CN111979761A - Composite structure yarn with high-efficiency energy-storage light-emitting and light-reflecting functions - Google Patents
Composite structure yarn with high-efficiency energy-storage light-emitting and light-reflecting functions Download PDFInfo
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- CN111979761A CN111979761A CN202010662170.1A CN202010662170A CN111979761A CN 111979761 A CN111979761 A CN 111979761A CN 202010662170 A CN202010662170 A CN 202010662170A CN 111979761 A CN111979761 A CN 111979761A
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- 238000004146 energy storage Methods 0.000 title claims abstract description 70
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 239000011324 bead Substances 0.000 claims abstract description 95
- 239000011521 glass Substances 0.000 claims abstract description 87
- 239000011347 resin Substances 0.000 claims abstract description 62
- 229920005989 resin Polymers 0.000 claims abstract description 62
- 239000010410 layer Substances 0.000 claims abstract description 59
- 239000002245 particle Substances 0.000 claims abstract description 53
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 40
- -1 rare earth silicate Chemical class 0.000 claims abstract description 39
- 239000012790 adhesive layer Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000005686 electrostatic field Effects 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000012946 outsourcing Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 7
- 238000004020 luminiscence type Methods 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 239000003085 diluting agent Substances 0.000 claims description 6
- 230000001678 irradiating effect Effects 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 5
- 238000007747 plating Methods 0.000 claims description 5
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 15
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- 239000004744 fabric Substances 0.000 abstract description 6
- 238000009941 weaving Methods 0.000 abstract description 5
- 238000009940 knitting Methods 0.000 abstract description 3
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- 238000003756 stirring Methods 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000941 radioactive substance Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
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- 238000005286 illumination Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012857 radioactive material Substances 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/001—Treatment with visible light, infrared or ultraviolet, X-rays
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/06—Inorganic compounds or elements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
- D06M10/10—Macromolecular compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/507—Polyesters
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/12—Reflex reflectors
- G02B5/126—Reflex reflectors including curved refracting surface
- G02B5/128—Reflex reflectors including curved refracting surface transparent spheres being embedded in matrix
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- Engineering & Computer Science (AREA)
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- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Decoration Of Textiles (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention belongs to the field of special function yarns, and relates to a composite structure yarn with high-efficiency energy-storage light-emitting and light-reflecting functions. The composite structure yarn comprises two core yarns, wherein an adhesive layer is wrapped outside the two core yarns, the adhesive layer forms an approximately rectangular cross section, two long-edge sections are respectively plated with a reflecting layer, one layer of resin layer containing rare earth silicate energy-storage luminescent particles is wrapped outside the reflecting layer, glass beads are embedded into the resin layer, and the embedding depth is 1/2-2/3 of the diameter of the glass beads. The invention has better light-emitting and light-reflecting effects, lower rigidity, lower surface friction performance and excellent tensile fracture performance, can not be plied with chemical fiber filament yarns or short fiber yarns, meets the requirement of subsequent weaving (knitting) procedures on yarn performance, and forms fabrics with softer hand feeling.
Description
Technical Field
The invention belongs to the field of special function yarns, and relates to a composite structure yarn with high-efficiency energy-storage light-emitting and light-reflecting functions.
Background
Since the emergence of reflective film technology, reflective materials are widely used as a safety protection product in various industries such as highways, railways, harbors, fire fighting, airports, license plates and the like. The reflective material can generate strong reflective effect under the irradiation of a certain light source, and provides the most effective and reliable safety guarantee for pedestrians or night operators in darkness. With the rapid development of the reflective material, the application range of the reflective material is gradually expanded, and the reflective silk is used in the fields of decoration, construction, safety, clothing and the like at present, and plays a role in decoration and warning. Especially at night, the light reflecting effect can attract the attention of the vehicle driver, the safety performance of the night trip is improved, and the beautifying effect is achieved.
According to the structure of the reflective unit of the reflective film, the reflective film is divided into two categories: glass bead type reflective films and microprism type reflective films. The microprism reflecting film is divided into a truncated-angle prism reflecting film with good long-distance retroreflection capacity, a truncated-angle prism reflecting film with good short-distance large-angle retroreflection capacity and a full-prism reflecting film which meets the requirements of all aspects according to the form and technical characteristics of the prism.
