CN112093538A - Intelligent driving feeding and discharging system for film industry - Google Patents
Intelligent driving feeding and discharging system for film industry Download PDFInfo
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- CN112093538A CN112093538A CN202011081415.8A CN202011081415A CN112093538A CN 112093538 A CN112093538 A CN 112093538A CN 202011081415 A CN202011081415 A CN 202011081415A CN 112093538 A CN112093538 A CN 112093538A
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- 238000007599 discharging Methods 0.000 title abstract description 15
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 32
- 239000012528 membrane Substances 0.000 claims description 28
- 238000012546 transfer Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 abstract description 37
- 239000010959 steel Substances 0.000 abstract description 37
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- 238000012545 processing Methods 0.000 abstract description 7
- 238000007405 data analysis Methods 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract description 3
- 230000003028 elevating effect Effects 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C17/00—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports
- B66C17/04—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports with lifting beams, e.g. slewable beams, carrying load-engaging elements, e.g. magnets, hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The invention provides an intelligent driving feeding and discharging system for the film industry, which comprises a film discharging trolley, a mechanical arm and a film storage frame, wherein the film discharging trolley is used for automatically discharging film rolls and automatically feeding hollow steel cores at a winding station of a film production line, the mechanical arm is arranged on the driving trolley and used for grabbing the film rolls, and the film storage frame is used for placing the film rolls. According to the invention, through the mutual cooperation of the film unloading trolley, the grabbing mechanical arm, the film storage rack, the rotating platform, the unreeling device of the splitting machine and the control center, the control center transmits instructions back to the film unloading trolley and the grabbing mechanical arm after data analysis and processing. The film unloading trolley executes the operation of grabbing the full film roll and replacing the empty steel core, and can realize the operation process of unloading the full film roll and replacing the empty steel core at one time; the grabbing manipulator grabs and conveys the full film roll or the empty steel core corresponding to each station to a specified position; the rotary platform reverses the film roll by rotating 180 degrees; the unwinding device of the splitting machine is used for receiving a film roll grabbed by the manipulator and releasing the hollow steel core to grab the manipulator.
Description
Technical Field
The invention relates to the technical field of film coiled materials, in particular to an intelligent vehicle loading and unloading system for the film industry.
Background
In the film industry, after the main stretching production line is rolled, hanging belts are manually arranged at two ends of a steel core, a conventional travelling crane is adopted for hoisting and conveying the steel core to a film storage frame, the slitting and unwinding are also carried out by manually hoisting the steel core to a film roll reversing rotary platform, the steel core is hoisted to a slitting machine unwinding station by the reversing rotary platform after reversing, and the front empty steel core is hoisted to the film storage frame station after the steel core is placed. The large film roll and the hollow steel core adopt the manual control of the conventional travelling crane feeding and discharging operation, so that the efficiency of main line stretching and slitting production is seriously reduced, 2-3 persons are needed in the process of stretching and rolling operation, 2-3 persons are needed in the slitting and feeding and rolling operation, the investment labor force is very large, the production cost is high, and the operation danger is also high.
Disclosure of Invention
In view of this, the invention provides an intelligent vehicle loading and unloading system for film industry, which can realize intelligent loading and unloading, liberate labor force, provide productivity and reduce operation cost, and improve intelligent and data production level for enterprises.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides an unloading system in intelligence driving for film trade, is including the storage membrane frame that is used for unloading the membrane dolly of membrane book, is used for snatching the manipulator of membrane book and is used for placing the membrane book about being used for, it includes frame, drive mechanism and hydraulic pressure mechanism to unload the membrane dolly, the frame passes through drive mechanism with frame sliding connection, hydraulic pressure mechanism set firmly in the frame, be equipped with jacking arm subassembly and swing arm subassembly in the frame, hydraulic pressure mechanism is used for driving respectively jacking arm subassembly goes up and down and swing arm subassembly swings.
In the invention, preferably, the film storage rack is provided with a plurality of stations, each station is fixedly provided with a first position sensor and a second position sensor, the first position sensor is arranged opposite to the center of the station, and the second position sensor is arranged opposite to the edge of the film roll when the film roll is fully rolled.
