CN112140370B - Material scheduling system - Google Patents
Material scheduling system Download PDFInfo
- Publication number
- CN112140370B CN112140370B CN202010988034.1A CN202010988034A CN112140370B CN 112140370 B CN112140370 B CN 112140370B CN 202010988034 A CN202010988034 A CN 202010988034A CN 112140370 B CN112140370 B CN 112140370B
- Authority
- CN
- China
- Prior art keywords
- finished
- viscose
- product
- controller
- products
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0064—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a material scheduling system, and relates to the technical field of silicon rod gluing and slicing, so that the scheduling efficiency is improved, the scheduling error rate is reduced, and the intellectualization of the scheduling process is realized. The system comprises: a finished adhesive product library, a slicer, and a controller in communication with the slicer. Each viscose finished product has corresponding material information. The controller stores a viscose finished product database corresponding to the viscose finished product database. The controller is used for controlling the target finished viscose product to be fed to the slicing machine under the condition that the target finished viscose product corresponding to the material demand information exists in the finished viscose product library according to the material demand information and the material information of the finished viscose product. The controller is also used for controlling the viscose production line to produce viscose finished products which do not meet the required quantity of the corresponding viscose finished products under the condition that the quantity of the stored viscose finished products in the viscose finished product warehouse does not meet the required quantity of the viscose finished products.
Description
Technical Field
The invention relates to the technical field of silicon rod gluing and slicing, in particular to a material scheduling system.
Background
At present, in the production process of silicon wafers, the viscose process and the material circulation process of slicing are carried out, after the viscose of a silicon rod is finished, the material information of a viscose finished product is manually recorded, the viscose finished product is manually transferred to a slicing area, and the viscose finished product is manually matched with a slicing machine according to the material specification required by the slicing machine and the material information of the viscose finished product.
However, since the specification requirements for the finished viscose products are different during the processing of each slicing machine, when the proper finished viscose products are manually scheduled for each slicing machine, the problems of long scheduling time and high error probability are easily caused. Moreover, in the manual coordination slicing process, since the material provided by the adhesive process can only be passively received, when a certain slicing machine cannot be matched with a proper adhesive finished product, the waiting time of the slicing machine is increased, or the slicing machine is forced to change the specification of the processed material.
Disclosure of Invention
The invention aims to provide a material scheduling system, and provides the material scheduling system which is high in scheduling efficiency, low in scheduling error rate and intelligent in scheduling process.
The material scheduling system provided by the invention is applied to material scheduling in a silicon rod slicing process. This material dispatch system includes: a finished adhesive product library, a slicer, and a controller in communication with the slicer. The finished viscose product warehouse is used for storing finished viscose products. Each viscose finished product has corresponding material information. The controller stores a finished viscose product database corresponding to the finished viscose product database, and the finished viscose product database comprises material information of each finished viscose product. The controller is used for obtaining material demand information of the slicing machine, and controlling the target viscose finished product to be fed to the slicing machine under the condition that the target viscose finished product corresponding to the material demand information exists in the viscose finished product library according to the material demand information and the material information of the viscose finished product. The controller is also used for controlling the viscose production line to produce viscose finished products which do not meet the required quantity of the corresponding viscose finished products under the condition that the quantity of the stored viscose finished products in the viscose finished product warehouse does not meet the required quantity of the viscose finished products.
Under the condition of adopting the technical scheme, the finished viscose product database stored in the controller comprises the material information of each finished viscose product. When the slicing machine demands materials, the slicing machine sends the material demand information to the controller, and the controller matches a proper viscose finished product in the viscose finished product database based on the material demand information. And when the controller matches the material information corresponding to the material demand information in the finished viscose product database, determining that the finished viscose product corresponding to the material information is the target finished viscose product. At this moment, the controller controls the target viscose finished product to be fed to the slicing machine. Compared with the problems that the scheduling time is long and the error probability is high when the proper viscose finished products are manually scheduled for the slicing machine in the prior art, the technical scheme provided by the invention can improve the scheduling efficiency and reduce the scheduling error rate by using the controller to schedule the proper target viscose finished products for the slicing machine. Moreover, the controller is also used for controlling the viscose production line to produce viscose finished products which do not meet the required quantity of the corresponding viscose finished products under the condition that the quantity of the stored viscose finished products in the viscose finished product warehouse does not meet the required quantity of the viscose finished products. Based on the method, the corresponding viscose finished products which do not meet the demand quantity of the viscose finished products can be actively controlled to be produced by the viscose production line, the intelligent degree of the material dispatching system is improved, and the viscose finished products in the viscose finished product warehouse can meet the demand quantity of the corresponding viscose finished products. Therefore, the technical problems that in a manual coordination slicing procedure, materials provided by a viscose procedure can only be passively received, the waiting time of the slicing machine is prolonged, or the specification of processed materials is forcibly changed by the slicing machine are solved.
