CN112140281A - High-strength light brick and processing method thereof - Google Patents
High-strength light brick and processing method thereof Download PDFInfo
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- CN112140281A CN112140281A CN202010990066.5A CN202010990066A CN112140281A CN 112140281 A CN112140281 A CN 112140281A CN 202010990066 A CN202010990066 A CN 202010990066A CN 112140281 A CN112140281 A CN 112140281A
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- injection molding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
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- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
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- Civil Engineering (AREA)
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Abstract
The invention relates to processing of a light brick, in particular to a high-strength light brick and a processing method thereof, which comprises the following steps: sleeving the filling plate on a buckling mould, and buckling the buckling mould on the forming mould by the forming mould through a lifting mechanism; step two: the forming die buckled with the buckling die passes through an injection molding mechanism, and the injection molding mechanism injects the light brick raw material into the forming die; step three: buckling the mold and separating from the forming mold, and leaving the filling plate in the light brick raw material; the filling plate can be set into different materials according to different use requirements, such as an iron object with increased hardness, when the filling plate is made of a flexible material, when the light brick is impacted, the filling plate plays a certain buffering role, when the filling plate is made of a rigid material, when the light brick is impacted, the filling plate plays a certain supporting role, and due to the connection of the filling plate, the light brick is not crushed when being crushed, and the toughness of the light brick is increased.
Description
Technical Field
The invention relates to processing of light bricks, in particular to a high-strength light brick and a processing method thereof.
Background
For example, the publication number CN109704681A discloses a light brick of building waste and a preparation method thereof, which particularly relates to the field of light brick preparation, wherein the used main materials comprise the following raw materials in parts by weight: 40 to 50 parts of building waste, 20 to 30 parts of ordinary portland cement, 10 to 15 parts of water and formaldehyde absorbing material and 8 to 13 parts of aerogel; the auxiliary materials used in the method comprise the following raw materials in parts by weight: 2-4 parts of a foam stabilizer, 1-3 parts of a water reducing agent, 2-4 parts of hydrogel, 4-6 parts of a foaming agent and 1-2 parts of a sulfur-fixing, nitrogen-fixing and odor-removing agent; the disadvantage of this invention is that it is not possible to prepare lightweight bricks with built-in fillers.
Disclosure of Invention
The invention aims to provide a high-strength light brick and a processing method thereof, and the high-strength light brick can be used for preparing a light brick with a built-in filler.
The purpose of the invention is realized by the following technical scheme:
a high-strength lightweight brick and a processing method thereof, wherein the method comprises the following steps:
the method comprises the following steps: sleeving the filling plate on a buckling mould, and buckling the buckling mould on the forming mould by the forming mould through a lifting mechanism;
step two: the forming die buckled with the buckling die passes through an injection molding mechanism, and the injection molding mechanism injects the light brick raw material into the forming die;
step three: buckling the mold and separating from the forming mold, and leaving the filling plate in the light brick raw material;
the high-strength light brick processing method further comprises a high-strength light brick processing device, the high-strength light brick processing device comprises a forming die, a lifting mechanism, a buckling die and an injection molding mechanism, a plurality of filling plates are sleeved on the buckling die, the buckling die is magnetically attracted on the lifting mechanism, and the forming die sequentially passes through the lifting mechanism and the injection molding mechanism.
As a further optimization of the technical scheme, in the processing method of the high-strength light-weight brick, the processing device of the high-strength light-weight brick further comprises a processing bracket and a support roller, the processing bracket comprises a transportation bracket, a support side plate, a lifting bracket i and a lifting bracket ii, the left side and the right side of the transportation bracket are fixedly connected with the support side plate, the transportation bracket is fixedly connected with the lifting bracket i and the lifting bracket ii, and a plurality of support rollers are rotatably connected between the two support side plates.
According to the technical scheme, the processing method of the high-strength light-weight brick is further optimized, the forming mold comprises a mold I, round notches and friction plates, the bottom of the mold I is provided with the round notches, the left side and the right side of the mold I are fixedly connected with the friction plates, and the mold I is placed on the support rollers.
As the technical scheme is further optimized, the high-strength light-weight brick processing method comprises the steps that the lifting mechanism comprises a reciprocating mechanism I, a lifting push plate I, a lifting plate and electromagnets, the reciprocating end of the reciprocating mechanism I is fixedly connected with the lifting push plate I and the lifting plate, the lifting plate is fixedly connected with the two electromagnets, and the reciprocating mechanism I is fixedly connected to the lifting support I.