In the present invention, preferably, the hydraulic mechanism includes a first oil cylinder and a second oil cylinder, one end of the first oil cylinder is fixedly disposed on the frame, the other end of the first oil cylinder is rotatably connected to the swing arm assembly, one end of the second oil cylinder is fixedly disposed on the frame, and the other end of the second oil cylinder is fixedly connected to the lift arm assembly.
In the invention, preferably, the swing arm assembly comprises an upper roller arm and a connecting arm, one end of the connecting arm is hinged to the middle of the upper roller arm, the other end of the connecting arm is hinged to the first oil cylinder, one end of the upper roller arm is rotatably connected with the rack, and the other end of the upper roller arm is bent to form the accommodating groove.
In the invention, preferably, the jacking arm assembly comprises a jacking block, a sliding block and a sliding groove, the sliding block is fixedly connected to two sides of the jacking block, the sliding block is arranged on the sliding groove in a sliding manner, and the sliding groove is arranged on the rack.
In the present invention, preferably, the control system further comprises a control center, the first position sensor, the second position sensor, the first oil cylinder, the second oil cylinder and the control center are all electrically connected, the control center includes a control panel, a controller and a PC terminal, and the control panel, the PC terminal and the controller are all electrically connected.
In the invention, preferably, two ends of the film unloading trolley are provided with limit switches, and the limit switches are electrically connected with the control center.
In the invention, preferably, the manipulator comprises a frame body, a lifting mechanism, a linear guide rail and a clamping jaw, the frame body is arranged on the travelling crane, the lifting mechanism is used for driving the clamping jaw to move up and down along the linear guide rail, the linear guide rail is fixedly connected with the frame, and the clamping jaw is connected with the linear guide rail in a sliding manner through a sliding block.
In the invention, preferably, the traveling crane is a bridge crane, a transfer car is fixedly arranged at the top of the frame body, the transfer car drives the manipulator to move transversely, and the transfer car moves longitudinally through the traveling crane.
In the present invention, preferably, the lifting mechanism is provided as a motor, and the motor is electrically connected to the control center.
The invention has the advantages and positive effects that:
(1) through control center, mutually support between hydraulic pressure mechanism and jacking arm subassembly and the swing arm subassembly including first hydro-cylinder and second hydro-cylinder, make first hydro-cylinder drive the swing arm subassembly and upwards swing, go up the storage tank that roller arm free end bending type becomes and is used for placing empty steel core, first hydro-cylinder drives the linking arm and rotates, thereby make the linking arm drive roller arm rebound, and then lift up empty steel core and place this empty steel core in appointed empty station place position, thereby realized the change of empty steel core, need not artifical empty steel core of change, the cost of production and processing has been saved indirectly, the machining efficiency of production line has been improved.
(2) Because the manipulator is installed on the transfer car, the manipulator includes the support body, elevating system, linear guide and clamping jaw, be equipped with proximity switch on the clamping jaw, proximity switch is used for detecting whether the clamping jaw is located the top of full membrane book, proximity switch and control center electric connection accomplish signal transmission and instruction and convey, after control center obtained the signal that the manipulator position targets in place, drive elevating system drives the clamping jaw and moves down along linear guide, reach the position clamping jaw execution clamp of full membrane book and get the instruction, through unloading the membrane dolly, store up the membrane frame, rotary platform, mutually supporting between cutting machine unwinding device and the control center, the control center passes back the instruction for the manipulator after data analysis and processing, the manipulator moves to the instruction station.
