CN112060280A - Sand lime brick and processing method and processing system thereof - Google Patents
Sand lime brick and processing method and processing system thereof Download PDFInfo
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- CN112060280A CN112060280A CN202010990678.4A CN202010990678A CN112060280A CN 112060280 A CN112060280 A CN 112060280A CN 202010990678 A CN202010990678 A CN 202010990678A CN 112060280 A CN112060280 A CN 112060280A
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- nail
- fixedly connected
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- lime
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/44—Producing shaped prefabricated articles from the material by forcing cores into filled moulds for forming hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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Abstract
The invention relates to processing of a lime-sand brick, in particular to a lime-sand brick and a processing method and a processing system thereof, wherein the lime-sand brick comprises a forming die, a covering part, a supporting part and nails, and the first step is as follows: filling and pressing the raw materials for preparing the sand-lime brick into the rectangular cavity, and placing the sliding bottom plate between the two sliding rails; step two: the power mechanism drives the conveying mechanism to move, and the conveying mechanism drives the forming die to sequentially pass through the nail inserting mechanism and the nail pulling mechanism; step three: the nail inserting mechanism inserts nails into the forming die, and the nail pulling mechanism pulls out the nails inserted by the nail inserting mechanism and returns the nails to the nail inserting mechanism; step four: the plurality of forming dies sequentially pass through the nail inserting mechanism and the nail pulling mechanism to press holes in the raw materials of the sand-lime bricks; because the continuous cooperation motion of inserting nail mechanism and nail pulling mechanism accomplishes inserting the nail and pulls out the nail, can process fast the forming die who passes through, can process the lime-sand brick that possesses the hole fast.
Description
Technical Field
The invention relates to processing of a lime-sand brick, in particular to a lime-sand brick and a processing method and a processing system thereof.
Background
For example, publication No. CN107417292A relates to a preparation method of a lime-sand brick, belonging to the field of building materials. Stirring and mixing uniformly mixed river sand, short straw stalks, rice hulls, sugar and water, sealing and storing to obtain a decayed material, stirring and reacting with quick lime to obtain a wet material of a lime-sand brick, injecting the obtained wet material of the lime-sand brick into a mold, pressing and forming to obtain a lime-sand brick blank, performing high-pressure steam curing in an autoclave, performing natural curing to obtain a cured brick, performing carbonization treatment to obtain a carbonized brick, performing heat preservation and carbonization in a nitrogen protection state, cooling to room temperature along with a furnace, discharging, and performing carbonization treatment again to obtain the lime-sand brick; the invention has the defect that the sand-lime brick with holes cannot be rapidly processed.
Disclosure of Invention
The invention aims to provide a sand-lime brick and a processing method and a processing system thereof, which can rapidly process the sand-lime brick with holes.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a lime sand brick and processing method and system thereof, includes forming die, lid part, support component and nail, the last fixedly connected with lid part of can dismantling of forming die, forming die's lower extreme sliding connection has the support component, fixedly connected with compression spring I between support component and the forming die, the last a plurality of round holes I that is provided with of forming die, the lid is provided with a plurality of round holes II on the part, a plurality of round holes I and a plurality of round holes II correspond each other, the nail is provided with a plurality ofly, a plurality of nails can insert in round hole I and round hole II.
According to the technical scheme, the lime-sand brick processing system further comprises a device support, the device support comprises a sliding rail, a transportation support I, a power support, a transportation support II, a nail inserting support and a nail pulling support, the front end and the rear end of the sliding rail are fixedly connected with the transportation support I and the transportation support II respectively, the power support is fixedly connected to the transportation support I, and the nail inserting support and the nail pulling support are fixedly connected to the sliding rail.
According to the technical scheme, the forming die comprises a sliding bottom plate, a rectangular cavity, an installation cylinder and a friction plate, the rectangular cavity is fixedly connected to the sliding bottom plate, a plurality of round holes I are formed in the sliding bottom plate, the installation cylinder is fixedly connected to the front end and the rear end of the sliding bottom plate, the friction plate is fixedly connected to the left side and the right side of the sliding bottom plate, and the sliding bottom plate is connected between two sliding rails in a sliding mode.
As a further optimization of the technical scheme, the lime sand brick processing system comprises a covering plate and connecting columns, the connecting columns are fixedly connected to the front side and the rear side of the covering plate respectively, the two connecting columns are detachably and fixedly connected to the two mounting cylinders respectively, a plurality of round holes II are formed in the covering plate, and the covering plate covers the rectangular cavity.