In one possible implementation, the material scheduling system further includes an information acquisition device in communication with the controller. The information acquisition device is used for acquiring material information of the finished viscose product before the finished viscose product enters the finished viscose product warehouse and sending the material information to the controller; the material information of the finished viscose product comprises the size parameter of the finished viscose product, the position of a splicing seam of the finished viscose product and the warehousing time of the finished viscose product; the controller is used for storing the material information of the finished viscose product to a finished viscose product database.
Under the condition of adopting the technical scheme, the controller stores the material information of the finished viscose products into the finished viscose product database before the finished viscose products enter the finished viscose product database, so as to ensure that the material information of all the finished viscose products in the finished viscose product database is stored in the finished viscose product database. Based on this, can improve the complete degree that this material scheduling system mastered the finished product material information of the viscose of storage in the finished product storehouse of viscose to when the controller received the material demand information of slicer, can accurately match corresponding material information fast in the finished product database of viscose, and then improved material scheduling system's degree of accuracy and scheduling efficiency.
In one possible implementation, the finished viscose product warehouse is provided with a plurality of finished viscose product storage areas which are divided according to the material information. When the finished viscose products are put in storage, the controller is used for controlling the finished viscose products to be stored in the corresponding finished viscose product storage area according to the material information of the finished viscose products.
Under the condition of adopting the technical scheme, the viscose finished products with different material information can be stored in different viscose finished product storage areas, and the viscose finished products with the same material information are stored in the same viscose finished product storage area. When the material demand information sent by the slicing machine is received, the controller can accurately control the corresponding adhesive finished product storage area to carry out warehouse-out operation.
In one possible implementation manner, the controller is further configured to determine that the storage duration of the target finished viscose product in the finished viscose product warehouse meets the preset viscose solidification duration before the target finished viscose product is fed to the slicer.
Under the condition of adopting the technical scheme, the curing requirement of the target viscose finished product fed to the slicing machine in the viscose finished product warehouse can be ensured. Thereby make this target viscose finished product can satisfy the viscose solidification requirement of slicer to the material, and then guaranteed the output quality of slicer.
In one possible implementation mode, the finished viscose product warehouse is provided with a plurality of finished viscose product storage areas which are divided according to the material information; the controller is also used for controlling the viscose production line to produce viscose finished products which do not meet the required quantity of the corresponding viscose finished products under the condition that the quantity of the stored viscose finished products in the at least one viscose finished product storage area does not meet the required quantity of the corresponding viscose finished products.
Under the condition of adopting the technical scheme, the material scheduling system provided by the invention can manage and control the viscose finished products stored in different viscose finished product storage areas according to the required quantity of the viscose finished products. And when the number of the stored finished viscose products in the at least one finished viscose product storage area does not meet the number of the corresponding finished viscose product requirements, controlling the viscose production line to produce the finished viscose products which do not meet the number of the corresponding finished viscose product requirements. Based on this, this material dispatch system is than higher to the intelligent management and control degree in viscose finished product storehouse, can guarantee that every viscose finished product deposits district viscose finished product quantity and all satisfies corresponding viscose finished product demand quantity.
In one possible implementation, the controller is further configured to communicate with a plant MES system to obtain the current day material plan. The required quantity of the viscose finished products meets the material planning requirement of the workshop MES system on the same day.
Under the condition of adopting the technical scheme, the material scheduling system provided by the invention can schedule materials according to the material planning of the same day provided by the MES system. Moreover, because viscose finished product demand quantity satisfies workshop MES system's the material planning demand of the day, so this scheme can also guarantee that every viscose finished product deposits district viscose finished product quantity and all satisfies MES system's the material planning demand of the day.
In one possible implementation mode, the number of the slicing machines is multiple, and the controller is further used for acquiring real-time production information of each slicing machine; the required quantity of the finished viscose products is the quantity of the finished viscose products determined according to the real-time production information of the corresponding slicing machine.
Under the condition of adopting the technical scheme, the material scheduling system provided by the invention can control the viscose production line to produce viscose finished products with different material information according to the implementation production information of each slicing machine, so as to ensure that the quantity of the viscose finished products in each viscose finished product storage area meets the quantity of the viscose finished products determined according to the real-time production information of the corresponding slicing machine.
In one possible implementation manner, the number of the slicing machines is multiple, and the controller is further configured to acquire real-time production information of each slicing machine and determine the demand priority of the finished viscose products of the multiple slicing machines according to the real-time production information of each slicing machine; the material demand information is the material demand information of the slicing machine with the highest demand priority of the viscose finished products.
