CN112110285A - Automatic reshaping and straightening system for industrial cable reel - Google Patents
Automatic reshaping and straightening system for industrial cable reel Download PDFInfo
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- CN112110285A CN112110285A CN202011133076.3A CN202011133076A CN112110285A CN 112110285 A CN112110285 A CN 112110285A CN 202011133076 A CN202011133076 A CN 202011133076A CN 112110285 A CN112110285 A CN 112110285A
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- 238000007493 shaping process Methods 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000009795 derivation Methods 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 4
- 239000011149 active material Substances 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic shaping and straightening system for an industrial cable reel, and relates to the technical field of cable reel shaping devices. The cable coiling and guiding device comprises a supporting rack, wherein two stable supporting frames are welded at two ends of one side of the top end of the supporting rack, the inner sides of the two stable supporting frames are rotatably connected with a cable coiling and guiding disc, and a matched automatic shaping and guiding structure and an automatic wire breaking structure are fixed at the other side of the top end of the supporting rack through screws. According to the invention, through the design of the matching and guiding automatic shaping leading-in structure, the device is convenient for completing the matching adjustment leading-out of the cables through the conduction of multiple sections of different rotating speeds, and the stable guiding limit of the cables with different diameters is formed by matching with the design of other structures, so that the appearance integrity degree in the final winding process is improved, and through the design of the automatic wire breaking structure, the device is convenient for completing the convenient and fast reciprocating cutting treatment of the collected cables, so that the automation and convenience degree of the use of the device is greatly improved.
Description
Technical Field
The invention relates to the technical field of cable reel shaping devices, in particular to an automatic shaping and straightening system for an industrial cable reel.
Background
At the present stage, the cable drum type on the market is more, and the grade is different, it means around the movable power drum that has wire and cable to remove the cable drum, be furnished with national standard socket or industrial socket above the cable drum, there are earth-leakage protector and power indicator, as outdoor power, for convenient removal and carrying, miniature cable drum should have wire drum support and handle, some cable drums have the truckle more, when removing the cable drum and being used in the industry, because cable length is longer, make the cable collect the confusion easily at the recovery in-process, often need carry out the plastic processing to the cable, however, current device mostly derives from both sides in the plastic process and arranges, lack the synchronous arrangement guide structure of line in-process, lead to whole plastic comparatively complicated, and lack convenient broken string structure, it is comparatively loaded down with trivial details at needs wire getting in-process.
SUMMARY OF THE PATENT FOR INVENTION
The invention aims to provide an automatic reshaping and straightening system for an industrial cable reel, which solves the existing problems: the existing device is mostly derived from two sides for arrangement in the shaping process, and a synchronous arrangement guide structure in the line feeding process is lacked, so that the integral shaping is complex.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic shaping and straightening system for industrial cable trays comprises a supporting rack, wherein two stable supporting frames are welded at two ends of one side of the top end of the supporting rack, the inner sides of the two stable supporting frames are rotatably connected with a stranded cable tray, the other side of the top end of the supporting rack is fixedly provided with a matching and guiding automatic shaping leading-in structure and an automatic wire breaking structure through screws, the automatic wire breaking structure is positioned at one side of the matching and guiding automatic shaping leading-in structure, the matching and guiding automatic shaping leading-in structure comprises a multi-shaft speed-regulating guiding power structure, a first matching plate, a second matching plate, a driving guide roller, a lifting adjusting guide plate, an L-shaped matching plate, a hydraulic piston cylinder, a following sliding block and an auxiliary guide roller, the top end of the speed-regulating guiding power structure is welded with the first matching plate, one end of the multi-shaft speed-regulating guiding power structure is fixedly connected with the, the other end of the driving guide roller is rotatably connected with a second assembling plate, the top ends of the second assembling plate and the first assembling plate are both connected with the lifting adjusting guide plate in a welded mode, one side of one of the lifting adjusting guide plate is connected with the L-shaped assembling plate in a welded mode, the top end of the L-shaped assembling plate is fixedly connected with the hydraulic piston cylinder through a screw, the output end of the hydraulic piston cylinder is connected with a following sliding block in a welded mode, the following sliding block is located inside the lifting adjusting guide plate and is connected with the lifting adjusting guide plate in a sliding mode, and the two following sliding blocks are rotatably connected with the auxiliary guide roller.
