CN112108983A

CN112108983A - Ceramic tile polishing device

Info

Publication number: CN112108983A
Application number: CN202010960089.1A
Authority: CN
Inventors: 李传江
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-14
Filing date: 2020-09-14
Publication date: 2020-12-22

Abstract

The invention discloses a ceramic tile polishing device which comprises a polishing body and a seat body which are arranged in parallel up and down, wherein two sides of the polishing body and the seat body are both fixedly connected with a connecting plate together, the upper end of the seat body is provided with a clamping groove, the seat body is sequentially provided with a first transmission cavity and a second transmission cavity from left to right below the clamping groove, the inner wall of the second transmission cavity is fixedly provided with a motor, the output end of the motor is connected with a worm through a coupler, and one end of the worm, which is far away from the motor, penetrates through an interlayer between the second transmission cavity and the first transmission cavity and is rotatably connected with the inner wall of the first transmission cavity. Has the advantages that: the automatic ceramic tile polishing machine is provided with the first ratchet wheel device and the second ratchet wheel device, the rotation of the clamping table required by the fixed clamping and polishing operation of the outer circle of a ceramic tile is realized by changing the driving direction of the motor, and meanwhile, the linear movement of the polishing device is realized through belt transmission connection, so that the equipment resources are saved, and the mechanical automation efficiency is high.

Description

Ceramic tile polishing device

Technical Field

The invention relates to the technical field of ceramic tiles, in particular to a ceramic tile polishing device.

Background

The ceramic tile is made up by using refractory metal oxide and semimetal oxide through the processes of grinding, mixing, pressing, glazing and sintering, and is a kind of acid-and alkali-resistant porcelain or stone material for building or decorative material, so-called ceramic tile. The raw materials are mostly formed by mixing clay and quartz sand through high-temperature compression and the like, and have high hardness.

After the ceramic tile is sintered, the surface of the ceramic tile needs to be polished to remove the bulges on the surface of the ceramic tile so that the ceramic tile is smoother, and the conventional polishing device has the problems of unstable clamping, more motor equipment and untreated dust generated in the polishing process.

The prior ceramic tile has the shape of a circle, a square, an abnormal shape and the like, wherein the circle is more popular with the public, and the invention also solves the proposed problems on the basis of the circle ceramic tile, thereby providing the ceramic tile polishing device.

Disclosure of Invention

The invention aims to solve the problems in the background art and provides a tile polishing device.

In order to achieve the purpose, the invention adopts the following technical scheme: a tile polishing device comprises a polishing body and a base body which are arranged in parallel up and down, wherein two sides of the polishing body and two sides of the base body are both fixedly connected with a connecting plate together, the upper end of the base body is provided with a clamping groove, the base body is sequentially provided with a first transmission cavity and a second transmission cavity from left to right below the clamping groove, the inner wall of the second transmission cavity is fixedly provided with a motor, the output end of the motor is connected with a worm through a coupler, one end of the worm, far away from the motor, penetrates through an interlayer between the second transmission cavity and the first transmission cavity and is rotatably connected with the inner wall of the first transmission cavity, the inner bottom wall of the first transmission cavity is rotatably connected with a vertical shaft, the upper end of the vertical shaft penetrates through the first transmission cavity and extends into the clamping groove, and a worm wheel meshed with the worm is arranged on the vertical shaft in the first transmission cavity in an; the inner bottom wall of the clamping groove is rotatably provided with a clamping table through a first plane bearing at the outer side of the vertical shaft, a third transmission cavity is formed in the clamping table, the inner bottom wall of the third transmission cavity is rotatably provided with a cam through a second plane bearing, the upper end of the vertical shaft penetrates through the lower end of the clamping table and extends to the inner top of the third transmission cavity, through holes in clearance fit with the vertical shaft are formed in the clamping table and the cam, a first hidden groove and a second hidden groove are respectively formed at the corresponding positions of the through holes at the lower end of the clamping table and the lower end of the cam, a first ratchet device and a second ratchet device are respectively arranged between the first hidden groove and the vertical shaft in the first hidden groove and the second hidden groove, the rotating directions of the first ratchet device and the second ratchet device are opposite, the outer circle of the cam is uniformly provided with a plurality of concave edges, rolling grooves are formed in the concave edges, rolling balls are connected in the rolling grooves in a rolling manner, the part of the rolling ball protruding out of the rolling groove is movably connected with a cross rod, one end of the cross rod, far away from the rolling groove, penetrates through the third transmission cavity and is vertically and integrally formed with a vertical rod, the upper end of the vertical rod is fixedly connected with a clamping plate, the inner side face of the clamping plate faces the upper part of the clamping table, a spring is movably sleeved on the cross rod in the third transmission cavity, and two ends of the spring are respectively and fixedly connected with the cross rod and the inner wall of the third transmission cavity; the upper end of the grinding body is provided with a first movable opening and a second movable opening which are square from left to right in sequence, the inner wall of one side of the first movable opening and the inner wall of one side of the second movable opening, which are far away from each other, are rotatably connected with a screw rod, and the screw rod penetrates through the interlayer between the first movable opening and the second movable opening, the screw rod is in belt transmission connection with the worm, the screw rod in the first movable opening is in threaded connection with a movable plate, a telescopic cylinder is fixedly arranged on one side of the moving plate, a polishing device is fixedly arranged on the telescopic end of the telescopic cylinder, the movable plate and the telescopic cylinder are respectively connected with the inner walls of the two sides of the first movable opening in a sliding mode, a plurality of horn-shaped dust suction heads are uniformly distributed on the periphery of the polishing device and connected with a dust collector through a multi-way pipe embedded in the movable plate, and the dust collector is fixedly installed at the upper end of the polishing body.

