CN112113610A - Boiler energy-saving and environment-friendly detection system and method based on Internet of things - Google Patents
Boiler energy-saving and environment-friendly detection system and method based on Internet of things Download PDFInfo
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- CN112113610A CN112113610A CN202010854495.XA CN202010854495A CN112113610A CN 112113610 A CN112113610 A CN 112113610A CN 202010854495 A CN202010854495 A CN 202010854495A CN 112113610 A CN112113610 A CN 112113610A
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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Abstract
The invention relates to the technical field of boiler detection, in particular to an energy-saving and environment-friendly boiler detection system and method based on the Internet of things, wherein the system is a three-layer network architecture consisting of a sensing layer, a network layer and an application layer, the sensing layer comprises an industrial personal computer and at least one data acquisition device connected with the industrial personal computer, the data acquisition device is used for acquiring detection data of measuring points through a measuring instrument, the industrial personal computer is used for collecting the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point so as to form a database of the energy-saving and environment-friendly boiler detection data, the industrial personal computer is also used for storing the database in a local server and transmitting the database to the application layer through the network layer, and the application layer is used for displaying and inquiring the database in a data visualization mode, the invention can realize the fusion and real-time sharing of the energy-saving and environment-friendly detection data of the boiler in various scenes.
Description
Technical Field
The invention relates to the technical field of boiler detection, in particular to an energy-saving and environment-friendly boiler detection system and method based on the Internet of things.
Background
The boiler is a very important heat energy supply device in the national economic production process, provides necessary heat energy for the industries such as electric power industry, chemical industry, metallurgy, food and the like, and is an indispensable necessary consumable in mass life. At present, the boiler mainly uses fossil fuel, and if the boiler is not operated properly, is managed loosely or has equipment faults, the problems of increased pollutant emission and the like can be caused. Therefore, energy-saving and environment-friendly detection for the boiler is necessary.
The boiler energy-saving and environment-friendly detection has the characteristics of complex scene, multiple detection items, high detection data quality requirement and the like, the traditional detection mode is that the boiler energy saving and environment protection are carried out independently, the energy-saving and environment-friendly detection can also be subdivided into a plurality of detection items, the common method is that each detection item is measured and data acquisition is carried out by independent post personnel, such as the acquisition of flue gas temperature, flue gas components and smoke dust content, the data acquisition is recorded through a paper table, and the data processing and analysis are carried out after the field work is completed. The detection methods not only increase the number of personnel and workload of each post, but also can not directly check or process receipts through a remote platform, thus being difficult to realize the comprehensive judgment and analysis of each test post and measurement data by project responsible persons, and the field situation of each post is difficult to share in real time,
in addition, because the detection items or parameters are different, the instruments and equipment for energy-saving and environment-friendly detection of the boiler are different, and even if the same detection item is used, the types of field detection instruments are various due to different detection principles, different manufacturers, different instrument configurations and the like. Under the scene that a plurality of detection tasks (of the same type or different types) are concurrent, how to collect and fuse data acquired by a plurality of types of instruments and equipment is the key for smoothly developing energy-saving and environment-friendly mobile detection of boilers.
Disclosure of Invention
The invention aims to provide an energy-saving and environment-friendly boiler detection system and method based on the Internet of things, which are used for solving one or more technical problems in the prior art and at least providing a beneficial choice or creation condition.
In order to achieve the purpose, the invention provides the following technical scheme:
a boiler energy-saving and environment-friendly detection system based on the Internet of things is a three-layer network architecture consisting of a sensing layer, a network layer and an application layer;
the sensing layer comprises an industrial personal computer and at least one data acquisition device connected with the industrial personal computer;
the data acquisition device is used for acquiring detection data of the measuring points through a measuring instrument and reporting the detection data to the industrial personal computer, wherein the measuring instrument is at least one of a first instrument, a second instrument and a third instrument;
the first instrument is provided with an automatic control module and a first communication module, the automatic control module is used for selecting and switching a measuring point of the first instrument, and the first communication module is used for transmitting detection data measured by the first instrument to an industrial personal computer in real time;
the second instrument is provided with a second communication module which is used for transmitting detection data measured by the second instrument to the industrial personal computer in real time;
the third instrument is provided with an instrument for displaying detection data, and the detection data measured by the third instrument is transmitted to the industrial personal computer through the intelligent terminal;
the industrial personal computer is used for summarizing the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point, so that a database of the energy-saving and environment-friendly detection data of the boiler is formed, and the database is stored in the local server and is transmitted to the application layer;
the network layer is used for establishing communication connection between the industrial personal computer and the application layer so that the industrial personal computer can transmit the formed database to the application layer;
and the application layer is used for displaying and querying the database in a data visualization mode.
