CN112008456A - Drilling device for automobile transmission gear production and production method - Google Patents
Drilling device for automobile transmission gear production and production method Download PDFInfo
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- CN112008456A CN112008456A CN202010761362.8A CN202010761362A CN112008456A CN 112008456 A CN112008456 A CN 112008456A CN 202010761362 A CN202010761362 A CN 202010761362A CN 112008456 A CN112008456 A CN 112008456A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/26—Fluid-pressure drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses a drilling device for producing a gear of an automobile gearbox and a production method, and the drilling device comprises a base, wherein the top end of the base is provided with an operation table, one side of the base is provided with an operation panel, one side of the base, which is opposite to the operation panel, is provided with a blank conveying mechanism, the top end of the operation table is provided with an upright post, one side of the upright post is provided with a drill pressing mechanism, a clamp is arranged right below the drill pressing mechanism and at the top of the operation table, the middle position of the clamp is provided with a blank, one side of the upright post is provided with a semi-finished product conveying mechanism, the bottom of the base, which is close to the front end of the semi-; the semi-finished product conveying mechanism comprises a first stroke cylinder arranged at the top end of the base, and a first cylinder is arranged on a piston rod of the first stroke cylinder. Has the advantages that: this automotive transmission gear drilling equipment has improved the drilling precision of gear, and production automation degree is higher than traditional gear machining, has improved production efficiency.
Description
Technical Field
The invention belongs to the technical field of automobile part machining, and particularly relates to a drilling device for automobile transmission gear production and a production method.
Background
Automotive transmission gears often operate at high speeds, high loads, with alternating speeds and loads. The gear bears external load by depending on the structure size and material strength of the gear except normal abrasion, so that the material is required to have higher strength toughness and wear resistance, and the gear has complex shape and high precision requirement and is required to have good processing technology. Need drill the blank in the automotive transmission gear course of working, when traditional technology carries out gear drill again at present, at first use steel to carry out the unloading, the blank holds in iron or wooden frame, then the manual work fixes a position the blank on the processing platform, then at the center that makes drilling tool location blank, carries out the drilling operation, and the back that finishes of drilling also uses frame or box to hold semi-manufactured goods blank, is placing or the transportation in the difficult collision that causes between the blank. By the operation, repeated positioning is needed for many times during gear drilling operation, positioning deviation is easy to occur, so that the gear machining precision is low, the machining process is complex, the machining efficiency is low, and automatic production cannot be realized.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The purpose of the invention is as follows: the drilling device for producing the automobile gearbox gear and the production method are provided to overcome the technical problems in the prior related art.
The technical scheme is as follows: a drilling device for producing a gear of an automobile gearbox comprises a base, wherein an operation table is arranged at the top end of the base, an operation panel is arranged on one side of the base, a blank conveying mechanism is arranged on one side of the base opposite to the operation panel, a stand column is arranged at the top end of the operation table, a drill pressing mechanism is arranged on one side of the stand column, a clamp is arranged right below the drill pressing mechanism and positioned at the top of the operation table, a blank is arranged in the middle of the clamp, a semi-finished product conveying mechanism is arranged on one side of the stand column, a hydraulic cylinder is arranged at the bottom of one side, close to the front end of the semi-finished product conveying mechanism; the semi-finished product conveying mechanism comprises a first stroke cylinder arranged at the top end of the base, a first cylinder is arranged on a piston rod of the first stroke cylinder, a photoelectric switch is arranged on one side of the first cylinder, a second cylinder is arranged on a piston rod of the first cylinder, and a first rubber round platform is arranged on a piston rod of the second cylinder.
In a further embodiment, the feeding slide has been seted up on the top of operation panel, and spout one has been seted up to the bottom of feeding slide, and ejection of compact slide has been seted up perpendicularly to the one end of feeding slide, and the centre gripping center of anchor clamps is located ejection of compact slide and feeding slide's intersection, can make anchor clamps carry out quick clamp tightly to the blank, and on the other hand is convenient for process the derivation of accomplishing the back blank, can realize the production of continuity in order to improve the device's production efficiency.