In the above tile polishing device, the vertical shaft, the third transmission cavity, the clamping table and the cam are coaxially arranged.

In the tile polishing device, the inner side surface of the clamping plate is fixedly connected with the rubber pad in a gluing mode.

In foretell ceramic tile burnishing device, be located the second movable opening the lead screw with be located the second transmission intracavity the worm has second band pulley and first band pulley in corresponding position interference fit respectively, the outside of first band pulley and second band pulley meshes jointly has the hold-in range, the upper end of pedestal is seted up with second transmission chamber intercommunication, the trough of belt that supplies the hold-in range to pass.

In the above tile polishing device, the width of the first movable opening is greater than the width of the clamping table, and the inner wall of the left side of the first movable opening is located on the left side of the axis of the clamping table.

In the above tile polishing apparatus, the number of the chucking plates is 3 to 6.

Compared with the prior art, the ceramic tile polishing device has the advantages that:

1. the clamping table is rotatably arranged on the inner bottom wall of the clamping groove through the first plane bearing, and the cam is rotatably arranged on the inner bottom wall of the third transmission cavity through the second plane bearing, so that the contact areas between the clamping table and the clamping groove and between the cam and the third transmission cavity are greatly increased, and the plane bearing is strong in axial load capacity, so that the clamping table is more stable;

2. the automatic ceramic tile polishing machine is provided with the first ratchet wheel device and the second ratchet wheel device, the rotation of the clamping table required by the fixed clamping and polishing operation of the outer circle of a ceramic tile is realized by changing the driving direction of the motor, and meanwhile, the linear movement of the polishing device is realized through belt transmission connection, so that the equipment resources are saved, and the mechanical automation efficiency is high.

Drawings

FIG. 1 is a front perspective view of a tile polishing apparatus according to the present invention;

FIG. 2 is a top perspective view of a base of the tile polishing apparatus of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 1.

In the figure: the grinding machine comprises a grinding body 1, a seat body 2, a connecting plate 3, a clamping groove 4, a first transmission cavity 5, a second transmission cavity 6, a first plane bearing 7, a clamping table 8, a motor 9, a worm 10, a worm wheel 11, a vertical shaft 12, a first hidden groove 13, a first ratchet device 14, a third transmission cavity 15, a second plane bearing 16, a cam 17, a second hidden groove 18, a second ratchet device 19, a concave edge 20, a rolling groove 21, a cross rod 22, a vertical rod 23, a clamping plate 24, a spring 25, a first movable port 26, a second movable port 27, a first belt wheel 28, a second belt wheel 29, a synchronous belt 30, a belt groove 31, a screw rod 32, a movable plate 33, a telescopic cylinder 34, a grinding device 35, a dust collection head 36 and a dust collector 37.