Further, the network layer comprises a wired network and/or a wireless network, and the first communication module and the second communication module are both in communication connection with the network layer.
Further, the first instrument includes: first flue gas analysis appearance and first temperature acquisition appearance, the measured test data of first instrument includes: flue gas composition and flue gas temperature.
Further, the second instrument comprises: : second flue gas analysis appearance, second temperature data collection appearance and the automatic smoke and dust tester of second, the measured detected data of second instrument includes: flue gas composition, flue gas temperature and smoke dust content.
Further, the third instrument includes: the third flue gas analyzer, the third temperature acquisition instrument, the third automatic smoke and dust tester, the third thermal infrared imager, the third differential pressure gauge, the third hot wire anemoscope, the third digital thermometer, the third hygrothermograph and the third coal fineness determinator, the measured detection data of the third instrument includes: flue gas composition, flue gas temperature, flue gas humidity, smoke content, flue gas pressure, flue gas flow velocity, draught fan pressure, draught fan flow velocity and pulverized coal fineness.
The boiler energy-saving and environment-friendly detection method based on the Internet of things is applied to any one of the boiler energy-saving and environment-friendly detection systems based on the Internet of things, and comprises the following steps:
detecting data of a measuring point are collected through a measuring instrument, and the detecting data are reported to the industrial personal computer, wherein the measuring instrument is at least one of a first instrument, a second instrument and a third instrument; the first instrument is provided with an automatic control module and a first communication module, the automatic control module is used for selecting and switching a measuring point of the first instrument, and the first communication module is used for transmitting detection data measured by the first instrument to an industrial personal computer in real time; the second instrument is provided with a second communication module which is used for transmitting detection data measured by the second instrument to the industrial personal computer in real time; the third instrument is provided with an instrument for displaying detection data, and the detection data measured by the third instrument is transmitted to the industrial personal computer through the intelligent terminal;
summarizing the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point, thereby forming a database of the energy-saving and environment-friendly detection data of the boiler, and storing the database in a local server;
establishing communication connection between the industrial personal computer and the application layer so that the industrial personal computer can transmit the formed database to the application layer;
and the application layer displays and queries the database in a data visualization mode.
The invention has the beneficial effects that: the invention provides an energy-saving and environment-friendly boiler detection system and method based on the Internet of things, wherein the collected detection data are collected according to measuring points through an industrial personal computer, so that the fusion of the measurement data in various scenes is realized, and the flexible combination use of various measurement modes is met; the database is displayed and inquired in a data visualization mode through an application layer, so that a plurality of users can conveniently master the energy-saving and environment-friendly detection data of the boiler at the same time, and inquire and check the data according to respective requirements. The invention can realize the fusion and real-time sharing of the energy-saving and environment-friendly detection data of the boiler in various scenes.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic structural diagram of an energy-saving and environment-friendly boiler detection system based on the Internet of things according to an embodiment of the invention;
FIG. 2 is a schematic flow chart of a boiler energy-saving and environment-friendly detection method based on the Internet of things in the embodiment of the invention.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be clearly and completely described in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the schemes and the effects of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
Referring to fig. 1, as shown in fig. 1, a boiler energy-saving and environment-friendly detection system based on the internet of things provided by an embodiment of the present invention is a three-layer network architecture composed of a sensing layer, a network layer and an application layer;
the sensing layer comprises an industrial personal computer and at least one data acquisition device connected with the industrial personal computer;
the data acquisition device is used for acquiring detection data of the measuring points through a measuring instrument and reporting the detection data to the industrial personal computer, wherein the measuring instrument is at least one of a first instrument, a second instrument and a third instrument;
the first instrument is provided with an automatic control module and a first communication module, the automatic control module is used for selecting and switching a measuring point of the first instrument, and the first communication module is used for transmitting detection data measured by the first instrument to an industrial personal computer in real time;
the second instrument is provided with a second communication module which is used for transmitting detection data measured by the second instrument to the industrial personal computer in real time;
the third instrument is provided with an instrument for displaying detection data, and the detection data measured by the third instrument is transmitted to the industrial personal computer through the intelligent terminal;
the industrial personal computer is used for summarizing the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point, so that a database of the energy-saving and environment-friendly detection data of the boiler is formed, the database is stored in a local server, and the database is transmitted to an application layer;
the network layer is used for establishing communication connection between the industrial personal computer and the application layer so that the industrial personal computer can transmit the formed database to the application layer;
and the application layer is used for displaying and querying the database in a data visualization mode.