In further embodiment, blank conveying mechanism is including setting up stroke cylinder two in the operation panel bottom, be provided with cylinder four on stroke cylinder two's the piston rod, be provided with rubber round platform two on cylinder four's the piston, blank conveying mechanism is still including setting up the fixing base in base one side, the top of fixing base is provided with the blank feed cylinder, the blank feed cylinder is including setting up the base on the fixing base top, the top of base is provided with the barrel, the circular slot has been seted up on the top of base, the notch has been seted up to one side of circular slot, spout two has been seted up to the bottom of notch, the top of base just encircles the circular slot and is provided with a plurality of screw holes, can improve conveying efficiency, also can avoid the collision each.
In a further embodiment, the press-drilling mechanism comprises an electric hydraulic cylinder arranged inside the base, the press-drilling mechanism further comprises a third sliding groove formed in the stand column, a sliding block is arranged in the third sliding groove, the top end of the electric hydraulic cylinder is fixedly connected with the sliding block, the top of the sliding block is provided with a machine head, the bottom end of the machine head is provided with a drill bit, a fork-shaped pressing block is arranged on the outer side of the circumference of the drill bit and the bottom end of the machine head, the fork-shaped pressing block comprises a connecting plate, the bottom end of the connecting plate is symmetrically provided with a pyramid body, after a traditional blank is fixed, twice positioning of drilling is carried out by the center of the drill bit positioning blank again, the positioning process of gear drilling is.
In a further embodiment, anchor clamps set up the clamp splice at the operation panel top including the symmetry, the bottom of clamp splice all is provided with the stopper, anchor clamps still including setting up the fixed plate in the blank below and being located the bottom of operation panel, the bilateral symmetry of fixed plate is provided with the spring housing, be provided with the spring in the spring housing, the spring is kept away from the one end of spring housing all with stopper fixed connection, the chute has all been seted up on the top of clamp splice, anchor clamps still including setting up at the operation panel top and being located the spout four of blank both sides, can make the continuous centre gripping blank of anchor clamps, can effectively improve the work efficiency of anchor clamps.
In a further embodiment, semi-manufactured goods section of thick bamboo subassembly is including setting up the electrode holder on pneumatic cylinder top, the top of electrode holder is provided with the mount pad, the top of mount pad is provided with the barrel, the inboard top that just is located the mount pad of barrel is provided with permanent magnet, the top of barrel is provided with solid fixed ring, be provided with the coil in the section of thick bamboo wall of barrel, the bottom of mount pad is provided with the toper jack, can reduce the blank and cause the damage to the mount pad after falling into the barrel, fine buffering effect has been played, help realizing the automated control of the whole flows of automotive transmission gear machining simultaneously.
According to another aspect of the invention, a drilling production method for an automobile gearbox gear is provided, and the drilling production of the automobile gearbox gear is realized by adopting a drilling device for the automobile gearbox gear production, and the method comprises the following steps:
s101: firstly, mounting a blank barrel with a blank on a fixed seat to enable a notch to be flush with a feeding slideway;
s103: starting the device through an operation panel;
s105: the stroke cylinder II drives the cylinder IV to move to the position below the blank, and the cylinder IV drives the rubber round platform II to lift and penetrate into a process hole in the blank; then the stroke cylinder II retracts, and the blank is conveyed to the lower part of the drill bit from the blank material barrel through the notch and the feeding slideway;
s107: the electric hydraulic cylinder drives the machine head to press downwards, the fork-shaped pressing block drives the clamping block to move towards the blank until the blank is clamped, meanwhile, the drill bit performs drilling operation on the blank, and the drill bit resets after the drilling is finished;
s109: then the first air cylinder moves to drive the second air cylinder to move above the blank, the second air cylinder moves to drive the rubber round table to press downwards until the rubber round table enters a drill hole of the blank, and then the first stroke air cylinder moves to push the first air cylinder to move, so that the blank enters the semi-finished barrel assembly along the discharging slide way;
s111: and removing the blank in the semi-finished assembly after the blank is fully loaded so as to process the next procedure.