As a further optimization of the technical scheme, the sand-lime brick processing system comprises a supporting component and a plurality of closed columns, wherein the supporting component comprises a supporting bottom plate and the closed columns, the supporting bottom plate is connected to the two installation cylinders in a sliding mode, a compression spring I is fixedly connected between the supporting bottom plate and the installation cylinders, the plurality of closed columns are fixedly connected to the supporting bottom plate, and the plurality of closed columns are respectively connected to the plurality of round holes I in a sliding mode.
According to the technical scheme, the lime-sand brick processing system further comprises a nail inserting mechanism, the nail inserting mechanism comprises a replacing motor, a replacing shaft I, a reciprocating mechanism I, a pushing bottom plate, an electromagnet I, a nail inserting plate and a transmission part I, the replacing motor is fixedly connected to a nail inserting support, the replacing shaft I is fixedly connected to an output shaft of the replacing motor and is rotatably connected to the nail inserting support, the plurality of reciprocating mechanisms I are fixedly connected to the replacing shaft I, the pushing bottom plates are fixedly connected to reciprocating ends of the plurality of reciprocating mechanisms I, the electromagnets I are fixedly connected to the plurality of pushing bottom plates, the nail inserting plates are fixedly connected to the plurality of pushing bottom plates, the transmission part I is rotatably connected to the nail inserting support, and the transmission part I and the nail inserting support are in meshed transmission.
According to the technical scheme, the lime-sand brick processing system further comprises a nail pulling mechanism, the nail pulling mechanism comprises a replacing shaft II, a reciprocating mechanism II, pulling bottom plates, electromagnets II and nail pulling plates, the replacing shaft II is rotatably connected to a nail pulling support, the replacing shaft II is fixedly connected with a plurality of reciprocating mechanisms II, reciprocating ends of the reciprocating mechanisms II are fixedly connected with the pulling bottom plates, the pulling bottom plates are fixedly connected with the electromagnets II, the nail pulling plates are fixedly connected to the pulling bottom plates, the magnetic force of the electromagnets I is larger than that of the electromagnets II, notches are formed in the upper end and the lower end of a nail, the nail inserting plates and the nail pulling plates can be inserted into the notches, the replacing shaft II is in transmission connection with the transmission component I, and the transmission ratio of the replacing shaft II to the transmission component I is one.
As a further optimization of the technical scheme, the invention relates to a lime-sand brick processing system, which further comprises a power mechanism, a conveying mechanism and a cutting mechanism, wherein the power mechanism comprises a power motor, two transmission parts II, two transmission shafts, two connecting keys and a sliding friction wheel, the power motor is fixedly connected to a power support, the two transmission parts II are arranged, the two transmission parts II are rotatably connected to the power support, the two transmission parts II are in meshing transmission, an output shaft of the power motor is in transmission connection with one of the two transmission parts II, the two transmission shafts are both rotatably connected to the power support, the connecting keys are fixedly connected to the two transmission shafts, the sliding friction wheels are respectively connected to the two connecting keys in a sliding manner, the two transmission shafts are respectively connected with the two transmission parts II through belt transmission, and the conveying mechanism comprises a conveying wheel, a conveying wheel and a cutting mechanism, Damping wheel and friction pulley, the transport wheel is provided with two, connect through the belt drive between two transport wheels, all be connected with the damping wheel on the transport wheel, fixedly connected with friction pulley on one of them transport wheel, two friction pulleys respectively with two friction pulley friction drives that slide, all rotate on transport support I and the transport support II and be connected with two transport wheels, damping wheel fixed connection is on transport support I or transport support II that correspond, shutdown mechanism is provided with two, two equal sliding connection of shutdown mechanism are on the plug pin support, fixedly connected with compression spring II between shutdown mechanism and the plug pin support, two shutdown mechanism's lower extreme rotates respectively and connects on two friction pulley that slide, it can contact with two shutdown mechanism to promote the bottom plate, two friction plates contact with the drive belt between two transport wheels that correspond respectively.
A method for processing lime-sand bricks comprises the following steps:
the method comprises the following steps: filling and pressing the raw materials for preparing the sand-lime brick into the rectangular cavity, and placing the sliding bottom plate between the two sliding rails;
step two: the power mechanism drives the conveying mechanism to move, and the conveying mechanism drives the forming die to sequentially pass through the nail inserting mechanism and the nail pulling mechanism;
step three: the nail inserting mechanism inserts nails into the forming die, and the nail pulling mechanism pulls out the nails inserted by the nail inserting mechanism and returns the nails to the nail inserting mechanism;
step four: a plurality of forming die are through inserting nail mechanism and pulling out nail mechanism in proper order, carry out the pressure hole to the lime-sand brick raw materials.
A plurality of round holes are arranged on the lime-sand brick.
The lime-sand brick and the processing method and the processing system thereof have the beneficial effects that:
according to the sand lime brick and the processing method and the processing system thereof, the sand lime brick preparation raw materials can be filled and pressed into the rectangular cavity, and the sliding bottom plate is placed between the two sliding rails; the power mechanism drives the conveying mechanism to move, and the conveying mechanism drives the forming die to sequentially pass through the nail inserting mechanism and the nail pulling mechanism; the nail inserting mechanism inserts nails into the forming die, and the nail pulling mechanism pulls out the nails inserted by the nail inserting mechanism and returns the nails to the nail inserting mechanism; the plurality of forming dies sequentially pass through the nail inserting mechanism and the nail pulling mechanism to press holes in the raw materials of the sand-lime bricks; because the continuous cooperation motion of inserting nail mechanism and nail pulling mechanism accomplishes inserting the nail and pulls out the nail, can process fast the forming die who passes through, can process the lime-sand brick that possesses the hole fast.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of a mortar brick processing system according to the present invention;
FIG. 2 is a schematic view of the device support structure of the present invention;
FIG. 3 is a schematic view of the forming die structure of the present invention;
FIG. 4 is a schematic view of the closure assembly of the present invention;
FIG. 5 is a schematic structural view of the support member of the present invention;
FIG. 6 is a schematic structural view of the nailing mechanism of the present invention;
FIG. 7 is a schematic structural view of the nail pulling mechanism of the present invention;
FIG. 8 is a schematic view of a staple construction of the present invention;
FIG. 9 is a schematic view of the power mechanism of the present invention;
FIG. 10 is a schematic view of the transport mechanism of the present invention;
FIG. 11 is a schematic structural view of the cutting mechanism of the present invention;
FIG. 12 is a schematic view of the construction of the mortar brick of the present invention.
In the figure: a device holder 1; a slide rail 101; a transport support I102; a power bracket 103; a transport bracket II 104; a plug pin holder 105; a nail pulling bracket 106; a molding die 2; a slide base 201; a rectangular cavity 202; a mounting cylinder 203; a friction plate 204; a circular hole I205; a cover member 3; a cover plate 301; a round hole II 302; a connecting column 303; a pin 304; a support member 4; a support chassis 401; a closed column 402; a nail inserting mechanism 5; replacing the motor 501; a replacement shaft I502; a reciprocating mechanism I503; pushing the base plate 504; an electromagnet I505; a peg board 506; a transmission component I507; a nail pulling mechanism 6; replacing the shaft II 601; a reciprocating mechanism II 602; pulling the bottom plate 603; an electromagnet II 604; a nail pulling plate 605; a nail 7; a notch 701; a power mechanism 8; a power motor 801; a transmission part II 802; a transmission shaft 803; a connecting key 804; a sliding friction wheel 805; a transport mechanism 9; a transport wheel 901; a damping wheel 902; a friction wheel 903; a cutting mechanism 10.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and "upright", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, directly or indirectly connected through an intermediate medium, and may be a communication between two members. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, in the description of the present invention, the meaning of "a plurality", and "a plurality" is two or more unless otherwise specified.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 12, and a mortar brick processing system includes a forming mold 2, a covering part 3, a supporting part 4 and nails 7, the covering part 3 is detachably and fixedly connected to the forming mold 2, the supporting part 4 is slidably connected to the lower end of the forming mold 2, a compression spring i is fixedly connected between the supporting part 4 and the forming mold 2, a plurality of round holes i 205 are arranged on the forming mold 2, a plurality of round holes ii 302 are arranged on the covering part 3, the round holes i 205 correspond to the round holes ii 302, the nails 7 are provided in plurality, and the nails 7 can be inserted into the round holes i 205 and ii 302; the raw materials for preparing the sand-lime bricks can be filled and pressed into the rectangular cavity 202, and the sliding bottom plate 201 is placed between the two sliding rails 101; the power mechanism 8 drives the conveying mechanism 9 to move, and the conveying mechanism 9 drives the forming die 2 to sequentially pass through the nail inserting mechanism 5 and the nail pulling mechanism 6; the nail inserting mechanism 5 inserts the nail 7 into the forming die 2, and the nail pulling mechanism 6 pulls out the nail inserted by the nail inserting mechanism 5 and returns the nail inserted by the nail inserting mechanism 5 to the nail inserting mechanism 5; the plurality of forming dies 2 sequentially pass through the nail inserting mechanism 5 and the nail pulling mechanism 6 to press holes in the raw materials of the sand-lime bricks; because the continuous cooperation motion of inserting nail mechanism 5 and pulling out nail mechanism 6 is accomplished and is inserted the nail and pull out the nail, can process fast to forming die 2 through, can process the lime-sand brick that possesses the hole fast.
The second embodiment is as follows:
the following describes the present embodiment with reference to fig. 1 to 12, and the present embodiment further describes the first embodiment, the mortar brick processing system further includes a device support 1, the device support 1 includes a slide rail 101, a transportation support i 102, a power support 103, a transportation support ii 104, a nail insertion support 105 and a nail pulling support 106, the front end and the rear end of the slide rail 101 are respectively and fixedly connected with the transportation support i 102 and the transportation support ii 104, the transportation support i 102 is fixedly connected with the power support 103, and the slide rail 101 is fixedly connected with the nail insertion support 105 and the nail pulling support 106.
The third concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 12, and the second embodiment is further described in the present embodiment, where the forming mold 2 includes a sliding bottom plate 201, a rectangular cavity 202, an installation cylinder 203, and a friction plate 204, the sliding bottom plate 201 is fixedly connected with the rectangular cavity 202, the sliding bottom plate 201 is provided with a plurality of round holes i 205, the front end and the rear end of the sliding bottom plate 201 are fixedly connected with the installation cylinder 203, the left side and the right side of the sliding bottom plate 201 are fixedly connected with the friction plate 204, and the sliding bottom plate 201 is slidably connected between the two slide rails 101.
The fourth concrete implementation mode:
the following describes the present embodiment with reference to fig. 1 to 12, and the present embodiment further describes the third embodiment, the covering component 3 includes a covering plate 301 and a connecting column 303, the connecting column 303 is fixedly connected to both the front and back sides of the covering plate 301, the two connecting columns 303 are respectively detachably and fixedly connected to the two mounting cylinders 203, the covering plate 301 is provided with a plurality of round holes ii 302, and the covering plate 301 covers the rectangular cavity 202.
The fifth concrete implementation mode:
the following describes the present embodiment with reference to fig. 1 to 12, and the present embodiment further describes the fourth embodiment, where the supporting member 4 includes a supporting bottom plate 401 and a closing column 402, the supporting bottom plate 401 is slidably connected to the two mounting cylinders 203, a compression spring i is fixedly connected between the supporting bottom plate 401 and the mounting cylinders 203, a plurality of closing columns 402 are fixedly connected to the supporting bottom plate 401, and the plurality of closing columns 402 are respectively slidably connected in the plurality of circular holes i 205.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1 to 12, and the fifth embodiment is further described in the present embodiment, the mortar brick processing system further includes a nail inserting mechanism 5, the nail inserting mechanism 5 includes a replacing motor 501, a replacing shaft i 502, a reciprocating mechanism i 503, a pushing bottom plate 504, an electromagnet i 505, a nail inserting plate 506 and a transmission member i 507, the replacing motor 501 is fixedly connected to the nail inserting bracket 105, the replacing shaft i 502 is fixedly connected to an output shaft of the replacing motor 501, the replacing shaft i 502 is rotatably connected to the nail inserting bracket 105, the plurality of reciprocating mechanisms i 503 are fixedly connected to the replacing shaft i 502, the pushing bottom plates 504 are fixedly connected to reciprocating ends of the plurality of reciprocating mechanisms i 503, the electromagnet i 505 is fixedly connected to the plurality of pushing bottom plates 504, the nail inserting plate 506 is fixedly connected to the plurality of pushing bottom plates 504, the transmission member i 507 is rotatably connected to the nail inserting bracket 105, the transmission part I507 is in meshed transmission with the plug pin support 105.
The seventh embodiment:
the following describes the present embodiment with reference to fig. 1 to 12, which further describes the sixth embodiment, the mortar brick processing system further includes a nail pulling mechanism 6, the nail pulling mechanism 6 includes a replacing shaft ii 601, a reciprocating mechanism ii 602, a pulling bottom plate 603, an electromagnet ii 604 and a nail pulling plate 605, the replacing shaft ii 601 is rotatably connected to the nail pulling bracket 106, the replacing shaft ii 601 is fixedly connected to a plurality of reciprocating mechanisms ii 602, the reciprocating ends of the reciprocating mechanisms ii 602 are fixedly connected to the pulling bottom plate 603, the pulling bottom plates 603 are fixedly connected to the electromagnet ii 604, the nail pulling plates 605 are fixedly connected to the pulling bottom plates 603, the magnetic force of the electromagnet i 505 is greater than the magnetic force of the electromagnet ii 604, the upper and lower ends of the nail 7 are provided with notches 701, the nail inserting plate 506 and the nail pulling plate 605 can be inserted into the notches 701, the replacing shaft ii 601 is in transmission connection with the transmission member i 507, the transmission ratio of the change shaft II 601 and the transmission component I507 is one.
The specific implementation mode is eight:
the following describes the present embodiment with reference to fig. 1 to 12, which further describes the seventh embodiment, the mortar brick processing system further includes a power mechanism 8, a transportation mechanism 9 and a cutting mechanism 10, the power mechanism 8 includes a power motor 801, two transmission components ii 802, two transmission shafts 803, a connecting key 804 and a sliding friction wheel 805, the power motor 801 is fixedly connected to the power bracket 103, the two transmission components ii 802 are rotatably connected to the power bracket 103, the two transmission components ii 802 are engaged for transmission, an output shaft of the power motor 801 is in transmission connection with one of the transmission components ii 802, the two transmission shafts 803 are rotatably connected to the power bracket 103, the two transmission shafts 803 are fixedly connected to the connecting key 804, the two connecting keys 804 are slidably connected to the sliding friction wheel 805, the two transmission shafts 803 are respectively connected with the two transmission parts II 802 through belt transmission, the transportation mechanism 9 comprises two transportation wheels 901, two damping wheels 902 and two friction wheels 903, the two transportation wheels 901 are arranged, the two transportation wheels 901 are connected through belt transmission, the damping wheels 902 are respectively connected on the transportation wheels 901, the friction wheel 903 is fixedly connected on one transportation wheel 901, the two friction wheels 903 are respectively in friction transmission with the two sliding friction wheels 805, the two transportation wheels 901 are respectively and rotatably connected on the transportation support I102 and the transportation support II 104, the damping wheels 902 are fixedly connected on the corresponding transportation support I102 or the transportation support II 104, the two cutting mechanisms 10 are arranged, the two cutting mechanisms 10 are respectively and slidably connected on the nail inserting support 105, a compression spring II is fixedly connected between the cutting mechanisms 10 and the nail inserting support 105, the lower ends of the two cutting mechanisms 10 are respectively and rotatably connected on the two sliding friction wheels 805, the pusher shoe 504 can be in contact with two cutting mechanisms 10, and the two friction plates 204 are in contact with the belt between the corresponding two transport wheels 901.
A method for preparing a lime-sand brick by a lime-sand brick processing system is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: filling and pressing raw materials for preparing the sand-lime brick into the rectangular cavity 202, and placing the sliding bottom plate 201 between the two sliding rails 101;
step two: the power mechanism 8 drives the conveying mechanism 9 to move, and the conveying mechanism 9 drives the forming die 2 to sequentially pass through the nail inserting mechanism 5 and the nail pulling mechanism 6;
step three: the nail inserting mechanism 5 inserts the nail 7 into the forming die 2, and the nail pulling mechanism 6 pulls out the nail 7 inserted by the nail inserting mechanism 5 and returns the nail 7 to the nail inserting mechanism 5;
step four: a plurality of forming die 2 are in proper order through inserting nail mechanism 5 and pulling out nail mechanism 6, carry out the pressure hole to the lime-sand brick raw materials.
A plurality of round holes are arranged on the lime-sand brick.
The invention relates to a lime-sand brick and a processing method and a processing system thereof, wherein the working principle is as follows:
when the rectangular cavity 202 is used, the raw materials of the lime-sand bricks needing to be processed are filled into the rectangular cavity 202, the two connecting columns 303 are respectively detachably and fixedly connected to the two mounting cylinders 203, the covering plate 301 is provided with a plurality of round holes II 302, a compression spring I is fixedly connected between the supporting base plate 401 and the mounting cylinders 203, the supporting base plate 401 is fixedly connected with a plurality of closed columns 402, the plurality of closed columns 402 are respectively and slidably connected into the plurality of round holes I205, the plurality of closed columns 402 block the plurality of round holes I205, and the raw materials in the rectangular cavity 202 are prevented from falling; the sliding bottom plate 201 is slidably connected between the two sliding rails 101, as shown in fig. 2, the sliding bottom plate 201 can slide down from between the two sliding rails 101, or the sliding bottom plate 201 can be inserted from between the ends of the two sliding rails 101; starting a power motor 801, driving a transmission part II 802 to rotate when an output shaft of the power motor 801 rotates, performing meshing transmission between two transmission parts II 802, wherein the rotation directions between the two transmission parts II 802 are opposite, two transmission shafts 803 are respectively connected with the two transmission parts II 802 through belt transmission, the two transmission parts II 802 respectively drive two transmission shafts 803 to rotate, the two transmission shafts 803 respectively drive two connecting keys 804 to rotate, the two connecting keys 804 respectively drive two sliding friction wheels 805 to rotate, the two sliding friction wheels 805 are respectively in friction transmission with two friction wheels 903, the two friction wheels 903 rotate, the two friction wheels 903 respectively drive corresponding transport wheels 901 to rotate, two friction plates 204 respectively contact with the transmission belts between the corresponding two transport wheels 901, and the sliding bottom plate 201 is driven to slide from front to back through the transmission belts when the transport wheels 901 rotate, when the circular hole II 302 moves to the lower end of the pushing bottom plate 504, as shown in FIG. 1, the electromagnet I505 on the lower side sucks a nail 7, the nail inserting plate 506 at the corresponding position positions the nail, the reciprocating mechanism I503 on the lower side is started, the reciprocating mechanism I503 and the reciprocating mechanism II 602 can be a hydraulic cylinder or an electric push rod or other mechanical mechanisms capable of reciprocating, the reciprocating end of the reciprocating mechanism I503 drives the pushing bottom plate 504 on the lower side to move downwards, the two cutting mechanisms 10 are driven to move downwards when the pushing bottom plate 504 moves downwards, the cutting mechanisms 10 move downwards to drive the sliding friction wheels 805 to move downwards, the sliding friction wheels 805 and the friction wheels 903 withdraw from friction transmission, and simultaneously under the damping provided by the damping wheels 902, the transportation mechanism 9 stops moving, the forming die 2 stops moving, the circular holes I205 and the circular holes II 302 correspond to each other, the pushing bottom plate 504 pushes the nails 7 to move downwards to penetrate through the corresponding round holes II 302 to enter the rectangular cavity 202, the closing column 402 is pushed to move downwards by extrusion in the rectangular cavity 202, so that the closing column 402 is not blocked in the round holes II 302 any more, extruded raw materials flow out from the round holes II 302, preferably, two round holes are formed in the sand lime brick, two corresponding round holes II 302 and two round holes I205 are formed, two closing columns 402 are arranged, two electromagnets I505 and two nail inserting plates 506 are fixedly connected to each pushing bottom plate 504, two nails 7 are inserted into each movement of the nail inserting mechanism 5, the number of the inserted nails 7 is the same as that of the round holes II 302, and when each forming die 2 moves past, all the nails 7 are inserted into the forming die 2 at one time, so that the raw materials in the rectangular cavity 202 are firmer under the extrusion of the inserting of the nails 7 and the supporting bottom plate 401, alternatively, as shown in fig. 3, 4 and 5, a plurality of rows of nails 7 are inserted respectively to press holes on the raw material; the replacement motor 501 is started, the output shaft of the replacement motor 501 rotates anticlockwise, the replacement motor 501 drives the replacement shaft I502 to rotate anticlockwise, the replacement shaft I502 drives the transmission part I507 to rotate clockwise, the transmission part I507 drives the replacement shaft II 601 to rotate clockwise, a plurality of reciprocating mechanisms I503 and a plurality of reciprocating mechanisms II 602 are arranged according to use requirements, the number of the reciprocating mechanisms I503 and the number of the reciprocating mechanisms II 602 are the same, the output shaft of the replacement motor 501 rotates intermittently, the rotating angle of the output shaft of the replacement motor 501 at each time is related to the number of the reciprocating mechanisms I503, it is guaranteed that the output shaft of the replacement motor 501 drives another reciprocating mechanism I503 to move to the lower side when rotating at each time, nails 7 are adsorbed on electromagnets I505 at different positions in advance, the replacement motor 501 rotates to move different reciprocating mechanisms I503 to the lower side, the reciprocating mechanism I503 moving to the lower side inserts the nails, pressing holes on the raw materials of the sand-lime bricks; when the nails 7 are completely inserted into one forming die 2, the conveying mechanism 9 drives the inserted forming die 2 to move to the lower side of the nail pulling mechanism 6, it is noted that the nails 7 are not completely inserted, the notches 701 are ensured to be exposed, and each reciprocating mechanism I503 is retracted to the original position after the nail 7 is inserted again; when the corresponding replacing shaft II 601 rotates each time to drive another reciprocating mechanism II 602 to move to the lower side, and then the reciprocating mechanism II 602 moves to the front of the lowest end, the reciprocating mechanism II 602 of the nail pulling plate 605 is started in advance, the reciprocating end of the reciprocating mechanism II 602 extends out, as shown in figure 7, the nail pulling plate 605 can be ensured to be inserted into the notch 701 at the upper end of the inserted nail 7, then the reciprocating mechanism II 602 moves to the lowest end position, then the reciprocating mechanism II 602 is started, the reciprocating end of the reciprocating mechanism II 602 drives the nail pulling plate 605 to move upwards, the nail pulling plate 605 drives the nail 7 to move upwards, the nail 7 is pulled out by the nail pulling plate 605, the electromagnet II 604 plays a left role of auxiliary positioning, as shown in figure 1, when the replacing shaft II 601 rotates clockwise, the replacing shaft I502 rotates anticlockwise, and then the replacing shaft II 601 drives the reciprocating mechanism II 602 to drive the position at the front side, and when the reciprocating mechanism II 602 drives the corresponding nail 7 to move to the position at the front side, the pin inserting mechanism is in contact with the other ends of the first electromagnet 505 and the second electromagnet 7 which are positioned at the rear side, the nail 7 is inserted into the pin inserting plate 506, meanwhile, the magnetic force of the first electromagnet 505 is larger than that of the second electromagnet 604, the first electromagnet 505 adsorbs the nail 7 on the second electromagnet 604 onto the first electromagnet 505, the nail pulling mechanism 6 pulls out the nail 7 inserted by the pin inserting mechanism 5 and returns the nail inserting mechanism 5, the nail 7 is inserted into a new forming die 2 by the nail inserting mechanism 5, the movement of the forming die 2, the nail pulling mechanism 6 and the nail inserting mechanism 5 form a movement cycle, the forming dies 2 sequentially pass through the pin inserting mechanism 5 and the nail pulling mechanism 6 to press holes in the raw material of the gray sand brick, the pin inserting mechanism 5 and the nail pulling mechanism 6 are continuously matched to move to complete the pin inserting and the nail pulling, the forming die 2 can be rapidly processed, the gray sand brick with the holes can be rapidly processed, the number of the row openings on the forming die 2 is reasonably set, if forming die 2 is last to be provided with a row of round hole I205, four reciprocating mechanism I503 and four reciprocating mechanism II 602, can constitute the circulation, also can set to other quantity according to the user demand.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The utility model provides a lime sand brick system of processing, includes forming die (2), lid closes part (3), support component (4) and nail (7), its characterized in that: can dismantle fixedly connected with lid part (3) on forming die (2), the lower extreme sliding connection of forming die (2) has support component (4), fixedly connected with compression spring I between support component (4) and forming die (2), be provided with a plurality of round holes I (205) on forming die (2), be provided with a plurality of round holes II (302) on lid part (3), a plurality of round holes I (205) and a plurality of round holes II (302) correspond each other, nail (7) are provided with a plurality ofly, a plurality of nails (7) can insert in round hole I (205) and round hole II (302).
2. A mortar brick processing system according to claim 1, characterized in that: the lime-sand brick processing system further comprises a device support (1), the device support (1) comprises a sliding rail (101), a transportation support I (102), a power support (103), a transportation support II (104), a nail inserting support (105) and a nail pulling support (106), the front end and the rear end of the sliding rail (101) are fixedly connected with the transportation support I (102) and the transportation support II (104) respectively, the power support (103) is fixedly connected to the transportation support I (102), and the nail inserting support (105) and the nail pulling support (106) are fixedly connected to the sliding rail (101).
3. A mortar brick processing system according to claim 2, characterized in that: the forming die (2) comprises a sliding bottom plate (201), a rectangular cavity (202), an installation cylinder (203) and a friction plate (204), the sliding bottom plate (201) is fixedly connected with the rectangular cavity (202), the sliding bottom plate (201) is provided with a plurality of round holes I (205), the front end and the rear end of the sliding bottom plate (201) are fixedly connected with the installation cylinder (203), the left side and the right side of the sliding bottom plate (201) are fixedly connected with the friction plate (204), and the sliding bottom plate (201) is connected between two sliding rails (101) in a sliding mode.
4. A mortar brick processing system according to claim 3, characterized in that: the cover closes part (3) including lid plywood (301) and spliced pole (303), the equal fixedly connected with spliced pole (303) in both sides around lid plywood (301), and fixed connection can be dismantled respectively on two installation section of thick bamboos (203) to two spliced poles (303), is provided with a plurality of round holes II (302) on lid plywood (301), and lid plywood (301) lid closes on rectangular cavity (202).
5. A lime-sand brick processing system according to claim 4, wherein: support component (4) are including supporting baseplate (401) and closed post (402), and supporting baseplate (401) sliding connection is on two installation section of thick bamboos (203), fixedly connected with compression spring I between supporting baseplate (401) and the installation section of thick bamboo (203), a plurality of closed posts (402) of fixedly connected with on supporting baseplate (401), a plurality of closed posts (402) respectively sliding connection in a plurality of round holes I (205).
6. A lime-sand brick processing system according to claim 5, wherein: the lime-sand brick processing system further comprises a nail inserting mechanism (5), the nail inserting mechanism (5) comprises a replacing motor (501), a replacing shaft I (502), reciprocating mechanisms I (503), a pushing bottom plate (504), an electromagnet I (505), a nail inserting plate (506) and a transmission part I (507), the replacing motor (501) is fixedly connected to the nail inserting support (105), an output shaft of the replacing motor (501) is fixedly connected with the replacing shaft I (502), the replacing shaft I (502) is rotatably connected to the nail inserting support (105), the replacing shaft I (502) is fixedly connected with a plurality of reciprocating mechanisms I (503), reciprocating ends of the reciprocating mechanisms I (503) are fixedly connected with the pushing bottom plates (504), the pushing bottom plates (504) are fixedly connected with the electromagnets I (505), the nail inserting plate (506) is fixedly connected to the pushing bottom plates (504), and the transmission part I (507) is rotatably connected to the nail inserting support (105), the transmission part I (507) is in meshed transmission with the plug pin support (105).