(3) Store up station quantity of membrane frame and set up according to tensile technology's actual need, every station all is equipped with empty station, empty steel core, big membrane book automatic monitoring function, the actual state of this station of system automatic identification, be equipped with a plurality of state buttons of the full membrane book of station simultaneously, so that discern the information state of the full membrane book, control center still is equipped with display platform, the information state of the full membrane book of each station can in time reflect out the operating condition that the staff of being convenient for in time tracked each station through display platform.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a top view of the overall structure of an intelligent vehicle loading and unloading system for the film industry according to the present invention;
FIG. 2 is a side view of the overall structure of an intelligent vehicle loading and unloading system for the film industry according to the present invention;
FIG. 3 is a schematic side view of a film unloading trolley of the intelligent traveling crane loading and unloading system for the film industry according to the present invention;
FIG. 4 is a schematic top view of a film unloading trolley of the intelligent traveling crane loading and unloading system for the film industry according to the present invention;
FIG. 5 is a schematic view of an initial state of replacing an empty steel core of a film unloading trolley of the intelligent driving feeding and discharging system for the film industry, provided by the invention;
FIG. 6 is a schematic view of the working state of the film unloading trolley for replacing an empty steel core of the intelligent vehicle loading and unloading system in the film industry according to the present invention;
FIG. 7 is a schematic side view of a robot of an intelligent traveling crane loading and unloading system for film industry according to the present invention;
fig. 8 is a circuit block diagram of a control center of an intelligent traveling crane loading and unloading system for film industry according to the present invention.
In the figure: 1. a manipulator; 11. a frame body; 12. a lifting mechanism; 13. a linear guide rail; 14. a clamping jaw; 2. a film storage rack; 21. a station; 22. a first position sensor; 23. a second position sensor; 3. rolling the film; 31. an empty steel core; 32. fully rolling the film; 4. a film unloading trolley; 41. a frame; 42. a transmission mechanism; 421. a ground rail; 422. a wheel; 423. a speed-regulating motor; 43. a hydraulic mechanism; 431. a first cylinder; 432. a second cylinder; 44. a jacking arm assembly; 441. jacking blocks; 442. a slider; 443. a chute; 45. a swing arm assembly; 451. an upper roll arm; 452. a connecting arm; 453. a containing groove; 5. a control center; 51. a control panel; 52. a controller; 53. a PC terminal; 6. a limit switch; 7. driving a vehicle; 8. a transfer vehicle; 9. rotating the platform; 10. unwinding device of splitting machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 to 8, the invention provides an intelligent traveling crane loading and unloading system for the film industry, which comprises a film unloading trolley 4 for loading and unloading a film roll 3, a manipulator 1 for grabbing the film roll 3 and a film storage frame 2 for placing the film roll 3, wherein the film unloading trolley 4 comprises a rack 41, a transmission mechanism 42 and a hydraulic mechanism 43, the rack 41 is slidably connected with the rack 41 through the transmission mechanism 42, the hydraulic mechanism 43 is fixedly arranged on the rack 41, a jacking arm assembly 44 and a swing arm assembly 45 are arranged on the rack 41, and the hydraulic mechanism 43 is used for respectively driving the jacking arm assembly 44 to lift and the swing arm assembly 45 to swing. The transmission mechanism 42 comprises a ground rail 421, wheels 422 and a speed regulating motor 423, the wheels 422 are arranged on the frame 41, the speed regulating motor 423 is electrically connected with the control center 5, the speed regulating motor 423 is driven to work by the control center 5, the wheels 422 are driven to rotate by the work of the speed regulating motor 423, the frame 41 is driven to move back and forth by the wheels 422, and the limiting switches 6 are arranged at the two ends of the film unloading trolley 4, so that the film unloading trolley 4 is positioned and limited along the ground rail 421. Store up station 21 quantity of membrane frame 2 and set up according to tensile technology's actual need, every station 21 all is equipped with empty station 21, empty steel core 31, 3 automatic monitoring functions are rolled up to big membrane, the actual state of this station 21 of system automatic identification, it rolls up 3 a plurality of status buttons to be equipped with the full membrane of station 21 simultaneously, so that discern the information state of full membrane book 3, control center 5 still is equipped with display platform, the information state of the full membrane of each station 21 book 3 can in time reflect out through display platform and be convenient for the staff in time to track the operation conditions of each station 21.