As a further optimization of the technical scheme, in the processing method of the high-strength light-weight brick, the buckling mold further comprises a buckling cover, two adsorption rings, injection molding pipes, sleeve rings and injection molding holes, wherein the two adsorption rings are fixedly connected to the buckling cover, the two adsorption rings are respectively adsorbed on the two electromagnets, the buckling cover is rotatably connected with a plurality of injection molding pipes, the lower ends of the injection molding pipes are sealed, the injection molding pipes are respectively inserted into the circular grooves, the injection molding pipes are respectively provided with a plurality of rows of injection molding holes, the filling plates are provided with the sleeve rings, the filling plates are sleeved on the injection molding pipes through the sleeve rings, and the filling plates are positioned between two adjacent rows of injection molding holes.
As further optimization of the technical scheme, the high-strength light-weight brick processing method comprises the step that the injection molding mechanism comprises a reciprocating mechanism II, a lifting push plate II, an injection molding frame and injection molding pipelines, wherein the reciprocating mechanism II is fixedly connected to the lifting support II, the telescopic end of the reciprocating mechanism II is fixedly connected with the lifting push plate II, the lifting push plate II is fixedly connected to the injection molding frame, and the injection molding frame is provided with a plurality of injection molding pipelines.
As further optimization of the technical scheme, the processing method of the high-strength light-weight brick further comprises a power mechanism, wherein the power mechanism comprises a motor and a transmission shaft I, transmission shaft II, connecting key and sliding friction wheel, motor fixed connection is on the transportation support, transmission shaft I is provided with two, the meshing transmission between two transmission shafts I, two transmission shaft I all rotate to be connected on the transportation support, the output shaft of motor and the I transmission of one of them transmission shaft are connected, transmission shaft II is provided with two, two transmission shaft II all rotate to be connected on the transportation support, two transmission shaft II are respectively with two I belt drive of transmission shaft and are connected, two II last equal fixedly connected with connecting keys of transmission shaft, equal sliding connection has sliding friction wheel on two connecting keys, it is connected with spring part to rotate between sliding friction wheel and the transportation support.
As a further optimization of the technical scheme, the high-strength light-weight brick processing device further comprises a conveying mechanism, the conveying mechanism comprises two conveying wheels, two damping wheels and two friction wheels, the two conveying wheels are connected through belt transmission, the two damping wheels are connected to the two conveying wheels, one of the two conveying wheels is fixedly connected with the friction wheel, the left side and the right side of the conveying support are rotatably connected with the two conveying wheels, the two friction plates are respectively contacted with the belts between the two corresponding conveying wheels, the two friction wheels are respectively in friction transmission with the two sliding friction wheels, and the damping wheels are fixedly connected to the conveying support.
According to the technical scheme, the high-strength light-weight brick processing device further comprises a braking mechanism, the braking mechanism comprises a shifting fork and braking push plates, the shifting fork is fixedly connected with the two braking push plates, the two sliding friction wheels are rotatably connected with the shifting fork, the two shifting forks are slidably connected onto a transportation support, and the four braking push plates are respectively arranged on the lower sides of the lifting push plate I and the lifting push plate II.
The high-strength light brick is provided with a plurality of round holes, and the high-strength light brick is internally provided with a plurality of filling plates.