Illustratively, the application layer can provide data visualization through an APP of the intelligent terminal, and the data visualization can be functions of a data billboard, data analysis, energy-saving and environment-friendly evaluation, configuration management and the like.
In the embodiment provided by the invention, the data collected by the sensing layer comprises data measured by at least one instrument of a first instrument, a second instrument and a third instrument, and the collected detection data is summarized according to measuring points by an industrial personal computer, so that the fusion of the measurement data in each scene is realized, and the flexible combination use of multiple measurement modes is met; the database is displayed and inquired in a data visualization mode through an application layer, so that a plurality of users can conveniently master the energy-saving and environment-friendly detection data of the boiler at the same time, and inquire and check the data according to respective requirements.
As a further improvement of the above technical solution, the network layer includes a wired network and/or a wireless network, and the first communication module and the second communication module are both in communication connection with the network layer.
The network layer that this embodiment provided includes wired network and wireless network two kinds of forms, can carry out nimble configuration according to the on-the-spot condition, and wherein, wired network can adopt ethernet, and wireless network can adopt one or more in 3G network, 4G network, 5G network, WIFI network, zigBee network or the LoRa network. Preferably, the embodiment of the present invention uses a 5G network for communication, so as to significantly reduce the delay time of measurement data transmission.
As a further improvement of the above technical solution, the first instrument includes: first flue gas analysis appearance and first temperature acquisition appearance, the measured test data of first instrument includes: the first instrument can be used for detecting the thermal performance of a boiler, the desulfurization performance, the denitration performance and the performance of an air preheater.
As a further improvement of the above technical solution, the second instrument includes: second flue gas analysis appearance, second temperature data collection appearance and the automatic smoke and dust tester of second, second measured data includes: the second instrument can be used for detecting the thermal performance of the boiler, the desulfurization performance, the denitration performance, the performance of the air preheater, the dust removal efficiency and the total emission of the chimney.
As a further improvement of the above technical solution, the third instrument includes: the third flue gas analyzer, the third temperature collector, the third automatic smoke dust tester, the third thermal infrared imager (convert invisible infrared energy in the flue gas into visible thermal images, the colors of different areas in the thermal images represent the temperature distribution of the tested flue gas), the third differential pressure gauge, the third hot-wire anemometer, the third digital thermometer, the third hygrothermograph and the third coal fineness determinator, and the third measurement data comprises the following categories: flue gas composition, flue gas temperature, flue gas humidity, smoke and dust content, flue gas pressure, flue gas velocity of flow, draught fan pressure, draught fan velocity of flow and buggy fineness, the third instrument can be used to boiler thermal technology performance and detect, desulfurization performance detects, denitration performance detects, air heater performance detects, dust collection efficiency detects, chimney total discharge detects, fan performance detects and coal pulverizer and powder process system detect.
It can be understood that when the measuring instrument is required to collect the detection data of the measuring points, the measuring instrument is arranged at the corresponding measuring points, for example, when a flue is required to be detected, the flue gas analyzer is arranged in the flue, so that the flue gas components in the flue are automatically detected.
The following examples are applied to three types of measuring instruments:
application scenarios of the first instrument are as follows:
(1) the thermal performance test of the boiler: and measuring the smoke components and the smoke temperature in the smoke channel.
(2) And (3) desulfurization performance test: and measuring the components and the temperature of the flue gas before and after desulfurization by the desulfurization device.
(3) And (3) testing the denitration performance: and measuring the smoke components and the smoke temperature before and after the denitration by the denitration device.
(4) And (3) testing the performance of the air preheater: and measuring the smoke components and the smoke temperature before and after the preheating of the air preheater.
Application scenarios of the second instrument are as follows:
(1) the thermal performance test of the boiler: measuring smoke components and smoke temperature in a flue;
(2) and (3) desulfurization performance test: measuring the components and the temperature of the flue gas before and after desulfurization by the desulfurization device;
(3) and (3) testing the denitration performance: measuring the components and the temperature of the flue gas before and after denitration by the denitration device;
(4) and (3) testing the performance of the air preheater: measuring the smoke components and the smoke temperature before and after the preheating of the air preheater;
(5) and (3) detecting the dust removal efficiency: measuring the smoke content, smoke components and smoke temperature before and after dust removal of the dust remover;
(6) detecting total emission of the chimney: and detecting the smoke components, the smoke temperature and the smoke content of the discharge port of the chimney.
