disc 4, the positioning disc 4 limits the connecting disc 3 to rotate in the circumferential direction, so that the brake wheel shaft 2 is locked; when the positioning disk 4 slides towards the torque transmission shaft sleeve 33 and is connected with the torque transmission shaft sleeve 33, the torque transmission shaft sleeve 33 and the connecting disk 3 are linked in the circumferential direction, and the torque transmission shaft sleeve 33 drives the brake wheel shaft 2 to rotate through the connecting disk 3.
The brake wheel shaft 2 is connected with the coupling disc 3 through a spline, the brake wheel and the coupling disc integrally rotate in the circumferential direction, the coupling disc 3 can slide along the axial direction of the brake wheel shaft 2, when the coupling disc 3 slides to one side and is connected with the positioning disc 4, the positioning disc 4 and the coupling disc 3 are integrated in the circumferential direction, the position of the positioning disc 4 is fixed, the coupling disc 3 is locked in the circumferential direction, the brake wheel shaft 2 is also locked and can not rotate, and at the moment, when the input shaft 1 rotates, the brake wheel shaft 2 and the brake wheel do not rotate along with the rotation but keep the positions fixed; when the coupling disk 3 slides to the other side and is connected with the torque transmission shaft sleeve 33, the torque transmission shaft sleeve 33 and the coupling disk 3 are linked in the circumferential direction, and when the input shaft 1 rotates, the torque transmission shaft sleeve 33 rotates integrally, and further the coupling disk 3, the brake wheel shaft 2 and the brake wheel rotate integrally.
The two ends of the connecting disc 3 are respectively provided with meshing teeth meshed with the torque transmission shaft sleeve 33 and the positioning disc 4, when the connecting disc 3 slides towards the positioning disc 4, the connecting disc 3 is meshed with the positioning disc 4, the positioning disc 4 limits the connecting disc 3 to rotate in the circumferential direction, and when the connecting disc 3 slides towards the torque transmission shaft sleeve 33 and is meshed with the torque transmission shaft sleeve 33, the connecting disc 3 and the brake wheel shaft 2 are linked in the rotating direction. The switching of state is realized through the meshing tooth in this scheme, and the switching process is fast, and stability is high.
The connecting disc 3 comprises an upper annular body and a lower annular body which is connected with the bottom of the upper annular body and coaxially arranged, the diameter of the upper annular body is larger than that of the lower annular body, one end, far away from the lower annular body, of the upper annular body is provided with a circle of meshing teeth for being meshed with the positioning disc 4, and one end, far away from the upper annular body, of the lower annular body is provided with a circle of meshing teeth for being meshed with the meshing teeth on the torque transmission shaft sleeve 33. The coupling disc 3 is sleeved outside the brake wheel shaft 2, and the torque transmission shaft sleeve 33 is sleeved on the input shaft 1, so that the size of the coupling disc 3 is larger than that of the torque transmission shaft sleeve 33, and the meshing teeth at two ends of the coupling disc 3 need to be respectively arranged aiming at parts needing to be meshed, therefore, the coupling disc 3 is arranged into an upper annular body and a lower annular body, the diameter of the upper annular body is large, the meshing teeth matched with the positioning disc 4 are arranged, the diameter of the lower annular body is small, the meshing teeth meshed with the torque transmission shaft sleeve 33 are arranged, and the process of switching states of the clutch mechanism is more stable through the structural design.
Preferably, the decelerating clutch device comprises an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is mounted in the outer casing, and the positioning disk 4 is fixedly mounted on the outer casing. The outer casing is directly fixed with the outer tub of the washing machine, so that the outer casing and the outer tub of the washing machine are integrally fixed, and the positioning plate 4 is mounted on the outer casing, so that the position is fixed.
The outer shell comprises an upper end shell 20 and a lower end shell 26, the upper end shell is fixed on the washing barrel, the lower end shell is installed on the upper end shell and between the upper end shell and the lower end shell, a cavity for containing the brake wheel is formed, a mounting hole is formed in the bottom of the lower end shell, the positioning disc 4 comprises a circular through groove, the positioning disc 4 is installed at the bottom of the lower end shell in a covering mode, the circular through groove is coaxial with the mounting hole, and the brake wheel shaft 2 penetrates through the mounting hole and the circular through groove from the inside of the cavity to the outside in sequence. The positioning plate 4 is covered and arranged at the bottom of the lower end shell, and is beneficial to matching with the coupling plate 3 and locking the coupling plate 3.
The bottom of the lower end shell is convexly provided with a bearing seat 262, the brake wheel shaft penetrates through the bearing seat 262, the positioning disc 4 is sleeved outside the bearing seat, a circular through groove of the positioning disc 4 is coaxial with the bearing seat, meshing teeth are arranged on the periphery of the circular through groove, and when the connecting disc 3 slides towards the direction of the bearing seat, the meshing teeth on the top of the connecting disc 3 are meshed with the meshing teeth on the periphery of the circular through groove.
The lower end shell 26 comprises a cylindrical side circumferential wall 261, one end of the side circumferential wall is an open end, the other end of the side circumferential wall is folded towards the center to form an annular bottom wall, the bearing seat 261 comprises a shaft sleeve portion which is arranged by the inner edge of the annular bottom wall protruding outwards, the outer edge of the shaft sleeve portion is provided with a bent edge which is bent towards the center and used for limiting the installation position of the bearing, the positioning disc 4 comprises an annular body, the inner edge of the annular body protrudes towards one side to form a sleeve portion, the tail end of the sleeve portion is bent towards the center to form a circular ring edge, and a circular gear is arranged on the circular ring edge; the annular body is attached to the annular bottom wall, the sleeve portion is sleeved on the shaft sleeve portion, and the annular edge covers the bent edge.
In the above solution, the annular body of the positioning disk 4 is fixed on the annular bottom wall of the lower end shell 26 by the fastening member for a circle, so that the positioning disk 4 is integrated with the lower end shell structure.
Example two
Referring to fig. 1 to 5, the second embodiment further provides a deceleration clutch device of a washing machine based on the first embodiment, and the two pairs of clutch mechanisms of the second embodiment are further described in detail.
Specifically, the clutch mechanism includes: comprising a coupling disc 3 and a traction means, the coupling disc 3 having a first position locking the brake wheel shaft 2 such that the input shaft 1 is individually rotatable and a second position releasing the brake wheel and connecting the brake wheel with the input shaft 1 such that the two are coupled, the traction means driving the coupling disc 3 between the first and second positions.