Has the advantages that: cooperate with traditional blank fixed back through the chute that sets up on Y-shaped briquetting and clamp splice and the clamp splice, carry out twice location of driling by drill bit location blank center again, become a location of drill bit itself, the positioning process of gear drilling processing has been simplified, location and machining precision have been improved, centre of grip through setting up anchor clamps is located ejection of compact slide and feed slide's intersection, so set up to be favorable to anchor clamps to carry out quick clamp to the blank on the one hand, on the other hand is convenient for process the derivation of accomplishing back blank, can realize continuous row production in order to improve the device's production efficiency. Adopt the base feed cylinder of cylindrical structure simultaneously, the inner chamber that makes the base feed cylinder is similar figure with the base excircle, make the base can be in the base orderly pile-up of a section of thick bamboo, it is more clean and tidy than traditional collection chase comparison, in addition, can improve conveying efficiency, also can avoid the mutual collision between the base, be connected with the electrode holder electricity through setting up the coil, the coil produces magnetic force and orders about permanent magnet suspension in the barrel and acts as the buffer block, cause the damage to the mount pad after reducing the base and fall into the barrel, fine buffering effect has been played, solid fixed ring can pass through screw fixed connection with the base when in-service use in addition, then overturn semi-manufactured barrel subassembly from top to bottom, make semi-manufactured barrel subassembly can become the base transport section of thick bamboo of next process, be convenient for realize the automated control of the whole flows of automobile transmission.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of an architecture according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view taken at A-A of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is an enlarged view of a portion of FIG. 1 at C;
FIG. 5 is a schematic structural view of a blank cartridge according to an embodiment of the invention;
FIG. 6 is a schematic structural diagram of a base according to an embodiment of the invention;
FIG. 7 is a schematic structural diagram of a clamp according to an embodiment of the invention;
FIG. 8 is a schematic structural diagram of a semi-finished cartridge assembly according to an embodiment of the present disclosure;
FIG. 9 is a schematic structural diagram of a mount according to an embodiment of the invention;
fig. 10 is a process flow chart of a method for producing the drilling device for producing the automobile gearbox gear according to the embodiment of the invention.
In the figure:
1. a base; 2. an operation table; 201. a feed chute; 202. a first sliding chute; 203. a discharge chute; 3. an operation panel; 4. a blank conveying mechanism; 401. a stroke cylinder II; 402. a cylinder IV; 403. a second rubber circular truncated cone; 404. a fixed seat; 405. a billet barrel; 406. a base; 407. a barrel; 408. a circular groove; 409. a notch; 410. a second chute; 411. a threaded hole; 5. a column; 501. a third chute; 6. a drill pressing mechanism; 601. an electric hydraulic cylinder; 602. a slider; 603. a machine head; 604. a drill bit; 605. a forked pressing block; 606. a connecting plate; 607. a pyramid; 7. a clamp; 701. a clamping block; 702. a limiting block; 703. a fixing plate; 704. a spring housing; 705. a spring; 706. a chute; 707. a fourth chute; 8. a blank; 9. a semi-finished product conveying mechanism; 901. a stroke cylinder I; 902. a first cylinder; 903. a photoelectric switch; 904. a second air cylinder; 905. a first rubber circular truncated cone; 10. a hydraulic cylinder; 11. a semi-finished cartridge assembly; 12. an electrode holder; 13. a mounting seat; 14. a barrel; 15. a permanent magnet; 16. a fixing ring; 17. a coil; 18. a tapered receptacle.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
According to the embodiment of the invention, the drilling device for producing the automobile gearbox gear and the production method are provided.
As shown in fig. 1-9, the drilling device for producing the gear of the automobile gearbox comprises a base 1, an operating platform 2 is arranged at the top end of the base 1, an operating panel 3 is arranged on one side of the base 1, the operating panel 3 is positioned on the side far away from the working surface of the device, in actual use, the safety of operators can be effectively ensured, a blank conveying mechanism 4 is arranged on one side of the base 1 opposite to the operation panel 3, an upright post 5 is arranged at the top end of the operation table 2, a drill pressing mechanism 6 is arranged on one side of the upright post 5, a clamp 7 is arranged right below the drill pressing mechanism 6 and at the top of the operation table 2, a blank 8 is arranged in the middle of the clamp 7, a semi-finished product conveying mechanism 9 is arranged on one side of the upright post 5, a hydraulic cylinder 10 is arranged at the bottom of one side of the base 1 close to the front end of the semi-finished product conveying mechanism 9, and a semi-finished product cylinder assembly 11 is arranged at; semi-manufactured goods conveying mechanism 9 is including setting up stroke cylinder 901 on base 1 top, adopt stroke cylinder 901 as the transport power of semi-manufactured goods blank, the distance of the control removal of being convenient for, the accuracy nature of transport has been improved, be provided with cylinder 902 on the piston rod of stroke cylinder 901, one side of cylinder 902 is provided with photoelectric switch 903, add photoelectric switch 903 and be used for detecting that the cylinder resets, guarantee to carry semi-manufactured goods efficiency, be provided with cylinder two 904 on the piston rod of cylinder one 902, be provided with rubber round platform 905 on the piston rod of cylinder two 904, adopt rubber round platform 905 and blank direct contact, increased the frictional force between transport tool and the blank on the one hand, guarantee that the tool can not drop at the transport in-process blank, on the other hand has avoided the rigid contact between transport tool and the blank, help improving blank appearance quality.
