CN112027476B - Pneumatic handling system - Google Patents

Pneumatic handling system Download PDF

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Publication number
CN112027476B
CN112027476B CN202010953474.3A CN202010953474A CN112027476B CN 112027476 B CN112027476 B CN 112027476B CN 202010953474 A CN202010953474 A CN 202010953474A CN 112027476 B CN112027476 B CN 112027476B
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pneumatic
air
bracket
control module
heavy object
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CN112027476A (en
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曾杰华
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Guangdong Yuantian Engineering Co Ltd
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Guangdong Yuantian Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G7/00Devices for assisting manual moving or tilting heavy loads

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Abstract

The invention relates to the technical field of transportation devices, in particular to a pneumatic conveying system, which comprises a bracket, a first conveying device and a second conveying device, wherein the first conveying device and the second conveying device are identical in structure; the pneumatic units of the second carrying device and the pneumatic units of the first carrying device are arranged in a staggered mode, the bracket is positioned on the pneumatic unit of one carrying device, and a heavy object is placed on the bracket; be provided with first controller and wireless signal transmitter in the control module, be provided with second controller and wireless signal receiver in the pneumatic unit, the pneumatic unit can produce the air film and support the bracket, and control module can control pneumatic unit spun air current intensity to promote the bracket and advance and realize the heavy object transport. The pneumatic unit can generate an air film at the bottom of the bracket to support a heavy object, and the bracket is pushed to move forward by controlling the strength of air flow sprayed by the pneumatic unit, so that the heavy object is conveyed.

Description

Pneumatic handling system
Technical Field
The invention relates to the technical field of transportation devices, in particular to a pneumatic carrying system.
Background
In the actual life, often need carry out the short distance transport to bulky heavy object, like the equipment transport in the engineering construction, the position control of factory equipment etc. nevertheless because multiple condition restrictions such as the indoor space is narrow and small, often can not use haulage equipment such as crane, overhead traveling crane, fork truck, for solving short distance transport problem, traditional solution has: the ground is tiled by a plurality of round bars, the equipment is arranged on the ground, and the round bars are pushed and pulled by hands or crowed bars to rotate and advance, so that the mode has poor effect, low speed and uncontrollable direction, the ground is easy to be damaged, and the round bars cannot rotate on the uneven ground to cause incapability of carrying. The other method is to use an air cushion carrier, the air bag is inflated to form a circular ring, air enters the air chamber from the air bag through the small holes, air bearing pressure is built in the air chamber, and the air is discharged to the periphery to form a very thin air film with the ground.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention aims to: the pneumatic carrying system has the advantages that the pneumatic unit of the carrying system can generate the air film to support the bracket, the control module can control the air flow strength sprayed by the pneumatic unit, the bracket is pushed to move forwards to carry heavy objects, convenience and high efficiency are realized, the application range is wide, the requirement on the ground is low, and the ground can be protected.
In order to achieve the purpose, the invention adopts the following technical scheme:
a pneumatic conveying system comprises a bracket, a first conveying device and a second conveying device which are identical in structure, wherein the first conveying device comprises a plurality of control modules which are sequentially connected, and a row of pneumatic units is connected to each control module; the pneumatic units of the second carrying device and the pneumatic units of the first carrying device are arranged in a staggered mode, the bracket is positioned on the pneumatic unit of one carrying device, and a heavy object is placed on the bracket; be provided with first controller and wireless signal transmitter in the control module, be provided with second controller and wireless signal receiver in the pneumatic unit, the pneumatic unit can produce the air film and support the bracket, and control module can control pneumatic unit spun air current intensity to promote the bracket and advance and realize the heavy object transport.
Furthermore, the pneumatic carrying system also comprises a pair of distance measuring sensors, wherein one distance measuring sensor is positioned at one end of the heavy object and is arranged on the control module of the first carrying device, the other distance measuring sensor is positioned at the other end of the heavy object and is arranged on the control module of the second carrying device, and the two distance measuring sensors are correspondingly arranged.
Furthermore, the pneumatic carrying system also comprises two pairs of limit sensors, wherein one pair of limit sensors is positioned on one side of the heavy object, and the other pair of limit sensors is positioned on the other side of the heavy object; one of the limit sensors in each pair is arranged on the control module of the first carrying device, the other limit sensor is arranged on the control module of the second carrying device, and the two limit sensors in each pair are correspondingly arranged.