The glass bead type reflective film mainly has two types, one type is a lens embedded reflective film, and the glass bead type reflective film is customarily called an engineering grade reflective film; one is the sealed capsule type, commonly referred to as high strength retroreflective sheeting.
TABLE 1 light-reflecting film classification
However, the reflective film can only have a reflective effect under the irradiation of lamplight at night, plays a role in warning, and cannot self-illuminate under the condition of no lamplight.
The luminous fiber is a raw material in the textile industry. The luminous material of the luminous fiber is divided into a self-luminous type and a light-storing type, the basic component of the self-luminous type luminous material is a radioactive material, energy does not need to be absorbed from the outside, and the luminous fiber can continuously emit light no matter at night or in the daytime. However, since the radioactive substance is contained, the use is greatly restricted, and disposal after disposal is also a problem. The light-storing luminous material does not contain radioactive substances and has no limitation in use, but the luminous material can emit light only by absorbing external light energy and can ensure that the light can emit light all the time by storing enough light energy. The luminous fabric is made of luminous materials by a coating method, the fabric has poor hand feeling, wearability, washing resistance and luminous effect, and the pollution to the environment is serious in the production and use processes.
At present, the relevant patents on night optical fibers and reflective filaments are as follows:
chinese invention patent ZL201610577112.2 provides a preparation method of blue light noctilucent fiber, a preparation method of noctilucent fiber capable of emitting red light in dark; chinese patent (ZL201510039602.2) discloses a preparation method of luminous fiber capable of emitting red light in dark places. The Chinese invention patent (application publication No. CN106978641A) provides a rare earth noctilucent fiber, a manufacturing method thereof and a textile fabric based on the noctilucent fiber; the Chinese invention patent (application publication No. CN110055608A) provides a preparation method of a high-strength noctilucent fiber.
The utility model discloses a chinese utility model patent (grant publication number CN208293165U), the utility model discloses a night light reflection of light silk. As shown in figure 1, the noctilucent reflective yarn is formed by mutually winding noctilucent yarns and reflective yarns, the noctilucent yarns are novel functional environment-friendly materials formed by mixing noctilucent powder and polyester high polymer materials, and the reflective yarns are formed by coating a glass bead layer on the surface of polyester filaments.
In addition, the chinese utility model patent (publication No. CN205775047U) discloses a dual-purpose soft silk thread for light emitting and light reflecting, as shown in fig. 2, the dual-purpose soft silk thread for light emitting and light reflecting comprises a plurality of light emitting yarns made of PET material and light reflecting yarns made of nylon FDY material, and the light emitting yarns are coated on the surface of the light reflecting yarns.
The luminous reflecting silk threads are formed by interweaving the reflecting silk threads and the luminous silk threads and are not integrally formed.
The Chinese invention patent (application publication No. CN105242338A) discloses a reflective luminous filament and a preparation method thereof, the structure of which is shown in figure 3, the reflective luminous filament comprises a PET film, a light curing agent layer is coated on the PET film, glass beads are uniformly scattered on the light curing agent layer, a focus resin layer is arranged between an embedded surface of the glass beads and the light curing agent layer, wherein the light curing agent layer comprises polyester glue, a diluent, an adhesive, a curing agent and a fluorescent luminous agent. Meanwhile, the light-emitting and light-reflecting dual-effect is achieved. However, the reflective noctilucent yarn is still a reflective film made of a film structure, is not a silk thread in the true sense, is still reflective on a single surface, and has great limitation in application to textile fabrics.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the composite structure yarn with the functions of high-efficiency energy storage, light emitting and light reflecting.
In order to solve the technical problem, the invention is solved by the following technical scheme:
the utility model provides a composite construction yarn with high-efficient energy storage is luminous with reflection of light function, includes two core silk, and two core silk outsourcing have the adhesive layer, and the adhesive layer forms approximate rectangle cross section, has plated the reflector layer respectively at two long limit sections, and the resin layer that the reflector layer outsourcing one deck contains the luminous particle of tombarthite silicate energy storage, and glass bead embedding resin layer, embedding degree of depth are 1/2 ~ 2/3 of glass bead diameter.