According to the technical scheme, the drilling device for the automobile gearbox gear can avoid poor positioning effect and low positioning precision when the drilling device for the gearbox gear in the prior art positions the gear, the blank is prone to shaking during drilling, and further the drilling precision is affected.
In an embodiment, feeding slide 201 has been seted up on the top of operation panel 2, feeding slide 201 is used for restricting the degree of freedom that the blank removed, make the blank only can remove along feeding slide 201, a spout 202 has been seted up to the bottom of feeding slide 201, ejection of compact slide 203 has been seted up perpendicularly to the one end of feeding slide 201, and the centre gripping of anchor clamps 7 is located the intersection of ejection of compact slide 203 and feeding slide 201, so set up to be favorable to anchor clamps 7 to carry out quick clamp to the blank on the one hand, on the other hand is convenient for process the derivation of accomplishing back blank, can realize the production of continuity in order to improve the device's production efficiency.
In one embodiment, the blank conveying mechanism 4 comprises a stroke cylinder II 401 arranged at the bottom of the operating platform 2, a cylinder IV 402 is arranged on a piston rod of the stroke cylinder II 401, a rubber circular truncated cone II 403 is arranged on a piston of the cylinder IV 402, the blank conveying mechanism 4 further comprises a fixing seat 404 arranged on one side of the base 1, a blank barrel 405 is arranged at the top end of the fixing seat 404, an inner cavity of the blank barrel 405 in a cylindrical structure and the outer circle of the blank are in a similar pattern, so that the blank can be neatly stacked in the blank barrel 405, the blank conveying mechanism is cleaner than a traditional collecting iron frame, the conveying efficiency can be improved, mutual collision between the blanks can be avoided, the blank barrel 405 comprises a base 406 arranged at the top end of the fixing seat 404, a barrel 407 is arranged at the top end of the base 406, a circular groove 408 is formed at the top end of the base 406, a notch 409 is formed at one side of, notch 409 and feeding slide 201 cooperate and are used for the blank by the interior roll-off of blank feed cylinder 405, two 410 of spouts have been seted up to the bottom of notch 409, two 401 of stroke cylinders drive four 402 and move to the below of blank feed cylinder 405 in two 410 of spouts, then four 402 actions of cylinder drive two 403 jacking of rubber round platform get into the blank technology downthehole, pull out the blank by the notch in the blank feed cylinder 405, the top of base 406 just encircles round slot 408 and is provided with a plurality of screw holes 411.
In one embodiment, the drilling mechanism 6 includes an electric hydraulic cylinder 601 disposed inside the base 1, the electric hydraulic cylinder 601 provides power for the drill 604 to press down, so as to ensure the degree of pressing force of the drill 604, the drilling mechanism 6 further includes a third sliding chute 501 disposed on the upright post 5, a sliding block 602 is disposed in the third sliding chute 501, the third sliding chute 501 limits the degree of freedom of the sliding block 602, so as to ensure the accuracy of movement of the sliding block 602, and further improve the drilling accuracy of the drill 604, and the top end of the electric hydraulic cylinder 601 is fixedly connected with the sliding block 602, the top of the sliding block 602 is provided with a head 603, the head 603 includes a motor therein, the bottom end of the head 603 is provided with the drill 604, the circumferential outer side of the drill 604 and the bottom end of the head 603 are provided with a forked pressing block 605, the drill 604 presses down while driving the forked pressing block 605 to press down to fit with a chute 706 on, the forked pressing block 605 comprises a connecting plate 606, pyramids 607 are symmetrically arranged at the bottom end of the connecting plate 606, the vertical sections of the pyramids 607 are flush with the inclined sections at the bottom end of the drill bit 604, the pyramids 607 extrude the clamping block 701 until the blank is clamped, the forked pressing block 605 is continuously pressed downwards and cannot continuously extrude the blank, the clamping state can be always kept until the drill bit 604 finishes drilling, the operation is performed, after the traditional blank is fixed, twice positioning of drilling is performed by the center of the drill bit positioning blank, one-time positioning of the drill bit is changed, the positioning process of gear drilling processing is simplified, and positioning and processing accuracy are improved.