The high-strength light brick and the processing method thereof have the beneficial effects that:
according to the high-strength light brick and the processing method thereof, the conveying mechanism can be driven by the power mechanism to move, the conveying mechanism drives the forming mold to sequentially pass through the lifting mechanism and the injection molding mechanism, the filling plate is sleeved on the buckling mold, the forming mold passes through the lifting mechanism, and the lifting mechanism buckles the buckling mold on the forming mold; the forming die buckled with the buckling die passes through an injection molding mechanism, and the injection molding mechanism injects the light brick raw material into the forming die; buckling the mold and separating from the forming mold, and leaving the filling plate in the light brick raw material; the filling board can set different materials according to the user demand of difference, if increase the iron thing of hardness, or increase the nylon board of toughness, plastic slab and rubber, also can be wire net etc., when the filling board is flexible material, when light brick receives the striking, the filling board plays certain cushioning effect, when the filling board is rigid material, when light brick receives the striking, the filling board plays certain supporting role, and because the connection of filling board, make light brick be unlikely to smash when the breakage, increase the toughness of light brick.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of a high-strength lightweight brick processing apparatus according to the present invention;
FIG. 2 is a schematic view of a processing fixture according to the present invention;
FIG. 3 is a schematic view of the forming die structure of the present invention;
FIG. 4 is a schematic view of the lift mechanism of the present invention;
FIG. 5 is a first schematic view of a fastening mold of the present invention;
FIG. 6 is a second schematic view of a fastening mold of the present invention;
FIG. 7 is a schematic view of a fastening mold according to the present invention;
FIG. 8 is a schematic view of the injection mechanism of the present invention;
FIG. 9 is a schematic view of the power mechanism of the present invention;
FIG. 10 is a schematic view of the transport mechanism of the present invention;
FIG. 11 is a schematic view of the braking mechanism of the present invention;
FIG. 12 is a first schematic view of the construction of the lightweight brick of the present invention;
fig. 13 is a second schematic view of the light brick structure of the present invention.
In the figure: processing the bracket 1; a transport support 101; a support side plate 102; the lifting support I103; a lifting bracket II 104; a backup roller 2; a molding die 3; a mould I301; a circular notch 302; a friction plate 303; a lifting mechanism 4; a reciprocating mechanism I401; lifting the push plate I402; a lifting plate 403; an electromagnet 404; a buckling mold 5; a snap-fit cover 501; an adsorption ring 502; an injection molded tube 503; a filler board 504; a collar 505; an injection molding hole 506; an injection molding mechanism 6; a reciprocating mechanism II 601; a lifting push plate II 602; an injection molding frame 603; an injection molded pipe 604; a power mechanism 7; a motor 701; a transmission shaft I702; a transmission shaft II 703; a connection key 704; a sliding friction wheel 705; a transport mechanism 8; a transport wheel 801; a damping wheel 802; a friction wheel 803; a brake mechanism 9; a shift fork 901; a brake push plate 902.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and "upright", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, directly or indirectly connected through an intermediate medium, and may be a communication between two members. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, in the description of the present invention, the meaning of "a plurality", and "a plurality" is two or more unless otherwise specified.
The first embodiment is as follows:
the method for processing high-strength lightweight bricks according to the present embodiment will be described below with reference to fig. 1 to 13, and the method includes the steps of:
the method comprises the following steps: sleeving the filling plate 504 on the buckling mold 5, enabling the forming mold 3 to pass through the lifting mechanism 4, and buckling the buckling mold 5 on the forming mold 3 by the lifting mechanism 4;
step two: the forming die 3 buckled with the buckling die 5 passes through the injection molding mechanism 6, and the injection molding mechanism 6 injects the light brick raw material into the forming die 3;
step three: the buckling mold 5 is separated from the forming mold 3, and the filling plate 504 is left in the light brick raw material;
the high-strength light brick working method further comprises a high-strength light brick processing device, the high-strength light brick processing device comprises a forming die 3, a lifting mechanism 4, a buckling die 5 and an injection molding mechanism 6, the buckling die 5 is sleeved with a plurality of filling plates 504, the buckling die 5 is magnetically attracted to the lifting mechanism 4, and the forming die 3 sequentially passes through the lifting mechanism 4 and the injection molding mechanism 6; the filling plate 504 can be set into different materials according to different use requirements, such as iron materials for increasing hardness, or nylon plates, plastic plates and rubber for increasing toughness, or steel wire meshes, and the like, when the filling plate 504 is made of a flexible material, when the light brick is impacted, the filling plate 504 plays a certain buffering role, when the filling plate 504 is made of a rigid material, when the light brick is impacted, the filling plate 504 plays a certain supporting role, and due to the connection of the filling plate 504, the light brick is not crushed when being crushed, and the toughness of the light brick is increased.