Under the condition of adopting the technical scheme, the material scheduling system provided by the invention can determine the material demand information according to the priority of each slicing machine on the demand of the viscose finished products. Based on the material demand information, the slicing machine with the highest demand priority for the finished viscose products is fed preferentially, the standby possibility of the slicing machine is reduced, and the production efficiency of the slicing machine is relatively improved. Moreover, due to the fact that the slicing machine which is highest in demand priority of the finished viscose products is fed preferentially, the intelligent degree of the material scheduling system is improved.
In one possible implementation manner, the controller is further configured to determine that there are finished viscose products in the finished viscose product warehouse, where the storage time is longer than a preset storage time. When the slicing machine demand materials corresponding to the viscose finished products with the storage time length longer than the preset storage time length are stored, the viscose finished products with the storage time length longer than the preset storage time length are controlled to be fed onto the corresponding slicing machine.
Under the condition of adopting above-mentioned technical scheme, the controller still is used for carrying out the management and control to the longer viscose finished product of depositing time, makes to deposit the preferred material loading of viscose finished product that length of time is greater than length of time of presetting depositing to the slicer that corresponds on to guarantee that the finished product's of viscose in the viscose finished product storehouse the time satisfies the management and control requirement.
In one possible implementation, the material scheduling system further comprises a finished adhesive product conveying line and a material grabbing device communicated with the controller; the controller is used for controlling the material grabbing device to feed the target viscose finished product to the feeding end of the viscose finished product conveying line under the condition that the target viscose finished product corresponding to the material demand information exists in the viscose finished product database.
Under the condition of adopting the technical scheme, the material scheduling system controls the material grabbing device to feed the target finished viscose product to the feeding end of the finished viscose product conveying line, and the finished viscose product conveying line is used for conveying the target finished viscose product. Based on this, can improve the degree of automation of this material dispatch system.
In one possible implementation manner, the material scheduling system further includes a sensing device in communication with the controller, and the sensing device is located at the discharge end of the finished viscose product conveying line and is used for determining that the target finished viscose product is conveyed to the discharge end of the finished viscose product conveying line.
Under the condition of adopting the technical scheme, the material dispatching system provided by the invention can accurately ensure that the viscose finished products reach the discharge end of the conveying line based on the sensing device, so that the intelligent dispatching degree and the automation degree of the material dispatching system are ensured.
In one possible implementation, the material scheduling system further includes a loading and unloading device in communication with the controller; the controller is also used for controlling the feeding and discharging device to feed the finished viscose products at the discharging end to the slicing machine.
Under the condition of adopting the technical scheme, the material dispatching system provided by the invention can utilize the feeding device of the slicing machine to feed the finished viscose product at the discharge end to the slicing machine, thereby ensuring the automation degree of the material dispatching system.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram illustrating a material dispatching system according to an embodiment of the present invention;
fig. 2 is a schematic diagram illustrating a hardware structure of a controller according to an embodiment of the present invention.
Detailed Description
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. It should be understood that the description is illustrative only and is not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure.
Various structural schematics according to embodiments of the present disclosure are shown in the figures. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers, and relative sizes and positional relationships therebetween shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, as actually required.
In the context of the present disclosure, when a layer/element is referred to as being "on" another layer/element, it can be directly on the other layer/element or intervening layers/elements may be present. In addition, if a layer/element is "on" another layer/element in one orientation, then that layer/element may be "under" the other layer/element when the orientation is reversed.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.
At present, in the production process of silicon wafers, the viscose process and the material circulation process of slicing are carried out, after the viscose of a silicon rod is finished, the material information of a viscose finished product is manually recorded, the viscose finished product is manually transferred to a slicing area, and the viscose finished product is manually matched with a slicing machine according to the material specification required by the slicing machine and the material information of the viscose finished product.
However, since the specification requirements for the finished viscose products are different during the processing of each slicing machine, when the proper finished viscose products are manually scheduled for each slicing machine, the problems of long scheduling time and high error probability are easily caused. Moreover, in the manual coordination slicing process, since the material provided by the adhesive process can only be passively received, when a certain slicing machine cannot be matched with a proper adhesive finished product, the waiting time of the slicing machine is increased, or the slicing machine is forced to change the specification of the processed material.
Based on this, referring to fig. 1, an embodiment of the present invention discloses a material scheduling system. The method is applied to material scheduling in the silicon rod slicing process. This material dispatch system includes: a bank of adhesive products 101, a slicer 102, and a controller in communication with the slicer 102.
Referring to fig. 1, the finished adhesive product warehouse 101 is used for storing finished adhesive products, and each finished adhesive product has corresponding material information. The viscose finished product is a material produced from a viscose production line. The gluing production line is used for gluing one silicon rod or two silicon rods to obtain finished viscose products matched with the material demand information of the corresponding slicing machine 102. The slicing machine 102 is used for slicing the finished viscose product to obtain silicon wafers with required specifications.