Preferably, the multi-shaft speed-regulating guiding power structure comprises a power box main body, a first motor, a control module, a driving bevel gear, a driven bevel gear, a driving transmission shaft, a first driving gear, a second driving gear, a third driving gear, a variable speed regulation derivation structure, a linkage gear, a coordination gear shaft, a driving gear shaft and a torque derivation block, wherein one end of the power box main body is fixedly connected with the coordination gear shaft through a screw, one end of the power box main body is also fixedly connected with the control module, the output end of the first motor is fixedly connected with the driving bevel gear, one side of the driving bevel gear is meshed with the driven bevel gear, the inner side of the driven bevel gear is clamped on the outer side of the driving transmission shaft through a flat key, the outer side of the driving transmission shaft is sequentially clamped with the first driving gear, the second driving gear and the third driving gear from one end to the, the structure is derived in the inboard of headstock main part is adjusted to the variable speed, the initiative conduction axle is adjusted through the variable speed and is derived the structure and be connected with the linkage gear, one side and the meshing of the gear shaft of linkage gear are connected, one side and the meshing of the gear shaft of cooperation gear are connected, the one end and the torque that drive the gear shaft are derived piece welded connection.
Preferably, the variable speed regulation derivation structure comprises a second motor, a threaded guide rod, a polished rod, a poking regulation fork, a matching regulation main shaft, a first driven gear, a second driven gear, a third driven gear and a matching regulation stroke gear shaft, the output end of the second motor is fixedly connected with the threaded guide rod, the polished rod is welded on the inner side of the power box main body, the outer side of the threaded guide rod and the outer side of the polished rod are both movably connected with a stirring adjusting fork, the bottom end of the stirring adjusting fork is welded with the matching adjusting main shaft, a first driven gear, a second driven gear and a third driven gear are clamped on the outer side of one end of the matching and adjusting main shaft from one end to the other end in sequence, an adjusting and guiding chute is arranged on the inner side of the adjusting main shaft, a stroke conducting pin is welded at one end of the adjusting stroke gear shaft, the top end of the stroke transmission pin column is welded with a semicircular flat key, and the matching and adjusting main shaft is connected with the matching and adjusting stroke gear shaft through the semicircular flat key.
Preferably, the diameter of the third driving gear is ten centimeters, the diameter of the second driving gear is twenty centimeters, the diameter of the first driving gear is fifteen centimeters, the diameter of the second driven gear is the same as that of the third driving gear, the diameter of the first driven gear is the same as that of the second driving gear, and the diameter of the third driven gear is the same as that of the first driving gear.
Preferably, a linkage through hole and a stroke guide through hole are formed in the stirring adjusting fork, the stroke guide through hole is located on one side of the linkage through hole, the stroke guide through hole is in clearance fit with the polish rod, and the linkage through hole is in threaded connection with the threaded guide rod.
Preferably, the both sides of the inside of lift adjustment baffle have all been seted up and have been joined in marriage the guide displacement spout, the both sides welding of following the sliding block has follows the adjusting block, follow the adjusting block and join in marriage guide displacement spout and be clearance fit.
Preferably, the automatic wire breaking structure comprises an internally-arranged assembling frame, an internally-arranged supporting plate, a guiding stroke track, a third motor, a torque leading-out rod, an eccentric driving wheel, a reciprocating pushing guide rod, a lifting linkage block and a cutting-off knife, wherein two sides inside the internally-arranged assembling frame are all connected with the internally-arranged supporting plate in a welding manner, one side of the internally-arranged supporting plate is connected with the guiding stroke track in a welding manner, the outer side of the internally-arranged assembling frame is fixedly connected with the third motor through a screw, the output end of the third motor is fixedly connected with the torque leading-out rod, one end of the torque leading-out rod is connected with the eccentric driving wheel in a welding manner, two sides of the reciprocating pushing guide rod are all connected with the eccentric driving wheel in a welding manner, the eccentric driving wheel on the other side is also connected with the internally-arranged assembling frame through the torque leading-out rod in a rotating manner, the bottom end of the reciprocating pushing guide rod is, the lifting linkage block is connected with the guide stroke track in a sliding mode.