The centers of the glass beads on any surface are not aligned, if the centers of the glass beads are aligned, the glass beads can form a regular groove on the surface of the yarn in the transverse direction, the roughness of the surface of the yarn is increased, the friction force applied in the subsequent weaving process is increased, and the yarn is not easy to pass through a knitting needle channel. The glass beads irregularly arranged on the surface of the yarn can form irregular grooves, and the top ends of the glass beads and the staggered arrangement can effectively reduce the surface roughness of the yarn.
The combined structure of the glass beads on the surface of the resin layer and the reflecting layer has a retroreflection performance, namely, the reflected light is reflected from the direction opposite to the incident light, most of the light is directly reflected back to the light source direction, and the safety warning effect can be achieved. In addition, the resin layer contains rare earth silicate energy-storage luminescent particles, energy can be stored under the illumination condition, the luminescent particles can emit light at night and in the dark condition, the rare earth silicate energy-storage luminescent particles shoot out of the yarn body through the resin layer or the glass beads, and the rare earth silicate energy-storage luminescent particles have the advantages of high-efficiency energy storage effect, long afterglow and long continuous luminescence time. This composite construction yarn of luminous and reflection of light function of high-efficient energy storage also has the self-luminous effect, still can play fine warning effect in the dark surrounds, makes the function of reflection of light yarn further strengthen.
The quantity of the glass beads and the rare earth silicate energy storage luminescent particles can be increased or reduced according to the situation, the light reflecting capacity of the yarn can be improved by increasing the glass beads, and the light reflecting capacity of the yarn can be reduced on the contrary; the rare earth silicate energy storage luminous particles are added, so that the luminous intensity of the yarn in a dark environment can be improved, and conversely, the luminous intensity of the yarn can be reduced. The total amount and proportion of the glass beads and the rare earth silicate energy-storage luminescent particles can be changed according to actual needs, and the distribution density range of the glass beads is 10000-50000/cm2The density range of the rare earth silicate energy storage luminescent particles is 60000-90000/cm2. The energy storage luminance of the yarn can reach 3-10 cd/m2The coefficient of retroreflection of the yarn can reach 80-100 mcd/lx/m2。
Preferably, the adhesive layer contains 1 part by weight of diluent, adhesive and curing agent: 6-8: 1 to 3.
Preferably, the particle size of the rare earth silicate energy storage luminescent particles is 1-3 um.
Preferably, the diameter of the glass beads is 20 to 50 um. The diameter of the glass beads and the coverage rate of the glass beads on the surface of the yarn influence the light reflecting effect of the yarn. The coverage rate of the glass beads is determined by the diameter and the number of the glass beads, when the diameter of the glass beads is smaller, the number of the glass beads arranged on the surface of the yarn body is increased, the glass beads are easy to adhere or the phenomenon of bead stacking occurs, the glass beads are unevenly distributed, in addition, the luminous intensity of a single glass bead is low when the diameter of the glass bead is smaller, and the light reflecting effect of the yarn can be adjusted by adjusting the diameter of the glass bead. However, when the diameter of the glass beads is larger, the surface structure of the yarn body is affected, grooves among the glass beads on the surface of the yarn body are larger, the surface roughness of the yarn body is increased, and the processing of the subsequent weaving process is not facilitated. According to the invention, glass beads are coated on a resin layer by adopting an electrostatic bead planting process, the surfaces of the glass beads are treated in advance to enable the glass beads to have negative charges, the glass beads are placed in an electrostatic field, move to the surfaces of long sides of yarn bodies under the action of electric field force, ultraviolet light is adopted for irradiation for 10-20 s to enable resin to be cured (the resin can be neutral or weakly alkaline resin such as epoxy resin, polyurethane resin, acrylic resin, polyester resin and the like), and the depth of the glass beads planted in the resin layer accounts for 1/2-2/3 of the diameter of the glass beads.