In the scheme, the traction part of the clutch mechanism can realize the switching of the independent rotation of the input shaft 1 and the synchronous rotation of the input shaft 1 and the brake wheel by driving the connecting disc 3 to move.
The clutch mechanism comprises a shifting fork 28, one end of the shifting fork 28 extends to the traction part, the other end of the shifting fork 28 extends to the connecting disc 3, the traction part drives one end of the shifting fork 28 to shift up and down, and the other end of the shifting fork 28 shifts the connecting disc 3 to move between the first position and the second position.
Preferably, the middle part of the shifting fork 28 is rotatably mounted on a shifting fork bracket 41, the traction component comprises a traction motor 24, and an output shaft of the traction motor 24 is connected with a traction rope 25. The traction rope 25 is connected with one end of a shifting fork 28, the traction motor 24 drives the traction rope 25 to retract/release, and the corresponding end of the shifting fork 28 is pulled to move up and down, so that the other end of the shifting fork 28 shifts the connecting disc 3 to move between the first position and the second position. In the scheme, the connecting disc 3 can be driven to move by retracting/releasing the traction rope 25, and the driving scheme has the advantages of simple and exquisite structure and low energy consumption.
One end of the shifting fork 28 is provided with a mounting structure 282, and the traction rope 25 is connected with the mounting structure 282. The mounting structure 282 is a recessed annular groove (see fig. 4) disposed at one end of the yoke 28, and the pull cord 25 is fastened around the annular groove. When the traction motor 24 is used to take in/out the traction rope 25, the corresponding end of the shift fork 28 moves up and down, so that the other end of the shift fork 28 shifts the coupling disc 3 to move between the first position and the second position.
Alternatively, the mounting structure 282 is a mounting hole (not shown) disposed at one end of the shift fork 28, and the pulling rope 25 passes through the mounting hole and is tightly connected to the shift fork 25.
In another scheme, in order to facilitate the traction action between the traction rope 25 and the shift fork 28, one end of the shift fork 28 may be provided with a convex column, the convex column extends towards the plane where the traction motor 24 is located, and the traction rope 25 is connected with the convex column.
Specifically, when the traction motor 24 tightens the traction rope 25, one end of the shift fork 28 rotates downward (as shown in fig. 3), and the other end of the shift fork 28 pulls the coupling plate 3 upward, so that the coupling plate 3 is engaged with the positioning plate 4, and at this time, the washing machine can perform a washing process. When the dehydration process/light washing needs to be executed, the traction motor 24 releases the traction rope 25, one end of the shifting fork 28 matched with the traction rope 25 returns upwards, the other end of the shifting fork 28 shifts the connecting disc 3 to move downwards to be meshed with the torque transmission shaft sleeve 33, and at the moment, the input shaft 1 drives the brake wheel to integrally rotate to perform dehydration or light washing. It should be noted that the washing machine includes a driving motor 32, an output end of the driving motor 32 is connected to the input shaft 1, and the washing machine performs the dehydration process or the light kneading process by controlling the rotation of the driving motor 32, and the difference between the two is mainly the difference between the rotation speed and the rotation direction.
Washing machine speed reduction clutch is including installing the big board of reduction gear on washing machine's the washtub (see upper end cover 20 in embodiment one), the big board of reduction gear includes first installation department and the second installation department of adjacent setting, the braked wheel is installed on the first installation department, traction element installs on the second installation department, the one end of shift fork 28 extends to on the second installation department, with traction element's drive end contact.
Clutch mechanism includes moment shaft sleeve 33 and positioning disk 4, moment shaft sleeve 33 suit is just rather than integrative the rotation on input shaft 1, positioning disk 4 suit is in 2 outside and rigidity of brake shaft, 3 suits of coupling disk are on brake shaft 2, are located between moment shaft sleeve 33 and the positioning disk 4 and only can follow the axial slip, the protrusion is provided with shift fork support 41 on the positioning disk 4, and rotatable the installing in this shift fork support 41 in the middle part of the shift fork 28, and the one end of shift fork 28 extends to traction element, the other end extend to coupling disk 3.
Preferably, an annular boss is arranged on the coupling disk 3, a semi-annular clamping portion is arranged at one end of the shifting fork 28 extending to the coupling disk 3, and the shifting fork 28 is clamped on the annular boss through the semi-annular clamping portion 281.
In the above scheme, the clamping portion 281 of the shift fork 28 is clamped on the annular boss of the coupling disk 3, and the inner diameter of the semi-annular clamping portion 281 of the shift fork 28 is larger than the outer diameter of the torque transmission sleeve 33 and smaller than the diameter of the annular boss on the coupling disk 3. The connecting plate 3 is conveniently driven to move up and down.
In addition, in this embodiment, one end of the shifting fork 28 needs to be kept connected with the pulling rope 25, and the implementation principle may be that the shifting fork 28 is connected with a return spring, or may be realized by pushing the coupling disc 3. Specifically, a spring 30 is compressed and configured between the coupling disc 3 and the positioning disc 4/lower end cover, or a spring pressing cover 29 is installed on the positioning disc or the lower end cover, the top end of the spring 30 abuts against the spring pressing cover, and the bottom end of the spring is in contact with the coupling disc 3 to push the coupling disc 3 downwards. Under the action of spring 30, one end of fork 28 is supported against the pushing part, and another end acts on said connecting disk 3, and under the normal state, one end of fork 28 matched with connecting disk is downward moved under the action of spring 30 and meshed with torque-transmitting shaft sleeve 33, and another end of fork is upward moved and supported against the bottom end of raised bar of top-pushing portion, at this moment, input shaft 1 of washing machine can only be independently rotated, and the washing machine can implement washing process.
When the traction motor 24 tightens the traction rope 25, the end of the shifting fork 28 moves downwards under the pulling of the traction rope 25, the other end of the shifting fork 28 pushes the shifting coupling disc 3 to move upwards, the compression spring 30 moves upwards to be meshed with the positioning disc 4 under the action of the pushing part of the coupling disc 3, the input shaft 1 and the brake wheel 17 are linked, and the washing machine can perform dewatering or light kneading process.
EXAMPLE III
As shown in fig. 1 and 2, the decelerating clutch device of the washing machine of the embodiment includes a decelerating mechanism, and the decelerating mechanism includes:
an input shaft 1;
a first fixed shaft gear train comprising a first inner gear ring 9;
a second fixed-axis gear train;
the output shaft 22 is connected with the first inner gear ring 9 and is in transmission connection with a second ordinary gear train;
and an output shaft sleeve 21, which is sleeved on the output shaft 22 and is connected with the second ordinary gear train.