Detailed Description

The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

Examples

Referring to fig. 1-3, a tile polishing device comprises a polishing body 1 and a base body 2 which are arranged in parallel up and down, wherein two sides of the polishing body 1 and two sides of the base body 2 are both fixedly connected with a connecting plate 3, the upper end of the base body 2 is provided with a clamping groove 4, the base body 2 is sequentially provided with a first transmission cavity 5 and a second transmission cavity 6 from left to right below the clamping groove 4, the inner wall of the second transmission cavity 6 is fixedly provided with a motor 9, the output end of the motor 9 is connected with a worm 10 through a coupler, one end of the worm 10 far away from the motor 9 penetrates through an interlayer between the second transmission cavity 6 and the first transmission cavity 5 and is rotatably connected with the inner wall of the first transmission cavity 5, the inner bottom wall of the first transmission cavity 5 is rotatably connected with a vertical shaft 12, the upper end of the vertical shaft 12 penetrates through the first transmission cavity 5 and extends into the clamping groove 4, and a worm wheel 11 which is meshed with the worm 10 is matched on the;

a clamping table 8 is rotatably arranged on the inner bottom wall of the clamping groove 4 and outside the vertical shaft 12 through a first plane bearing 7, a third transmission cavity 15 is arranged in the clamping table 8, a cam 17 is rotatably arranged on the inner bottom wall of the third transmission cavity 15 through a second plane bearing 16, the upper end of the vertical shaft 12 penetrates through the lower end of the clamping table 8 and extends to the inner top of the third transmission cavity 15, through holes which are in clearance fit with the vertical shaft 12 are respectively arranged in the clamping table 8 and the cam 17, a first hidden groove 13 and a second hidden groove 18 are respectively arranged at the lower ends of the clamping table 8 and the cam 17 and at the corresponding positions of the through holes, a first ratchet wheel device 14 and a second ratchet wheel device 19 are respectively arranged between the first hidden groove 13 and the vertical shaft 12 in the first hidden groove 18 and the second hidden groove 18, the ratchet wheel device is the prior art, namely, the purpose of limiting steering is achieved, the rotation directions of the first ratchet wheel device 14 and the second ratchet wheel device 19 are opposite, a plurality of concave edges 20 are uniformly, a rolling groove 21 is formed in the concave edge 20, a rolling ball is connected in the rolling groove 21 in a rolling manner, a cross rod 22 is movably connected to the part of the rolling ball protruding out of the rolling groove 21, one end, far away from the rolling groove 21, of the cross rod 22 penetrates through the third transmission cavity 15 and is vertically and integrally formed with a vertical rod 23, the upper end of the vertical rod 23 is fixedly connected with a clamping plate 24, the inner side face of the clamping plate 24 faces the upper part of the clamping table 8, a spring 25 is movably sleeved on the cross rod 22 in the third transmission cavity 15, and two ends of the spring 25 are respectively fixedly connected with the inner walls of the cross rod 22 and the third transmission;

the upper end of the polishing body 1 is sequentially provided with a first movable port 26 and a second movable port 27 which are square from left to right, the inner wall of one side, away from each other, of the first movable port 26 and the second movable port 27 is rotatably connected with a screw rod 32, the screw rod 32 penetrates through an interlayer arranged between the first movable port 26 and the second movable port 27, the screw rod 32 is in belt transmission connection with the worm 10, a movable plate 33 is in threaded connection with the screw rod 32 positioned in the first movable port 26, one side of the movable plate 33 is fixedly provided with a telescopic cylinder 34, the telescopic end of the telescopic cylinder 34 is fixedly provided with a polishing device 35, the movable plate 33 and the telescopic cylinder 34 are respectively in sliding connection with the inner walls of two sides of the first movable port 26, a plurality of horn-shaped dust collection head movable plates 36 are uniformly distributed on the periphery of the polishing device 35, the plurality of dust collection heads 36 are connected with a dust collector 37 through a multi-way, and a dust collector 37 is fixedly installed at the upper end of the sanding body 1.

The vertical shaft 12, the third transmission cavity 15, the clamping table 8 and the cam 17 are coaxially arranged and are in accordance with the shape of the ceramic tile.

The rubber pads are fixedly connected to the inner side surfaces of the clamping plates 24 in a gluing mode, so that rigid contact between the clamping plates 24 and the ceramic tiles is avoided, and the ceramic tiles are protected.

The screw rod 32 located in the second movable opening 27 and the worm 10 located in the second transmission cavity 6 are respectively in interference fit with a second belt pulley 29 and a first belt pulley 28 at corresponding positions, the outer sides of the first belt pulley 28 and the second belt pulley 29 are jointly meshed with a synchronous belt 30, a belt groove 31 communicated with the second transmission cavity 6 and allowing the synchronous belt 30 to pass through is formed in the upper end of the seat body 2, and the motor 9 transmits torque to the screw rod 32 through the first belt pulley 28, the second belt pulley 29 and the synchronous belt 30.

The width of first activity mouth 26 is greater than the width of centre gripping platform 8, and the left side inner wall of first activity mouth 26 is located the left side of centre gripping platform 8 axis, guarantees promptly that grinding device 35 just can polish the ceramic tile surface completely at the in-process of linear displacement.

The number of the clamping plates 24 is 3-6, the number of the clamping plates 24 can be set according to the actual shape and size of the ceramic tile, and the number of the clamping plates 24 is in direct proportion to the shape and size of the ceramic tile.

The electric appliances in the invention are all electrically connected with the mains supply to supply power to the electric appliances.

The working principle of the invention is as follows:

as the clamping table 8 is rotatably arranged on the inner bottom wall of the clamping groove 4 through the first plane bearing 7, the cam 17 is rotatably arranged on the inner bottom wall of the third transmission cavity 15 through the second plane bearing 16, the contact area between the clamping table 8 and the clamping groove 4 as well as between the cam 17 and the third transmission cavity 15 is greatly increased, and the plane bearing has strong axial load capacity, so that the clamping table is more stable, the vertical shaft 12 is respectively connected with the clamping table 8 and the cam 17 through the first ratchet device 14 and the second ratchet device 19, the rotation directions of the first ratchet device 14 and the second ratchet device 19 are opposite, the invention takes the example that the vertical shaft 12 respectively drives the clamping table 8 and the cam 17 through the first ratchet device 14 and the second ratchet device 19, namely only one of the clamping table 8 and the cam 17 can rotate;

the motor 9 transmits torque to the vertical shaft 12 through the worm 10 and the worm wheel 11 which are meshed with each other, the vertical shaft 12 drives the cam 17 to rotate through the second ratchet wheel device 19, the clamping table 8 is in a static state under the action of the first ratchet wheel device 14 at the moment, the cam 17 opens the clamping plate 24 towards the axial direction far away from the clamping table 8 through the rolling fit of the rolling balls and the rolling grooves 21 and the rolling matching of the cross rods 22 and the vertical rods 23 in the rotating process, so that a space enough for placing tiles is reserved at the upper end of the clamping table 8, the tiles are placed in the middle of the upper end of the clamping table 8, and then in the reversing process of the motor 9, the rubber pads and the excircle of the tiles are clamped until the rubber pads and;

it should be noted that, in the above process, the worm 10 drives the screw rod 32 to rotate synchronously through the first belt pulley 28, the second belt pulley 29 and the synchronous belt 30, and the moving plate 33 moves to a state of contacting with the inner wall of the left side of the first movable opening 26 along with the screw rod 32 under the limit of the first movable opening 26; the motor 9 adopts a servo motor with adjustable rotating speed, and the servo motor is the prior art;

the transmission ratio of the worm 10 and the worm wheel 11 is far greater than that of the first belt wheel 28 and the second belt wheel 29, the motor 9 rotates reversely, according to the description of the working principle, the vertical shaft 12 drives the clamping table 8 to rotate through the first ratchet device 14, the cam 17 is in a static state under the action of the second ratchet device 19 at the moment, the clamping table 8 rotates rapidly, meanwhile, the telescopic cylinder 34 pushes the grinding device 35 to the surface of the ceramic tile, according to the description of the working principle, the movable plate 33 slides rightwards along with the rotation of the screw rod 32, and the surface of the ceramic tile is ground smoothly gradually;

during the polishing process, the dust collector 37 works to suck dust generated by polishing through the dust collection head 36, so that the situation of dust flying during the polishing process is avoided, and the workshop environment is prevented from being polluted.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. A tile polishing device comprises a polishing body (1) and a base body (2) which are arranged in parallel from top to bottom, and is characterized in that the two sides of the polishing body (1) and the base body (2) are both fixedly connected with a connecting plate (3) together, the upper end of the base body (2) is provided with a clamping groove (4), the base body (2) is sequentially provided with a first transmission cavity (5) and a second transmission cavity (6) from left to right below the clamping groove (4), the inner wall of the second transmission cavity (6) is fixedly provided with a motor (9), the output end of the motor (9) is connected with a worm (10) through a coupler, one end, far away from the motor (9), of the worm (10) penetrates through an interlayer between the second transmission cavity (6) and the first transmission cavity (5) and is rotationally connected with the inner wall of the first transmission cavity (5), the inner bottom wall of the first transmission cavity (5) is rotationally connected with a vertical shaft (12), the upper end of the vertical shaft (12) penetrates through the first transmission cavity (5) and extends into the clamping groove (4), and a worm wheel (11) meshed with the worm (10) is in interference fit with the vertical shaft (12) in the first transmission cavity (5);

the inner bottom wall of the clamping groove (4) is rotatably provided with a clamping table (8) through a first plane bearing (7) at the outer side of a vertical shaft (12), a third transmission cavity (15) is formed in the clamping table (8), the inner bottom wall of the third transmission cavity (15) is rotatably provided with a cam (17) through a second plane bearing (16), the upper end of the vertical shaft (12) penetrates through the lower end of the clamping table (8) and extends to the inner top of the third transmission cavity (15), through holes in clearance fit with the vertical shaft (12) are formed in the clamping table (8) and the cam (17), a first hidden groove (13) and a second hidden groove (18) are respectively formed in the lower ends of the clamping table (8) and the cam (17) and at the corresponding positions of the through holes, a first ratchet wheel device (14) and a second ratchet wheel device (19) are respectively arranged between the first hidden groove (13) and the vertical shaft (12) in the second hidden groove (18), and the first ratchet wheel device (14) and the second ratchet wheel device (19) rotate in opposite directions, a plurality of concave edges (20) are uniformly arranged on the excircle of the cam (17), rolling grooves (21) are arranged in the concave edges (20), a rolling ball is connected in the rolling groove (21) in a rolling way, the part of the rolling ball protruding out of the rolling groove (21) is movably connected with a cross rod (22), one end of the cross rod (22) far away from the rolling groove (21) penetrates through the third transmission cavity (15) and is vertically and integrally formed with a vertical rod (23), the upper end of the vertical rod (23) is fixedly connected with a clamping plate (24), the inner side surface of the clamping plate (24) is arranged towards the upper part of the clamping table (8), a spring (25) is movably sleeved on the cross rod (22) positioned in the third transmission cavity (15), two ends of the spring (25) are respectively fixedly connected with the cross rod (22) and the inner wall of the third transmission cavity (15);

the upper end of the polishing body (1) is sequentially provided with a first square movable opening (26) and a second square movable opening (27) from left to right, one inner wall of one side, which is far away from each other, of the first movable opening (26) and the second movable opening (27) is rotatably connected with a screw rod (32), the screw rod (32) penetrates through an interlayer between the first movable opening (26) and the second movable opening (27), the screw rod (32) is connected with a worm (10) in a transmission manner, a movable plate (33) is in threaded connection with the screw rod (32) in the first movable opening (26), one side of the movable plate (33) is fixedly provided with a telescopic cylinder (34), the telescopic end of the telescopic cylinder (34) is fixedly provided with a polishing device (35), the movable plate (33) and the telescopic cylinder (34) are respectively in sliding connection with the inner walls of two sides of the first movable opening (26), and a plurality of horn-shaped dust suction heads (36) are uniformly distributed on the periphery of the polishing device (35), the plurality of dust suction heads (36) are connected with a dust collector (37) through a multi-way pipe embedded in the moving plate (33), and the dust collector (37) is fixedly arranged at the upper end of the grinding body (1).

2. A tile polishing device according to claim 1, characterized in that said vertical shaft (12), third transmission chamber (15), holding table (8) and cam (17) are coaxially arranged.

3. A tile polishing device according to claim 1, characterized in that the inner side of said clamping plate (24) is glued fixedly connected with a rubber pad.

4. The tile polishing device according to claim 1, wherein a second belt wheel (29) and a first belt wheel (28) are respectively in interference fit with the screw rod (32) in the second movable opening (27) and the worm (10) in the second transmission cavity (6) at corresponding positions, a synchronous belt (30) is meshed with the outer sides of the first belt wheel (28) and the second belt wheel (29), and a belt groove (31) communicated with the second transmission cavity (6) and allowing the synchronous belt (30) to pass through is formed in the upper end of the base body (2).

5. A tile polishing device according to claim 1, characterized in that the width of the first movable opening (26) is greater than the width of the holding table (8), and the left inner wall of the first movable opening (26) is located to the left of the axis of the holding table (8).

6. A tile polishing device according to claim 1, characterized in that said clamping plates (24) are 3-6 in number.