A preparation method of composite structure yarn with high-efficiency energy-storage luminescence and light reflection functions comprises the following steps:
the method comprises the following steps: coating an adhesive layer on the two (bundle) core wires, wherein the linear density of the core wires is 20-70D, the core wires form an approximately rectangular section, and the maximum thickness of the adhesive layer is 1-1.5 times of the diameter of the core wires;
step two: after the adhesive layer is stabilized for 20-30 min, respectively plating a reflective layer on the surfaces of the two long edges of the adhesive layer;
step three: immersing the yarn body with the reflecting layer into a resin solution containing rare earth silicate energy-storage luminescent particles, and pre-drying by hot air;
step four: inputting the pre-dried yarn body into an electrostatic field to plant the surfaces of two long edges of the yarn body, and then placing the yarn subjected to bead planting in ultraviolet light for irradiating for 10-20 s to solidify the resin.
Step five: and washing the yarn with water to remove residual impurities on the surface of the yarn body.
The preparation method of the resin solution of the rare earth silicate energy storage luminescent particles comprises the following steps: the rare earth silicate energy-storage luminescent particles are firstly added into the resin solution, and are continuously stirred to be uniformly distributed in the resin solution. The particle size of the rare earth silicate energy storage luminescent particles is 1-3 um.
Preferably, the water temperature in the fifth step is 15 to 35 ℃.
Preferably, the preparation method of the resin solution of the rare earth silicate energy storage luminescent particle comprises the following steps: the rare earth silicate energy-storage luminescent particles are firstly added into the resin solution, and are continuously stirred to be uniformly distributed in the resin solution.
Preferably, the particle size of the rare earth silicate energy storage luminescent particles is 1-3 um.
The technical scheme of the invention has the beneficial effects that:
the invention provides the composite structure yarn with the energy storage, light emitting and light reflecting functions, which has better light emitting and light reflecting effects, lower rigidity, lower surface friction performance and excellent tensile fracture performance, can not be plied with chemical fiber filament yarns or staple fiber yarns, meets the requirements of subsequent weaving (knitting) procedures on yarn performance, and ensures that the formed fabric has softer hand feeling.
Drawings
Fig. 1 is a schematic view of a luminous reflective filament.
Fig. 2 is a schematic view of a structure of a soft filament for both light emitting and light reflecting.
Fig. 3 is a schematic structural view of a reflective noctilucent filament.
FIG. 4 is a schematic cross-sectional view of the present invention.
In the figure, 1 core filament; 2, gluing a layer; 3, a light reflecting layer; 4 a resin layer; 5 rare earth silicate energy storage luminescent particles; 6 glass beads.
Detailed Description
The following further describes a specific embodiment of the present invention with reference to the drawings and technical solutions.
Example 1
The utility model provides a composite construction yarn with luminous and reflection of light function of high-efficient energy storage, includes two dacron core silks 1, and dacron core silk 1 is monofilament 20D, and two 1 outsourcing of core silk have adhesive layer 2, and adhesive layer 2 forms approximate rectangle cross section, has plated reflector layer 3 respectively at two long edge sections, and 3 outsourcing one deck resin layer 4 that contain rare earth silicate energy storage luminous particle 5 of reflector layer, 6 embedding resin layers 4 of glass microballon.
The adhesive layer 2 comprises 1 part of diluent, adhesive and curing agent in parts by weight: 6: 1.
the particle size of the rare earth silicate energy storage luminous particles 5 is 1um, the rare earth silicate energy storage luminous particles 5 are firstly added into resin solution, the continuous stirring is carried out to ensure that the rare earth silicate energy storage luminous particles 5 are uniformly distributed in the resin solution, then the yarn body semi-product plated with the reflective layer 3 is immersed into the resin solution to ensure that the resin is coated on the surface of the yarn body, the pre-drying is carried out through hot air, and then the yarn body semi-product enters an electrostatic field for bead planting.