Furthermore, one end of each control module is provided with a mortise and tenon clamping block, the other end of each control module is provided with a matched mortise and tenon clamping groove, the mortise and tenon clamping block of one control module is clamped in the mortise and tenon clamping groove of the other control module, and the control modules are connected through mortise and tenon structures.
Furthermore, the pneumatic unit comprises a shell and a pneumatic generator, the shell surrounds the outside of the pneumatic generator, a plurality of supporting blocks are uniformly distributed on the top of the shell, an embedded block is arranged on one side of the shell, a matched embedded groove is formed in the other side of the shell, the embedded block of one pneumatic unit is clamped in the embedded groove of the other pneumatic unit, and the pneumatic units are sequentially clamped to form a row of pneumatic units; the inserted block is provided with two telescopic power transmission blocks, two matched first grooves are formed in the inserted groove, and the power transmission blocks are located in the first grooves.
Furthermore, one side of the control module is provided with a connecting groove, the connecting groove is matched with the embedded block, the embedded block of the pneumatic unit positioned at the front end or the tail end is clamped in the connecting groove, two second grooves matched with the power transmission block are arranged in the connecting groove, and the power transmission block of the pneumatic unit positioned at the front end or the tail end is positioned in the second grooves.
Furthermore, the interior of the pneumatic generator comprises an upper space and a lower space, the upper space and the lower space are separated by a partition plate, a ventilation channel is arranged on the partition plate, and a one-way valve is arranged on the ventilation channel; the middle part of the pneumatic generator is provided with a high pressure fan, the top of the pneumatic generator is connected with an air cushion, the high pressure fan and the air cushion are both communicated with the upper space, the bottom of the pneumatic generator is provided with an air bag, and the air bag is communicated with the lower space.
Furthermore, the top of the air cushion is connected with an air film generation plate, a plurality of air flow channels are arranged on the air film generation plate, balls with diameters smaller than the diameters of the air flow channels are arranged in the air flow channels, a plurality of check blocks for preventing the balls from falling off are arranged on the inner wall of the bottom of the air flow channels, and the diameter of the top opening of each air flow channel is smaller than the diameter of each ball.
Furthermore, the lower part of the pneumatic generator is provided with a pressure relief channel, and the pressure relief channel is provided with a pressure relief valve.
Furthermore, the bottom surface of the bracket is a smooth and flat surface, and the top surface of the bracket is provided with a plurality of anti-skid grains.
In summary, the present invention has the following advantages:
1. the high-pressure fan is arranged in the pneumatic unit, an air film can be generated at the bottom of the bracket to support a heavy object by controlling the high-pressure fan to jet air upwards, and the bracket is pushed to move forwards by controlling the strength of airflow jetted by the high-pressure fan, so that the heavy object is conveyed; by controlling the high pressure fan to blow air downwards, the pneumatic unit can be drawn out from the bottom of the bracket, so that the pneumatic unit is displaced.
2. The weight is placed on the bracket, the pneumatic unit is positioned at the bottom of the bracket, the bottom surface of the bracket is a smooth and flat surface, the air sprayed by the pneumatic unit can form an air film on the bottom surface of the bracket, the effect of better supporting the bracket can be achieved, and the formation of the air film cannot be influenced even if the ground is uneven.
3. The split type bearing air bags are arranged at the bottom of each pneumatic unit, the air bags can support the pneumatic units, disperse the weight of a heavy object, buffer the impact of the heavy object on the ground, reduce the damage of the heavy object on the ground and protect the ground, and the air bags can automatically adapt to the uneven ground and ensure enough ground adhering area to ensure the supporting effect.
Drawings
Fig. 1 is a schematic view of an initial structure of the weight of the present invention on a first carrying device.
Fig. 2 is a schematic structural view of the first and second conveying devices of the present invention.
Fig. 3 is a schematic structural diagram of the first conveying device and the second conveying device which are arranged in a staggered manner.
Fig. 4 is a schematic view showing a structure in which a heavy object is transferred to a second carrying apparatus according to the present invention.
FIG. 5 is a schematic view of the first transporting device inserted into the gap of the second transporting device according to the present invention.