Referring to fig. 1, a finished adhesive product database corresponding to the finished adhesive product database 101 is stored in the controller, and the finished adhesive product database includes material information of each finished adhesive product. Wherein, the off-the-shelf material information of viscose includes at least: the size parameters of the viscose finished products, the splicing seam positions of the viscose finished products and the warehousing time of the viscose finished products.
Referring to fig. 1, the material warehousing system provided in the embodiment of the present invention obtains the material demand information of the slicer 102 through the controller, and is further configured to match the material information of the finished adhesive product corresponding to the material demand information of the slicer 102 in the finished adhesive product database according to the material demand information of the slicer 102. When the material information of the finished viscose product corresponding to the material demand information of the slicer 102 exists in the finished viscose product database, the finished viscose product with the corresponding material information in the finished viscose product database 101 is determined to be the target finished viscose product. The controller is then also used to control the feeding of the target finished adhesive product to the slicer 102. Compared with the problem that the scheduling time is long and the error probability is high when the slicer 102 is scheduled with a proper viscose finished product manually in the prior art, the technical scheme provided by the invention can improve the scheduling efficiency and reduce the scheduling error rate by using the controller to schedule the proper target viscose finished product for the slicer 102.
Referring to fig. 1, in order to improve accuracy, intelligence and obtaining efficiency of obtaining material information of a finished viscose product entering a finished viscose product library 101, the material library adjusting system provided in the embodiment of the present invention may further include an information obtaining device in communication with the controller. In practical applications, the information acquiring apparatus may be a stereo library code scanning device, for example: two-dimensional code or bar code sweep code robot.
Referring to fig. 1, in practice, the finished adhesive product has a corresponding bar code or two-dimensional code thereon, and the bar code or two-dimensional code contains material information of the corresponding finished adhesive product. Before the viscose product enters the viscose finished product warehouse 101, the three-dimensional warehouse code scanning device scans the bar code or the two-dimensional code pasted on the viscose finished product to obtain the material information of the viscose finished product, and sends the obtained material information of the viscose finished product to the controller, and the controller is used for storing the material information of the viscose finished product to a viscose finished product database. Based on this, the controller can store the material information of the finished viscose products in the finished viscose product database before the finished viscose products enter the finished viscose product database 101, so as to ensure that the material information of all the finished viscose products in the finished viscose product database 101 is stored in the finished viscose product database. Based on this, the completeness of the material information of the viscose finished products stored in the viscose finished product library 101 can be improved, so that when the controller receives the material demand information of the slicing machine 102, the controller can accurately and quickly match the corresponding material information in the viscose finished product database, and the accuracy and the scheduling efficiency of the material scheduling system are improved.
In practical application, the code scanning device for the three-dimensional library is provided with a corresponding processor and a corresponding memory, wherein the processor is communicated with the controller and is used for sending the material information of the viscose finished products acquired by the code scanning device for the three-dimensional library to the controller, and the processor is also used for receiving the control signal sent by the controller. The storage can store the material information of the viscose finished products acquired by the code scanning equipment of the three-dimensional library.
Referring to fig. 1, in order to improve the automation degree and the intelligence degree of the material scheduling system according to the embodiment of the present invention, the material scheduling system may further include a finished adhesive product conveying line 103 and a material gripping device in communication with the controller. Wherein, the pan feeding end of this viscose finished product transfer chain 103 can be close to viscose finished product storehouse 101 and set up, and material grabbing device is arranged in snatching the target viscose finished product in the viscose finished product storehouse 101 to the pan feeding end of viscose finished product transfer chain 103 under the control of controller.
Referring to fig. 1, the material gripping device may be a robot palletizer for a viscose finished product warehouse. The robot palletizer for the finished viscose product warehouse is provided with a corresponding processor and a corresponding memory. The processor is communicated with the controller, and is used for receiving the control signal of the processor and sending the processing result of the control signal to the processor. The storage stores material information of each finished viscose product in the finished viscose product library 101 and a storage position corresponding to the material information. The storage position is a storage position of the finished viscose product in the finished viscose product warehouse 101. When the robot for palletizing the finished viscose product warehouse receives the control signal sent by the controller, the storage position corresponding to the material information can be determined according to the content of the material information in the control signal in the memory of the robot for palletizing the finished viscose product warehouse. Then, the robot palletizer in the finished viscose product warehouse grabs the target finished viscose products at the storage position to the feeding end of the finished viscose product conveyor line 103, and sends the target finished viscose products that have been grabbed to the feeding end of the finished viscose product conveyor line 103 as a processing result to the controller.
