CN112139941A - Metal tape drawing process - Google Patents
Metal tape drawing process Download PDFInfo
- Publication number
- CN112139941A CN112139941A CN202010953862.1A CN202010953862A CN112139941A CN 112139941 A CN112139941 A CN 112139941A CN 202010953862 A CN202010953862 A CN 202010953862A CN 112139941 A CN112139941 A CN 112139941A
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- CN
- China
- Prior art keywords
- strip
- tape
- winding
- machine
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000002184 metal Substances 0.000 title claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 40
- 238000005491 wire drawing Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000005406 washing Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000002994 raw material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011143 downstream manufacturing Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses a metal winding wire drawing process, which comprises the following steps: (1) dividing the metal coiled tape into a plurality of divided coiled tapes; (2) placing the strip-dividing winding tape on a feeding machine, and drawing the strip-dividing winding tape through a roller drawing machine; (3) the strip winding tape after wire drawing is sequentially washed by water circulation, washed by a washing machine and dried by an oven; (4) the dried strip winding tape is wound on a winding machine after passing through a tension force adjusting disc; (5) and (4) rolling the rolled strip winding tape into a whole roll of the film. The invention simplifies the metal wire drawing process into that: the method comprises the steps of raw material slitting → tape winding and drawing → cleaning → drying → rolling → tape winding and film pasting, and has the advantages of simple and clear process, low material loss, low personnel investment, low cost and high product quality. The production efficiency is improved by more than 70 percent compared with the original process.
Description
Technical Field
The invention relates to the technical field of metal processing, in particular to a metal winding wire drawing process.
Background
As shown in fig. 1, the current metal wire drawing process flow is as follows: raw material splitting → opening flatly (transversely slicing) → arranging pieces, then drawing with a nylon abrasive belt → cleaning → drying → wrapping pieces and pieces → pasting films. Wherein, 01 is a flat and transverse cut sheet, 02 is a sheet after arranging sheets, 03 is a nylon abrasive belt wire drawing machine, 04 is a cleaning machine, 05 is a drying machine, and 06 is a dried and wrapped sheet.
The prior art has the following defects: (1) the process is complicated, the personnel investment is large, generally two people for arranging the sheets and one person for placing the plates are needed, two people for picking the sheets and two people for collecting the sheets are needed during cleaning and drying after wire drawing, the production efficiency is low, the loss is large, and the cost is high; (2) the product quality is low, the requirement of a customer on the wire drawing surface roughness is 0.5-1.0Ra, the current nylon abrasive belt wire drawing surface wire drawing process cannot be stabilized at 0.4Ra, and the customer requirement cannot be met; (3) the customer needs to stamp one by one in the follow-up production, only can use the engineering mould, can not use continuous mould, leads to production slow like this, and production efficiency is low, and personnel's input is great, and is with high costs.
Therefore, there is a need to develop a metal tape drawing process with high efficiency, stable product quality, low loss and less personnel investment.
Disclosure of Invention
In view of the above problems, the present invention aims to provide a metal tape drawing process with high efficiency, stable product quality, low loss and less personnel investment.
In order to achieve the purpose, the invention adopts the following technical scheme:
a metal winding wire drawing process comprises the following steps:
(1) dividing the metal coiled tape into a plurality of divided coiled tapes;
(2) placing the strip-dividing winding tape on a feeding machine, and drawing the strip-dividing winding tape through a roller drawing machine;
(3) the strip winding tape after wire drawing is sequentially washed by water circulation, washed by a washing machine and dried by an oven;
(4) the dried strip winding tape is wound on a winding machine after passing through a tension force adjusting disc;
(5) and (4) rolling the rolled strip winding tape into a whole roll of the film.
Preferably, the inlet of the roller wire drawing machine is provided with a material passing table, and the roller wire drawing machine is provided with at least two groups of wire drawing rollers.
Preferably, the wire drawing roller is a 400 mesh nylon roller.
Preferably, the water circulation cleaning adopts a water storage frame, and a water spray nozzle for providing circulating water is arranged above the water storage frame; the water spray nozzles are aligned with the strip winding tape passing through the water storage frame. The water circulation cleaning is mainly used for cleaning the surface of the drawn wire, and no residual dust is left after drying. The water circulation is that after the residual dust on the surface is precipitated, the water can be reused, and the use is influenced if the surface is cleaned by a cleaning machine and is easily scratched or scratched.
Preferably, the cleaning machine is provided with a conveyor roller.
Preferably, the oven machine is provided with a heating dehumidifier.
Preferably, the tension force adjusting disc comprises a frame, an upper pressure plate and a lower pressure plate which are arranged on the frame, and an adjusting disc for adjusting the distance between the upper pressure plate and the lower pressure plate; the strip winding tape passes through the space between the upper pressing plate and the lower pressing plate. The tension force adjusting disc is used for stabilizing rolling tension and keeping materials in rolling tidy and not collapsing.
