CN112010007A - Double-station positioning boxing conveyor - Google Patents
Double-station positioning boxing conveyor Download PDFInfo
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- CN112010007A CN112010007A CN202010921310.2A CN202010921310A CN112010007A CN 112010007 A CN112010007 A CN 112010007A CN 202010921310 A CN202010921310 A CN 202010921310A CN 112010007 A CN112010007 A CN 112010007A
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- double
- conveyor
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- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
- B65B65/006—Multiple parallel packaging lines
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- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention relates to a double-station positioning boxing conveyor which comprises a base, a double-station switching mechanism, a double-station conveying mechanism and a controller, wherein the double-station switching mechanism comprises a guide rail, a driver and a collision buffer piece; the double-station conveying mechanism comprises a sliding frame, a first conveyor and a second conveyor; the first conveyor and the second conveyor comprise a rack, a conveying roller lifting baffle, a translation clamping plate and a position sensor; the input of controller respectively with three group position sensor electric connection, the output of controller is respectively in conveying roller, lift baffle, translation splint and driver electric connection. The double-station positioning boxing conveyor realizes the doubling of two production lines of products with different specifications and shares one set of unpacking, boxing and sealing equipment, overcomes the defects of high equipment cost, large investment, increased maintenance workload, more occupied workshop space resources and the like of the existing multiple independent packaging production lines, and is widely applied to the workshop of the multiple independent packaging production lines for equipment transformation and technical upgrading.
Description
Technical Field
The invention relates to the technical field of packaging machinery, in particular to a double-station positioning boxing conveyor.
Background
The automatic packaging production line sequentially comprises an automatic carton opening link, an automatic carton packing link and an automatic carton sealing link according to the process flow, the carton needs to be conveyed and fixed at the accurate position of a carton packing station after the carton is opened by a carton unpacking machine, then the carton needs to be packed by a packing robot according to the set position coordinate, and finally the carton needs to be conveyed to the carton sealing machine for carton sealing. When two production lines of products with different specifications exist in an automatic packaging workshop, a case unpacking machine, a case filling machine and a case sealing machine need to be configured for each production line independently, so that the equipment cost is high, the investment is large, the maintenance workload is increased, and a large amount of workshop space resources are occupied.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the defects of high cost, large investment and more duty resources of the existing multiple independent packaging production lines, the double-station positioning boxing conveyor for the production lines of two products with different specifications can realize the purpose that the doubling of the production lines shares one set of unpacking, boxing and sealing equipment.
The double-station positioning boxing conveyor comprises a base, a double-station switching mechanism fixedly connected to the base, a double-station conveying mechanism connected to the double-station switching mechanism in a sliding manner, and a controller for controlling the double-station switching mechanism and the double-station conveying mechanism to act, wherein,
the double-station switching mechanism comprises: the paper box conveying mechanism comprises a base, a guide rail, a driver and a collision buffer piece, wherein the guide rail is fixed on the base and is perpendicular to the conveying direction of the paper box;
the duplex position conveying mechanism includes: the sliding frame is arranged on the guide rail in a sliding mode and fixedly connected with the output end of the driver, and the first conveyor and the second conveyor are arranged on the sliding frame side by side; the first conveyor and the second conveyor respectively comprise a rack, a plurality of conveying rollers arranged on the rack and used for conveying cartons, lifting baffles arranged on the rack and used for blocking the cartons, translation clamping plates arranged on the rack and used for fixing the cartons, and three groups of position sensors arranged on two sides of the rack and used for sensing the positions of the cartons;
the input end of the controller is respectively and electrically connected with the three groups of position sensors, and the output end of the controller is respectively and electrically connected with the conveying roller, the lifting baffle, the translation clamping plate and the driver.
In order to realize the reciprocating translation of the double-station conveying mechanism on the base, the conveying channel formed by the first conveyor and the second conveyor is alternatively aligned on box opening, box loading and box sealing equipment, the driver is a servo motor or a hydraulic cylinder, and an output shaft of the servo motor or a cylinder rod of the hydraulic cylinder is fixedly connected with the sliding frame.