The diameter of the glass beads 6 is 20 um. The diameter of the glass beads 6 and the coverage rate of the glass beads 6 on the surface of the yarn influence the light reflecting effect of the yarn. The coverage rate of the glass beads 6 is determined by the diameter and the number of the glass beads 6, when the diameter of the glass beads 6 is smaller, the number of the glass beads 6 arranged on the surface of the yarn body is increased, the glass beads 6 are easy to adhere or the phenomenon of bead stacking occurs, the glass beads 6 are unevenly distributed, in addition, when the diameter of the glass beads 6 is smaller, the luminous intensity of a single glass bead 6 is low, and the light reflecting effect of the yarn can be adjusted by adjusting the diameter of the glass bead 6. However, when the diameter of the glass beads 6 is large, the surface structure of the yarn body is affected, grooves among the glass beads 6 on the surface of the yarn body are large, the surface roughness of the yarn body is increased, and the processing of a subsequent weaving process is not facilitated. According to the invention, the glass beads 6 are coated on the resin layer 4 by adopting an electrostatic bead planting process, the surfaces of the glass beads 6 are treated in advance to enable the glass beads 6 to have negative charges, the glass beads are placed in an electrostatic field, move to the long side surface of a yarn body under the action of electric field force, the resin is cured by adopting ultraviolet light irradiation for 20s, and the depth of the glass beads 6 planted in the resin layer 4 accounts for 1/2 of the diameter of the glass beads 6.
A preparation method of a reflective noctilucent filament comprises the following steps:
the method comprises the following steps: coating an adhesive layer 2 on the two polyester core yarns 1 to form an approximately rectangular section, wherein the maximum thickness of the adhesive layer 2 is 1 time of the diameter of the core yarns 1;
step two: after the adhesive layer 2 is stabilized for 20min, plating metal aluminum reflecting layers 3 on the surfaces of the two long sides of the adhesive layer 2;
step three: immersing the yarn body with the reflecting layer 3 into a resin solution containing rare earth silicate energy storage luminescent particles 5, and pre-drying by hot air;
step four: inputting the pre-dried yarn body into an electrostatic field to plant the surfaces of two long edges of the yarn body, and then irradiating the bead-planted yarn in ultraviolet light for 15s to solidify the resin.
Step five: and washing the yarn with normal-temperature clear water to remove residual impurities on the surface of the yarn body.
The resulting yarn had a tenacity at break of 1023cN and an elongation at break of 13.02%.
Example 2
The utility model provides a composite construction yarn with luminous and reflection of light function of high-efficient energy storage, includes two bundles of 20D8f dacron core silks 1, and two bundles of core silks 1 outsourcing have adhesive layer 2, and adhesive layer 2 forms approximate rectangle cross section, has plated reflector layer 3 at two long edge sections, and reflector layer 3 outsourcing one deck contains the resin layer 4 of tombarthite silicate energy storage luminous particle 5, and glass bead 6 imbeds resin layer 4.
The adhesive layer 2 comprises 1 part of diluent, adhesive and curing agent in parts by weight: 7: 2;
the particle size of the rare earth silicate energy storage luminous particles 5 is 3um, the rare earth silicate energy storage luminous particles 5 are firstly added into resin solution, the continuous stirring is carried out to ensure that the rare earth silicate energy storage luminous particles 5 are uniformly distributed in the resin solution, then the yarn body semi-product plated with the reflective layer 3 is immersed into the resin solution to ensure that the resin is coated on the surface of the yarn body, the pre-drying is carried out through hot air, and then the yarn body semi-product enters an electrostatic field for bead planting.
The diameter of the glass beads 6 is 50 um. According to the invention, the glass beads 6 are coated on the resin layer 4 by adopting an electrostatic bead planting process, the surfaces of the glass beads 6 are treated in advance to enable the glass beads 6 to have negative charges, the glass beads are placed in an electrostatic field, move to the long side surface of a yarn body under the action of electric field force, the resin is solidified by adopting ultraviolet light irradiation for 15s, and the depth of the glass beads 6 planted in the resin layer 4 accounts for 2/3 of the diameter of the glass beads 6.
A preparation method of a reflective noctilucent filament comprises the following steps:
the method comprises the following steps: coating an adhesive layer 2 on the two polyester core yarns 1 to form an approximately rectangular section, wherein the maximum thickness of the adhesive layer 2 is 1.5 times of the diameter of the core yarns 1;
step two: after the adhesive layer 2 is stabilized for 30min, plating acrylic resin reflecting layers 3 on the surfaces of the two long sides of the adhesive layer 2;
step three: immersing the yarn body with the reflecting layer 3 into a resin solution containing rare earth silicate energy storage luminescent particles 5, and pre-drying by hot air;
step four: inputting the pre-dried yarn body into an electrostatic field to plant the surfaces of two long edges of the yarn body, and then irradiating the bead-planted yarn in ultraviolet light for 20s to solidify the resin.