Fig. 6 is a schematic view showing the structure in which the second carrying device of the present invention is drawn out from the bottom of the rack.
Fig. 7 is a schematic structural diagram of the first carrying device for reversing the heavy object according to the moving position of the first carrying device.
Fig. 8 is a schematic structural diagram of the swing position of the first carrying device for realizing the change of the heavy object.
Fig. 9 is a schematic view of the structure of the pneumatic unit of the present invention.
Fig. 10 is a schematic view of the bottom structure of the pneumatic unit of the present invention.
FIG. 11 is a schematic view of the construction of the pneumatic generator of the present invention.
FIG. 12 is a schematic view showing the internal structure of the pneumatic generator of the present invention.
FIG. 13 is a schematic view of the internal structure of the pneumatic generator of the present invention when not in operation.
FIG. 14 is a schematic view of the internal structure of the pneumatic generator of the present invention when the pneumatic generator is blowing air upward.
FIG. 15 is a schematic view of the configuration of the air jet upward support bracket of the air power generator of the present invention.
FIG. 16 is a schematic view of the structure of the air film generating plate when the pneumatic generator of the present invention is blowing air upward.
Fig. 17 is a schematic view of the internal structure of the pneumatic generator of the present invention when the pneumatic generator is blowing air downward.
Fig. 18 is a schematic view of the structure of the air jet upward support bracket of the pneumatic unit of the present invention.
FIG. 19 is a schematic view of the pneumatic unit of the present invention suspended in a carrier frame by downward air jets.
The device comprises a first carrying device 1, a second carrying device 2, a bracket 3, a weight 4, a control module 5, a pneumatic unit 6, a distance measuring sensor 7, a limit sensor 8, a mortise and tenon clamping block 9, a mortise and tenon clamping groove 10, a shell 11, a pneumatic generator 12, a supporting block 13, an embedding block 14, an embedding groove 15, a power transmission block 16, a first groove 17, a connecting groove 18, an upper space 19, a lower space 20, a partition plate 21, a ventilation channel 22, a check valve 23, a high-pressure fan 24, an air cushion 25, an air bag 26, an air film generation plate 27, an air flow channel 28, a spherical ball 29, a stop block 30, a pressure relief channel 31, a pressure relief valve 32, a ventilation spring 33, a ventilation steel ball 34, an ejector rod 35, a pressure relief screw 36, a pressure relief spring 37, a steel ball 38 and a pressure relief hole 39.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in fig. 1 to 3, a pneumatic conveying system includes a bracket, and a first conveying device and a second conveying device having the same structure, where the first conveying device includes a plurality of control modules connected in sequence, and each control module is connected with a row of pneumatic units; the pneumatic units of the second carrying device and the pneumatic units of the first carrying device are arranged in a staggered mode, the bracket is positioned on the pneumatic unit of one carrying device, and a heavy object is placed on the bracket; be provided with first controller and wireless signal transmitter in the control module, be provided with second controller and wireless signal receiver in the pneumatic unit, the pneumatic unit can produce the air film and support the bracket, and control module can control pneumatic unit spun air current intensity to promote the bracket and advance and realize the heavy object transport.
As shown in figure 1, the bracket is a solid high-strength plate, the bottom surface of the bracket is a smooth and flat surface, so that a gas film can be formed by gas sprayed out of the pneumatic unit conveniently, and the top surface of the bracket is provided with a plurality of anti-skid grains for increasing the friction force between the bracket and a heavy object, so that the heavy object is kept stable and the heavy object is prevented from sideslipping.
As shown in fig. 2, 8, 9, 10 and 11, the pneumatic unit includes a housing and a pneumatic generator, the housing is surrounded outside the pneumatic generator, a plurality of supporting blocks are uniformly distributed on the top of the housing, an insert block is arranged on one side of the housing, a matching insert groove is arranged on the other side of the housing, the insert block of one pneumatic unit is clamped in the insert groove of the other pneumatic unit, and the plurality of pneumatic units are sequentially clamped to form a row of pneumatic units; the inserted block is provided with two telescopic power transmission blocks, two matched first grooves are formed in the inserted groove, and the power transmission blocks are located in the first grooves. In this embodiment, one side of casing is equipped with convex semi-cylindrical abaculus, the opposite side of casing is equipped with sunken semi-cylindrical caulking groove, semi-cylindrical abaculus and semi-cylindrical caulking groove phase-match, the abaculus card of one of them pneumatic unit is in the caulking groove of another pneumatic unit, a plurality of pneumatic units just so connect gradually, form one row or the pneumatic unit of multirow, then a pneumatic unit can freely swing for preceding pneumatic unit, the pneumatic unit that connects into one row also can swing, be convenient for put out the route that corresponds according to the route difference of transport. Be equipped with two convex telescopic power transmission pieces on the abaculus, power transmission piece is hemispherical, is equipped with the hemispherical first recess of two matchings in the caulking groove, and when the abaculus card was in the caulking groove, power transmission piece also was located first recess. The power transfer block is used for transmitting power, and the two pneumatic units connected with each other transmit power through the power transfer block. Each exhaust moves the unit and all is connected with a control module, the pneumatic unit that is located front end or end just connects on control module, one side of control module is equipped with the spread groove, spread groove and abaculus phase-match, the abaculus card that is located front end or terminal pneumatic unit is in the spread groove, connect this row of pneumatic unit on control module, be equipped with two second recesses that match with power transfer block in the spread groove, power transfer block on the abaculus with the spread groove joint is located the second recess, control module passes through power transfer block and transmits electric power to the pneumatic unit rather than being connected. One end of each control module is provided with a mortise and tenon clamping block, the other end of each control module is provided with a matched mortise and tenon clamping groove, the mortise and tenon clamping block of one control module is clamped in the mortise and tenon clamping groove of the other control module, and the control modules are connected through mortise and tenon structures.
As shown in fig. 12, the inside upper portion space and the lower part space of including of pneumatic generator, upper portion space and lower part space separate through the baffle, be equipped with the passageway of ventilating on the baffle, be equipped with the check valve on the passageway of ventilating, the check valve is arranged in controlling the air current and circulates in upper portion space and lower part space, the check valve is including ventilating the steel ball, the steel ball of ventilating is located the passageway of ventilating, the opening diameter of the passageway of ventilating is less than the diameter of the steel ball of ventilating, the bottom of the passageway of ventilating is connected with the spring of ventilating, the top of the spring of ventilating is on ventilating the steel ball, the top of the steel ball of ventilating is connected with the ejector pin. The middle part of the pneumatic generator is provided with a high pressure fan, the top of the pneumatic generator is connected with an air cushion, the high pressure fan and the air cushion are both communicated with the upper space, the bottom of the pneumatic generator is provided with an air bag, and the air bag is communicated with the lower space. The top of the air cushion is connected with an air film generation plate, a plurality of air flow channels are arranged on the air film generation plate, balls with the diameter smaller than that of the air flow channels are arranged in the air flow channels, a plurality of stop blocks for preventing the balls from falling off are arranged on the inner wall of the bottom of the air flow channels, and the diameter of the top opening of each air flow channel is smaller than that of each ball. The lower part of pneumatic generator is equipped with the pressure release passageway, is equipped with the relief valve on the pressure release passageway, and the relief valve includes pressure release screw, pressure release spring and pressure release steel ball, and the pressure release steel ball is located the pressure release passageway, and the opening diameter of pressure release passageway is less than the diameter of pressure release steel ball, and the one end top of pressure release spring is on the pressure release steel ball, and the other end top of pressure release spring is on the pressure release screw, is equipped with the pressure release hole on the pressure release screw. In this embodiment, high pressure positive blower is inside to include the multilayer blade, and through the step-by-step pressure boost of multilayer blade, the large-traffic air current of high pressure can be produced, through controlling blade corotation or reversal, the controllable high pressure positive blower upwards or downwards jet-propelled. The air cushion is made of wear-resistant high-strength elastic materials and is used for supporting the air film generation plate, when the high-pressure fan sprays air upwards, the air cushion expands and pushes the air film generation plate to move upwards, and due to the inherent elastic performance of the air cushion, a good buffering effect can be achieved. The air film generation plate is made of a high-strength wear-resistant self-lubricating nylon plate, the number of air flow channels at the center of the air film generation plate is large, air flow sprayed out of the pneumatic units is mainly concentrated in the center of the air film generation plate, and the supporting effect of the air film generation plate on the bracket can be improved. The gasbag also adopts wear-resisting high strength elastic material to make, inflates toward the gasbag in, the gasbag is bloated and is four lamellas form, and the gasbag encircles around high pressure positive blower's wind gap, and the gasbag is used for supporting pneumatic unit, and the gasbag can also play the effect of dispersion heavy object weight, protection ground, and when meetting unevenness ground, the gasbag can also the automatic adaptation, guarantees enough ground area in order to guarantee the support effect.
The working principle of the pneumatic unit is as follows:
as shown in fig. 13, when the high pressure fan does not work, the air bag and the air cushion are both in a contracted state, and the ball in the air flow channel is positioned at the bottom of the air flow channel and supported by the stop block on the inner wall of the bottom of the air flow channel.
As shown in fig. 14, 15, 16 and 18, when the high pressure fan injects air upwards, that is, when the high pressure fan blade rotates forwards, the external air enters the high pressure fan from the bottom of the pneumatic unit, the upward injected air flow enters the upper space, the air cushion expands and pushes the air film generation plate to move upwards, under the push of the high pressure air flow, the round ball in the air flow channel moves upwards and blocks the opening at the top of the air flow channel, so that the air is blocked in the upper space and cannot be discharged, as the air pressure increases, the air pressure in the upper space pushes the vent steel ball of the one-way valve to move downwards, so that the air in the upper space enters the lower space through the vent channel, the air bag inflates and expands to lift the whole pneumatic unit upwards, as the air in the lower space increases, the pressure in the lower space increases, and when the pressure exceeds the pressure value set by the pressure release valve, under the pushing of pressure, the pressure relief steel ball moves rightwards, so that the excessive partial pressure is discharged through the pressure relief channel and the pressure relief hole, the pressing force of the pressure relief spring on the pressure relief steel ball can be adjusted by adjusting the pressure relief screw, and the pressure relief value can be adjusted according to different weights of the heavy objects. The bracket that will carry the heavy object is placed on pneumatic unit, the bracket can be down-pressed the ball at airflow channel top, open airflow channel, high-pressure gas will be followed and is spouted in the gap between ball and the airflow channel open-top, form even 360 airflow ring, can enlarge the active area of air film, the reinforcing air current is to the supporting effect of bracket, meanwhile, because partial gas is discharged from airflow channel, atmospheric pressure in the upper portion space reduces, under the effect of ventilation spring resilience force, the steel ball upward movement of ventilating is stopped up the opening of passageway, make the inside pressure of gasbag unchangeable in the lower part space, guarantee the supporting effect of gasbag to pneumatic unit. If the air film generation plate of a certain pneumatic unit is just pressed by the bracket for a half area, the non-pressed ball can block the corresponding air flow channel, so that high-pressure air is sprayed out from a gap at the pressed ball, and the air pressure of the air sprayed out from the air flow channel where the ball pressed by the bracket is located can not be reduced.
As shown in fig. 17 and fig. 19, when the high pressure fan blows air downwards, i.e. when the blades of the high pressure fan rotate reversely, the air cushion is compressed and drives the air film generation plate to descend, when the air film generation plate descends to a position lower than the supporting blocks, the supporting blocks will prop against the bracket to ensure that the air film generation plate can leave the bottom of the bracket, and meanwhile, the air flow channel on the air film generation plate can smoothly suck air, because the inner wall of the bottom of the air flow channel is provided with a plurality of stoppers for preventing the round balls from falling off, a gap is left between the round balls and the bottom opening of the air flow channel, outside air can enter the high pressure fan from the top of the pneumatic unit, the ejector rod is pushed to move downwards in the descending process of the air film generation plate, the air ball is pushed downwards by the ejector rod, the air in the lower space can flow out from the air flow channel, the air in the air bag can be sucked away by the high pressure fan, and the air bag can contract, meanwhile, the outside air enters the high-pressure fan from the top of the pneumatic unit and is sprayed to the ground through the high-pressure fan, so that the pneumatic unit is suspended on the ground, and the pneumatic unit can be drawn out from the bottom of the bracket.
As shown in fig. 1, the pneumatic conveying system further includes a pair of distance measuring sensors, one of which is located at one end of the weight and is disposed on the control module of the first conveying device, the other of which is located at the other end of the weight and is disposed on the control module of the second conveying device, and the two distance measuring sensors are disposed correspondingly. In this embodiment, the distance measuring sensors are diffuse reflection type distance measuring sensors, the two distance measuring sensors can respectively detect the distance between the two distance measuring sensors and the weight, and by detecting the distance between the two distance measuring sensors and the weight, the pneumatic unit on which the weight is located can be known.
As shown in fig. 1, the pneumatic handling system further comprises two pairs of limit sensors, wherein one pair of limit sensors is located on one side of the weight, and the other pair of limit sensors is located on the other side of the weight; one of the limit sensors in each pair is arranged on the control module of the first carrying device, the other limit sensor is arranged on the control module of the second carrying device, and the two limit sensors in each pair are correspondingly arranged. In this embodiment, the limit sensors are opposite-type limit sensors, the bottom of each limit sensor is provided with a magnet, the limit sensors can be attracted to a specified position, one pair of the limit sensors are located on one side of a heavy object, the two limit sensors are respectively located on the control module of the first carrying device and the control module of the second carrying device, and the distance between light rays emitted by the two limit sensors and the side of the heavy object is very short; similarly, the other pair of limit sensors are positioned on the other side of the heavy object, the two limit sensors are also respectively positioned on the control module of the first carrying device and the control module of the second carrying device, the distance between the light rays emitted by the two limit sensors and the other side of the heavy object is very short, when the direction of the heavy object deviates in the carrying process, the heavy object can touch the light rays arranged on the two sides of the heavy object, and when the light rays emitted by the opposite-emitting limit sensors are blocked, a signal can be triggered, so that the air pressure sprayed by the pneumatic unit is controlled, and the heavy object can return to the set route and direction.
As shown in fig. 2 and 3, the first and second conveying devices have the same structure, the first and second conveying devices do not interfere with each other, a certain gap is formed between two adjacent rows of pneumatic units, the pneumatic unit of one conveying device can be inserted into the gap of the pneumatic unit of the other conveying device, and the pneumatic units of the two conveying devices are arranged in a staggered manner.
The control module is internally provided with a first controller and a wireless signal transmitter, and can transmit wireless signals to a row of pneumatic units connected with the control module and control each pneumatic unit in the row to spray gas. Be provided with second controller and wireless signal receiver in the pneumatic unit, the operation of high pressure positive blower can be controlled to the second controller, and wireless signal receiver receives the wireless signal back that control module sent, steerable pneumatic unit sprays gaseous pressure and size.
The working principle of the pneumatic conveying system is as follows:
as shown in fig. 1, 3 and 4, when the device is used, the first carrying device and the second carrying device are started, the pneumatic units of the two carrying devices are both upwards sprayed with air, the air bags expand to support the pneumatic units, then the bracket is placed on the pneumatic unit of the first carrying device, then a heavy object is placed on the bracket, and the distance between the light rays emitted by the two pairs of limit sensors is slightly wider than the width of the heavy object. For convenience of description, the pneumatic units of the first conveying device are arranged in rows a-f and columns A-J, when a heavy object needs to be conveyed from the column J to the column A, the control module sends a signal to control the pneumatic units of the columns A-J to jet air upwards, the pressure of the jetted air is the largest in the column J, the pressure of the jetted air is the second in the column I, and the pressure of the jetted air is the smallest in the column A in the analogy, so that a thrust force from the column J to the column A is generated to push the heavy object to advance towards the column A, the real-time position of the heavy object in the moving process can be detected through the ranging sensor, and the pressure of the air jetted by the pneumatic units corresponding to each column can be controlled, so that the heavy object is pushed to move.
When the heavy object deviates to the left or right in the advancing process, the heavy object can touch light on the left or right side of the heavy object, the limit sensor on the left or right side of the heavy object can be triggered, if the heavy object deviates to the right, the limit sensor on the right side of the heavy object can be triggered, namely the heavy object deviates to the row a, the control module can send a signal to control the pneumatic units in the rows a-f to jet air upwards, the pressure of the jetted air is the maximum row a, the pressure of the jetted air is the second row b, and the pressure of the jetted air is the minimum row f by analogy, so that the thrust from the row a to the row f is generated, and the heavy object is pushed to return to the set route and direction.
As shown in fig. 4 and 5, when the weight is pushed to the end of the second handling device, the air injection pressure of the pneumatic unit of the second handling device is kept consistent, so that the weight stops moving and is kept still, and if the pneumatic unit of the first handling device is not pressed by the weight, the first handling device is directly pushed forward, that is, the pneumatic unit of the first handling device is pushed into the gap of the pneumatic unit of the second handling device; if part of the pneumatic units of the first carrying device are pressed by the weight, the high-pressure fan of the pneumatic unit pressed by the weight of the first carrying device is controlled to rotate reversely, the high-pressure fan blows air downwards, the downwards blown air can enable the part of the pressed pneumatic unit to be suspended on the ground, so that the first carrying device can be pushed forwards, namely the pneumatic unit of the first carrying device is pushed into the gap of the pneumatic unit of the second carrying device, when the pneumatic unit pressed by the weight of the first carrying device is moved, the pneumatic unit of the second carrying device still blows air upwards and keeps the bottom air bag to be expanded, and the pneumatic unit of the second carrying device still supports the weight, so that the pneumatic unit of the first carrying device is moved without influencing the weight.
As shown in fig. 5 and 6, when the pneumatic unit of the first transporting device is pushed to occupy the gap of the pneumatic unit of the second transporting device, the high pressure fan of the pneumatic unit of the first transporting device is controlled to rotate forward to blow air upward and support the bracket and the heavy object, while the pneumatic unit of the second transporting device blows air downward and suspends on the ground, and then the second transporting device is pulled out outward and the heavy object is transported from the first transporting device to the second transporting device, so that the heavy object is transported by the alternate reciprocating of the first transporting device and the second transporting device.
As shown in fig. 4, 7 and 8, when the heavy object needs to be turned during the carrying process, the first carrying device can be moved from the rear end of the heavy object to one side of the heavy object, so that the 90-degree turning can be realized; the pneumatic unit of the first conveying device can also swing according to the steering direction and angle, so that the pneumatic unit swings out of the steering route and direction to realize steering.
In general, the high-pressure fan is arranged in the pneumatic unit, an air film can be generated at the bottom of the bracket to support a heavy object by controlling the high-pressure fan to jet air upwards, and the bracket is pushed to move forwards by controlling the strength of the air flow jetted by the high-pressure fan, so that the heavy object is transported; by controlling the high pressure fan to blow air downwards, the pneumatic unit can be drawn out from the bottom of the bracket, so that the pneumatic unit is displaced. The heavy object is placed on the bracket, and pneumatic unit is located the bracket bottom, and the bottom surface of bracket is smooth surface, and pneumatic unit spun gas can form the air film at the bracket bottom surface, can play the effect of better support bracket, and the formation of air film also can not be influenced to the ground unevenness. The bottom of every pneumatic unit all is provided with split formula bearing gasbag, and the gasbag can support pneumatic unit, and dispersion heavy object weight cushions the impact of heavy object to ground, reduces the destruction of heavy object to ground, protects ground, and the gasbag can also adapt to the ground of unevenness automatically, guarantees sufficient ground area in order to guarantee the support effect.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.

Claims (9)

1. A pneumatic handling system, characterized by: the pneumatic conveying device comprises a bracket, a first conveying device and a second conveying device which are identical in structure, wherein the first conveying device comprises a plurality of control modules which are connected in sequence, and a row of pneumatic units are connected to each control module; the pneumatic units of the second carrying device and the pneumatic units of the first carrying device are arranged in a staggered mode, the bracket is positioned on the pneumatic unit of one carrying device, and a heavy object is placed on the bracket; the pneumatic unit can generate an air film to support the bracket, and the control module can control the strength of air flow sprayed by the pneumatic unit so as to push the bracket to move forward to realize heavy object carrying;
the pneumatic unit comprises a shell and a pneumatic generator, the shell surrounds the outside of the pneumatic generator, a plurality of supporting blocks are uniformly distributed on the top of the shell, an embedded block is arranged on one side of the shell, a matched embedded groove is formed in the other side of the shell, the embedded block of one pneumatic unit is clamped in the embedded groove of the other pneumatic unit, and the pneumatic units are sequentially clamped to form a row of pneumatic units; the inserted block is provided with two telescopic power transmission blocks, two matched first grooves are formed in the inserted groove, and the power transmission blocks are located in the first grooves.
2. A pneumatic handling system as claimed in claim 1, wherein: the pneumatic carrying system further comprises a pair of distance measuring sensors, one of the distance measuring sensors is located at one end of the heavy object and is arranged on the control module of the first carrying device, the other distance measuring sensor is located at the other end of the heavy object and is arranged on the control module of the second carrying device, and the two distance measuring sensors are correspondingly arranged.
3. A pneumatic handling system as claimed in claim 1, wherein: the pneumatic carrying system also comprises two pairs of limit sensors, wherein one pair of limit sensors are positioned on one side of the heavy object, and the other pair of limit sensors are positioned on the other side of the heavy object; one of the limit sensors in each pair is arranged on the control module of the first carrying device, the other limit sensor is arranged on the control module of the second carrying device, and the two limit sensors in each pair are correspondingly arranged.
4. A pneumatic handling system as claimed in claim 1, wherein: one end of each control module is provided with a mortise and tenon clamping block, the other end of each control module is provided with a matched mortise and tenon clamping groove, the mortise and tenon clamping block of one control module is clamped in the mortise and tenon clamping groove of the other control module, and the control modules are connected through mortise and tenon structures.
5. A pneumatic handling system as claimed in claim 1, wherein: one side of the control module is provided with a connecting groove, the connecting groove is matched with the embedded block, the embedded block of the pneumatic unit positioned at the front end or the tail end is clamped in the connecting groove, two second grooves matched with the power transmission block are arranged in the connecting groove, and the power transmission block of the pneumatic unit positioned at the front end or the tail end is positioned in the second grooves.
6. A pneumatic handling system as claimed in claim 1, wherein: the pneumatic generator comprises an upper space and a lower space, the upper space and the lower space are separated by a partition plate, a ventilation channel is arranged on the partition plate, and a one-way valve is arranged on the ventilation channel; the middle part of the pneumatic generator is provided with a high pressure fan, the top of the pneumatic generator is connected with an air cushion, the high pressure fan and the air cushion are both communicated with the upper space, the bottom of the pneumatic generator is provided with an air bag, and the air bag is communicated with the lower space.
7. A pneumatic handling system as claimed in claim 6, wherein: the top of the air cushion is connected with an air film generation plate, a plurality of air flow channels are arranged on the air film generation plate, balls with the diameter smaller than that of the air flow channels are arranged in the air flow channels, a plurality of stop blocks for preventing the balls from falling off are arranged on the inner wall of the bottom of the air flow channels, and the diameter of the top opening of each air flow channel is smaller than that of each ball.
8. A pneumatic handling system as claimed in claim 1, wherein: the lower part of the pneumatic generator is provided with a pressure relief channel, and the pressure relief channel is provided with a pressure relief valve.
9. A pneumatic handling system as claimed in claim 1, wherein: the bottom surface of bracket is smooth surface, and the top surface of bracket is equipped with many skid-proof lines.
CN202010953474.3A 2020-09-11 2020-09-11 Pneumatic handling system Active CN112027476B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1538312A (en) * 1975-06-19 1979-01-17 Ibm Article transporting apparatus
CN201458341U (en) * 2009-06-24 2010-05-12 秦皇岛开发区华耀机电开发有限公司 Air suspension conveyor
CN203268822U (en) * 2013-04-22 2013-11-06 宁波星箭航天机械有限公司 Movable transportation platform
CN105742220A (en) * 2016-04-21 2016-07-06 钟伟 Non-contact transmission and positioning platform device and control method thereof
CN110498233A (en) * 2019-07-26 2019-11-26 江苏科技大学 The contactless delivery platform device of two dimension

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1538312A (en) * 1975-06-19 1979-01-17 Ibm Article transporting apparatus
CN201458341U (en) * 2009-06-24 2010-05-12 秦皇岛开发区华耀机电开发有限公司 Air suspension conveyor
CN203268822U (en) * 2013-04-22 2013-11-06 宁波星箭航天机械有限公司 Movable transportation platform
CN105742220A (en) * 2016-04-21 2016-07-06 钟伟 Non-contact transmission and positioning platform device and control method thereof
CN110498233A (en) * 2019-07-26 2019-11-26 江苏科技大学 The contactless delivery platform device of two dimension

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