For limiting the end position of the first conveyor and the second conveyor in alignment, the abutting buffer piece comprises an angle steel piece fixed on the base and a puller bolt, and an elastic rubber cap is sleeved on the puller bolt.
In order to realize the automatic control of carton conveying, the conveying roller is an electric roller which is pivotally connected to the rack.
In order to realize the stop and alignment of the carton at the packing position, the lifting baffle comprises a lifting motor arranged on the rack and a baffle body fixedly connected to an output shaft of the lifting motor.
In order to realize the fixed positioning of the carton at the boxing position, the translation clamping plate comprises a clamping plate body which is in sliding fit with the rack and a translation motor which is used for driving the clamping plate body to translate.
In order to realize a series of automatic control of starting conveying after the cartons enter, fixing the cartons at the boxing position and alternately controlling the conveyor after the cartons are transported out, the position sensors are correlation photoelectric sensors and comprise a first position sensor arranged at the upstream carton inlet end of the rack, a second position sensor arranged at the position of a lifting baffle on the rack and a third position sensor arranged at the downstream carton outlet end.
After the carton is sent out to the conveyor from the outlet of the carton unpacking machine, the first position sensor is electrically connected with the first input terminal of the driver, and the first input terminal of the driver is electrically connected with the motor in the conveying roller and the lifting motor corresponding to the output terminal. The first position sensor generates a sensing signal and transmits the sensing signal to the controller, the controller drives the conveying roller motor and the lifting motor to start, and the conveying roller forwards conveys the paper box and the baffle body to lift.
The paper box is stopped when being conveyed to the position of the baffle body, the second position sensor is electrically connected with the second input terminal of the driver, and the second input terminal of the driver is electrically connected with the motor in the conveying roller and the translation motor corresponding to the output terminal. The second position sensor generates a sensing signal and transmits the sensing signal to the controller, the controller drives the conveying roller motor to stop, the translation motor to start, the conveying is stopped, the clamping plate body clamps and positions the carton, and the boxing robot carries out boxing.
And after boxing is finished, the baffle body and the clamping plate body return, the conveying rollers continue to convey the carton to leave the conveyor and enter the inlet of the packaging machine, the third position sensor is electrically connected with a third input terminal of the driver, and the third input terminal of the driver is electrically connected with the motor in the conveying rollers and the driver corresponding to the output terminal. The third position sensor generates a sensing signal and transmits the sensing signal to the controller, and the controller drives the conveying roller motor to stop rotating and the driver to start, so as to drive the other conveyor to horizontally move into a conveying position and be butted with the outlet of the case unpacking machine and the inlet of the case sealing machine.
According to the double-station positioning boxing conveyor, an on-line conveying structure is designed and modified, so that the two production lines of products with different specifications share one set of unpacking, boxing and sealing equipment, the defects that the existing multiple independent packaging production lines are high in equipment cost, large in investment, high in maintenance workload, large in occupied workshop space resources and the like are overcome, and the double-station positioning boxing conveyor is widely used for equipment modification and technology upgrading in workshops of the multiple independent packaging production lines.
Drawings
The invention is further described by combining the attached drawings with a double-station positioning boxing conveyor:
FIG. 1 is a perspective view of the present double station positioning and boxing conveyor;
FIG. 2 is a schematic view of the internal structure of the present dual-station, indexing and binning conveyor;
FIG. 3 is a schematic structural view of a double-station conveying mechanism in the double-station positioning and boxing conveyor;
FIG. 4 is a block diagram of the control logic flow of the present dual station indexing magazine conveyor.
In the figure:
1-a machine base;
2-a double-station switching mechanism; 21-guide rail, 22-driver, 23-collision buffer; 231-angle steel pieces, 232-tightening bolts and 233-elastic rubber caps;
3-a double-station conveying mechanism; 31-carriage, 32-first conveyor, 33-second conveyor, 34-frame, 35-conveying roller, 36-lifting baffle, 37-translation clamping plate, 38-position sensor; 361-lifting motor, 362-baffle body, 371-splint body, 381-first position sensor, 382-second position sensor, 383-third position sensor;
4-a controller.
Detailed Description
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present invention, it is to be understood that the terms "left", "right", "front", "back", "top", "bottom", "inner", "outer", etc., indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Embodiment 1: as shown in fig. 1 to 3, the double-station positioning and casing conveyor includes a base 1, a double-station switching mechanism 2 fixedly connected to the frame, a double-station conveying mechanism 3 slidably connected to the double-station switching mechanism 2, and a controller 4 for controlling the actions of the double-station switching mechanism 2 and the double-station conveying mechanism 3, wherein the double-station switching mechanism 2 includes: the paper box conveying mechanism comprises a guide rail 21, a driver 22 and a collision buffer piece 23, wherein the guide rail 21 is fixed on the base 1 and is arranged perpendicular to the conveying direction of a paper box, the driver 22 is fixed on the base 1 and is used for driving the double-station conveying mechanism 3 to reciprocate, and the collision buffer piece 23 is fixed on the base 1 and is used for limiting the reciprocating motion termination position of the double-station conveying mechanism 3; the double-station conveying mechanism 3 comprises: a sliding frame 31 which is matched on the guide rail 21 in a sliding way and is fixedly connected with the output end of the driver 22, and a first conveyor 32 and a second conveyor 33 which are arranged on the sliding frame 31 side by side; the first conveyor 32 and the second conveyor 33 each include a frame 34, a plurality of conveying rollers 35 disposed on the frame 34 for conveying cartons, a lifting baffle 36 disposed on the frame 34 for blocking cartons, a translational clamp 37 disposed on the frame 34 for fixing cartons, and three sets of position sensors 38 disposed on two sides of the frame 34 for sensing carton positions; the input end of the controller 4 is electrically connected to the three sets of position sensors 38, and the output end of the controller 4 is electrically connected to the conveying roller 35, the lifting baffle 36, the translation clamping plate 37 and the driver 22.
The driver 22 is a servo motor or a hydraulic cylinder, and an output shaft of the servo motor or a cylinder rod of the hydraulic cylinder is fixedly connected with the carriage 31. The double-station conveying mechanism is used for realizing the reciprocating translation of the double-station conveying mechanism on the base, and the conveying channel formed by the first conveyor and the second conveyor is alternately aligned in box opening, box loading and box sealing equipment. The collision buffer part 23 comprises an angle steel part 231 fixed on the machine base 1 and a puller bolt 232, and an elastic rubber cap 233 is sleeved on the puller bolt 232. To define the end positions for aligning the first and second conveyor profiles. The conveying roller 35 is an electric roller pivotally connected to the frame 34. The automatic control of carton conveying is realized.
The lifting baffle 36 comprises a lifting motor 361 mounted on the frame 34 and a baffle body 362 fixedly connected to an output shaft of the lifting motor 361. The paper box stopping and aligning device is used for realizing the stopping and aligning of the paper box at the packing position. The translation splint comprises a splint body 371 which is matched on the frame 34 in a sliding way and a translation motor which is used for driving the splint body 371 to translate. The carton fixing device is used for realizing the fixed positioning of the carton at the boxing position.
The position sensors 38 are opposed photosensors and include a first position sensor 381 disposed at the upstream carton entrance end of the rack 34, a second position sensor 382 disposed at the position of the up-down shutter 36 of the rack 34, and a third position sensor 383 disposed at the downstream carton exit end. The automatic carton loading and unloading control system is used for realizing a series of automatic control of starting conveying after the carton is loaded, fixing the carton at a boxing position and alternately controlling the conveyor after the carton is unloaded.
Embodiment 2: as shown in fig. 4, the first position sensor 381 is electrically connected to a first input terminal of the driver 4, and the first input terminal of the driver 4 is electrically connected to the motor inside the conveying roller 35 and the lifting motor 361 corresponding to an output terminal. The second position sensor 382 is electrically connected to a second input terminal of the driver 4, and an output terminal of the driver 4 corresponding to the second input terminal is electrically connected to the motor and the translation motor in the conveying roller 35. The third position sensor 383 is electrically connected with a third input terminal of the driver 4, and an output terminal of the driver 4 corresponding to the third input terminal is electrically connected with the motor in the conveying roller 35 and the driver 22.