In this embodiment, further, the film storage rack 2 is provided with a plurality of stations 21, each station 21 is fixedly provided with a first position sensor 22 and a second position sensor 23, the first position sensor 22 is arranged opposite to the center of the station 21, and the second position sensor 23 is arranged opposite to the edge of the film roll 3 when the film roll is fully rolled. The film storage frame 2 is provided with a plurality of stations 21, each station 21 is fixedly provided with a first position sensor 22 and a second position sensor 23, the first position sensor 22 is arranged right opposite to the center of the station 21, the second position sensor 23 is arranged right opposite to the edge of the full film roll 3, the first position sensor 22 is used for receiving infrared signals sent by the empty steel core 31, the second position sensor 23 is used for receiving infrared signals of the edge of the full film roll 3, the infrared signals are transmitted to the control center 5 by the first position sensor 22 and the second position sensor 23, and when the infrared signals are detected by the first position sensor 22 and the infrared signals are not detected by the second position sensor 23, the control center 5 judges that the station 21 is the empty steel core 31; when the first position sensor 22 detects an infrared signal and the second position sensor 23 also detects an infrared signal, the control center 5 judges that the station 21 is the full film roll 3; when the first position sensor 22 does not detect the infrared signal and the second position sensor 23 does not detect the infrared signal, the control center 5 determines that the station 21 is an empty station 21 (i.e., the empty steel core 31 and the full film roll 3 do not exist).
In this embodiment, further, the hydraulic mechanism 43 includes a first cylinder 431 and a second cylinder 432, one end of the first cylinder 431 is fixed on the frame 41, the other end of the first cylinder 431 is rotatably connected with the swing arm assembly 45, one end of the second cylinder 432 is fixed on the frame 41, and the other end of the second cylinder 432 is fixedly connected with the lift arm assembly 44.
In this embodiment, further, the swing arm assembly 45 includes an upper roller arm 451 and a connecting arm 452, one end of the connecting arm 452 is hinged to the middle portion of the upper roller arm 451, the other end of the connecting arm 452 is hinged to the first cylinder 431, one end of the upper roller arm 451 is rotatably connected to the frame 41, and the other end of the upper roller arm 451 is bent to form the accommodating groove 453.
In this embodiment, further, the lift arm assembly 44 includes a lift block 441, a sliding block 442 and a sliding slot 443, the sliding block 442 is fixedly connected to two sides of the lift block 441, the sliding block 442 is slidably disposed on the sliding slot 443, and the sliding slot 443 is disposed on the frame 41. The size of the sliding block 442 is matched with that of the sliding groove 443, and the jacking block 441 can be ensured to move up and down smoothly along the rack 41 through the arrangement, so that the jacking arm assembly 44 can complete the lifting and releasing process of the full film roll 32, and the actual production requirements of up-down unloading and transferring of the full film roll 32 are further realized.
In the embodiment, further, the control center 5 is further included, the first position sensor 22, the second position sensor 23, the first cylinder 431, the second cylinder 432 and the control center 5 are all electrically connected, the control center 5 includes a control panel 51, a controller 52 and a PC terminal 53, and the control panel 51, the PC terminal 53 and the controller 52 are all electrically connected. The control center 5 is used as the control part of the system, the controller 52 adopts a PLC controller, and the staff can conveniently complete the starting of the system and the issuing of simple instructions through the operation of the PC terminal 53.
In the embodiment, further, two ends of the film unloading trolley 4 are provided with limit switches 6, and the limit switches 6 are electrically connected with the control center 5. Because the two ends of the film unloading trolley 4 are provided with the limit switches 6, the film unloading trolley 4 is positioned and limited along the front and back movement of the ground rail 421.
In this embodiment, further, the manipulator 1 includes the support body 11, the elevating system 12, linear guide 13 and clamping jaw 14, the support body 11 is located on the driving vehicle 7, the elevating system 12 is used for driving the clamping jaw 14 to move up and down along linear guide 13, linear guide 13 and frame 41 fixed connection, the clamping jaw 14 passes through slider 442 and linear guide 13 sliding connection, can make the clamping jaw 14 move up and down along linear guide 13 through this kind of setting, linear guide 13 plays the positioning action to clamping jaw 14, the problem that the position rocked about that the clamping jaw 14 moved the in-process probably appears has been avoided, the degree of accuracy and the stability of manipulator 1 during operation have been improved and improved.