Preferably, the both sides of reciprocal push rod bottom all weld and join in marriage the joint drive pin, the top welding of lift linkage block has the linkage to join in marriage the tight piece, reciprocal push rod and lift linkage block join in marriage the tight piece joint through joining in marriage the drive pin and join in marriage with the linkage and are connected.
Preferably, a triangular sliding guide groove is formed in the guide stroke track, triangular displacement slide blocks are welded on two sides of the lifting linkage block, and the triangular sliding guide groove is in clearance fit with the triangular displacement slide blocks.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the design of the matching and guiding automatic shaping leading-in structure, the device is convenient for completing the matching adjustment leading-out of the cables through the conduction of a plurality of sections of different rotating speeds, and the stable guiding limit of the cables with different diameters is formed by matching with the design of other structures, so that the appearance integrity degree in the final winding process is improved;
2. according to the invention, through the design of the automatic wire-breaking structure, the device is convenient to complete the convenient and fast reciprocating cutting treatment of the collected cables, and the automation and convenience degree of the use of the device is greatly improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention patent, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a side view of the present invention in its entirety;
FIG. 3 is a schematic diagram of a partial structure of the guiding structure for automatic shaping and guiding according to the present invention;
FIG. 4 is a schematic view of a partial structure of a multi-axis speed-regulating guiding power structure according to the present invention;
FIG. 5 is a schematic diagram of a portion of a variable speed adjustment derivation configuration of the present invention;
fig. 6 is a partial structural schematic diagram of the automatic wire-breaking structure of the present invention.
In the figure: 1. a support stand; 2. stabilizing the support frame; 3. winding a stranded cable reel; 4. matching and guiding an automatic shaping and guiding structure; 5. an automatic wire breaking structure; 6. a multi-shaft speed regulation guiding power structure; 7. a first fitting plate; 8. a second mounting plate; 9. an active material guide roller; 10. lifting and adjusting the guide plate; 11. an L-shaped assembly plate; 12. a hydraulic piston cylinder; 13. a following slider; 14. an auxiliary material guide roller; 15. a power box main body; 16. a first motor; 17. a control module; 18. a drive bevel gear; 19. a driven bevel gear; 20. an active transmission shaft; 21. a first drive gear; 22. a second driving gear; 23. a third driving gear; 24. a variable speed regulation derivation structure; 25. a linkage gear; 26. a gear shaft is matched; 27. driving the gear shaft; 28. a torque derivation block; 29. a second motor; 30. a threaded guide rod; 31. a polish rod; 32. poking the adjusting fork; 33. adjusting a main shaft; 34. a first driven gear; 35. a second driven gear; 36. a third driven gear; 37. a stroke matching gear shaft; 38. a built-in erection support frame; 39. a supporting plate is arranged inside; 40. a guide travel track; 41. a third motor; 42. a torque lead-out rod; 43. an eccentric driving wheel; 44. pushing the guide rod in a reciprocating manner; 45. a lifting linkage block; 46. and (5) cutting off the cutter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an automatic shaping and straightening system for industrial cable trays comprises a support rack 1, wherein two stable support frames 2 are welded at two ends of one side of the top end of the support rack 1, a stranded cable tray 3 is rotatably connected at the inner sides of the two stable support frames 2, a matching and guiding automatic shaping leading-in structure 4 and an automatic wire breaking structure 5 are fixed at the other side of the top end of the support rack 1 through screws, the automatic wire breaking structure 5 is positioned at one side of the matching and guiding automatic shaping leading-in structure 4, the matching and guiding automatic shaping leading-in structure 4 comprises a multi-shaft speed regulating guiding power structure 6, a first matching plate 7, a second matching plate 8, a driving guide roller 9, a lifting adjusting guide plate 10, an L-shaped matching plate 11, a hydraulic piston cylinder 12, a following sliding block 13 and an auxiliary guide roller 14, the top end of the multi-shaft speed regulating guiding power structure 6 is welded with the first matching plate 7, one end of the multi-shaft speed regulating guiding power structure 6, the other end of the driving guide roller 9 is rotatably connected with a second assembling plate 8, the top ends of the second assembling plate 8 and the first assembling plate 7 are both welded with a lifting adjusting guide plate 10, one side of one lifting adjusting guide plate 10 is welded with an L-shaped assembling plate 11, the top end of the L-shaped assembling plate 11 is fixedly connected with a hydraulic piston cylinder 12 through a screw, the output end of the