The washing machine speed reduction clutch device of the embodiment adopts two sets of ordinary gear trains of the first ordinary gear train and the second ordinary gear train to reduce the speed of the power input by the input shaft 1 and distribute the power to the output shaft 22 and the output shaft sleeve 21, and the effect of inputting one power and outputting two powers can be realized by adopting the simple and stable ordinary gear trains.
Thus, after the speed reduction clutch device of the washing machine is applied to the washing machine, two power outputs of the output shaft 22 and the output shaft sleeve 21 of the washing machine in the washing/rinsing process can be realized, when the two rotation directions of the output shaft 22 and the output shaft sleeve 21 are opposite, the inner barrel and the impeller are respectively driven to move in opposite directions, a double-power washing effect is realized, the diversity of washing water flow is increased, and the washing effect is improved; when the output shaft 22 and the output shaft sleeve 21 rotate in the same speed and the same direction, the inner barrel and the impeller are respectively driven to rotate in the same speed and the same direction, so that the soft washing effect of less friction on clothes is realized.
Specifically, the first fixed-axis gear train of this embodiment includes a first fixed-axis gear set, and the first ring gear 9 is in internal transmission with the first fixed-axis gear set. The first fixed shaft gear train of the embodiment realizes the speed reduction effect by adopting a manner of meshing transmission of the first fixed shaft gear train and the first inner gear ring 9, the whole structure is simpler, the assembly is easy, the power is transmitted to the output shaft 22 through the first inner gear ring 9, and the torque transmission is more stable.
Further, the first fixed-axis gear set of the embodiment includes a first-stage fixed-axis gear set and a second-stage fixed-axis gear set, the first-stage fixed-axis gear set 8-1 and the second-stage fixed-axis gear set 8-2 are in external engagement transmission, and the second-stage fixed-axis gear set 8-2 and the inner gear ring 9 are in internal engagement transmission. The first dead axle gear set 8-1 of the embodiment adopts two-stage dead axle gear external meshing transmission, not only realizes speed reduction, but also has a reversing function.
Further, the primary fixed-axis gear set 8-1 includes a first fixed-axis gear frame 6 fixedly arranged and a plurality of primary fixed-axis gears rotatably mounted on the first fixed-axis gear frame 6, the input shaft 1 transmits power to the primary fixed-axis gear set 8-1, and the power is output to the output shaft 22 after being decelerated by the primary fixed-axis gear set 8-1, the secondary fixed-axis gear set 8-2 and the first inner gear ring 9.
The second-stage fixed-axis gear set described in this embodiment includes a fixed-axis gear carrier and a plurality of second-stage fixed-axis gears rotatably mounted on the fixed-axis gear carrier.
Preferably, the secondary fixed shaft gear is rotatably arranged on the first fixed shaft wheel frame 6; namely, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed-axis wheel carrier, so that the whole structure is simpler, and the processing, manufacturing and assembly are facilitated.
The first fixed shaft bracket 6 of the present embodiment includes a plurality of first gear shafts 7, and the first fixed shaft gear and the second fixed shaft gear are rotatably mounted on the first gear shafts 7, respectively. The first stator hub 6 includes a first stator hub main body and a first stator hub cover 10.
Preferably, the number of the secondary fixed-axis gears is the same as that of the primary fixed-axis gears, and the secondary fixed-axis gears correspond to the primary fixed-axis gears one by one. Thus, the rotation transmission of the whole first fixed gear train is more stable.
Further, the first fixed-axis gear train further comprises an input shaft gear 36, and the input shaft gear 36 is fixedly sleeved on the input shaft 1 and is in external meshing transmission with the first fixed-axis gear train. Specifically, the input shaft gear is in external meshing transmission with the first-stage dead axle gear set.
Preferably, the input shaft gear 36 is provided integrally with the input shaft 1.
In order to realize the connection between the first ring gear 9 and the output shaft 22, the first fixed shaft gear system of the embodiment includes a first torque transmission disc 11 fixedly mounted on the first ring gear 9, and the output shaft 22 is fixedly connected with the first torque transmission disc 11.
As an implementation manner of this embodiment, the second fixed gear train includes a second ring gear 13, a second fixed gear carrier 12 fixedly disposed, and a second fixed gear set 23 rotatably mounted on the second fixed gear carrier 12, the output shaft 22 and the second fixed gear set 23 are in transmission fit to simultaneously transmit the output of the first fixed gear train to the second fixed gear train, the second fixed gear set 23 and the second ring gear 13 are in inner-meshing transmission to drive the second ring gear 13 to rotate, and the second ring gear 13 and the output shaft sleeve 21 are fixedly connected to drive the second ring gear 13 to rotate.
The output shaft 22 is creatively adopted by the embodiment to be used as the power output of the impeller of the washing machine on one hand and used as the power input of the second ordinary gear train on the other hand; in addition, the power transmission is reversed by introducing the second inner gear ring 13, so that the output shaft sleeve 21 and the output shaft 22 have opposite rotation directions, namely, the washing barrel of the washing machine connected with the output shaft sleeve 21 and the impeller of the washing machine connected with the output shaft 22 have opposite rotation directions, so that bidirectional water flow in the washing/rinsing process of the washing machine is realized, and the washing effect is improved.
In order to realize the transmission between the second fixed-axis gear set and the output shaft 22, the second fixed-axis gear set comprises a central gear 14 fixedly installed on the output shaft 21, the second fixed-axis gear carrier 12 comprises a plurality of second gear shafts 31, the second fixed-axis gear set comprises second fixed-axis gears respectively rotatably installed on the second gear shafts 31, the central gear 14 is in external meshing transmission with all the second fixed-axis gears, and all the second fixed-axis gears are in internal meshing transmission with the second internal gear 13.
Further preferably, the number of the second gear shafts 31 is four, and a second fixed shaft gear is respectively arranged on each second gear shaft, so that the transmission stability of the output shaft 22 and the second fixed shaft gears is ensured, and the overall volume of the reduction clutch device is ensured.
The second stationary sheave carrier 12 includes a second stationary sheave carrier body and a second stationary sheave carrier cover 15.