And (3) running: each conveyor in the double-station conveying mechanism is in butt joint with an outlet of the case unpacking machine, an inlet of the case sealing machine and an air man station of the case packing machine, after the carton is sent out to the conveyor from the outlet of the case unpacking machine, the first position sensor generates a sensing signal and transmits the sensing signal to the controller, the controller drives the conveying roller motor and the lifting motor to start, and the conveying rollers convey the carton forwards and the baffle body to rise. The carton is carried to the position of baffle body and is stopped, and second position sensor produces the sensing signal to transmit to the controller, the controller drive conveying roller motor stall, translation motor start, carry to stop, the splint body presss from both sides the tight location of carton clamp, vanning robot is vanned. After boxing is finished, the baffle body and the clamping plate body return, the conveying rollers continue to convey the carton to leave the conveyor and enter the inlet of the packaging machine, the third position sensor generates a sensing signal and transmits the sensing signal to the controller, and the controller drives the conveying roller motor to stop rotating and the driver to start, drives the other conveyor to move horizontally and enter a conveying position, and is butted with the outlet of the box unpacking machine and the inlet of the box sealing machine.
In the embodiment, the controller is a PLC programmable controller with the model number of H3U-1661MR-XP produced by Shenzhen Huizchuan technology, and the PLC programmable controller has the advantages of programmability, more feedback control paths, less power consumption and the like, can automatically cancel the gear stop of the boxing station by editing the gear stop time of the boxing station, or is directly connected with the boxing robot to perform feedback control, and cancels the gear stop fixation by a feedback signal colliding to the robot after the single boxing is completed, and other programmable controllers and industrial personal computers with induction feedback control or equivalent feedback control functions fall into the technical scheme of the invention.
This duplex position location vanning conveyer designs and reforms transform through carrying out the on-line transport structure, has realized that the doubling of two production lines of different specification products shares one set of unpacking, vanning, joint sealing equipment, has overcome that current many independent packaging production line equipment cost is high, the input is big, the maintenance work volume increases, occupy defects such as workshop space resource is many, and the wide application carries out equipment transformation and technical upgrade in the workshop of many independent packaging production lines.
The foregoing description illustrates the principal features, rationale, and advantages of the invention. It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments or examples, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The foregoing embodiments or examples are therefore to be considered in all respects illustrative and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a duplex position location vanning conveyer which characterized by: comprises a machine base (1), a double-station switching mechanism (2) fixedly connected with the machine frame, a double-station conveying mechanism (3) connected with the double-station switching mechanism (2) in a sliding way, and a controller (4) used for controlling the actions of the double-station switching mechanism (2) and the double-station conveying mechanism (3), wherein,
the double-station switching mechanism (2) comprises: the paper box conveying mechanism comprises a guide rail (21) which is fixed on the base (1) and is arranged perpendicular to the conveying direction of the paper boxes, a driver (22) which is fixed on the base (1) and is used for driving the double-station conveying mechanism (3) to reciprocate, and a collision buffer piece (23) which is fixed on the base (1) and is used for limiting the reciprocating motion termination position of the double-station conveying mechanism (3);
the double-station conveying mechanism (3) comprises: a sliding frame (31) which is matched on the guide rail (21) in a sliding way and is fixedly connected with the output end of the driver (22), and a first conveyor (32) and a second conveyor (33) which are arranged on the sliding frame (31) side by side; the first conveyor (32) and the second conveyor (33) respectively comprise a rack (34), a plurality of conveying rollers (35) which are arranged on the rack (34) and used for conveying cartons, lifting baffles (36) which are arranged on the rack (34) and used for blocking the cartons, translation clamping plates (37) which are arranged on the rack (34) and used for fixing the cartons, and three groups of position sensors (38) which are arranged on two sides of the rack (34) and used for sensing the positions of the cartons;
the input end of the controller (4) is respectively and electrically connected with the three groups of position sensors (38), and the output end of the controller (4) is respectively and electrically connected with the conveying roller (35), the lifting baffle (36), the translation clamping plate (37) and the driver (22).