hydraulic piston cylinder 12 is welded with a following sliding block 13, the following sliding block 13 is positioned inside the lifting adjusting guide plate 10, the following sliding block 13 is slidably connected with the lifting adjusting guide plate 10, the two following sliding blocks 13 are rotatably connected with an auxiliary guide roller 14, both sides of the inside of the lifting adjusting guide plate 10 are respectively provided with a guide displacement chute, both sides of the following sliding block 13 are welded with following adjusting sliding blocks, the following adjusting sliding blocks are in clearance fit with the guide displacement chutes, and are convenient to be driven by the hydraulic piston cylinder 12, the auxiliary material guide roller 14 is pushed to complete lifting adjustment through the sliding fit of the following sliding block 13 and the lifting adjustment guide plate 10, so that the height between the auxiliary material guide roller 14 and the active material guide roller 9 is adjusted, the cables with different diameters are adapted, and height adaptation and stable furling are completed;
the multi-shaft speed regulation and guidance power structure 6 comprises a power box main body 15, a first motor 16, a control module 17, a driving bevel gear 18, a driven bevel gear 19, a driving transmission shaft 20, a first driving gear 21, a second driving gear 22, a third driving gear 23, a speed regulation and derivation structure 24, a linkage gear 25, a coordination gear shaft 26, a driving gear shaft 27 and a torque derivation block 28, wherein one end of the power box main body 15 is fixedly connected with the coordination gear shaft 26 through a screw, one end of the power box main body 15 is also fixedly connected with the control module 17, the output end of the first motor 16 is fixedly connected with the driving bevel gear 18, one side of the driving bevel gear 18 is meshed with the driven bevel gear 19, the inner side of the driven bevel gear 19 is clamped on the outer side of the driving transmission shaft 20 through a flat key, and the first driving gear 21 is sequentially clamped on the outer side of the driving transmission shaft, The transmission mechanism comprises a second driving gear 22 and a third driving gear 23, a variable speed regulation derivation structure 24 is positioned on the inner side of the power box main body 15, a driving transmission shaft 20 is connected with a linkage gear 25 through the variable speed regulation derivation structure 24, one side of the linkage gear 25 is meshed with a linkage gear shaft 26, one side of the linkage gear shaft 26 is meshed with a driving gear shaft 27, and one end of the driving gear shaft 27 is welded with a torque derivation block 28;
the variable speed regulation derivation structure 24 comprises a second motor 29, a threaded guide rod 30, a polished rod 31, a poking regulation fork 32, a matching regulation main shaft 33, a first driven gear 34, a second driven gear 35, a third driven gear 36 and a matching regulation stroke gear shaft 37, wherein the output end of the second motor 29 is fixedly connected with the threaded guide rod 30, the polished rod 31 is welded on the inner side of the power box main body 15, the outer side of the threaded guide rod 30 and the outer side of the polished rod 31 are movably connected with the poking regulation fork 32, the bottom end of the poking regulation fork 32 is welded with the matching regulation main shaft 33, the first driven gear 34, the second driven gear 35 and the third driven gear 36 are sequentially clamped on the outer side of one end of the matching regulation main shaft 33 from one end to the other end, a regulation matching guide chute is arranged on the inner side of the matching regulation main shaft 33, a stroke conduction pin column is welded on one end of the matching regulation stroke gear, the matching and adjusting main shaft 33 is connected with the matching and adjusting stroke gear shaft 37 through a semicircular flat key, a linkage through hole and a stroke guide through hole are formed in the shifting and adjusting fork 32, the stroke guide through hole is positioned at one side of the linkage through hole, the stroke guide through hole is in clearance fit with the polished rod 31, the linkage through hole is in threaded connection with the threaded guide rod 30, the torque output by the second motor 29 is limited to form derivation power through the connection of the threaded guide rod 30, the polished rod 31 and the shifting and adjusting fork 32, the matching and adjusting main shaft 33 is pushed to slide and adjust under the stroke provided by the matching and adjusting stroke gear shaft 37, meshing among different gears is formed, different rotating speeds are obtained, the diameter of the third driving gear 23 is ten centimeters, the diameter of the second driving gear 22 is twenty centimeters, the diameter of the first driving gear 21 is fifteen centimeters, and the diameter of the second driven gear 35 is the same, the diameter of the first driven gear 34 is the same as that of the second driving gear 22, the diameter of the third driven gear 36 is the same as that of the first driving gear 21, so that conduction matching is formed conveniently, different transmission ratios are obtained by matching gears with different diameters, and automatic mechanical stable winding speed adjustment is formed, so that winding stability of cables with different diameters is guaranteed, and smoothness of guiding is guaranteed;