Referring to fig. 1, the finished adhesive product conveying line 103 has a discharging end, and in order to accurately ensure that the finished adhesive product reaches the discharging end of the conveying line, a sensing device communicating with the controller is further disposed on the discharging end of the finished adhesive product conveying line 103. The material scheduling system may further include a loading and unloading device 104 near the discharge end of the finished adhesive product conveying line 103, and the loading and unloading device 104 is in communication with the controller.
Referring to fig. 1, the sensing device may be a pressure sensor, a position sensor, or the like. When the target finished viscose product on the finished viscose product conveying line 103 reaches the discharge end, the sensing information acquired by the sensing device changes, and at this time, the controller controls the loading and unloading device 104 to grab the target finished viscose product at the discharge end of the finished viscose product conveying line 103 under the control of the controller.
Referring to fig. 1, in practice, an image capturing device may be used as an alternative to the sensing device. This image acquisition device can set up near the discharge end of viscose finished product transfer chain 103 for obtain the image information of the discharge end of viscose finished product transfer chain 103, and send this image information for the controller.
Referring to fig. 2, the controller 100 includes a processor 110 and a memory 130, and the memory 130 may include a read only memory and a random access memory and provide operating instructions and data to the processor 110. A portion of memory 130 may also include non-volatile random access memory (NVRAM).
In some embodiments, as shown in FIG. 1, memory 130 stores elements, execution modules or data structures, or a subset thereof, or an expanded set thereof. In the embodiment of the present invention, the memory 130 stores the above-mentioned finished adhesive product database.
In the embodiment of the present invention, as shown in fig. 2, the processor 110 executes the instructions for controlling the material grasping apparatus, the information acquiring apparatus, the slicing apparatus, the loading and unloading apparatus, and the sensing apparatus by calling the operation instructions (which may be stored in the operating system) stored in the memory 130.
As shown in fig. 2, the controller 100 controls the operation of any one of the material grasping device, the information acquiring device, the slicer, the loading and unloading device, and the sensing device through the processor 110, and the processor 110 may also be referred to as a Central Processing Unit (CPU).
As shown in fig. 2, memory 130 may include both read-only memory and random access memory and provides instructions and data to processor 110. A portion of memory 130 may also include NVRAM. The bus system may include a power bus, a control bus, a status signal bus, and the like, in addition to the data bus. But for the sake of clarity the various buses are labeled as bus systems.
The control of the material grabbing device, the information acquiring device, the slicing machine, the loading and unloading device and the sensing device by the crystal bar bonding system provided by the embodiment of the invention through the controller 100 can be performed by the processor 110, or can be realized by the processor 110.
In the embodiment of the present invention, in the case that the controller 100 controls the material grasping device, the information acquiring device, the slicing machine, the loading and unloading device, and the sensing device, the processor 100 is coupled to the material grasping device, the information acquiring device, the slicing machine, the loading and unloading device, and the sensing device through the communication interface 120.
The processor 110 may be an integrated circuit chip having signal processing capabilities. In implementation, the steps of the above method may be performed by integrated logic circuits of hardware or instructions in the form of software in the processor 110. The processor 110 may be a general purpose processor, a Digital Signal Processor (DSP), an ASIC, an off-the-shelf programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic, or discrete hardware components. The various methods, steps and logic blocks disclosed in the embodiments of the present invention may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present invention may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software modules in the decoding processor. The software module may be located in ram, flash memory, rom, prom, or eprom, registers, etc. storage media as is well known in the art. The storage medium is located in a memory, and a processor reads information in the memory and completes the steps of the method in combination with hardware of the processor.
It can be understood that, in order to improve the intelligent degree of this material scheduling system to and guarantee that the viscose finished product satisfies corresponding viscose finished product demand quantity in the viscose finished product storehouse, above-mentioned controller still is used for the viscose finished product that the production of control viscose production line can not satisfy corresponding viscose finished product demand quantity under the condition that the viscose finished product quantity of depositing in the viscose finished product storehouse can not satisfy viscose finished product demand quantity. Therefore, the technical problems that in the manual coordination slicing process, materials provided by the viscose process can only be passively received, the waiting time of the slicing machine is prolonged, or the specification of processed materials is forcibly changed by the slicing machine can be solved.
Specifically, the finished viscose product warehouse is provided with a plurality of finished viscose product storage areas which are divided according to material information; the controller is used for controlling the viscose production line to produce the viscose finished products which do not meet the required quantity of the corresponding viscose finished products under the condition that the quantity of the stored viscose finished products in the at least one viscose finished product storage area does not meet the required quantity of the corresponding viscose finished products. Based on this, the intelligent management and control degree of the material dispatching system to the finished viscose product warehouse is improved, and the quantity of the finished viscose products in each finished viscose product storage area is guaranteed to meet the corresponding quantity of the required viscose products.