In this embodiment, further, the traveling crane 7 is a bridge crane, the top of the frame body 11 is fixedly provided with a transfer car 8, the transfer car 8 drives the manipulator 1 to move transversely, the transfer car 8 moves longitudinally through the traveling crane 7, and the traveling crane 7 is a bridge crane and is a hoisting device which is transversely erected above a workshop, a warehouse and a stock yard to hoist materials. Since its two ends are seated on a tall concrete column or a metal bracket, it is shaped like a bridge. The bridge frame of the bridge crane runs longitudinally along the rails laid on the elevated frames at two sides, so that the space below the bridge frame can be fully utilized to hoist materials without being hindered by ground equipment. The lifting machine has the widest application range and the largest quantity. The bridge crane can be a bridge crane with similar functions, such as an LDA type, an LX type or an LB type.
In the present embodiment, further, the lifting mechanism is provided as a driving motor, and the driving motor is electrically connected to the control center 5. The drive motor provides the original power for the jaw 14 to move up and down along the linear guide 13.
The working principle and the working process of the invention are as follows: when the film storage rack 2 works, each station 21 on the film storage rack 2 is provided with the first position sensor 22 and the second position sensor 23, when the first position sensor 22 detects an infrared signal and the second position sensor 23 also detects an infrared signal, the control center 5 judges that the station 21 is a full film roll 3, at the moment, the control center 5 sends a working instruction to the lifting mechanism 12 of the manipulator 1, the lifting mechanism 12 of the motor is adopted to start working to drive the clamping jaw 14 to move downwards along the rack body 11 through the linear guide rail 13, the manipulator 1 clamping the empty steel core 31 moves onto the film discharging trolley 4 through the travelling crane 7, on one hand, the moving vehicle 8 drives the manipulator 1 to move transversely, on the other hand, the moving vehicle 8 drives the manipulator 1 to move longitudinally through the travelling crane 7 until the mechanical jaw reaches the station 21 of the splitting machine, and the manipulator 1 grabs the full film roll 3 of the winding and winding station 21 of the splitting, if the full film roll 3 needs to be reversed, the manipulator 1 grabs the full film roll 3 to the rotating platform 9, the reversing process is carried out on the full film roll 3 through the rotating platform 9, the reversed full film roll 3 is grabbed by the manipulator 1 and transferred to the unreeling device 10 of the splitting machine, and the reversing process is carried out through the rotating platform 9 to serve as an additional structure with additional functions, which is not a necessary structure; the unwinding device 10 of the splitting machine is used for receiving a full film roll 3 grabbed by the manipulator 1 and releasing the empty steel core 31 to grab the manipulator 1, meanwhile, the unwinding device 10 of the splitting machine pushes the empty steel core 31 which is completely unreeled to a specified position, and after the full film roll 3 is placed, the empty steel core 31 is taken to a corresponding station 21 of the film storage frame 2, where the empty steel core 31 needs to be replaced. Through the mutual cooperation among the film unloading trolley 4, the film storage frame 2, the rotary platform 9, the unwinding device 10 of the splitting machine and the control center 5, the control center 5 transmits an instruction back to the film unloading trolley 4 after data analysis and processing so as to execute the operation of grabbing the full film roll 3 and replacing the empty steel core 31, and the operation processes of unloading the full film roll 3 and replacing the empty steel core 31 can be realized at one time. Because manipulator 1 installs on the carrier car 8, manipulator 1 includes support body 11, elevating system 12, linear guide 13 and clamping jaw 14, be equipped with proximity switch on the clamping jaw 14, proximity switch is used for detecting whether clamping jaw 14 is located the top of full membrane book 3, proximity switch and control center 5 electric connection accomplish signal transmission and instruction and convey, after control center 5 obtained the signal that manipulator 1 position targets in place, drive elevating system 12 and drive clamping jaw 14 and move down along linear guide 13, reach the position clamping jaw 14 execution of full membrane book 3 and get the instruction.