The filler plate 504 is provided with a plurality of holes,
the second embodiment is as follows:
the following describes the present embodiment with reference to fig. 1 to 13, and the present embodiment further describes the first embodiment, the high-strength light-weight brick processing apparatus further includes a processing bracket 1 and a support roller 2, the processing bracket 1 includes a transportation bracket 101, a support side plate 102, a lifting bracket i 103 and a lifting bracket ii 104, the left and right sides of the transportation bracket 101 are fixedly connected with the support side plate 102, the transportation bracket 101 is fixedly connected with the lifting bracket i 103 and the lifting bracket ii 104, and a plurality of support rollers 2 are rotatably connected between the two support side plates 102.
The third concrete implementation mode:
the second embodiment is further described with reference to fig. 1 to 13, in which the forming mold 3 includes a mold i 301, circular notches 302 and friction plates 303, the bottom of the mold i 301 is provided with a plurality of circular notches 302, the left and right sides of the mold i 301 are fixedly connected with the friction plates 303, and the mold i 301 is placed on the support rollers 2.
The fourth concrete implementation mode:
the third embodiment is further described with reference to fig. 1 to 13, in which the lifting mechanism 4 includes a reciprocating mechanism i 401, a lifting pushing plate i 402, a lifting plate 403 and an electromagnet 404, the reciprocating end of the reciprocating mechanism i 401 is fixedly connected with the lifting pushing plate i 402 and the lifting plate 403, the lifting plate 403 is fixedly connected with the two electromagnets 404, and the reciprocating mechanism i 401 is fixedly connected to the lifting support i 103.
The fifth concrete implementation mode:
the present embodiment is described below with reference to fig. 1 to 13, and the present embodiment further describes a fourth embodiment, where the locking mold 5 further includes a locking cover 501, adsorption rings 502, injection molding pipes 503, a collar 505 and injection molding holes 506, the locking cover 501 is fixedly connected with the two adsorption rings 502, the two adsorption rings 502 are respectively adsorbed on the two electromagnets 404, the locking cover 501 is rotatably connected with a plurality of injection molding pipes 503, the lower ends of the plurality of injection molding pipes 503 are all sealed, the plurality of injection molding pipes 503 can be respectively inserted into the plurality of circular notches 302, the plurality of injection molding pipes 503 are all provided with a plurality of rows of injection molding holes 506, the filling plate 504 is provided with the plurality of collars 505, the plurality of filling plates 504 are all sleeved on the injection molding pipes 503 through the collar 505, and the filling plate 504 is located between two adjacent rows of injection molding holes 506.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1 to 13, and the fifth embodiment is further described in the present embodiment, where the injection molding mechanism 6 includes a reciprocating mechanism ii 601, a lifting push plate ii 602, an injection molding frame 603, and an injection molding pipeline 604, the reciprocating mechanism ii 601 is fixedly connected to the lifting support ii 104, a telescopic end of the reciprocating mechanism ii 601 is fixedly connected to the lifting push plate ii 602, the lifting push plate ii 602 is fixedly connected to the injection molding frame 603, and the injection molding frame 603 is provided with a plurality of injection molding pipelines 604.
The seventh embodiment:
the embodiment is described below with reference to fig. 1 to 13, and the embodiment further describes the sixth embodiment, the high-strength light-weight brick processing device further includes an actuating mechanism 7, the actuating mechanism 7 includes a motor 701, two transmission shafts i 702, two transmission shafts ii 703, two connecting keys 704 and a sliding friction wheel 705, the motor 701 is fixedly connected to the transportation bracket 101, two transmission shafts i 702 are provided, two transmission shafts i 702 are in meshing transmission between the two transmission shafts i 702, the two transmission shafts i 702 are both rotatably connected to the transportation bracket 101, an output shaft of the motor 701 is in transmission connection with one of the transmission shafts i 702, two transmission shafts ii 703 are provided, two transmission shafts ii 703 are both rotatably connected to the transportation bracket 101, the two transmission shafts ii 703 are respectively in belt transmission connection with the two transmission shafts i 702, the two transmission shafts ii 703 are both fixedly connected with the connecting keys 704, and the two connecting keys 704 are both slidably, a spring member is rotatably connected between the sliding friction wheel 705 and the transport carriage 101.