7. A lime-sand brick processing system according to claim 6, wherein: the lime-sand brick processing system further comprises a nail pulling mechanism (6), the nail pulling mechanism (6) comprises a replacing shaft II (601), a reciprocating mechanism II (602), a pulling bottom plate (603), an electromagnet II (604) and a nail pulling plate (605), the replacing shaft II (601) is rotatably connected to the nail pulling support (106), the replacing shaft II (601) is fixedly connected with a plurality of reciprocating mechanisms II (602), the reciprocating ends of the reciprocating mechanisms II (602) are fixedly connected with the pulling bottom plate (603), the pulling bottom plates (603) are fixedly connected with the electromagnet II (604), the pulling bottom plates (603) are fixedly connected with the nail pulling plate (605), the magnetic force of the electromagnet I (505) is greater than that of the electromagnet II (604), notches (701) are formed in the upper end and the lower end of the nail (7), the nail inserting plate (506) and the nail pulling plate (605) can be inserted into the notches (701), the replacing shaft II (601) is in transmission connection with a transmission component (507), the transmission ratio of the replacing shaft II (601) and the transmission part I (507) is one.
8. A lime-sand brick processing system according to claim 7, wherein: the mortar brick processing system further comprises a power mechanism (8), a conveying mechanism (9) and a cutting mechanism (10), wherein the power mechanism (8) comprises power motors (801), two transmission parts II (802), transmission shafts (803), connecting keys (804) and sliding friction wheels (805), the power motors (801) are fixedly connected to the power support (103), the number of the transmission parts II (802) is two, the two transmission parts II (802) are rotatably connected to the power support (103), the two transmission parts II (802) are in meshing transmission, an output shaft of the power motor (801) is in transmission connection with one of the transmission parts II (802), the number of the transmission shafts (803) is two, the two transmission shafts (803) are rotatably connected to the power support (103), the two transmission shafts (803) are fixedly connected with the connecting keys (804), the two connecting keys (804) are in sliding connection with the sliding friction wheels (805), the two transmission shafts (803) are respectively connected with the two transmission parts II (802) through belt transmission, the transportation mechanism (9) comprises two transportation wheels (901), two damping wheels (902) and two friction wheels (903), the two transportation wheels (901) are connected through belt transmission, the two transportation wheels (901) are connected with the damping wheels (902), one transportation wheel (901) is fixedly connected with the friction wheel (903), the two friction wheels (903) are respectively in friction transmission with the two sliding friction wheels (805), the transportation bracket I (102) and the transportation bracket II (104) are respectively in rotary connection with the two transportation wheels (901), the damping wheels (902) are fixedly connected with the corresponding transportation bracket I (102) or the transportation bracket II (104), the two cutting mechanisms (10) are arranged, the two cutting mechanisms (10) are respectively in sliding connection with the nail inserting bracket (105), a compression spring II is fixedly connected between the cutting mechanism (10) and the plug pin support (105), the lower ends of the two cutting mechanisms (10) are respectively and rotatably connected to the two sliding friction wheels (805), the pushing bottom plate (504) can be contacted with the two cutting mechanisms (10), and the two friction plates (204) are respectively contacted with the transmission belts between the two corresponding conveying wheels (901).
9. A method of making a sand lime brick using the sand lime brick processing system of claim 8, wherein: the method comprises the following steps:
the method comprises the following steps: filling and pressing raw materials for preparing the sand-lime brick into a rectangular cavity (202), and placing a sliding bottom plate (201) between two sliding rails (101);
step two: the power mechanism (8) drives the conveying mechanism (9) to move, and the conveying mechanism (9) drives the forming die (2) to sequentially pass through the nail inserting mechanism (5) and the nail pulling mechanism (6);
step three: the nail inserting mechanism (5) inserts the nail (7) into the forming die (2), and the nail pulling mechanism (6) pulls out the nail (7) inserted by the nail inserting mechanism (5) and returns the nail inserting mechanism (5);
step four: a plurality of forming die (2) are in proper order through inserting nail mechanism (5) and pulling out nail mechanism (6), carry out the pressure hole to the lime sand brick raw materials.
10. A sand lime brick produced using the sand lime brick processing system of claim 8, wherein: the sand-lime brick is provided with a row of round holes.
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| CN202010990678.4A CN112060280B (en) | 2020-09-19 | 2020-09-19 | Sand lime brick and processing method and processing system thereof |
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| CN112060280B (en) | 2022-05-06 |
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