As an example, the controller is further configured to communicate with a Manufacturing Execution System (MES) system to obtain a daily material plan. At the moment, the required quantity of the viscose finished products meets the daily material planning requirement of a workshop MES system. The workshop MES system plans the required material information of each slicing machine in the same day according to the capacity of the slicing machine, the required material information matched with the slicing machine and the production condition of the previous day, and obtains the material planning in the same day. When the number of the stored viscose finished products in the at least one viscose finished product storage area does not meet the requirement of the workshop MES system for the material planning in the day, the controller is used for controlling the viscose finished products stored in the viscose finished product storage area, which do not meet the requirement of the workshop MES system for the material planning in the day, in the production line of the viscose finished products, so that the number of the viscose finished products in each viscose finished product storage area can meet the requirement of the MES system for the material planning in the day.
As another example, the number of slicers is plural, and the controller is further configured to obtain real-time production information for each slicer. At this time, the required quantity of the finished viscose products is the quantity of the finished viscose products determined according to the real-time production information of the corresponding slicing machine. And when the number of the stored finished viscose products in the at least one finished viscose product storage area does not meet the number of the finished viscose products determined according to the real-time production information of the corresponding slicing machine, the controller is used for controlling the viscose production line to produce the corresponding finished viscose products so as to ensure that the number of the finished viscose products in each finished viscose product storage area meets the number of the finished viscose products determined according to the real-time production information of the corresponding slicing machine. Therefore, the unification and the stability of the specification of the processed materials of the slicing machine are realized, the frequency of adjusting the wire mesh of the slicing machine is reduced, the production efficiency of the slicing machine is improved, and the aims of production data fluidization, production information visualization and material movement intellectualization are fulfilled.
In practice, can divide the finished viscose product storehouse according to the finished viscose product's that corresponds with the material demand information of slicer material information to obtain a plurality of viscose finished product storage areas. The plurality of finished viscose products stored in each finished viscose product storage area can be finished viscose products with the same length of a single silicon rod or finished viscose products with the same length and the same positions of splicing seams of a plurality of spliced silicon rods. The warehousing time of a plurality of finished viscose products stored in the same finished viscose product storage area can be different, when the finished viscose products in the finished viscose product storage area need to be delivered out of the warehouse, the warehousing time of the delivered finished viscose products can be ensured to be not less than the preset viscose solidification time. For example, the preset adhesive curing time is three hours.
As a possible implementation mode, the controller can also carry out statistics on materials processed by each slicing machine, and upload the materials to a workshop MES system for carrying out data statistics and analysis by the workshop MES system.
Illustratively, when the finished viscose products enter the finished viscose product warehouse, the controller controls the finished viscose product warehouse palletizing robot to store the finished viscose products in the corresponding finished viscose product storage areas according to the material information of the finished viscose products.
In addition, the finished viscose product warehouse palletizing robot is provided with a corresponding processor and a corresponding memory, and when finished viscose products are warehoused, the finished viscose product warehouse palletizing robot can store the finished viscose products in corresponding finished viscose product storage areas according to the material information of the finished viscose products.
Based on the scheme, the finished viscose products with different material information can be stored in different finished viscose product storage areas, and the finished viscose products with the same material information can be stored in the same finished viscose product storage area. When material demand information sent by the slicing machine is received, the controller or the finished viscose product warehouse palletizing robot can accurately control the finished viscose product warehouse palletizing robot to grab the corresponding viscose finished products to the feeding end of the finished viscose product conveying line.
The controller provided by the embodiment of the invention is also used for acquiring the real-time production information of each slicing machine and determining the requirement priority of the viscose finished products of the plurality of slicing machines according to the real-time production information of each slicing machine; the material demand information is the material demand information of the slicing machine with the highest demand priority of the viscose finished products. Based on this, the material scheduling system provided by the embodiment of the invention can determine the material demand information according to the priority of each slicing machine on the demand of the finished viscose product. Based on this material demand information, to the highest preferred material loading of slicer of viscose finished product demand priority, reduced the possibility that this slicer produced the standby, relative improvement this slicer production efficiency. Moreover, due to the fact that the slicing machine which requires the viscose finished products with the highest priority is fed with materials preferentially, the intelligent degree of the material scheduling system is improved.
It can be understood that, in order to ensure that the storage time of the finished viscose products in the finished viscose product warehouse meets the control requirement, the controller is also used for determining that the finished viscose products in the finished viscose product warehouse have the storage time longer than the preset storage time. Wherein, above-mentioned management and control requirement satisfies the requirement of slicer to viscidity for the viscidity of the sticky plate glue that bonds and sticky stick glue among the viscose finished product. When the slicing machine demand materials corresponding to the viscose finished products with the storage time length longer than the preset storage time length are stored, the viscose finished products with the storage time length longer than the preset storage time length are controlled to be fed onto the corresponding slicing machine. The length of the storage time is longer than the length of the preset storage time, and the corresponding slicing machine of the viscose finished product does not send the required material information. Based on this, can realize the management and control to the viscose finished product in the viscose finished product storehouse to the viscose finished product in making the viscose finished product in the viscose finished product storehouse all satisfies the slicer and to the flakiness viscose requirement of viscose.