The specific implementation mode is eight:
the following describes the present embodiment with reference to fig. 1 to 13, and the seventh embodiment is further described in the present embodiment, the high-strength light-weight brick processing apparatus further includes a transportation mechanism 8, the transportation mechanism 8 includes transportation wheels 801, damping wheels 802 and friction wheels 803, two transportation wheels 801 are provided, the two transportation wheels 801 are connected through belt transmission, the two transportation wheels 801 are both connected with the damping wheels 802, one of the transportation wheels 801 is fixedly connected with the friction wheel 803, the left and right sides of the transportation support 101 are both rotatably connected with the two transportation wheels 801, the two friction plates 303 are respectively contacted with the corresponding belt between the two transportation wheels 801, the two friction wheels 803 are respectively in friction transmission with the two sliding friction wheels 705, and the damping wheels 802 are fixedly connected to the transportation support 101.
The specific implementation method nine:
the following describes the embodiment with reference to fig. 1 to 13, and the embodiment further describes the embodiment eight, the high-strength light-weight brick processing device further includes a braking mechanism 9, the braking mechanism 9 includes a shifting fork 901 and a braking push plate 902, two braking push plates 902 are fixedly connected to the shifting fork 901, the shifting fork 901 is rotatably connected to two sliding friction wheels 705, the two shifting forks 901 are slidably connected to the transportation support 101, and the four braking push plates 902 are respectively disposed at the lower sides of the lifting push plate i 402 and the lifting push plate ii 602.
The high-strength light brick is provided with a plurality of round holes, and the high-strength light brick is internally provided with a plurality of filling plates 504.
The working principle of the high-strength light brick and the processing method thereof is as follows:
when the injection molding machine is used, a molding mold 3 is placed between two conveying mechanisms 8, a plurality of support rollers 2 support the molding mold 3, a motor 701 is started, an output shaft of the motor 701 starts to rotate, the output shaft of the motor 701 drives a transmission shaft I702 to rotate, the two transmission shafts I702 are in meshing transmission, the rotation of the two transmission shafts I702 is opposite, the two transmission shafts I702 respectively drive two transmission shafts II 703 to rotate, the two transmission shafts II 703 respectively drive two connecting keys 704 to rotate, the two connecting keys 704 respectively drive two sliding friction wheels 705 to rotate, the two sliding friction wheels 705 respectively drive two friction wheels 803 to rotate, the friction wheels 803 drive the conveying wheels 801 to rotate, the two friction plates 303 respectively contact with belts between the two corresponding conveying wheels 801, a power mechanism 7 drives the conveying mechanisms 8 to move, and the conveying mechanisms 8 drive the molding mold 3 to sequentially pass through a lifting mechanism 4 and an injection molding mechanism 6; the filling plate 504 is sleeved on the injection pipe 503 in advance through a sleeve ring 505, the sleeve ring 505 and the injection pipe 503 are in interference fit, or the injection pipe 503 can be made of a material which generates friction force, such as rubber, so that the filling plate 504 is connected on the injection pipe 503, as shown in fig. 6, two filling plates 504 are arranged, as shown in fig. 7, a plurality of rows of injection holes 506 are arranged on a plurality of injection pipes 503, a plurality of sleeve rings 505 are arranged on the filling plate 504, a plurality of filling plates 504 are sleeved on the injection pipes 503 through the sleeve rings 505, when the forming mold 3 passes through, the reciprocating mechanism I401 is started, the reciprocating mechanism I401 and the reciprocating mechanism II 601 can be hydraulic cylinders or electric push rods, or other mechanical mechanisms which can reciprocate, the telescopic end of the reciprocating mechanism I401 drives the locking mold 5 to move downwards, four braking push plates 902I and II are respectively arranged at the lower sides of the lifting push plate 902I and the lifting push plate II 602, meanwhile, the braking mechanism 9 moves downwards, the sliding friction wheel 705 and the friction wheel 803 push out the friction transmission, the transportation mechanism 8 does not move any more, the damping wheels 802 provide certain damping to ensure the accuracy of the position of the forming die 3, the two electromagnets 404 are closed to enable the buckling die 5 to be buckled on the forming die 3, and the injection molding pipes 503 are respectively inserted into the round notches 302; the two adsorption rings 502 are respectively adsorbed on the two electromagnets 404, when the buckling mold 5 is buckled on the forming mold 3, another new buckling mold 5 sleeved with a plurality of filling plates 504 can be re-adsorbed on the lifting mechanism 4, a new forming mold 3 is placed on the device, and the high-strength light brick can be prepared by repeatedly flowing water; the filling plate 504 can be made of different materials according to different use requirements, such as iron materials for increasing hardness, or