In order to realize that the central gear 14 is fixedly mounted on the output shaft 22, in this embodiment, one end of the output shaft 22 is provided with a gear shaping, a central gear tooth groove is arranged inside the central gear 14, and the gear shaping of the output shaft 22 is inserted into the central gear tooth groove to realize the fixed mounting of the output shaft 21 and the central gear 14.
Furthermore, the speed reduction clutch device of the washing machine of the embodiment comprises a brake wheel 17 and a brake wheel shaft 2, wherein an open inner chamber is arranged inside the brake wheel 17, the brake wheel shaft 2 is sleeved outside the input shaft 1, and one end of the brake wheel shaft is fixed at the open end of the brake wheel 17 in a sealing manner; the first fixed axle gear train and the second fixed axle gear train are respectively arranged in the inner cavity of the brake wheel 17, and the first fixed axle wheel frame 6 of the first fixed axle gear train is fixed on the brake wheel shaft 2 or the brake wheel 17.
Preferably, the second stationary carrier 12 of said second stationary train is fixed to the first stationary carrier 6 or the brake wheel shaft 2 or the brake wheel 17.
The speed reduction clutch device of the washing machine further comprises a clutch mechanism, wherein the clutch mechanism is used for controlling the switching of the independent rotation of the input shaft and the synchronous rotation of the input shaft and the brake wheel shaft, and the relative reverse rotation of the output shaft and the output shaft sleeve can be realized through the clutch mechanism to carry out double-power washing working conditions; rotating at the same speed and the same direction at low speed, and performing soft washing; rotating at the same speed and the same direction at high speed to carry out dehydration working condition.
When the clutch structure controls the input shaft 1 to rotate independently, the input shaft 1 transmits power to the first ordinary gear train, the first ordinary gear train outputs the power to the output shaft 22, the output shaft 22 simultaneously transmits the power to the second ordinary gear train, the second ordinary gear train outputs the power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate reversely;
when the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to synchronously rotate, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the first ordinary gear train and the second ordinary gear train inside to synchronously rotate, and the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction.
The speed reducer is formed by connecting two sets of ordinary gear trains, namely a first ordinary gear train I and a second ordinary gear train II, wherein an input shaft inputs the rotating speed, the rotating speed is output by an output shaft after the speed is reduced by the first ordinary gear train I to drive the impeller of the washing machine to run, meanwhile, the output shaft transmits power to the second ordinary gear train II, the rotating speed is output by an output shaft sleeve after the speed is reduced by the second ordinary gear train II to drive the inner barrel of the washing machine to run, so that one power input is realized, two directions are output by the output shaft and the output shaft sleeve after the speed is reduced, and two powers with constant transmission ratio are output, so that the dual-drive function of the washing machine is realized.
The speed reduction clutch device of the washing machine is reasonable in structure arrangement, the speed reducer is composed of two sets of ordinary gear trains which are used for reducing speed and transmitting power respectively, and the output shaft sleeve output two powers, so that the speed reduction ratio, the relative reverse constant transmission ratio rotation and bearing capacity of the output shaft and the output shaft sleeve are met, and the defects of poor bearing capacity, high noise and the like of the conventional double-power clutch speed reduction device are overcome.
This embodiment provides a washing machine simultaneously, including washtub, impeller and speed reduction clutch, speed reduction clutch includes:
an input shaft;
the first fixed shaft gear train comprises a first inner gear ring;
a second fixed-axis gear train;
the output shaft is connected with the first inner gear ring and is in transmission connection with a second fixed gear train;
and the output shaft sleeve is sleeved on the output shaft and is connected with the second ordinary gear train.
The washing machine of this embodiment, during the washing, rotating electrical machines can drive output shaft and output shaft sleeve operation through speed reduction clutch, realizes double dynamical drive to promote the washing effect, during the dehydration, rotating electrical machines drives output shaft and output shaft sleeve syntropy operation with high speed through speed reduction clutch, in order to carry out gentle washing operating mode or dehydration operating mode.
Example four
This embodiment describes the connection between the first fixed sheave carrier 6 and the second fixed sheave carrier 12 in the third embodiment.
Referring to fig. 1 to 3 and 6 to 9, a deceleration clutch device includes a brake wheel 17 and a brake wheel shaft 2, the brake wheel 17 has an open internal chamber therein, the brake wheel shaft 2 is sleeved outside an input shaft 1, and one end of the brake wheel shaft is covered and fixed on an open end of the brake wheel 17. The first fixed axle gear train and the second fixed axle gear train are respectively arranged in the inner cavity of the brake wheel 17, and the first fixed axle wheel frame 6 is fixed on the brake axle 2 or the brake wheel 17. The second fixed shaft wheel frame 12 is fixed on the first fixed shaft wheel frame 6.
Preferably, as shown in fig. 8, the brake axle 2 includes a sleeve portion sleeved outside the input shaft and a cap portion sealed at the open end of the brake wheel, the first fixed axle bracket 6 is fixed on the end cap of the brake axle 2, and the second fixed axle bracket 12 is fixedly connected with the first fixed axle bracket 6.
The first shaft wheel frame 6 comprises a first shaft wheel frame main body, a first shaft wheel frame cover 10, a plurality of connecting fixing rods 62 and a plurality of first gear shafts 7.
As shown in fig. 7, one end of the connecting and fixing rod 62 is fixed on the first axle bracket main body, and the other end is fixed on the end cover part of the brake axle; two ends of the first gear shaft 7 are respectively fixed on the first fixing shaft wheel frame main body and the first fixing shaft wheel frame cover 10; the second fixed shaft wheel carrier 12 comprises a second fixed shaft wheel carrier main body, a second fixed shaft wheel carrier cover 15 and a second gear shaft 31 fixedly connected with the second fixed shaft wheel carrier main body and the second fixed shaft wheel carrier cover 15; the second fixed shaft wheel carrier main body is fixedly arranged on the first fixed shaft wheel carrier main body.
As shown in fig. 6, the first fixed shaft wheel carrier main body is provided with a tooth inserting groove 61, and the second fixed shaft wheel carrier main body is provided with gear shaping; the gear shaping of the second fixed shaft wheel frame main body is inserted into the gear shaping groove 61 of the first fixed shaft wheel frame main body to realize relative fixed connection.
The lower part of the tooth inserting groove 61 on the first fixed shaft wheel carrier main body is provided with a tooth connecting limiting part, and the end surface of the inserted tooth of the second fixed shaft wheel carrier main body is abutted against the tooth connecting limiting part. The gear-engaging limiting part is a stepped table surface formed between the wall surface of the first fixed-shaft wheel carrier main body and the gear shaping groove 61, so that the gear shaping groove 61 is prevented from being communicated, and the insertion depth of the second fixed-shaft wheel carrier main body to the first fixed-shaft wheel carrier main body is limited.