It can be understood that when the viscose finished products with the storage time length longer than the preset storage time length exist in the viscose finished product warehouse, the controller is further used for pushing messages to terminal equipment of workers to prompt the workers that the viscose finished products with the storage time length longer than the preset storage time length exist in the viscose finished product warehouse and need to be discharged.
While the invention has been described in connection with various embodiments, other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a review of the drawings, the disclosure, and the appended claims. In the claims, the word "comprising" does not exclude other elements or steps, and the word "a" or "an" does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
While the invention has been described in conjunction with specific features and embodiments thereof, it will be evident that various modifications and combinations can be made thereto without departing from the spirit and scope of the invention. Accordingly, the specification and figures are merely exemplary of the invention as defined in the appended claims and are intended to cover any and all modifications, variations, combinations, or equivalents within the scope of the invention. It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (9)
1. The utility model provides a material scheduling system which characterized in that, is applied to the material scheduling of silicon rod section process, material scheduling system includes:
a finished adhesive product library, a slicer, and a controller in communication with the slicer; the finished viscose product warehouse is used for storing finished viscose products, and each finished viscose product has corresponding material information; the controller comprises a finished viscose product database corresponding to the finished viscose product database, and the finished viscose product database comprises material information of each finished viscose product;
the controller is used for acquiring material demand information of the slicing machine;
the controller is further used for controlling the target finished viscose product to be fed to the slicing machine under the condition that the target finished viscose product corresponding to the material demand information exists in the finished viscose product database according to the material demand information and the material information of the finished viscose product in the finished viscose product database;
the controller is also used for controlling a viscose production line to produce the viscose finished products under the condition that the quantity of the viscose finished products does not meet the quantity required by the viscose finished products, so that the viscose finished products meet the quantity required by the viscose finished products;
the material scheduling system further comprises an information acquisition device communicated with the controller;
the information acquisition device is used for acquiring material information of the finished viscose product before the finished viscose product enters the finished viscose product warehouse and sending the material information to the controller, wherein the material information of the finished viscose product comprises the size parameter of the finished viscose product, the splicing seam position of the finished viscose product and the warehousing time of the finished viscose product;
the controller is used for storing the material information of the finished viscose product to a finished viscose product database.
2. The material dispatching system of claim 1, wherein the finished viscose product warehouse has a plurality of finished viscose product storage areas divided according to the material information;
when the finished viscose products are put in storage, the controller is used for controlling the finished viscose products to be stored in the corresponding finished viscose product storage areas according to the material information of the finished viscose products.
3. The material scheduling system of claim 1, wherein the controller is further configured to determine that a storage duration of the target finished adhesive product in the finished adhesive product library satisfies a preset adhesive curing duration before the target finished adhesive product is fed to the slicer.
4. The material dispatching system of claim 1, wherein the finished viscose product warehouse has a plurality of finished viscose product storage areas divided according to the material information;
the controller is also used for enabling the finished viscose products to meet the required quantity of the finished viscose products under the condition that the quantity of the stored finished viscose products in at least one finished viscose product storage area does not meet the required quantity of the corresponding finished viscose products.
5. The material scheduling system of claim 4 wherein the controller is further configured to communicate with a plant MES system to obtain a current day material plan; the required quantity of the viscose finished products meets the material planning requirement of the workshop MES system on the same day; or the like, or, alternatively,
the number of the slicing machines is multiple, and the controller is further used for acquiring real-time production information of each slicing machine; the required quantity of the finished viscose products meets the quantity of the finished viscose products determined according to the real-time production information of the corresponding slicing machine.
6. The material dispatching system of claim 1, wherein the number of the slicing machines is multiple, and the controller is further configured to obtain real-time production information of each slicing machine, and determine a finished adhesive product requirement priority of the multiple slicing machines according to the real-time production information of each slicing machine;
the material demand information is the material demand information of the slicing machine with the highest demand priority of the viscose finished products.
7. The material scheduling system of claim 1, wherein the controller is further configured to determine that there are finished viscose products in the finished viscose product warehouse that have a storage time longer than a preset storage time;
the controller is further used for controlling the feeding of the viscose finished products with the storage duration being longer than the preset storage duration to the corresponding slicing machine when the slicing machine corresponding to the viscose finished products with the storage duration being longer than the preset storage duration sends the required material information.