the automatic wire breaking structure 5 comprises an internal erection support 38, an internal support plate 39, a guide stroke track 40, a third motor 41, a torque leading-out rod 42, an eccentric driving wheel 43, a reciprocating push guide rod 44, a lifting linkage block 45 and a cutting knife 46, wherein two sides of the internal erection support 38 are welded with the internal support plate 39, one side of the internal support plate 39 is welded with the guide stroke track 40, the outer side of the internal erection support 38 is fixedly connected with the third motor 41 through a screw, the output end of the third motor 41 is fixedly connected with the torque leading-out rod 42, one end of the torque leading-out rod 42 is welded with the eccentric driving wheel 43, two sides of the reciprocating push guide rod 44 are welded with the eccentric driving wheel 43, the eccentric driving wheel 43 at the other side is also rotatably connected with the internal erection support 38 through the torque leading-out rod 42, the bottom end of the reciprocating push guide rod 44 is fixedly connected with the lifting linkage block 45, two sides of the bottom of the reciprocating push guide rod 44 are welded with matching transmission pins, the top end of the lifting linkage block 45 is welded with a linkage matching and tightening sheet, the reciprocating push guide rod 44 and the lifting linkage block 45 are connected with the linkage matching and tightening sheet in a clamping manner through a matching and connecting transmission pin so as to facilitate the conduction of reciprocating lifting, the bottom end of the lifting linkage block 45 is connected with the cutting knife 46 in a welding manner, the lifting linkage block 45 is connected with the guide stroke track 40 in a sliding manner, a triangular sliding guide groove is formed in the guide stroke track 40, triangular displacement sliders are welded on two sides of the lifting linkage block 45 and are in clearance fit, torque is output through the third motor 41 and is transmitted to the eccentric driving wheel 43 under the conduction of the torque output rod 42, the principle that the eccentric driving wheel 43 forms the highest point and the lowest point in the rotating process is utilized, the eccentric driving wheel 43 drives the reciprocating push guide rod 44 to complete lifting in the rotating process, and the reciprocating push guide rod 44 is connected with the lifting linkage block 45, and the guide stroke track 40 provides the guide stroke of the lifting linkage block 45, and the stable and rapid lifting cutting power supply is completed, so that the cutting knife 46 is deduced to complete the rapid cutting of the redundant received cables conveniently, and the integral forming effect is prevented from being influenced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides an automatic plastic alignment system of industry cable dish, includes supporting rack (1), its characterized in that: the cable winding device is characterized in that stabilizing support frames (2) are welded at two ends of one side of the top end of the support rack (1), the inner sides of the two stabilizing support frames (2) are rotatably connected with a cable winding reel (3), the other side of the top end of the support rack (1) is fixed with an automatic shaping leading-in structure (4) and an automatic wire breaking structure (5) through screws, the automatic wire breaking structure (5) is positioned at one side of the automatic shaping leading-in structure (4), the automatic shaping leading-in structure (4) comprises a multi-axis speed-regulating guiding power structure (6), a first assembling plate (7), a second assembling plate (8), a driving guide roller (9), a lifting adjusting guide plate (10), an L-shaped assembling plate (11), a hydraulic piston cylinder (12), a following sliding block (13) and an auxiliary guide roller (14), and the top end of the multi-axis speed-regulating guiding power structure (6) is welded with the first assembling plate (7), one end of the multi-shaft speed-regulating guiding power structure (6) is fixedly connected with the active material-guiding roller (9), the other end of the active material guide roller (9) is rotationally connected with a second assembling plate (8), the top ends of the second assembling plate (8) and the first assembling plate (7) are welded with the lifting adjusting guide plate (10), one side of one of the lifting adjusting guide plates (10) is welded with an L-shaped assembling plate (11), the top end of the L-shaped assembling plate (11) is fixedly connected with the hydraulic piston cylinder (12) through a screw, the output end of the hydraulic piston cylinder (12) is welded with the following sliding block (13), the following sliding block (13) is positioned inside the lifting adjusting guide plate (10), the following sliding blocks (13) are connected with the lifting adjusting guide plate (10) in a sliding mode, and the two following sliding blocks (13) are connected with the auxiliary material guide roller (14) in a rotating mode.
2. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 1, wherein: the multi-shaft speed regulation and guide power structure (6) comprises a power box main body (15), a first motor (16), a control module (17), a driving bevel gear (18), a driven bevel gear (19), a driving transmission shaft (20), a first driving gear (21), a second driving gear (22), a third driving gear (23), a speed regulation derivation structure (24), a linkage gear (25), a coordination gear shaft (26), a driving gear shaft (27) and a torque derivation block (28), wherein one end of the power box main body (15) is fixedly connected with the coordination gear shaft (26) through a screw, one end of the power box main body (15) is also fixedly connected with the control module (17), the output end of the first motor (16) is fixedly connected with the driving bevel gear (18), one side of the driving bevel gear (18) is meshed with the driven bevel gear (19), the inner side of the driven bevel gear (19) is connected with the outer side of the driving transmission shaft (20) in a clamped mode through a flat key, a first driving gear (21), a second driving gear (22) and a third driving gear (23) are sequentially connected with the outer side of the driving transmission shaft (20) in a clamped mode from one end to the other end, the variable speed adjusting and deriving structure (24) is located on the inner side of the power box main body (15), the driving transmission shaft (20) is connected with the linkage gear (25) through the variable speed adjusting and deriving structure (24), one side of the linkage gear (25) is connected with the linkage gear shaft (26) in a meshed mode, one side of the linkage gear shaft (26) is connected with the driving gear shaft (27) in a meshed mode, and one end of the driving gear shaft (27) is connected with the torque deriving block (.
3. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 2, wherein: the variable speed regulation derivation structure (24) comprises a second motor (29), a threaded guide rod (30), a polished rod (31), a shifting regulation fork (32), a matching regulation main shaft (33), a first driven gear (34), a second driven gear (35), a third driven gear (36) and a matching regulation stroke gear shaft (37), wherein the output end of the second motor (29) is fixedly connected with the threaded guide rod (30), the polished rod (31) is welded on the inner side of the power box main body (15), the outer sides of the threaded guide rod (30) and the polished rod (31) are both movably connected with the shifting regulation fork (32), the bottom end of the shifting regulation fork (32) is welded with the matching regulation main shaft (33), and the first driven gear (34), the second driven gear (35) and the third driven gear (36) are sequentially clamped on the outer side of one end of the matching regulation main shaft (33) from one end to the other end, the inner side of the matching and adjusting main shaft (33) is provided with an adjusting and guiding sliding groove, one end of the matching and adjusting stroke gear shaft (37) is welded with a stroke transmission pin column, the top end of the stroke transmission pin column is welded with a semicircular flat key, and the matching and adjusting main shaft (33) is connected with the matching and adjusting stroke gear shaft (37) through the semicircular flat key.
4. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 3, wherein: the diameter of the third driving gear (23) is ten centimeters, the diameter of the second driving gear (22) is twenty centimeters, the diameter of the first driving gear (21) is fifteen centimeters, the diameter of the second driven gear (35) is the same as that of the third driving gear (23), the diameter of the first driven gear (34) is the same as that of the second driving gear (22), and the diameter of the third driven gear (36) is the same as that of the first driving gear (21).
5. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 4, wherein: the interior of the toggle adjusting fork (32) is provided with a linkage through hole and a stroke guide through hole, the stroke guide through hole is positioned at one side of the linkage through hole, the stroke guide through hole is in clearance fit with the polish rod (31), and the linkage through hole is in threaded connection with the threaded guide rod (30).
6. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 1, wherein: the inside both sides of lift adjustment baffle (10) have all been seted up and have been joined in marriage the guide displacement spout, the both sides welding of following sliding block (13) has follows adjusting block, follow adjusting block and join in marriage guide displacement spout and be clearance fit.
7. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 1, wherein: automatic broken string structure (5) is including built-in carrier (38), interior supporting plate (39), direction stroke track (40), third motor (41), torque derivation pole (42), eccentric driving wheel (43), reciprocal guide arm (44), lift linkage piece (45) and cutting-off cutter (46) of pushing away, built-in inside both sides of carrier (38) all with interior supporting plate (39) welded connection, one side and the direction stroke track (40) welded connection of interior supporting plate (39), the outside and the third motor (41) of built-in carrier (38) pass through screw fixed connection, the output and the torque derivation pole (42) fixed connection of third motor (41), the one end and the eccentric driving wheel (43) welded connection of torque derivation pole (42), the both sides of reciprocal guide arm (44) all with eccentric driving wheel (43) welded connection, the eccentric driving wheel (43) on the other side is also rotatably connected with the built-in carrying frame (38) through a torque leading-out rod (42), the bottom end of the reciprocating pushing guide rod (44) is fixedly connected with a lifting linkage block (45), the bottom end of the lifting linkage block (45) is welded with a cutting knife (46), and the lifting linkage block (45) is slidably connected with the guide stroke track (40).
8. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 7, wherein: the both sides of reciprocal push rod (44) bottom all weld and join in marriage and connect the driving pin, the top welding of lift linkage block (45) has the linkage to join in marriage tight piece, reciprocal push rod (44) and lift linkage block (45) join in marriage tight piece joint through joining in marriage the driving pin and linking and are connected.
9. The automatic reshaping and straightening system for the industrial cable reel as claimed in claim 7, wherein: a triangular sliding guide groove is formed in the guide stroke track (40), triangular displacement sliding blocks are welded on two sides of the lifting linkage block (45), and the triangular sliding guide groove and the triangular displacement sliding blocks are in clearance fit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011133076.3A CN112110285A (en) | 2020-10-21 | 2020-10-21 | Automatic reshaping and straightening system for industrial cable reel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011133076.3A CN112110285A (en) | 2020-10-21 | 2020-10-21 | Automatic reshaping and straightening system for industrial cable reel |
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| Publication Number | Publication Date |
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| CN112110285A true CN112110285A (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011133076.3A Pending CN112110285A (en) | 2020-10-21 | 2020-10-21 | Automatic reshaping and straightening system for industrial cable reel |
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| CN (1) | CN112110285A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112893591A (en) * | 2021-01-15 | 2021-06-04 | 扬州中旋机械科技有限公司 | Vertical spinning-lathe with safety device |
| CN113371537A (en) * | 2021-06-02 | 2021-09-10 | 山东玻纤集团股份有限公司 | Composite glass fiber winding machine and use method thereof |
| CN113860068A (en) * | 2021-08-27 | 2021-12-31 | 安徽天威羊绒制品有限公司 | Wire take-up device for doubling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112893591A (en) * | 2021-01-15 | 2021-06-04 | 扬州中旋机械科技有限公司 | Vertical spinning-lathe with safety device |
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| CN113860068A (en) * | 2021-08-27 | 2021-12-31 | 安徽天威羊绒制品有限公司 | Wire take-up device for doubling machine |
| CN113860068B (en) * | 2021-08-27 | 2023-06-06 | 安徽天威羊绒制品有限公司 | Wire collecting device for doubling machine |
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