In one embodiment, the clamp 7 includes clamp blocks 701 symmetrically disposed on the top of the console 2, the inner arc surface of the clamp blocks 701 can be provided with a soft coating layer in actual use, so as to clamp the blank more tightly, the bottom ends of the clamp blocks 701 are provided with limit blocks 702, the clamp 7 further includes a fixing plate 703 disposed below the blank 8 and located at the bottom of the console 2, two sides of the fixing plate 703 are symmetrically provided with spring sleeves 704, springs 705 are disposed in the spring sleeves 704, one ends of the springs 705 away from the spring sleeves 704 are fixedly connected with the limit blocks 702, the top ends of the clamp blocks 701 are provided with inclined grooves 706, the clamp 7 further includes four sliding grooves 707 disposed on the top of the console 2 and located at two sides of the blank 8, when the fork-shaped press block 605 presses the clamp blocks 701, the clamp blocks 701 move along the four sliding grooves 707 under the effect of the limit blocks 702, and further compress the springs 705, and after the fork-shaped press block 605 is reset, the clamping blocks 701 are driven to return to the initial positions so as to continuously clamp the blanks, and the working efficiency of the clamp 7 can be effectively improved.
In one embodiment, the semi-finished barrel assembly 11 comprises an electrode holder 12 arranged at the top end of a hydraulic cylinder 10, the hydraulic cylinder 10 is matched with the semi-finished barrel assembly 11, after the semi-finished barrel assembly 11 is fully loaded with a drilled blank, the semi-finished barrel assembly is pushed out by the hydraulic cylinder 10 to be far away from the base 1 so as to facilitate transportation of the semi-finished barrel assembly 11 fully loaded with the drilled blank, and avoid potential safety hazards which may occur in manual transportation, a mounting seat 13 is arranged at the top end of the electrode holder 12, a barrel body 14 is arranged at the top end of the mounting seat 13, a permanent magnet 15 is arranged on the inner side of the barrel body 14 and at the top end of the mounting seat 13, a fixing ring 16 is arranged at the top end of the barrel body 14, a coil 17 is arranged in the barrel wall of the barrel body 14, after the coil 17 is communicated with the electrode holder 12, the coil generates magnetic force to drive the permanent, the bottom end of the mounting seat 13 is provided with a conical jack 18, the fixing ring 16 can be fixedly connected with the base 406 through screws in actual use, and then the semi-finished barrel assembly 11 is turned upside down, so that the semi-finished barrel assembly 11 can be changed into a blank conveying barrel in the next procedure, and the automatic control of the whole process of the gear processing of the automobile gearbox is facilitated.
As shown in fig. 10, according to an embodiment of the present invention, there is also provided a drilling production method for an automobile transmission gear, the drilling production of the automobile transmission gear is realized by using a drilling device for the automobile transmission gear production, the method includes the following steps:
step S101: firstly, a blank barrel 405 with blanks is arranged on a fixed seat 404, so that a notch 409 is flush with a feeding slideway 201;
step S103: the device is started through the operation panel 3;
step S105: the stroke cylinder II 401 drives the cylinder IV 402 to move to the lower part of the blank, and the cylinder IV 402 drives the rubber circular truncated cone II 403 to lift and penetrate into the technical hole in the blank; then the second stroke cylinder 401 retracts, and the blank is sent to the position below the drill bit 604 through the notch 409 and the feeding slide 201 from the blank barrel 405;
step S107: the electric hydraulic cylinder 601 drives the machine head 603 to press downwards, the fork-shaped pressing block 605 drives the clamping block 701 to move towards the blank until the blank is clamped, meanwhile, the drill bit 604 performs drilling operation on the blank, and the drill bit 604 resets after the drilling operation is finished;
step S109: then the first cylinder 902 acts to drive the second cylinder 904 to move to the position above the blank, the second cylinder 904 acts to drive the first rubber circular truncated cone 905 to press downwards until the first rubber circular truncated cone enters a drill hole of the blank, and then the first stroke cylinder 901 acts to push the first cylinder 902 to move so that the blank enters the semi-finished barrel assembly 11 along the discharging slide way 203;
step S111: after the blank in the semi-finished assembly 11 is fully loaded, it is removed for further processing.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, firstly, a blank cylinder 405 with a blank is mounted on a fixed seat 404, a notch 409 is aligned with a feeding slideway 201, a device is started through an operation panel 3, a stroke cylinder II 401 drives a cylinder IV 402 to move to the lower part of the blank, the cylinder IV 402 drives a rubber circular truncated cone II 403 to lift up and extend into a process hole on the blank, then the stroke cylinder II 401 retracts, the blank is sent to the lower part of a drill 604 from the blank cylinder 405 through the notch 409 and the feeding slideway 201, then an electric hydraulic cylinder 601 drives a machine head 603 to press down, a fork-shaped pressing block 605 drives a clamping block 701 to move towards the blank until clamping is achieved, when the clamping block 701 is extruded by the fork-shaped pressing block 605, the clamping block 701 moves along the notch IV 707 under the action of a limiting block 702 to compress the spring, meanwhile, the drill 604 performs drilling operation on the blank, the drill bit 705 resets after drilling, drives the fork-shaped pressing block 605 to reset, the clamping block 701 is driven to return to the initial position, then the first cylinder 902 acts to drive the second cylinder 904 to move to the upper side of the blank, the second cylinder 904 acts to drive the first rubber circular truncated cone 905 to press down until the blank enters a drill hole of the blank, then the first stroke cylinder 901 acts to push the first cylinder 902 to move, so that the blank enters the semi-finished barrel assembly 11 along the discharging slide way 203, the blank in the semi-finished barrel assembly 11 is removed after being fully loaded, and the blank is pushed out by the hydraulic cylinder 10 to be far away from the base 1, so that the semi-finished barrel assembly 11 fully loaded with the drill blank can be conveniently transported to perform the processing of.
In summary, according to the above technical solution of the present invention, the clamping center of the clamp 7 is located at the intersection of the discharging chute 203 and the feeding chute 201, so that the clamp 7 is beneficial to rapidly clamping the blank, and the machined blank is convenient to be guided out, thereby realizing continuous production to improve the production efficiency of the device. Adopt the blank section of thick bamboo 405 of cylindrical structure simultaneously, make the inner chamber of blank section of thick bamboo 405 and blank excircle be similar figure, make the blank can be in the blank section of thick bamboo 405 orderly pile up, it is more clean and tidy than traditional collection iron frame, in addition, can improve conveying efficiency, also can avoid the mutual collision between the blank, be connected with electrode holder 12 electricity through setting up coil 17, the coil produces magnetic force and orders about permanent magnet 15 suspension in the barrel 14 and act as the buffer block, in order to reduce the blank and cause the damage to the mount pad after falling into barrel 14, fine buffering effect has been played, solid fixed ring 16 can pass through screw fixed connection with base 406 in addition when in-service use, then change half-finished product section of thick bamboo subassembly 11 from top to bottom, make half-finished product section of thick bamboo subassembly 11 can become the blank transport section of thick bamboo of next process, be convenient for realize the.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The drilling device for the production of the automobile gearbox gear is characterized by comprising a base (1), wherein an operation table (2) is arranged at the top end of the base (1), an operation panel (3) is arranged on one side of the base (1), a blank conveying mechanism (4) is arranged on one side, opposite to the operation panel (3), of the base (1), an upright post (5) is arranged at the top end of the operation table (2), a drill pressing mechanism (6) is arranged on one side of the upright post (5), a clamp (7) is arranged at the top of the operation table (2) and is positioned under the drill pressing mechanism (6), a blank (8) is arranged at the middle position of the clamp (7), a semi-finished product conveying mechanism (9) is arranged on one side of the upright post (5), and a hydraulic cylinder (10) is arranged at the bottom of the base (1) close to the front end of the semi-finished product conveying mechanism (9), a semi-finished cylinder assembly (11) is arranged at the top end of the hydraulic cylinder (10);
the semi-finished product conveying mechanism (9) comprises a first stroke cylinder (901) arranged at the top end of the base (1), a first cylinder (902) is arranged on a piston rod of the first stroke cylinder (901), a photoelectric switch (903) is arranged on one side of the first cylinder (902), a second cylinder (904) is arranged on the piston rod of the first cylinder (902), and a first rubber circular truncated cone (905) is arranged on the piston rod of the second cylinder (904).
2. The drilling device for producing the automobile transmission gear according to claim 1, wherein a feeding slide way (201) is formed in the top end of the operating platform (2), a first sliding groove (202) is formed in the bottom of the feeding slide way (201), a discharging slide way (203) is vertically formed in one end of the feeding slide way (201), and the clamping center of the clamp (7) is located at the intersection of the discharging slide way (203) and the feeding slide way (201).
3. The drilling device for the production of the automobile gearbox gear is characterized in that the blank conveying mechanism (4) comprises a second stroke cylinder (401) arranged at the bottom of the operating platform (2), a fourth cylinder (402) is arranged on a piston rod of the second stroke cylinder (401), and a second rubber circular truncated cone (403) is arranged on a piston of the fourth cylinder (402).
4. The drilling device for the production of the automobile gearbox gear is characterized in that the blank conveying mechanism (4) further comprises a fixed seat (404) arranged on one side of the base (1), a blank cylinder (405) is arranged at the top end of the fixed seat (404), the blank cylinder (405) comprises a base (406) arranged at the top end of the fixed seat (404), and a cylinder (407) is arranged at the top end of the base (406).
5. The drilling device for producing the gear of the automobile gearbox is characterized in that a round groove (408) is formed in the top end of the base (406), a notch (409) is formed in one side of the round groove (408), a second sliding groove (410) is formed in the bottom of the notch (409), and a plurality of threaded holes (411) are formed in the top end of the base (406) and surround the round groove (408).
6. The drilling device for producing the gear of the automobile gearbox according to claim 1, the drill pressing mechanism (6) comprises an electric hydraulic cylinder (601) arranged inside the base (1), the drilling pressing mechanism (6) also comprises a third sliding chute (501) arranged on the upright post (5), a sliding block (602) is arranged in the third sliding chute (501), the top end of the electric hydraulic cylinder (601) is fixedly connected with the sliding block (602), the top of the sliding block (602) is provided with a machine head (603), the bottom end of the machine head (603) is provided with a drill bit (604), a fork-shaped pressing block (605) is arranged at the bottom end of the machine head (603) and outside the circumference of the drill bit (604), the fork-shaped pressing block (605) comprises a connecting plate (606), and pyramids (607) are symmetrically arranged at the bottom end of the connecting plate (606).
7. The drilling device for producing the gear of the automobile gearbox according to claim 1, the clamp (7) comprises clamp blocks (701) symmetrically arranged at the top of the operating platform (2), the bottom ends of the clamping blocks (701) are respectively provided with a limiting block (702), the clamp (7) further comprises a fixing plate (703) which is arranged below the blank (8) and is positioned at the bottom of the operating platform (2), spring sleeves (704) are symmetrically arranged at two sides of the fixed plate (703), springs (705) are arranged in the spring sleeves (704), one end of the spring (705) far away from the spring sleeve (704) is fixedly connected with the limiting block (702), the top end of the clamping block (701) is provided with a chute (706), and the clamp (7) further comprises a chute IV (707) which is arranged at the top of the operating platform (2) and positioned at two sides of the blank (8).
8. The drilling device for producing the gear of the automobile gearbox is characterized in that the semi-finished cylinder assembly (11) comprises an electrode holder (12) arranged at the top end of the hydraulic cylinder (10), the top end of the electrode holder (12) is provided with a mounting seat (13), the top end of the mounting seat (13) is provided with a cylinder body (14), the top end of the mounting seat (13) and the inner side of the cylinder body (14) are provided with permanent magnets (15), and the top end of the cylinder body (14) is provided with a fixing ring (16).
9. The drilling device for producing the gear of the automobile gearbox is characterized in that a coil (17) is arranged in the wall of the cylinder body (14), and a conical insertion hole (18) is formed in the bottom end of the mounting seat (13).
10. A drilling production method for a gear of an automobile gearbox, which is used for the drilling device for producing the gear of the automobile gearbox according to any one of claims 1 to 9 to realize the drilling production of the gear of the automobile gearbox, and the method comprises the following steps:
s101: firstly, a blank barrel (405) filled with blanks is arranged on a fixed seat (404), so that a notch (409) is flush with a feeding slide way (201);
s103: the device is started through an operation panel (3);
s105: the stroke cylinder II (401) drives the cylinder IV (402) to move to the lower part of the blank, and the cylinder IV (402) drives the rubber circular truncated cone II (403) to jack and penetrate into a process hole in the blank; then the stroke cylinder II (401) retracts, and the blank is conveyed to the position below the drill bit (604) from the inside of the blank barrel (405) through the notch (409) and the feeding slide way (201);
s107: the electric hydraulic cylinder (601) drives the machine head (603) to press downwards, the fork-shaped pressing block (605) drives the clamping block (701) to move towards the blank until the blank is clamped, meanwhile, the drill bit (604) performs drilling operation on the blank, and the drill bit (604) resets after the drilling is finished;
s109: then the first air cylinder (902) acts to drive the second air cylinder (904) to move to the position above the blank, the second air cylinder (904) acts to drive the first rubber circular truncated cone (905) to press downwards until the first rubber circular truncated cone enters a drilled hole of the blank, and then the first stroke air cylinder (901) acts to push the first air cylinder (902) to move, so that the blank enters the semi-finished barrel assembly (11) along the discharging slide way (203);
s111: after the blanks in the semi-finished assemblies (11) are fully loaded, the blanks are removed for processing in the next process.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010761362.8A CN112008456A (en) | 2020-07-31 | 2020-07-31 | Drilling device for automobile transmission gear production and production method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010761362.8A CN112008456A (en) | 2020-07-31 | 2020-07-31 | Drilling device for automobile transmission gear production and production method |
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CN112008456A true CN112008456A (en) | 2020-12-01 |
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CN202010761362.8A Withdrawn CN112008456A (en) | 2020-07-31 | 2020-07-31 | Drilling device for automobile transmission gear production and production method |
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CN204449398U (en) * | 2015-03-09 | 2015-07-08 | 雅安市承天新型材料制造有限公司 | A kind of high accuracy Anti-splash foundry goods drilling equipment |
CN107520661A (en) * | 2017-09-28 | 2017-12-29 | 精益恒准(天津)数控设备股份有限公司 | A kind of drilling machine automatic feed mechanism |
CN208004842U (en) * | 2018-03-19 | 2018-10-26 | 江西瑞一韵承科技有限公司 | A kind of automotive hub drilling processing equipment |
CN110524020A (en) * | 2019-08-08 | 2019-12-03 | 常州盛天传动科技有限公司 | A kind of numerically controlled lathe producing sprocket wheel |
CN209867441U (en) * | 2019-05-15 | 2019-12-31 | 天津市金桥焊材集团有限公司 | Convenient drilling equipment |
CN110756855A (en) * | 2019-10-30 | 2020-02-07 | 赣州靖扬科技有限公司 | Automatic punching device for disc-shaped workpiece for machining |
US10610989B1 (en) * | 2018-12-19 | 2020-04-07 | Top-One Machinery Co., Ltd. | Rim drilling and milling machine |
CN210500569U (en) * | 2019-08-26 | 2020-05-12 | 苏州渠晟塑料有限公司 | Perforating device is used in plastic products production |
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2020
- 2020-07-31 CN CN202010761362.8A patent/CN112008456A/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204449398U (en) * | 2015-03-09 | 2015-07-08 | 雅安市承天新型材料制造有限公司 | A kind of high accuracy Anti-splash foundry goods drilling equipment |
CN107520661A (en) * | 2017-09-28 | 2017-12-29 | 精益恒准(天津)数控设备股份有限公司 | A kind of drilling machine automatic feed mechanism |
CN208004842U (en) * | 2018-03-19 | 2018-10-26 | 江西瑞一韵承科技有限公司 | A kind of automotive hub drilling processing equipment |
US10610989B1 (en) * | 2018-12-19 | 2020-04-07 | Top-One Machinery Co., Ltd. | Rim drilling and milling machine |
CN209867441U (en) * | 2019-05-15 | 2019-12-31 | 天津市金桥焊材集团有限公司 | Convenient drilling equipment |
CN110524020A (en) * | 2019-08-08 | 2019-12-03 | 常州盛天传动科技有限公司 | A kind of numerically controlled lathe producing sprocket wheel |
CN210500569U (en) * | 2019-08-26 | 2020-05-12 | 苏州渠晟塑料有限公司 | Perforating device is used in plastic products production |
CN110756855A (en) * | 2019-10-30 | 2020-02-07 | 赣州靖扬科技有限公司 | Automatic punching device for disc-shaped workpiece for machining |
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Application publication date: 20201201 |