After data analysis and processing, the control center 5 transmits instructions back to the film unloading trolley 4 to enable the film unloading trolley to execute the operations of grabbing the full film roll 3 and replacing the empty steel core 31, and the operation processes of unloading the full film roll 3 and replacing the empty steel core 31 can be realized at one time. Specifically, when the control center 5 determines that the working condition of a certain station 21 is a full film roll 3 state, the control center 5 drives the speed regulating motor 423 to start and drive the wheels 422 to rotate, so that the wheels 422 drive the frame 41 to move back and forth, further the film discharging trolley 4 moves forward along the ground rail 421 to the station 21 where the full film roll 3 is located, the limit switches 6 on the two sides of the film discharging trolley 4 detect the relative positions of the film discharging trolley 4 and the full film roll 3, so that the film discharging trolley 4 moves to the position right below the full film roll 3, the control center 5 drives the second oil cylinder 432 to start, the second oil cylinder 432 pushes the lifting arm assembly 44 to move upward to lift the full film roll 3, then the control center 5 drives the speed regulating motor 423 to start and drive the wheels 422 to rotate, so that the wheels 422 drive the frame 41 to move back and forth, further the film discharging trolley 4 moves back along the ground rail 421 to be away from the station 21 where the full film roll 3 is located, next, the control center 5 drives the first oil cylinder 431 to start to work, so that the first oil cylinder 431 drives the swing arm assembly 45 to swing upwards, the free end of the upper roller arm 451 is bent to form the accommodating groove 453 for accommodating the empty steel core 31, the first oil cylinder 431 drives the connecting arm 452 to rotate, so that the connecting arm 452 drives the upper roller arm 451 to swing upwards, the empty steel core 31 is lifted and placed at the position of the appointed empty station 21, the empty steel core 31 is replaced without manual replacement, the cost of production and processing is indirectly saved, and the first position sensor 22 and the second position sensor 23 both realize the transmission of infrared signals through the control center 5. According to the process requirements and characteristics in the film industry, the automatic technology and the data processing technology are comprehensively operated, intelligent feeding and discharging are realized, manual operation is replaced, the production efficiency of products is improved, and the operation cost of enterprises is reduced.
The embodiments of the present invention have been described in detail, but the present invention is only the preferred embodiments of the present invention, and is not to be considered as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention should be covered by the present patent.
Claims (10)
1. The utility model provides a unloading system in intelligence driving for film trade, its characterized in that, including be used for from top to bottom the membrane roll up (3) unload membrane dolly (4), be used for snatching manipulator (1) of membrane roll (3) and be used for placing storage membrane frame (2) of membrane roll up (3), unload membrane dolly (4) including frame (41), drive mechanism (42) and hydraulic pressure mechanism (43), frame (41) pass through drive mechanism (42) with frame (41) sliding connection, hydraulic pressure mechanism (43) set firmly in on frame (41), be equipped with jacking arm subassembly (44) and swing arm subassembly (45) in frame (41), hydraulic pressure mechanism (43) are used for driving respectively jacking arm subassembly (44) go up and down and swing arm subassembly (45) swing.
2. The intelligent traveling crane loading and unloading system for the film industry as claimed in claim 1, wherein the film storage rack (2) is provided with a plurality of stations (21), each station (21) is fixedly provided with a first position sensor (22) and a second position sensor (23), the first position sensor (22) is arranged opposite to the center of the station (21), and the second position sensor (23) is arranged opposite to the edge of the film roll (3) when the film roll is full.
3. The intelligent crane loading and unloading system for the film industry as recited in claim 2, wherein the hydraulic mechanism (43) comprises a first cylinder (431) and a second cylinder (432), one end of the first cylinder (431) is fixedly arranged on the frame (41), the other end of the first cylinder (431) is rotatably connected with the swing arm assembly (45), one end of the second cylinder (432) is fixedly arranged on the frame (41), and the other end of the second cylinder (432) is fixedly connected with the jacking arm assembly (44).
4. The intelligent crane loading and unloading system for the film industry as recited in claim 3, wherein the swing arm assembly (45) comprises an upper roller arm (451) and a connecting arm (452), one end of the connecting arm (452) is hinged to the middle of the upper roller arm (451), the other end of the connecting arm (452) is hinged to the first oil cylinder (431), one end of the upper roller arm (451) is rotatably connected to the frame (41), and the other end of the upper roller arm (451) is bent to form the accommodating groove (453).
5. The intelligent crane loading and unloading system for the film industry as claimed in claim 1, wherein the lifting arm assembly (44) comprises a lifting block (441), a sliding block (442) and a sliding slot (443), the sliding block (442) is fixedly connected to two sides of the lifting block (441), the sliding block (442) is slidably arranged on the sliding slot (443), and the sliding slot (443) is arranged on the frame (41).
6. The intelligent traveling crane loading and unloading system for the film industry as recited in claim 3, further comprising a control center (5), wherein the first position sensor (22), the second position sensor (23), the first cylinder (431), the second cylinder (432) and the control center (5) are all electrically connected, the control center (5) comprises a control panel (51), a controller (52) and a PC terminal (53), and the control panel (51), the PC terminal (53) and the controller (52) are all electrically connected.
7. The intelligent traveling crane loading and unloading system for the film industry as claimed in claim 6, wherein limit switches (6) are arranged at two ends of the film unloading trolley (4), and the limit switches (6) are electrically connected with the control center (5).
8. The intelligent traveling crane loading and unloading system for the film industry as claimed in claim 7, wherein the manipulator (1) comprises a frame body (11), a lifting mechanism (12), a linear guide rail (13) and a clamping jaw (14), the frame body (11) is arranged on the traveling crane (7), the lifting mechanism (12) is used for driving the clamping jaw (14) to move up and down along the linear guide rail (13), the linear guide rail (13) is fixedly connected with the rack (41), and the clamping jaw (14) is slidably connected with the linear guide rail (13) through a sliding block (442).
9. The intelligent traveling crane loading and unloading system for the film industry as claimed in claim 8, wherein the traveling crane (7) is a bridge crane, a transfer cart (8) is fixedly arranged at the top of the frame body (11), the transfer cart (8) drives the manipulator (1) to move transversely, the transfer cart (8) moves longitudinally through the traveling crane (7), the lifting mechanism (12) is a motor, and the motor is electrically connected with the control center (5).
10. The intelligent traveling crane loading and unloading system for the film industry as claimed in claim 7, further comprising a rotating platform (9) and a splitting machine unwinding device (10), wherein the rotating platform (9) is used for reversing a full film roll (3), and the splitting machine unwinding device (10) is used for receiving the full film roll (3) captured by the manipulator (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011081415.8A CN112093538A (en) | 2020-10-10 | 2020-10-10 | Intelligent driving feeding and discharging system for film industry |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011081415.8A CN112093538A (en) | 2020-10-10 | 2020-10-10 | Intelligent driving feeding and discharging system for film industry |
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| Publication Number | Publication Date |
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| CN112093538A true CN112093538A (en) | 2020-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011081415.8A Pending CN112093538A (en) | 2020-10-10 | 2020-10-10 | Intelligent driving feeding and discharging system for film industry |
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| Country | Link |
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| CN (1) | CN112093538A (en) |
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| CN112758618A (en) * | 2020-12-30 | 2021-05-07 | 浙江耀阳新材料科技有限公司 | Film roll conveying and feeding device |
| CN113445020A (en) * | 2021-06-29 | 2021-09-28 | 辽宁分子流科技有限公司 | Intelligent winding film coating method |
| CN113649777A (en) * | 2021-07-15 | 2021-11-16 | 江苏兴达智能制造有限公司 | Automatic 800 spool replacing system |
| CN114655753A (en) * | 2022-05-20 | 2022-06-24 | 常州树杰塑业有限公司 | Plastic film is with removal turnover frame of rolling |
| CN115447941A (en) * | 2022-10-17 | 2022-12-09 | 雅化集团绵阳实业有限公司 | Full-process automatic production device for industrial detonating fuse |
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| CN112758618A (en) * | 2020-12-30 | 2021-05-07 | 浙江耀阳新材料科技有限公司 | Film roll conveying and feeding device |
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| CN115447941A (en) * | 2022-10-17 | 2022-12-09 | 雅化集团绵阳实业有限公司 | Full-process automatic production device for industrial detonating fuse |
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Application publication date: 20201218 |