8. The material dispatching system of any one of claims 1-7, further comprising a glue product conveying line, and a material grabbing device in communication with the controller;
the controller is used for controlling the material grabbing device to feed the target finished viscose product to the feeding end of the finished viscose product conveying line under the condition that the target finished viscose product corresponding to the material demand information exists in the finished viscose product database; and/or the presence of a gas in the gas,
the material scheduling system further comprises a sensing device communicated with the controller, wherein the sensing device is located at the discharge end of the finished viscose product conveying line and used for determining that the target finished viscose product is conveyed to the discharge end of the finished viscose product conveying line.
9. The material scheduling system of claim 8 further comprising a loading and unloading device in communication with the controller;
the controller is also used for controlling the feeding and discharging device to feed the finished viscose product at the discharging end to the slicing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010988034.1A CN112140370B (en) | 2020-09-18 | 2020-09-18 | Material scheduling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010988034.1A CN112140370B (en) | 2020-09-18 | 2020-09-18 | Material scheduling system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112140370A CN112140370A (en) | 2020-12-29 |
| CN112140370B true CN112140370B (en) | 2022-08-09 |
Family
ID=73892416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010988034.1A Active CN112140370B (en) | 2020-09-18 | 2020-09-18 | Material scheduling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112140370B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233163B (en) * | 2021-03-24 | 2022-11-22 | 银川隆基光伏科技有限公司 | Feeding and discharging system of slicing machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101493693B (en) * | 2008-12-05 | 2010-10-13 | 华中科技大学 | Vehicle body soldering, and drop forging shop work integration control system |
| CN108269033A (en) * | 2016-12-30 | 2018-07-10 | 博世汽车部件(苏州)有限公司 | Produce warehouse, production line material distribution method and system |
| CN108009739B (en) * | 2017-12-14 | 2022-07-29 | 沈阳工业大学 | Intelligent machining workshop production planning and scheduling integrated method |
| JP7011955B2 (en) * | 2018-03-15 | 2022-02-10 | コマツＮｔｃ株式会社 | Setup method for wire saw and wire saw |
| CN109492965B (en) * | 2018-10-15 | 2021-06-22 | 宁波吉利汽车研究开发有限公司 | Logistics management system and electronic equipment |
| CN109624107A (en) * | 2018-11-16 | 2019-04-16 | 银川隆基硅材料有限公司 | A kind of silicon wafer slice Transfer method, slicer, manipulator and system |
| CN209192833U (en) * | 2018-12-19 | 2019-08-02 | 惠州光弘科技股份有限公司 | A kind of production line intelligence side storehouse system |
-
2020
- 2020-09-18 CN CN202010988034.1A patent/CN112140370B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN112140370A (en) | 2020-12-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207174622U (en) | Pharmaceutical warehouse goes out Input System | |
| CN101010180B (en) | Machine and machine set for processing plastic | |
| CN111573292B (en) | Stacking method and device, electronic equipment and computer readable storage medium | |
| CN102247001B (en) | Flexible manufacturing and precise formulation process for threshing and redrying tobacco leaves | |
| CN112140370B (en) | Material scheduling system | |
| CN106733677A (en) | A kind of charging tray barcode scanning goes out to be put in storage sorting system and its control method | |
| US20240124237A1 (en) | Material conveying method, system, and storage medium | |
| JP2023528974A (en) | Warehouse storage system, cargo collection method, device, container moving device and control terminal | |
| CN112171924B (en) | Crystal bar adhesive system | |
| CN107262391A (en) | A kind of sheet material sorting system and its method | |
| CN110751435A (en) | Order dispatching method, device and system | |
| CN209973537U (en) | Automatic production line comprising conveying device capable of automatically positioning and conveying | |
| CN114150369A (en) | Charging method, charging equipment, charging system and computer storage medium | |
| CN110949922A (en) | Material sorting and stacking method and system | |
| CN112441360A (en) | Dispatching system and dispatching method for manufacturing mold | |
| CN204433573U (en) | Detecting and controlling system taken inventory by a kind of pallet | |
| CN108946023B (en) | Send processing method and system with charge free | |
| CN112318752A (en) | Silicon rod cutting system | |
| CN1288438A (en) | Method and control system for controlling conveyor system and a plant for baling paper pulp | |
| CN213893917U (en) | Full-automatic wire stereoscopic warehouse | |
| CN112801459B (en) | Execution system and execution method for 5G intelligent production line | |
| CN111874312B (en) | Full automatization material transfer system suitable for intelligent factory uses | |
| CN110577067B (en) | Empty box transmission method and system for raw tobacco formula elevated warehouse packing station and central control terminal | |
| CN112208993A (en) | Full-automatic wire stereoscopic warehouse | |
| CN109102226B (en) | Full-automatic intelligent management method for storage materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |