Explosive cartridge bagging production line
Technical field
The invention belongs to the package packing machine field, relate to a kind of explosive cartridge bagging process units, be specifically related to that explosive cartridge after a kind of will the packing for the first time packs, the explosive cartridge bagging production line of bagging.
Technical background
The explosive cartridge bagging production of the quick-fried industry of the people at present adopts manual type to pack, and has problems such as recruitment is many, labour intensity is big, productive capacity is little, production efficiency is low, poor safety performance in its production process.Owing to the distinctive danger of explosive industry with to the safety higher requirement, the technology of the package of explosive need make the transition to automatic packaging from the traditional hand packing.
Summary of the invention
The objective of the invention is to low, the defectives such as efficient is low, poor safety performance of current explosive explosive cartridge bagging production line degree of automation, and a kind of degree of automation that provides is high, floor area is little, production efficiency and the high explosive cartridge bagging production line of production capacity.
To achieve these goals, the following technical scheme of employing of the present invention:
Explosive cartridge bagging production line comprises bag packer at least, carries dent puller and sack closer with the bag packer bonded assembly, and said bag packer comprises frame and is fixedly mounted on propelling unit, laminated device on the frame, opens bagging apparatus, advances bagging apparatus and turn over bagging apparatus; Saidly turn over dead ahead that bagging apparatus is placed in a bagging apparatus and open a bagging apparatus and dock;
Said propelling unit comprises push pedal of " L " shape and the cylinder that is connected with the push pedal of " L " shape; Said laminated device comprises jacking system, and one or more lamination decks are installed on the jacking system; Said bagging apparatus comprises a bag arm-tie, bag opening plate and opens the bag cylinder that bag opening plate lays respectively at a bag arm-tie both sides with a bag cylinder and is connected with a bag arm-tie; Advance bagging apparatus and comprise the push pedal cylinder seat, push pedal cylinder seat both sides are separately installed with push pedal and push pedal cylinder, and the push pedal cylinder connects push pedal; Turn over bagging apparatus and comprise that " L " shape that is in tilted layout is turned over a bag plate, " L " shape is turned over a bag plate and is connected with and turns over a bag plate cylinder; Said conveying dent puller comprises the conveyer and the dent puller of butt joint, and dent puller docks with " L " the shape push pedal of propelling unit and the lamination of laminated device respectively; Said sewing device comprises seam bag column, seam bag conveyer and sack closer, and sack closer is installed on the seam bag column, seam bag conveyer is positioned at the side of sack closer, seam bag conveyer with turn over bagging apparatus " L " shape turns over a bag plate and docks.
In such scheme; Said propelling unit also comprises at least two guide rods; One end of guide rod is installed on the guide rod seat; The other end of guide rod connects an end of " L " shape push pedal of propelling unit, and " L " shape push pedal and guide rod position in opposite directions are equipped with cylinder seat, and the said cylinder that is connected with the push pedal of " L " shape is installed on this cylinder seat.
Further; Jacking system comprises at least two guide rods, is installed on lamination deck, fire proof motor at least two guide rods in the laminated device; Fire proof motor is connected with transmission shaft; One end of transmission shaft is set with synchronous pulley, is set with synchronous band on the synchronous pulley, and the other end of band is set on the pivot shaft of installing lamination deck below synchronously.
Further; The two ends of the guide rod in the said jacking system are installed in respectively on the guide rod seat, on the guide rod between the bottom of guide rod and the guide rod seat linear bearing are installed, and linear bearing connects said lamination; Said motor is connected with reductor; Reductor is installed on the motor cabinet, and drive shaft sleeve is loaded in the reductor, and an end of transmission shaft also is equipped with rotary encoder.
Further, said bagging apparatus also comprises guide rod, and linear bearing is installed on the guide rod, is interspersed with a bag arm-tie on the guide rod of linear bearing end, and said bag opening plate is installed on bag arm-tie one side, and said bag cylinder is installed on a bag arm-tie opposite side.
Further, said push pedal cylinder is installed on the push pedal cylinder seat, and the guide rod seat is installed on the push pedal cylinder seat; Two guide rods are installed on the guide rod seat; The push pedal cylinder is between two guide rods, and an end of guide rod passes the push pedal cylinder seat and connects push pedal, and the other end of guide rod is installed on the guide rod tailstock.
Further, the said bagging apparatus that turns over also comprises and turns over a bag frame, turns over and is provided with powder charge platform and unpowered cylinder on the horizontal surface on bag frame successively; Said " L " shape is turned over bag plate and is installed on the dip plane of turning over bag frame; Turn on the bottom of bag frame and with the relative stationkeeping in dip plane of turning over bag frame baffle plate is installed, " L " shape is turned on the frame side of bottom of bag plate push pedal is installed, and push pedal connects turns over a bag plate cylinder seat; Turn over to be equipped with on bag plate cylinder seat and turn over a bag cylinder, turn on bag cylinder and be covered with cylinder cowl.
In such scheme, pass through bolted connection respectively between bag packer and conveying dent puller and the sack closer.
Adopt the explosive cartridge bagging production line of technical scheme of the present invention to have following beneficial effect:
1, the present invention is with carrying shaping, pack and each operation of seam bag to integrate in the explosive production line; Through the coordinated operation of each device on actuating device and the manufacturing line, improved the degree of automation of explosive cartridge bagging production line, reduced the operator; Reduced labour intensity; Improved production efficiency, evidence adopts the output of wall scroll manufacturing line of the present invention to be not less than 3 bags/minute;
2, pass through the anglec of rotation that rotary encoder is measured transmission shaft in the laminated device of the present invention; According to control to the anglec of rotation of transmission shaft; Make manufacturing line can adapt to the demand of many specifications explosive cartridge bagging, each specification explosive cartridge that can satisfy φ 50-φ 100 exchanges the function of producing;
3, the present invention has adopted the multistation design, and is rational in infrastructure, and dependable performance is easy and simple to handle, with low cost, can accomplish the automation pack production operation of explosive cartridge accurately and efficiently.
Description of drawings
Fig. 1 is a bus arrangement planar view of the present invention;
Fig. 2 is the propelling unit of bag packer manufacturing line of the present invention;
Fig. 3 is the laminated device of bag packer manufacturing line of the present invention;
Fig. 4 is the bagging apparatus of opening of bag packer manufacturing line of the present invention;
Fig. 5 is the bagging apparatus that advances of bag packer manufacturing line of the present invention;
Fig. 6 is the bagging apparatus that turns over of bag packer manufacturing line of the present invention;
Fig. 7 is the rack construction scheme drawing of bag packer manufacturing line of the present invention;
Fig. 8 is an overall craft diagram of circuit of the present invention;
Fig. 9 is a bag packer manufacturing line assembly drawing of the present invention;
Among the figure: 1, carry dent puller, 2, bag packer, 3, sewing device, 4, the guide rod seat, 5, guide rod, 6, cylinder, 7, cylinder seat; 8, " L " shape push pedal, 9, rotary encoder, 10, fire proof motor, 11, the guide rod seat, 12, synchronous pulley, 13, guide rod, 14, band synchronously; 15, lamination deck, 16, linear bearing, 17, motor cabinet, 18, reductor, 19, transmission shaft, 20, guide rod, 21, linear bearing; 22, bag opening plate, 23, open a bag arm-tie, 24, open a bag cylinder, 25, guide rod, 26, the push pedal cylinder seat, 27, push pedal, 28, the guide rod seat; 29, guide rod tailstock, 30, turn over a bag frame, 31, the powder charge platform, 32, unpowered cylinder, 33, turn over a bag cylinder seat, 34, push pedal; 35, turn over a bag cylinder, 36, " L " shape turns over a bag plate, 37, baffle plate, 38, turn over a bag plate cylinder, 39, cylinder cowl, 40, frame; 41, push pedal cylinder, 2-1, propelling unit, 2-2, laminated device, are opened bagging apparatus at 2-3,2-4, advance bagging apparatus, 2-5, turn over bagging apparatus.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment this explanation is done to describe in further detail.
As shown in Figure 1; It is explosive cartridge bagging production line bus arrangement planar view of the present invention; Explosive cartridge bagging production line mainly comprises bag packer 2, the conveying dent puller 1 that is connected with bag packer 2 and sewing device 3; Carry dent puller 1, bag packer 2, sewing device 3 to arrange successively, cooperate and accomplish explosive package production, each parts are mounted to the integral body of a coordination.
Said bag packer 2 comprises frame 40, and shown in Figure 7 is the frame 40 of the bag packer in the specific embodiment of the invention, and frame 40 is composed of a fixed connection by bracing frame and strut bar.As shown in Figure 9; Be installed with propelling unit 2-1, laminated device 2-2 on the frame 40, open bagging apparatus 2-3, advance bagging apparatus 2-4 and turn over bagging apparatus 2-5; The said bagging apparatus 2-5 that turns over is placed in the dead ahead of bagging apparatus 2-3, turns over bagging apparatus 2-5 and docks with a bagging apparatus 2-3; Each installs cooperation and forms whole bag packer.
Concrete, like Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6, propelling unit 2-1 comprises " L " shape push pedal 8, and " L " shape push pedal 8 is connected with cylinder 6, and laminated device 2-2 comprises jacking system, and one or more lamination decks 15 are installed on the jacking system; Said bagging apparatus 2-3 comprises a bag arm-tie 23, bag opening plate 22 and opens bag cylinder 24 that bag opening plate 22 lays respectively at bag arm-tie 23 both sides with a bag cylinder 24 and is connected with a bag arm-tie 23; Advance bagging apparatus 2-4 and comprise push pedal cylinder seat 26, push pedal cylinder seat 26 both sides are separately installed with push pedal 27 and push pedal cylinder 41, and push pedal cylinder 41 connects push pedal 34; Turn over bagging apparatus 2-5 and comprise that " L " shape that is in tilted layout is turned over bag plate 36, " L " shape is turned over bag plate 36 and is connected with and turns over a bag plate cylinder 38.
Said conveying dent puller 1 comprises the conveyer and the dent puller of butt joint, and dent puller docks with " L " shape push pedal 8 of propelling unit 2-1 and the lamination of laminated device 2-2 respectively;
Said sewing device comprises seam bag column, seam bag conveyer and sack closer 3, and sack closer 3 is installed on the seam bag column, and seam bag conveyer is positioned at the side of sack closer, seam bag conveyer and turn over bagging apparatus 2-5's " L " shape turns over a bag plate and docks.
In the specific embodiment; Explosive cartridge bagging production line mainly comprises bag packer 2, carries dent puller 1 and sack closer 3 with bag packer 2 bonded assemblys respectively; As shown in Figure 1, respectively through bolted connection, relative position is fixed between the assurance equipment between bag packer 2 and conveying dent puller 1 and the sack closer 3.
As shown in Figure 2; Propelling unit 2-1 also comprises at least two guide rods 5; One end of guide rod 5 is installed on the guide rod seat 4; The other end of guide rod 5 connects an end of " L " shape push pedal 8 of propelling unit 2-1, and " L " shape push pedal 8 is equipped with cylinder seat 7 with guide rod 5 position in opposite directions, and cylinder 6 is installed on this cylinder seat 7.The parallelism of regulating guide rod 5 can make guide rod 5 slidably reciprocating freely on cylinder seat 7, accomplishes and pushes away the medicine action thereby drive push pedal 8 motions.
As shown in Figure 3; Jacking system comprises at least two guide rods 13, is installed on lamination deck 15, fire proof motor 10 at least two guide rods 13 among the laminated device 2-2; Fire proof motor 10 is connected with transmission shaft 19; One end of transmission shaft 19 is set with synchronous pulley 12, is set with on the synchronous pulley 12 and is with 14 synchronously, is set on the pivot shaft of installing lamination deck 15 belows with 14 the other end synchronously.The up-and-down movement that drives lamination deck 15 through transmission shaft 19 is to accomplish the lamination of explosive cartridge; Linear bearing 16 links to each other with lamination 15 with guide rod 13, is used for to lamination deck 15 guiding.
The two ends of the guide rod 13 in the jacking system are installed in respectively on the guide rod seat 11; On the guide rod 13 between the bottom of guide rod 13 and the guide rod seat 11 linear bearing 16 is installed; Linear bearing 16 connects lamination deck 15, and fire proof motor 10 is connected with reductor 18, and reductor 18 is installed on the motor cabinet 17; Transmission shaft 19 is set in the reductor 18, and an end of transmission shaft 19 also is equipped with rotary encoder 9.
As shown in Figure 4; Open bagging apparatus 2-3 and comprise guide rod 20, linear bearing 21 is installed on the guide rod 20, be interspersed with a bag arm-tie 23 on the guide rod 20 of linear bearing 21 ends; Bag opening plate 22 is installed on bag arm-tie 23 1 side, and said bag cylinder 24 is installed on bag arm-tie 23 opposite side.Drive opening and closing of bag opening plate 22 through moving back and forth of cylinder 24, open bag and pine bag thereby accomplish.
As shown in Figure 5; Push pedal cylinder 41 is installed on the push pedal cylinder seat 26; Guide rod seat 28 is installed on the push pedal cylinder seat 26, two guide rods 25 are installed on the guide rod seat 28, push pedal cylinder 41 is between two guide rods 25; One end of guide rod 25 passes push pedal cylinder seat 26 and connects push pedal 27, and the other end of guide rod 25 is installed on the guide rod tailstock 29.Guide rod tailstock 29 can guarantee the parallelism of two guide rods 25 in the movement cylinder process, and the parallelism of regulating guide rod 25 can make guide rod 25 slidably reciprocating freely on push pedal cylinder seat 26, accomplishes and pushes away the action that medicine advances bag thereby drive push pedal 27 motions.
As shown in Figure 6, turn over bagging apparatus 2-5 and also comprise and turn over bag frame 30, turn over and be provided with powder charge platform 31 and unpowered cylinder 32 on the horizontal surface on bag frame 30 successively; " L " shape is turned over bag plate 36 and is installed on the dip plane of turning over bag frame 30, turns on the bottom of bag frame 30 and with the relative stationkeeping in dip plane of turning over bag frame 30 baffle plate 37 is installed, and " L " shape is turned on the frame side of bottom of bag plate 36 push pedal 34 is installed; Push pedal 34 connects turns over bag cylinder 35; Turn over bag cylinder 35 and be installed on and turn on bag cylinder seat 33, turn over and be covered with cylinder cowl 39 on bag cylinder 35, turn over a bag plate cylinder 38 and be installed in and turn on bag frame 30; Driving L when turning over bag plate cylinder 38 elongation " shape turns over bag plate 36; and with the sack upset of blasting charge volume, push pedal 34 begins to push away bag, makes the sack of blasting charge volume get into seam bag conveyer.
Among the embodiment shown in Figure 1; Carry dent puller 1 to comprise the conveyer and the dent puller of butt joint, conveyer and dent puller adopt the belt transmission, and carrying the front end of dent puller is conveyer; After connect dent puller; Conveyor speed is slightly larger than dent puller, and through the shaping and the arrangement of velocity contrast completion explosive cartridge, dent puller docks with " L " shape push pedal 8 of propelling unit and the lamination 15 of laminated device respectively;
Seam bag conveyer with turn over bagging apparatus " L " shape turns over a bag plate and dock, seam bag conveyer moves with the seam bag of sack closer cooperation completion explosive cartridge.Carry dent puller 1, bag packer 2 and sewing device 3 to be installed on the frame as shown in Figure 7.
Shown in Figure 8, overall craft flow process of the present invention, explosive cartridge bagging production entire work process is: conveyer docks with dent puller; Conveyer is delivered into explosive in the dent puller; Carry out shaping, arrangement, counting, the explosive cartridge that conveyer will be arranged shaping is delivered in the propelling 2-1 device of bag packer 2, and propelling unit 2-1 advances laminated device 2-2 with explosive cartridge; Explosive cartridge is arranged in the multiple row multirow by customer requirement with explosive cartridge; After accomplishing lamination, laminated device 2-2 rises to the position with the sack level, waits for pack; The explosive bag for packing fruits on is gone up and opened bag in opening bagging apparatus 2-3, advance bagging apparatus 2-4 explosive cartridge is advanced in the bag, turn over bag arrangement back and send into the seam bag action that sack closer is accomplished explosive cartridge by seam bag conveyer, so far, explosive cartridge bagging cooper skill finishes.
Cylinder in the whole production line connects the control end of PLC (Programmable Logic Controller) control module, and the motor in the whole production line connects the control end of PLC control module, totally controls the co-ordination of line production system through PLC.
The present invention is integrated in one a plurality of stations of explosive pack seam bag; Rational in infrastructure, each device cooperates accomplishes whole technology, dependable performance; And it is easy and simple to handle; Can accomplish the automation pack production operation of explosive cartridge accurately and efficiently, reduce the amount of labour used, reduce productive costs and improved production efficiency widely.