EXAMPLE five
This embodiment describes the transmission relationship between the second ring gear 13 and the output sleeve 21 in the second fixed gear train in the third embodiment.
As shown in fig. 1 to 3 and 10 to 15, the input shaft 1 transmits power to a first fixed gear train, the first fixed gear train outputs power to the output shaft 22, the output shaft 22 simultaneously transmits power to the second fixed gear train, and the second fixed gear train transmits the second ring gear 16 to drive the output shaft sleeve 21 to rotate.
As shown in fig. 10 to 14, the second fixed gear train includes a second torque transmission disc 16, the output shaft sleeve 21 and the second ring gear 13 are respectively fixedly connected to the second torque transmission disc 16, and the second fixed gear train is in transmission connection with the second ring gear 13. The second fixed shaft gear set drives the second inner gear ring 13 to drive the second torque transmission disc 16 and the output shaft sleeve 21 to synchronously rotate.
The outer circle of the second torque transmission disc 16 is provided with second torque transmission disc inserting teeth (as shown in fig. 13), the second inner gear ring 13 is provided with second inner gear ring inserting tooth grooves (as shown in fig. 11) matched with the second torque transmission disc inserting teeth, and the second torque transmission disc inserting teeth are inserted into the second inner gear ring inserting tooth grooves to connect the second torque transmission disc 16 and the second inner gear ring 13 into a whole.
The middle part of the second torque transmission disc 16 is provided with a second torque transmission disc slot, one end of the output shaft sleeve 21 is provided with output shaft sleeve gear shaping (as shown in fig. 12), and the output shaft sleeve gear shaping is inserted in the second torque transmission disc slot to connect the output shaft sleeve and the second torque transmission disc into a whole.
The tooth form of the second ring gear connecting tooth groove is the same as that of the second fixed shaft gear set, and the teeth of the second ring gear connecting tooth groove are connected with the teeth of the second fixed shaft gear set.
One end of the second torque transmission disc 16, which is positioned at the second torque transmission disc insertion teeth, is provided with a connecting tooth limiting part, and the connecting tooth limiting part abuts against the end surface of the second inner gear ring.
The connecting tooth limiting part is a limiting end cover arranged at the end part of the second transmission torque disc inserting tooth, and the limiting end cover seals and blocks the tooth groove of the second transmission torque disc inserting tooth to be axially communicated.
And a limiting step is arranged between the second inner gear ring connecting tooth groove and the second fixed shaft gear set and is used for limiting the depth of the second torque transmission disc connecting tooth inserted into the second inner gear ring connecting tooth groove.
The second inner gear ring 13 is a plastic second inner gear ring, and the second torque transmission disc 16 is of a metal disc-shaped structure; the second torque transmission disc 16 is fixedly connected with the output shaft sleeve 21 and the second inner gear ring 13 into a whole respectively.
The second fixed gear train comprises a sun gear 14 fixedly mounted on the output shaft 22; the second fixed-axis gear carrier comprises a plurality of second gear shafts 31, the second fixed-axis gear sets comprise second fixed-axis gears 23 which are respectively rotatably arranged on the second gear shafts 31, the central gear 14 is in external meshing transmission with all the second fixed-axis gears 23, and all the second fixed-axis gears 23 are in internal meshing transmission with the second inner gear rings 13;
preferably, the number of the second gear shafts 31 is four, and each second gear shaft 31 is provided with a second fixed shaft gear 23.
As shown in fig. 13, the first fixed gear train includes a first fixed gear set and a first torque transmission disc 11; the first inner gear ring 9 is in inner gearing transmission with the first fixed shaft gear set, and the first torque transmission disc 11 is respectively and fixedly connected with the first inner gear ring 9 and the output shaft 22.
Similar to the structure of the second torque transmission disc 16, the outer circle of the first torque transmission disc 11 is provided with first torque transmission disc inserting teeth, the first inner gear ring 9 is provided with a first inner gear ring connecting tooth groove matched with the first torque transmission disc inserting teeth, and the first torque transmission disc inserting teeth are inserted in the first inner gear ring connecting tooth groove to connect the first torque transmission disc and the first inner gear ring into a whole. The middle part of the first torque transmission disc is provided with a first torque transmission disc slot, one end of the output shaft is provided with output shaft gear shaping, and the output shaft gear shaping is inserted in the first torque transmission disc slot to connect the output shaft sleeve and the first torque transmission disc into a whole. Transmission of the power of the input shaft 1 to the output shaft 22 is effected.
Example six
The embodiment provides a control method of a washing machine, which specifically comprises the following steps: the washing process of the washing machine comprises that the inner barrel and the impeller are in a relatively static state when rotating.
The washing machine in the embodiment is a washing machine with a wave wheel, the inner barrel is a washing barrel, and the inner barrel can be a porous inner barrel or a non-porous inner barrel. The impeller is arranged at the bottom of the inner barrel. In the washing process of a general washing machine, the impeller rotates to drive water flow to operate, clothes are washed and cleaned, for the double-power washing machine, the inner barrel and the impeller can rotate in the washing process at the same time, the generated water flow is stronger than that generated when only the impeller rotates, but only single washing water flow is included, the washing effect is limited, and the improvement is not obvious.
The embodiment can realize that the inner barrel and the impeller are in a relatively static state when rotating in the washing process, thereby increasing the water flow form of the inner barrel and the impeller rotating in the same direction and at the same speed, increasing the diversity of washing water flow, realizing soft washing and improving the washing and protecting effect on clothes.
Specifically, the washing process of the washing machine comprises a first operation state and/or a second operation state; in the first running state, the inner tub and the impeller are in relative motion state while rotating, and in the second running state, the inner tub and the impeller are in relative rest state while rotating.
In a first operation state, the relative motion state of the inner barrel and the impeller comprises the following steps: the inner barrel and the impeller rotate reversely at the same or different rotating speeds. Under the second running state, the inner barrel and the impeller are in a relative static state and comprise: the inner barrel and the impeller rotate in the same direction and at the same speed; specifically, the inner tub and the pulsator rotate simultaneously in a clockwise direction or a counterclockwise direction at the same rotational speed.
In the same washing process, the washing machine can keep the inner barrel and the impeller in a relatively static state when rotating all the time; the relative motion state can be kept all the time; the washing machine can also execute a relative static state in part of time and perform relative movement in part of time, and different states can be switched, so that various water flows are realized, and the washing effect is further improved.
As an implementation manner of the present embodiment, the present embodiment provides a control method of a washing machine, which specifically includes:
in the same washing process, the washing machine performs only the first operation state, or performs only the second operation state.
In the embodiment, in the same washing process, the inner barrel and the impeller can only execute the first running state, and the inner barrel and the impeller move relatively to perform equidirectional and different-speed or reverse-direction rotating motion, so that stronger water flow can be formed, and the washing effect can be improved.
In addition, in the same washing process, when the inner tub and the pulsator can only execute the second running state, the inner tub and the pulsator can be kept in a relatively static state all the time, namely, the inner tub and the pulsator rotate in the same speed and the same direction in the washing process to form a new type of water flow, which is beneficial to soft washing of soft clothes.
The conditions that the inner barrel and the impeller rotate at the same speed and the same direction in the washing process comprise that:
case 1: the inner barrel and the impeller rotate at the same speed in the same direction in the clockwise direction in the washing process;
case 2: the inner barrel and the impeller rotate at the same speed in the same direction and the same direction in the counterclockwise direction all the time in the washing process;
case 3: the inner tub and the pulsator are switched between clockwise rotation at the same speed and counterclockwise rotation at the same speed in the washing process.
No matter which kind of circumstances, in same washing process, interior bucket and impeller are in the state that keeps relative static always, have realized the rivers form under interior bucket and the equidirectional same-speed rotation of impeller, can wash gentleness more, improve the washing and protecting the effect to gentle texture clothing.
As an implementation manner of this embodiment, this embodiment provides a control method of a washing machine, which specifically includes:
the washing process of the washing machine comprises a first operation state and a second operation state, and the first operation state and the second operation state can be switched;
in the first running state, the inner tub and the impeller are in relative motion state while rotating, and in the second running state, the inner tub and the impeller are in relative rest state while rotating.
In this scheme, can switch between two kinds of running state in the washing process, can produce different washing rivers under two kinds of running state, so increase the variety of washing rivers, can improve the washing efficiency and the clean ratio to the clothing.
Specifically, the two operation states in the washing process comprise a state that the inner barrel and the impeller are relatively static and a state that the inner barrel and the impeller are relatively moved; when the inner barrel and the impeller are in a relative static state in the rotating process, the formed water flow direction is consistent, the flow speed is stable, and thus the pulling force or the stretching force applied to the clothes is small, the abrasion to the clothes can be reduced, and the soft washing is realized; and under the state of interior bucket and impeller relative motion, the rivers intensity of formation is great, so, the washing is switched to these two kinds of states, mutually supports, can enough improve the washing effect, can also reach the protection clothing, reduces the effect of clothing wearing and tearing deformation, satisfies user's demand.
In the washing process, in a second running state, the inner barrel and the impeller are in a relative static state and comprise: the inner barrel and the impeller rotate in the same direction and at the same speed. Wherein, the inner barrel and the impeller can rotate clockwise or anticlockwise at the same rotating speed. Therefore, although the inner tub and the impeller rotate, the movement of the inner tub and the impeller is completely synchronous, the inner tub and the impeller are relatively static, the water flow formed in the inner tub flows towards the same direction at the same stable speed, the clothes in the inner tub move along with the water flow, the pulling force is minimum, and the soft washing process is more suitable for the clothes which are easily deformed, such as silk and wool.
And under first running state, the mode that interior bucket and impeller are in relative motion state can include multiple, and the rivers that intensity is great comparatively different can be formed to the different modes, and rivers that first running state and second running state formed in this embodiment are mutually supported and are washed, and the motion mode of interior bucket and impeller can include following several kinds of schemes under the first running state:
in the scheme 1, an inner barrel and a wave wheel rotate reversely, and the rotating speeds of the inner barrel and the wave wheel are the same;
the inner barrel and the impeller rotate in opposite directions, the rotating speeds of the inner barrel and the impeller are the same, two water flows rotating in opposite directions are formed, and strong rotating water flows are formed at the meeting positions of the two water flows, so that clothes are greatly washed, and the washing effect and the cleaning rate are ensured.
Scheme 2, interior bucket and impeller carry out reverse rotation, and the rotational speed of interior bucket and impeller is different simultaneously, and is the same with scheme 1 effect, and the rotation of interior bucket and impeller can form stronger rotatory rivers, causes great washing and pulling force to the clothing, guarantees washing effect and clean rate.
As a preferable scheme, when the inner tub and the pulsator rotate in opposite directions, the rotation speeds are different and the rotation speed difference is a fixed value or a variable value, so that water flow with certain strength can be preset, the strength of the water flow is suitable for most clothes, high washing efficiency can be ensured, and the clothes can be prevented from being damaged.
In the scheme 3, in the first running state, the inner barrel and the impeller rotate in the same direction, the rotating speeds of the inner barrel and the impeller are different, and when the inner barrel and the impeller rotate in the same direction but at different speeds, rotating running water with high strength can be formed, so that the washing efficiency is guaranteed.
Further, the inner barrel and the impeller rotate in the same direction and at different speeds, and the difference value of the rotating speeds of the inner barrel and the impeller is a fixed value or a variable value; therefore, the water flow with certain strength can be preset, and a stable washing program is also favorably formed.
In the first running state, the difference between the rotating speeds of the inner barrel and the impeller in the reverse rotation is not greater than the difference between the rotating speeds of the inner barrel and the impeller in the same rotation direction and at different speeds. So can form intensity comparatively suitable, comparatively stable rivers improve washing effect and clean rate.
In addition, in this embodiment, when the first operation state and the second operation state are switched to be executed in the same washing process, specific methods may include, but are not limited to, the following specific schemes:
in the scheme 1, the washing machine sequentially performs a first operation state/a second operation state and a second operation state/a first operation state in the same washing process.
In the scheme, the washing machine executes the first operation state once and executes the second operation state once, the first operation state can be executed first and then the second operation state can be executed, and the second operation state can be executed first and then the first operation state can be executed. The operating times of the first operating state and the second operating state can be predetermined as required. For example, after the user selects to operate the washing program, the washing machine first controls to execute the first operation state for time T1, and then executes the second operation state for time T2, where the time T1 and the time T2 may be the same or different, and may be specifically preset as required or set by the user.
In the scheme 2, the washing machine controls the first operation state and the second operation state to be switched for multiple times, and the first operation state and the second operation state are alternately executed.
In the scheme, the washing machine executes a first operation state and a second operation state for n times, the first operation state and the second operation state are alternately operated, and the washing machine is switched between the first operation state and the second operation state at regular time or at irregular time. So, the rivers that form are more diversified in the washing process, and two kinds of running state are mutually supported, reach the purpose to the high washing efficiency of clothing and high clean rate, also can greatly reduced to the wearing and tearing of clothing.
In the further scheme, a first operation state and a second operation state are alternately executed in the same washing process, when the washing machine is in the first operation state each time, the impeller and the inner barrel rotate in opposite directions or the impeller and the inner barrel rotate in the same direction and different speeds, and when the washing machine is in the second operation state, the inner barrel and the impeller rotate in the same direction and the same speed and clockwise or anticlockwise.
When the washing machine alternately executes the first running state and the second running state for multiple times, under the first running state, the running states of the inner barrel and the impeller each time can be the same or different, for example, the inner barrel and the impeller rotate reversely each time or move at different speeds in the same direction each time, so that the running is regular, the rotating direction of clothes is regular, and the winding of the clothes can be reduced. Or, the former time inner tub and the impeller counter-rotating, the latter time inner tub and the impeller equidirectional different-speed rotation, so can form more diversified rivers, improve the cleaning rate to the clothing. In the second operation state, the inner tub and the pulsator rotate at the same rotation speed in the same direction, and when the second operation state is switched and executed each time, the inner tub and the pulsator may rotate at the same or different rotation speeds as the previous one, may rotate in a clockwise direction, and may also rotate in a counterclockwise direction.
In a further scheme, in the same washing process, the washing machine alternately executes a first operation state and a second operation state, when the washing machine is in the first operation state each time, the impeller and the inner barrel rotate reversely each time, and the difference value of the rotating speeds of the impeller and the inner barrel is a fixed value. When the second running state is performed, the impeller and the inner barrel rotate clockwise in the same direction and the same speed every time. So the operation of interior bucket and impeller is comparatively regular, and the direction of rotation of clothing is also comparatively regular, can reduce the winding of clothing.
In a further scheme, in the second operation state, the impeller and the inner barrel rotate in the same direction, the rotating speed is V1, and the V1 is not less than the smaller value of the rotating speed of the inner barrel and the impeller when the inner barrel and the impeller rotate in the first operation state. Therefore, the washing efficiency and the washing ratio of the clothes can be improved, the abrasion of the clothes can be reduced, the soft washing can be realized, and the requirements of users can be met.
As an embodiment of the present embodiment, the present embodiment provides a control method of a washing machine in which a washing course operates in a first state, or operates in a second state, or operates in both the first state and the second state. In the first running state, the inner tub and the impeller are in relative motion state while rotating, and in the second running state, the inner tub and the impeller are in relative rest state while rotating.
In this embodiment, both can add the second running state in the washing process of the ordinary washing procedure of current washing machine, also can set up the gentle washing mode alone on current washing machine, increase the gentle washing mode, carry out the gentle washing process alone. When the user selects the general washing program or the gentle washing mode, the washing machine switches the first operation state and the second operation state or independently executes the second operation state.
Specifically, this embodiment can set up the gentle washing procedure alone on the basis of current washing machine procedure, increases the washing procedure that the user can select, richens the washing machine procedure, promotes user's experience, specifically includes:
in order to facilitate the selection of a user, the existing washing machine comprises a common washing program, a quick washing program and the like, and also comprises a soft washing program and a strong washing program, and in the washing process of the soft washing program, the washing machine can only execute a second operation state or can switch to execute a first operation state and a second operation state; in the washing process of the powerful washing program, the washing machine executes a first operation state, and in the operation process, the inner barrel and the impeller rotate reversely to form powerful water flow and improve the washing effect.
The soft washing program is additionally added on the basis of the existing washing machine, and aiming at the clothes with soft texture, when a user selects the soft washing program and operates the soft washing program, the washing machine can only execute the second operation state independently, the inner barrel and the impeller can rotate in the same speed and the same direction according to the clockwise direction and/or the anticlockwise direction, and when the user selects the strong washing program next time, the washing process is switched to the first operation state to execute the washing process. Gentle washing procedure also can switch at first running state and second running state, makes stronger rivers and the operation of switching of gentle rivers, reaches abundant washing rivers, improves the washing effect, avoids the purpose of clothing deformation.
So, not only including ordinary washing procedure in washing machine's the procedure, still including brute force washing procedure and gentle washing procedure, the user can be according to clothing texture and dirty degree etc. proper washing procedure of autonomous selection, can switch between washing procedure/running state of difference, has not only richened washing machine's washing procedure, has richened the laundry water stream, promotes user experience, also can reach the purpose that improves laundry and protect the clothing effect.
EXAMPLE seven
Referring to fig. 1 to 5, a fifth embodiment of the present invention provides a washing machine having the deceleration clutch device of the first, second and third embodiments, which has two washing states, i.e., the first and second operation states, and a dehydrating state.
The washing machine comprises a driving motor 32, wherein the driving motor 32 is connected with an input shaft 1, when a washing process needs to enter a first running state, the washing machine controls a traction component to drive a connecting disc to move upwards to be meshed with a positioning disc, the positioning disc locks a brake wheel shaft through the connecting disc, so that the driving motor drives an input shaft to rotate, the input shaft 1 transmits power to a first fixed shaft gear train, the first fixed shaft gear train outputs the power to an output shaft 22, the output shaft 22 simultaneously transmits the power to a second fixed shaft gear train, the second fixed shaft gear train outputs the power to an output shaft sleeve 21, and the output shaft sleeve 21 reversely rotate. When the dehydration stage needs to be entered or the second running state needs to be entered, the washing machine controls the traction component to drive the connecting disc to move downwards to be meshed with the torque transmission shaft sleeve 33 on the input shaft, the motor drives the input shaft 1 to rotate, the input shaft 1 and the brake wheel shaft 2 rotate synchronously, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the first dead axle gear train and the second dead axle gear train inside to rotate synchronously, and the output shaft 21 and the output shaft sleeve 21 rotate at the same speed and in the same direction.
It should be noted that the difference between the dehydration state and the second operation state mainly lies in that the rotation speed is different, when entering the dehydration state, the washing machine controls the motor to rotate at a high speed, and when entering the second operation state, the washing machine controls the motor to rotate at a low speed, and furthermore, the difference lies in that in the dehydration state, the washing machine controls the motor to rotate in one direction to realize dehydration, and in the second operation state, the washing machine controls the motor to execute the forward and reverse rotation process at intervals and circularly, so as to realize light washing of clothes, and achieve good washing effect.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (11)

1. A deceleration clutch device of a washing machine, comprising:
an input shaft;
a brake wheel having an open interior chamber therein;
the brake wheel shaft is sleeved outside the input shaft, and one end of the brake wheel shaft is fixed at the open end of the brake wheel in a sealing way;
the gear train is arranged in the inner cavity of the brake wheel and comprises a first fixed-axis gear train and a second fixed-axis gear train, wherein the first fixed-axis gear train comprises an input shaft gear fixedly sleeved on the input shaft, a first fixed-axis gear train in external meshing transmission with the input shaft gear and a first inner gear ring in internal meshing transmission with the first fixed-axis gear train; the second fixed-axis gear train comprises a second inner gear ring and a second fixed-axis gear set which is in inner meshing transmission with the second inner gear ring;
the output shaft is connected with the first inner gear ring and is in transmission connection with a second fixed-shaft gear set;
the output shaft sleeve is sleeved on the output shaft and is connected with the second inner gear ring:
the second fixed-axis gear train also comprises a second torque transmission disc, wherein second torque transmission disc inserting teeth are arranged on the excircle of the second torque transmission disc, second inner gear rings are provided with second inner gear ring connecting tooth grooves matched with the second torque transmission disc inserting teeth, and the second torque transmission disc inserting teeth are inserted in the second inner gear ring connecting tooth grooves to connect the second torque transmission disc and the second inner gear rings into a whole; the middle part of the second torque transmission disc is provided with a second torque transmission disc inserting groove, one end of the output shaft sleeve is provided with output shaft sleeve gear shaping, and the output shaft sleeve gear shaping is inserted in the second torque transmission disc inserting groove to connect the output shaft sleeve and the second torque transmission disc into a whole; the second fixed-axis gear set drives a second inner gear ring to drive a second torque transmission disc and an output shaft sleeve to synchronously rotate;
a limiting step is arranged between the second inner gear ring connecting tooth groove and the second fixed shaft gear set and used for limiting the depth of the second torque transmission disc inserting teeth inserted into the second inner gear ring connecting tooth groove;
a clutch mechanism including a coupling plate and a traction member, the coupling plate having a first position for locking the brake wheel shaft so that the input shaft can be rotated independently, and a second position for releasing the brake wheel and connecting the brake wheel to the input shaft so that the brake wheel and the input shaft are interlocked; the traction part is connected with the coupling disc and pulls the coupling disc to move between the first position and the second position.
2. A decelerating clutch device for a washing machine according to claim 1, wherein:
the clutch mechanism comprises a shifting fork, one end of the shifting fork extends to the traction part, the other end of the shifting fork extends to the connecting disc, the traction part pulls one end of the shifting fork to move up and down, and the other end of the shifting fork pulls the connecting disc to move between the first position and the second position.
3. A decelerating clutch device for a washing machine according to claim 2, wherein;
the middle part of the shifting fork is rotatably arranged on a shifting fork bracket;
the traction component comprises a traction motor and a traction rope, the output end of the traction motor is connected with the traction rope, and the traction rope is connected with one end of the shifting fork;
the traction motor retracts/releases the traction rope and drives one corresponding end of the shifting fork to move up and down, so that the other end of the shifting fork shifts the connecting disc to move between the first position and the second position.
4. A decelerating clutch device for a washing machine according to claim 3, wherein:
one end of the shifting fork is provided with a mounting structure, and the traction rope is connected with the mounting structure.
5. A decelerating clutch device for a washing machine according to claim 4, wherein:
the mounting structure is a sunken annular groove arranged at one end of the shifting fork, and the traction rope is fastened in the annular groove in a surrounding manner;
or the mounting structure is a mounting hole arranged at one end of the shifting fork, and the traction rope penetrates through the mounting hole and is fixedly connected with the shifting fork.
6. The decelerating clutch device for a washing machine according to claim 4, wherein:
the hauling cable is a rigid element with elasticity.
7. A decelerating clutch device for a washing machine according to claim 6, wherein: the traction rope is a spring.
8. A decelerating clutch device for a washing machine according to any one of claims 2-7, wherein:
comprises a reducer big plate arranged on a washing barrel of the washing machine;
the big board of reduction gear include adjacent first installation department and the second installation department that sets up, the braked wheel install first installation department on, traction element install on the second installation department, the one end of shift fork extend to on the second installation department, with traction element connects.
9. A decelerating clutch device for a washing machine according to any one of claims 1 to 7, wherein:
the clutch mechanism comprises a torque shaft sleeve and a positioning disc, the torque shaft sleeve is sleeved on the input shaft and rotates integrally with the input shaft, the positioning disc is sleeved outside the brake wheel shaft and is fixed in position, and the coupling disc is sleeved on the brake wheel shaft, is positioned between the torque shaft sleeve and the positioning disc and can only slide along the axial direction;
the locating plate is convexly provided with a shifting fork frame, the middle part of the shifting fork is rotatably arranged on the shifting fork frame, one end of the shifting fork extends to the traction part, and the other end of the shifting fork extends to the connecting plate.
10. A decelerating clutch device for a washing machine according to claim 9, wherein:
the coupling disc is provided with an annular boss, the shifting fork extends to one end of the coupling disc is provided with a semi-annular clamping part, and the shifting fork passes through the semi-annular clamping part and is clamped on the annular boss.
11. A decelerating clutch device for a washing machine according to claim 10, wherein:
the inner diameter of the semi-annular clamping part of the shifting fork is larger than the outer diameter of the torque transmission shaft sleeve and smaller than the diameter of the annular boss on the connecting disc.
CN201910566260.8A 2019-06-27 2019-06-27 Speed reduction clutch device of washing machine Active CN112144239B (en)

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CN201910566260.8A CN112144239B (en) 2019-06-27 2019-06-27 Speed reduction clutch device of washing machine
PCT/CN2020/095717 WO2020259310A1 (en) 2019-06-27 2020-06-12 Deceleration clutch device of washing machine

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Application Number Priority Date Filing Date Title
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CN112144239B true CN112144239B (en) 2022-12-09

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