2. The double-station positioning boxing conveyor of claim 1, wherein: the driver (22) is a servo motor or a hydraulic cylinder, and an output shaft of the servo motor or a cylinder rod of the hydraulic cylinder is fixedly connected with the sliding frame (31).
3. The double-station positioning boxing conveyor of claim 2, wherein: conflict bolster (23) are including fixing angle steel spare (231) and puller bolt (232) on frame (1), elastic rubber cap (233) has cup jointed on puller bolt (232).
4. The double-station positioning boxing conveyor of claim 1, wherein: the conveying roller (35) is an electric roller which is pivotally connected to the rack (34).
5. The double-station positioning boxing conveyor of claim 4, wherein: the lifting baffle (36) comprises a lifting motor (361) arranged on the frame (34) and a baffle body (362) fixedly connected to an output shaft of the lifting motor (361).
6. The double-station positioning boxing conveyor of claim 4, wherein: the translation splint comprises a splint body (371) which is matched on the rack (34) in a sliding way and a translation motor which is used for driving the splint body (371) to translate.
7. The double-station positioning boxing conveyor of claim 3 or 6, wherein: the position sensor (38) is a correlation photoelectric sensor and comprises a first position sensor (381) arranged at the upstream carton inlet end of the rack (34), a second position sensor (382) arranged at the position of the lifting baffle (36) on the rack (34) and a third position sensor (383) arranged at the downstream carton outlet end.
8. The double-station positioning boxing conveyor of claim 7, wherein: the first position sensor (381) is electrically connected with a first input terminal of the driver (4), and the first input terminal of the driver (4) is electrically connected with the motor in the conveying roller (35) and the lifting motor (361) corresponding to an output terminal.
9. The double-station positioning boxing conveyor of claim 7, wherein: the second position sensor (382) is electrically connected with a second input terminal of the driver (4), and the second input terminal of the driver (4) is electrically connected with the motor and the translation motor in the conveying roller (35) corresponding to the output terminal.
10. The double-station positioning boxing conveyor of claim 7, wherein: the third position sensor (383) is electrically connected with a third input terminal of the driver (4), and the third input terminal of the driver (4) is electrically connected with the motor in the conveying roller (35) and the driver (22) corresponding to an output terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010921310.2A CN112010007A (en) | 2020-09-04 | 2020-09-04 | Double-station positioning boxing conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010921310.2A CN112010007A (en) | 2020-09-04 | 2020-09-04 | Double-station positioning boxing conveyor |
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| Publication Number | Publication Date |
|---|---|
| CN112010007A true CN112010007A (en) | 2020-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010921310.2A Pending CN112010007A (en) | 2020-09-04 | 2020-09-04 | Double-station positioning boxing conveyor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112777274A (en) * | 2021-01-04 | 2021-05-11 | 成都长城开发科技有限公司 | Full-automatic multi-station universal conveying device |
| CN114435896A (en) * | 2022-02-21 | 2022-05-06 | 上海轩田工业设备有限公司 | Repeated judgment caching equipment and repeated judgment caching method |
| CN115285663A (en) * | 2022-06-27 | 2022-11-04 | 深圳橙子自动化有限公司 | Assembly line |
| CN115320937A (en) * | 2022-08-09 | 2022-11-11 | 深圳市锐巽自动化设备有限公司 | Two-wire shared unpacking and sealing production line |
-
2020
- 2020-09-04 CN CN202010921310.2A patent/CN112010007A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112777274A (en) * | 2021-01-04 | 2021-05-11 | 成都长城开发科技有限公司 | Full-automatic multi-station universal conveying device |
| CN114435896A (en) * | 2022-02-21 | 2022-05-06 | 上海轩田工业设备有限公司 | Repeated judgment caching equipment and repeated judgment caching method |
| CN115285663A (en) * | 2022-06-27 | 2022-11-04 | 深圳橙子自动化有限公司 | Assembly line |
| CN115320937A (en) * | 2022-08-09 | 2022-11-11 | 深圳市锐巽自动化设备有限公司 | Two-wire shared unpacking and sealing production line |
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