nylon plates, plastic plates, rubber for increasing toughness, or steel wire meshes, and the like, when the filling plate 504 is made of a flexible material, the filling plate 504 has a certain buffering effect when the lightweight bricks are impacted, and when the filling plate 504 is made of a rigid material, the filling plate 504 has a certain supporting effect when the lightweight bricks are impacted, and the lightweight bricks are not crushed due to the connection of the filling plate 504, so that the toughness of the lightweight bricks is increased; when the filling plate 504 is made of a flexible material, the filling plate 504 is located between two adjacent rows of injection molding holes 506, and when injection molding is performed in the mold I301, in order to prevent that the filling plate 504 is made of a flexible material and is subjected to injection molding from the upper side or the lower side in one direction, the filling plate 504 is deformed to a certain extent due to the gravity of the light brick raw material, so that injection molding is performed simultaneously from the upper side and the lower side of the filling plate 504, and excessive deformation cannot be generated when the filling plate 504 is made of a flexible material; when the forming mold 3 moves to the side of the injection molding mechanism 6, the reciprocating mechanism II 601 is started, the reciprocating end of the reciprocating mechanism II 601 drives the injection molding pipelines 604 to move downwards, the injection molding pipelines 604 are respectively buckled on the injection molding pipes 503, the light brick raw material pipeline is connected to the injection molding pipelines 604 in advance, and light brick raw materials are injected into the mold I301 through the light brick raw material pipeline; after drying the light brick raw materials in the mold I301, rotating a plurality of injection molding pipes 503 and pulling the buckling cover 501 upwards at the same time to separate the forming mold 3 from the buckling mold 5, and baking the light brick raw materials with the demolding thickness to obtain the high-strength light brick; as shown in fig. 13, the area of the filling plate 504 is slightly smaller than that of the high-strength lightweight brick, and some flexible materials may be deformed due to excessive temperature during baking or drying, but the filling plate 504 is completely covered in the high-strength lightweight brick, so that the filling plate 504 can be melted, but the filling plate 504 is cooled after the high-strength lightweight brick is cooled.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The processing method of the high-strength light brick is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: sleeving a filling plate (504) on a buckling mold (5), enabling a forming mold (3) to pass through a lifting mechanism (4), and buckling the buckling mold (5) on the forming mold (3) through the lifting mechanism (4);
step two: the forming die (3) buckled with the buckling die (5) passes through the injection molding mechanism (6), and the injection molding mechanism (6) injects the light brick raw material into the forming die (3);
step three: the buckling mould (5) is separated from the forming mould (3), and the filling plate (504) is left in the light brick raw material;
the high-strength light brick working method further comprises a high-strength light brick processing device, the high-strength light brick processing device comprises a forming die (3), a lifting mechanism (4), a buckling die (5) and an injection molding mechanism (6), a plurality of filling plates (504) are sleeved on the buckling die (5), the buckling die (5) is magnetically attracted on the lifting mechanism (4), and the forming die (3) sequentially passes through the lifting mechanism (4) and the injection molding mechanism (6).
2. The method for processing high-strength lightweight bricks according to claim 1, wherein: the high-strength light-weight brick processing device further comprises a processing support (1) and supporting rollers (2), the processing support (1) comprises a transportation support (101), supporting side plates (102), lifting supports I (103) and lifting supports II (104), the supporting side plates (102) are fixedly connected to the left side and the right side of the transportation support (101), the lifting supports I (103) and the lifting supports II (104) are fixedly connected to the transportation support (101), and a plurality of supporting rollers (2) are rotatably connected between the two supporting side plates (102).
3. The method for processing high-strength lightweight bricks according to claim 2, wherein: forming die (3) are including mould I (301), round notch (302) and friction plate (303), and the bottom of mould I (301) is provided with a plurality of round notches (302), and the equal fixedly connected with friction plate (303) in both sides about mould I (301), and mould I (301) are placed on a plurality of backing rolls (2).
4. The method for processing high-strength lightweight bricks according to claim 3, wherein: elevating system (4) are including reciprocating mechanism I (401), lift push pedal I (402), lifter plate (403) and electro-magnet (404), and the reciprocal end fixedly connected with of reciprocating mechanism I (401) goes up and down push pedal I (402) and lifter plate (403), two electro-magnets (404) of fixedly connected with on lifter plate (403), and I (401) fixed connection of reciprocating mechanism is on lifting support I (103).