Application scenarios of the third instrument are as follows:
(1) the thermal performance test of the boiler: measuring smoke components, smoke temperature, smoke pressure, smoke flow rate and smoke humidity in a smoke channel;
(2) and (3) desulfurization performance test: measuring the components of the flue gas, the temperature of the flue gas, the pressure of the flue gas, the flow velocity of the flue gas and the humidity of the flue gas before and after desulfurization by the desulfurization device;
(3) and (3) testing the denitration performance: measuring the components of the flue gas, the temperature of the flue gas, the pressure of the flue gas, the flow rate of the flue gas and the humidity of the flue gas before and after denitration by the denitration device;
(4) and (3) testing the performance of the air preheater: measuring smoke components, smoke temperature, smoke pressure, smoke flow rate and smoke humidity before and after preheating by the air preheater;
(5) and (3) detecting the dust removal efficiency: measuring the smoke content, smoke components, smoke temperature, smoke pressure, smoke flow rate and smoke humidity before and after dust removal of the dust remover;
(6) detecting total emission of the chimney: detecting smoke components, smoke temperature, smoke content, smoke pressure, smoke flow rate and smoke humidity of a chimney discharge port;
(7) testing the performance of the fan: measuring the pressure and flow rate of the induced draft fan;
(8) testing a coal mill and a coal pulverizing system: and measuring the fineness of the coal powder in the coal mill and the coal pulverizing system.
Referring to fig. 2, an embodiment of the present invention further includes an energy-saving and environment-friendly boiler detection method based on the internet of things, which is applied to the energy-saving and environment-friendly boiler detection system based on the internet of things described in any of the above embodiments, and the method includes the following steps:
s100, collecting detection data of a measuring point through a measuring instrument, and reporting the detection data to the industrial personal computer, wherein the measuring instrument is at least one of a first instrument, a second instrument and a third instrument;
the first instrument is provided with an automatic control module and a first communication module, the automatic control module is used for selecting and switching a measuring point of the first instrument, and the first communication module is used for transmitting detection data measured by the first instrument to an industrial personal computer in real time; the second instrument is provided with a second communication module which is used for transmitting detection data measured by the second instrument to the industrial personal computer in real time; the third instrument is provided with an instrument for displaying detection data, and the detection data measured by the third instrument is transmitted to the industrial personal computer through the intelligent terminal;
s200, summarizing the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point, thereby forming a database of the energy-saving and environment-friendly detection data of the boiler, and storing the database in a local server;
s300, establishing communication connection between the industrial personal computer and the application layer so that the industrial personal computer can transmit the formed database to the application layer;
and S400, displaying and querying the database in a data visualization mode by the application layer.
It can be seen that the contents in the above system embodiments are all applicable to the method embodiments, the functions specifically implemented by the method embodiments are the same as those of the above system embodiments, and the beneficial effects achieved by the method embodiments are also the same as those achieved by the above system embodiments.
While the present invention has been described in considerable detail and with particular reference to a few illustrative embodiments thereof, it is not intended to be limited to any such details or embodiments or any particular embodiments, but rather it is to be construed that the invention effectively covers the intended scope of the invention by virtue of the prior art providing a broad interpretation of such claims in view of the appended claims. Furthermore, the foregoing describes the invention in terms of embodiments foreseen by the inventor for which an enabling description was available, notwithstanding that insubstantial modifications of the invention, not presently foreseen, may nonetheless represent equivalent modifications thereto.
Claims (6)
1. The boiler energy-saving and environment-friendly detection system based on the Internet of things is characterized in that the system is a three-layer network architecture consisting of a sensing layer, a network layer and an application layer;
the sensing layer comprises an industrial personal computer and at least one data acquisition device connected with the industrial personal computer;
the data acquisition device is used for acquiring detection data of the measuring points through a measuring instrument and reporting the detection data to the industrial personal computer, wherein the measuring instrument is at least one of a first instrument, a second instrument and a third instrument;
the first instrument is provided with an automatic control module and a first communication module, the automatic control module is used for selecting and switching a measuring point of the first instrument, and the first communication module is used for transmitting detection data measured by the first instrument to an industrial personal computer in real time;
the second instrument is provided with a second communication module which is used for transmitting detection data measured by the second instrument to the industrial personal computer in real time;
the third instrument is provided with an instrument for displaying detection data, and the detection data measured by the third instrument is transmitted to the industrial personal computer through the intelligent terminal;
the industrial personal computer is used for summarizing the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point, so that a database of the energy-saving and environment-friendly detection data of the boiler is formed, and the database is stored in the local server and is transmitted to the application layer;
the network layer is used for establishing communication connection between the industrial personal computer and the application layer so that the industrial personal computer can transmit the formed database to the application layer;
and the application layer is used for displaying and querying the database in a data visualization mode.