Preferably, the distance between the upper pressing plate and the lower pressing plate is set according to the thickness of the material. The tension force adjusting disc generates corresponding pressure which is determined according to the thickness of the material, the thick force is correspondingly large, and the thin force is correspondingly small.
Compared with the prior art, the invention has the following beneficial effects:
the invention simplifies the metal wire drawing process into that: the method comprises the steps of raw material slitting → tape winding and drawing → cleaning → drying → rolling → tape winding and film pasting, and has the advantages of simple and clear process, low material loss, low personnel investment, low cost and high product quality. The production efficiency is improved by more than 70 percent compared with the original process: the sheet drawbench counts 200 kg in 8 hours and the web drawbench counts 1000 kg in 8 hours, and the slicing time was omitted for 2 hours.
The film is used for protecting the surface of the material wire drawing, so that the downstream process operation is convenient. In the prior art, the film is removed one by one, which wastes time and has low efficiency. The invention removes the sticking film in a whole roll, and has high speed and good effect.
Drawings
FIG. 1 is a schematic process flow diagram of a prior art metal wire drawing;
fig. 2 is a schematic process flow diagram of a metal coil drawing process of the present invention.
Detailed Description
The present invention will be further described with reference to the following examples.
A metal coil drawing process, as shown in fig. 2, comprising the steps of:
(1) dividing the metal coiled tape into a plurality of divided coiled tapes 2;
(2) placing the strip-dividing winding tape on a feeding machine 1, and drawing the strip-dividing winding tape 2 through a roller drawing machine 3;
(3) the strip winding tape after wire drawing is sequentially washed by water circulation, a washing machine 5 and an oven 6;
(4) the dried strip winding tape passes through a tension force adjusting disc 7 and then is wound in a winding machine 8;
(5) the rolled strip winding belt 9 is completely rolled with a film.
And (2) adopting roller wire drawing, and formulating roller wire direction process treatment according to different wire drawing surfaces required by the surface of the material required by a customer, wherein the roller wire direction process treatment comprises the steps of washing, drying and the like on the wire drawing direction length and the like required by the surface roughness, so that the process effect is achieved. For different wire surface roughness and how the rollers are chosen, the following table can be referred to: wherein "made from stock" means that the length of the roller is not less than the length of the stock.
The inlet of the roller wire drawing machine 3 is provided with a material passing table 31, and the roller wire drawing machine 3 is provided with at least two groups of wire drawing rollers 32. The drawing roller is set to be a 400-mesh nylon roller, so that the metal surface drawing process can be stabilized below 0.4Ra, and the requirements of customers are met.
The water circulation cleaning adopts a water storage frame 4, and a water spraying port 41 for providing circulating water is arranged above the water storage frame 4; the water jets 41 are directed at the sectional web 2 passing from the water storage frame 4.
The washer 5 is provided with a feed roller 51.
The oven machine 6 is provided with a heating dehumidifier 61.
The tension force adjusting disc 7 comprises a frame 71, an upper pressure plate 72 and a lower pressure plate 73 which are arranged on the frame 71, and an adjusting disc 74 for adjusting the distance between the upper pressure plate 72 and the lower pressure plate 73; the web 2 passes between the upper platen 72 and the lower platen 73. The tension force adjusting disc 7 is used for stabilizing winding tension and keeping materials in the winding to be tidy and not to collapse.
The distance between the upper platen 72 and the lower platen 73 is set according to the material thickness. The tension force adjusting disc generates corresponding pressure which is determined according to the thickness of the material, the thick force is correspondingly large, and the thin force is correspondingly small, and the specific details are shown in the following table. The difference between screw rods 1 and 2 in the table is the distance between upper platen 72 and lower platen 73.
The invention simplifies the metal wire drawing process into that: the method comprises the steps of raw material slitting → tape winding and drawing → cleaning → drying → rolling → tape winding and film pasting, and has the advantages of simple and clear process, low material loss, low personnel investment, low cost and high product quality. The production efficiency is improved by more than 70 percent compared with the original process: the sheet drawbench counts 200 kg in 8 hours and the web drawbench counts 1000 kg in 8 hours, and the slicing time was omitted for 2 hours.
The film is used for protecting the surface of the material wire drawing, so that the downstream process operation is convenient. In the prior art, the film is removed one by one, which wastes time and has low efficiency. The invention removes the sticking film in a whole roll, and has high speed and good effect.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the embodiments are only used to help understanding the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the content of the present description should not be construed as a limitation to the present invention.