5. The method for processing high-strength lightweight bricks according to claim 4, wherein: the buckling mould (5) further comprises a buckling cover (501), two adsorption rings (502), injection molding pipes (503), a sleeve ring (505) and injection molding holes (506), wherein the two adsorption rings (502) are fixedly connected to the buckling cover (501), the two adsorption rings (502) are respectively adsorbed to the two electromagnets (404), the buckling cover (501) is rotatably connected with a plurality of injection molding pipes (503), the lower ends of the injection molding pipes (503) are arranged in a sealed mode, the injection molding pipes (503) can be respectively inserted into the circular notches (302), the injection molding pipes (503) are respectively provided with a plurality of rows of injection molding holes (506), the filling plates (504) are provided with a plurality of sleeve rings (505), the filling plates (504) are sleeved on the injection molding pipes (503) through the sleeve rings (505), and the filling plates (504) are located between two adjacent rows of injection molding holes (506).
6. The method for processing high-strength lightweight bricks according to claim 5, wherein: the injection molding mechanism (6) comprises a reciprocating mechanism II (601), a lifting push plate II (602), an injection molding frame (603) and an injection molding pipeline (604), wherein the reciprocating mechanism II (601) is fixedly connected to the lifting support II (104), the telescopic end of the reciprocating mechanism II (601) is fixedly connected with the lifting push plate II (602), the lifting push plate II (602) is fixedly connected with the injection molding frame (603), and the injection molding frame (603) is provided with a plurality of injection molding pipelines (604).
7. The method for processing high-strength lightweight bricks according to claim 6, wherein: the high-strength light brick processing device further comprises a power mechanism (7), wherein the power mechanism (7) comprises a motor (701), two transmission shafts I (702), two transmission shafts II (703), a connecting key (704) and sliding friction wheels (705), the motor (701) is fixedly connected to the transportation bracket (101), the two transmission shafts I (702) are arranged, two transmission shafts I (702) are in meshing transmission, the two transmission shafts I (702) are both rotatably connected to the transportation bracket (101), an output shaft of the motor (701) is in transmission connection with one transmission shaft I (702), the two transmission shafts II (703) are arranged, the two transmission shafts II (703) are both rotatably connected to the transportation bracket (101), the two transmission shafts II (703) are respectively in belt transmission connection with the two transmission shafts I (702), the two transmission shafts II (703) are both fixedly connected with the connecting key (704), and the two connecting keys (704) are both slidably connected with the sliding friction wheels (705), a spring component is rotatably connected between the sliding friction wheel (705) and the transportation bracket (101).
8. The method for processing high-strength lightweight bricks according to claim 7, wherein: high strength light brick processingequipment still includes transport mechanism (8), transport mechanism (8) are including transport wheel (801), damping wheel (802) and friction pulley (803), transport wheel (801) are provided with two, connect through the belt drive between two transport wheels (801), all be connected with damping wheel (802) on two transport wheels (801), fixedly connected with friction pulley (803) on one of them transport wheel (801), the left and right sides of transport support (101) all rotates and is connected with two transport wheels (801), two friction plate (303) respectively with the belt contact between two transport wheels (801) that correspond, two friction pulley (803) respectively with two slip friction pulley (705) friction drive, damping wheel (802) fixed connection is on transport support (101).
9. The method for processing high-strength lightweight bricks according to claim 8, wherein: high strength light brick processingequipment still includes arrestment mechanism (9), arrestment mechanism (9) are including shift fork (901) and braking push pedal (902), two braking push pedal (902) of fixedly connected with on shift fork (901), all rotate on two sliding friction wheel (705) and be connected with shift fork (901), two equal sliding connection of shift fork (901) are on transportation support (101), four braking push pedal (902) set up respectively in the downside of lift push pedal I (402) and lift push pedal II (602).
10. A high-strength lightweight brick processed by the high-strength lightweight brick processing method according to any one of claims 1 to 9, characterized in that: a plurality of round holes are formed in the high-strength light-weight brick, and a plurality of filling plates (504) are arranged in the high-strength light-weight brick.
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| CN112140281B (en) | 2021-11-23 |
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