2. The boiler energy-saving and environment-friendly detection system based on the internet of things of claim 1, wherein the network layer comprises a wired network and/or a wireless network, and the first communication module and the second communication module are both in communication connection with the network layer.
3. The Internet of things-based boiler energy-saving and environment-friendly detection system as claimed in claim 1, wherein the first instrument comprises: first flue gas analysis appearance and first temperature acquisition appearance, the measured test data of first instrument includes: flue gas composition and flue gas temperature.
4. The Internet of things-based boiler energy-saving and environment-friendly detection system as claimed in claim 1, wherein the second instrument comprises: second flue gas analysis appearance, second temperature data collection appearance and the automatic smoke and dust tester of second, the measured detected data of second instrument includes: flue gas composition, flue gas temperature and smoke dust content.
5. The Internet of things-based boiler energy-saving and environment-friendly detection system as claimed in claim 1, wherein the third instrument comprises: the third flue gas analyzer, the third temperature acquisition instrument, the third automatic smoke and dust tester, the third thermal infrared imager, the third differential pressure gauge, the third hot wire anemoscope, the third digital thermometer, the third hygrothermograph and the third coal fineness determinator, the measured detection data of the third instrument includes: flue gas composition, flue gas temperature, flue gas humidity, smoke content, flue gas pressure, flue gas flow velocity, draught fan pressure, draught fan flow velocity and pulverized coal fineness.
6. An energy-saving and environment-friendly boiler detection method based on the Internet of things is applied to the energy-saving and environment-friendly boiler detection system based on the Internet of things and defined by any one of claims 1 to 5, and is characterized by comprising the following steps:
detecting data of a measuring point are collected through a measuring instrument, and the detecting data are reported to the industrial personal computer, wherein the measuring instrument is at least one of a first instrument, a second instrument and a third instrument; the first instrument is provided with an automatic control module and a first communication module, the automatic control module is used for selecting and switching a measuring point of the first instrument, and the first communication module is used for transmitting detection data measured by the first instrument to an industrial personal computer in real time; the second instrument is provided with a second communication module which is used for transmitting detection data measured by the second instrument to the industrial personal computer in real time; the third instrument is provided with an instrument for displaying detection data, and the detection data measured by the third instrument is transmitted to the industrial personal computer through the intelligent terminal;
summarizing the detection data acquired by the measuring instrument according to the measuring points to obtain the detection data of each measuring point, thereby forming a database of the energy-saving and environment-friendly detection data of the boiler, and storing the database in a local server;
establishing communication connection between the industrial personal computer and the application layer so that the industrial personal computer can transmit the formed database to the application layer;
and the application layer displays and queries the database in a data visualization mode.
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| CN116858308A (en) * | 2023-06-30 | 2023-10-10 | 潍坊市特种设备检验研究院 | Energy-saving and environment-friendly detection system for boiler, boiler system and detection method |
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| CN104457636A (en) * | 2014-11-24 | 2015-03-25 | 山东省特种设备检验研究院 | Test method and special test device for boilers and pressure vessels |
| CN105721501A (en) * | 2016-04-09 | 2016-06-29 | 杭州迈欧科技有限公司 | Boiler Internet of Things monitoring system |
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| KR102128676B1 (en) * | 2019-01-11 | 2020-06-30 | 주식회사 퍼스타 | Composite Sensor Module |
| CN111522323A (en) * | 2019-05-27 | 2020-08-11 | 广东省特种设备检测研究院（广东省特种设备事故调查中心） | Boiler energy efficiency online diagnosis and intelligent control method based on Internet of things technology |
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| CN116858308B (en) * | 2023-06-30 | 2024-02-20 | 潍坊市特种设备检验研究院 | Energy-saving and environment-friendly detection system for boiler, boiler system and detection method |
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