Claims (8)
1. The metal winding wire drawing process is characterized by comprising the following steps:
(1) dividing the metal coiled tape into a plurality of divided coiled tapes;
(2) placing the strip-dividing winding tape on a feeding machine, and drawing the strip-dividing winding tape through a roller drawing machine;
(3) the strip winding tape after wire drawing is sequentially washed by water circulation, washed by a washing machine and dried by an oven;
(4) the dried strip winding tape is wound on a winding machine after passing through a tension force adjusting disc;
(5) and (4) rolling the rolled strip winding tape into a whole roll of the film.
2. The metal coil drawing process according to claim 1, wherein the inlet of the roller drawing machine is provided with a material passing table, and the roller drawing machine is provided with at least two groups of drawing rollers.
3. The metal coil drawing process of claim 2, wherein the drawing roll is a 400 mesh nylon roll.
4. The metal coiled strip drawing process according to claim 1, wherein a water storage frame is adopted for water circulation cleaning, and a water spray nozzle for providing circulating water is arranged above the water storage frame; the water spray nozzles are aligned with the strip winding tape passing through the water storage frame.
5. The process for drawing a metal web according to claim 1, wherein the cleaning machine is provided with feed rollers.
6. The metal coil drawing process according to claim 1, wherein the oven is provided with a heating dehumidifier.
7. The metal coiled strip drawing process according to claim 1, wherein the tension force adjusting disc comprises a frame, an upper pressing plate and a lower pressing plate which are arranged on the frame, and an adjusting disc for adjusting the distance between the upper pressing plate and the lower pressing plate; the strip winding tape passes through the space between the upper pressing plate and the lower pressing plate.
8. The process of claim 7, wherein the distance between the upper and lower press plates is set according to the thickness of the material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010953862.1A CN112139941A (en) | 2020-09-11 | 2020-09-11 | Metal tape drawing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010953862.1A CN112139941A (en) | 2020-09-11 | 2020-09-11 | Metal tape drawing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112139941A true CN112139941A (en) | 2020-12-29 |
Family
ID=73889599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010953862.1A Pending CN112139941A (en) | 2020-09-11 | 2020-09-11 | Metal tape drawing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112139941A (en) |
Citations (16)
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|---|---|---|---|---|
| US6270334B1 (en) * | 1998-07-29 | 2001-08-07 | Darlet Marchante Technologies S.A. | Device for automatic insertion of a strip of synthetic film into a transverse drawing machine |
| TW527968U (en) * | 2002-08-06 | 2003-04-11 | Shiue-Fang Huangjang | Wire drawing apparatus for high illumination metal board |
| CN102717513A (en) * | 2012-06-29 | 2012-10-10 | 东莞市施乐威尔光电科技有限公司 | Wire drawing machine for wire drawing film |
| CN102941773A (en) * | 2012-11-26 | 2013-02-27 | 浙江巨科装饰材料有限公司 | Method for processing three-dimensional patterns on surface of aluminum plate |
| CN202780741U (en) * | 2012-08-03 | 2013-03-13 | 联合金属科技(杭州)有限公司 | Aluminum surface wiredrawing device |
| CN103042452A (en) * | 2013-01-07 | 2013-04-17 | 佛山泰铝新材料有限公司 | Rolling type wire drawing machine for aluminum plate wiredrawing texture forming |
| CN104846510A (en) * | 2015-03-31 | 2015-08-19 | 苏州盛达织带有限公司 | Ribbon loom with punching function |
| CN106185419A (en) * | 2016-08-24 | 2016-12-07 | 湖州领先丝带有限公司 | A kind of trademark belt calendering device |
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| CN207222581U (en) * | 2017-08-09 | 2018-04-13 | 洛阳双瑞精铸钛业有限公司 | A kind of titanium strip coil arrangement for grinding |
| CN108217330A (en) * | 2018-01-29 | 2018-06-29 | 山东博发智能科技有限公司 | A kind of clean power cable is around winding apparatus |
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| CN110355632A (en) * | 2019-06-03 | 2019-10-22 | 郭拓 | A kind of metal aluminum sheet surface treatment wire-drawing equipment |
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-
2020
- 2020-09-11 CN CN202010953862.1A patent/CN112139941A/en active Pending
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| CN202780741U (en) * | 2012-08-03 | 2013-03-13 | 联合金属科技(杭州)有限公司 | Aluminum surface wiredrawing device |
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| CN103042452A (en) * | 2013-01-07 | 2013-04-17 | 佛山泰铝新材料有限公司 | Rolling type wire drawing machine for aluminum plate wiredrawing texture forming |
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| CN110539236A (en) * | 2019-09-28 | 2019-12-06 | 肇庆宏旺金属实业有限公司 | Automatic production line for stainless steel whole roll grinding |
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