Step five: and washing the yarn with normal-temperature clear water to remove residual impurities on the surface of the yarn body.
The resulting yarn had a tenacity at break of 1001cN and an elongation at break of 13.98%.
Example 3
The utility model provides a composite construction yarn with luminous and reflection of light function of high-efficient energy storage, includes two bundles of 50D24f dacron core silks 1, and two bundles of core silks 1 outsourcing have adhesive layer 2, and adhesive layer 2 forms approximate rectangle cross section, has plated reflector layer 3 at two long edge sections, and reflector layer 3 outsourcing one deck contains the resin layer 4 of tombarthite silicate energy storage luminous particle 5, and glass bead 6 imbeds resin layer 4.
The adhesive layer 2 comprises 1 part of diluent, adhesive and curing agent in parts by weight: 8: 3;
the particle size of the rare earth silicate energy storage luminous particles 5 is 3um, the rare earth silicate energy storage luminous particles 5 are firstly added into resin solution, the continuous stirring is carried out to ensure that the rare earth silicate energy storage luminous particles 5 are uniformly distributed in the resin solution, then the yarn body semi-product plated with the reflective layer 3 is immersed into the resin solution to ensure that the resin is coated on the surface of the yarn body, the pre-drying is carried out through hot air, and then the yarn body semi-product enters an electrostatic field for bead planting.
The diameter of the glass beads 6 is 20 um. The glass beads 6 are coated on the resin layer 4 by adopting an electrostatic bead planting process, the surfaces of the glass beads 6 are treated in advance to enable the glass beads 6 to have negative charges, the glass beads are placed in an electrostatic field, move to the surfaces of the long sides of the yarn body under the action of electric field force, ultraviolet light is adopted for irradiating for 15s to enable the resin to be cured, and the depth of the glass beads 6 planted in the resin layer 4 is 2/3 of the diameter of the glass beads 6.
A preparation method of a reflective noctilucent filament comprises the following steps:
the method comprises the following steps: coating an adhesive layer 2 on the two polyester core yarns 1 to form an approximately rectangular section, wherein the maximum thickness of the adhesive layer 2 is 1.5 times of the diameter of the core yarns 1;
step two: after the adhesive layer 2 is stabilized for 25min, plating acrylic resin reflecting layers 3 on the surfaces of the two long sides of the adhesive layer 2;
step three: immersing the yarn body with the reflecting layer 3 into a resin solution containing rare earth silicate energy storage luminescent particles 5, and pre-drying by hot air;
step four: inputting the pre-dried yarn body into an electrostatic field to plant the surfaces of two long edges of the yarn body, and then irradiating the bead-planted yarn in ultraviolet light for 10s to solidify the resin.
Step five: and washing the yarn with normal-temperature clear water to remove residual impurities on the surface of the yarn body.
The resulting yarn had a tenacity at break 1302cN and an elongation at break of 14.11%.
Claims (10)
1. The utility model provides a composite construction yarn with high-efficient energy storage is luminous with reflection of light function, a serial communication port, including two core silk (1), two core silk (1) outsourcing have adhesive layer (2), adhesive layer (2) form approximate rectangle cross section, have plated reflector layer (3) respectively at two long limit cross sections, resin layer (4) that reflector layer (3) outsourcing one deck contains tombarthite silicate energy storage luminous particle (5), glass microballon (6) embedding resin layer (4), the embedding degree of depth is 1/2 ~ 2/3 of glass microballon (6) diameter.
2. The composite structure yarn with the functions of energy storage, light emitting and light reflecting in high efficiency according to claim 1, wherein the centers of the glass beads (6) on any surface are not aligned, and irregular grooves can be formed on the glass beads (6) which are irregularly arranged on the surface of the yarn.
3. The composite structural yarn with the functions of efficient energy storage, light emission and light reflection according to claim 1 or 2, wherein the adhesive layer (2) contains 1 part by weight of diluent, adhesive and curing agent: 6-8: 1 to 3.
4. The yarn with the composite structure and the functions of energy storage, luminescence and light reflection as claimed in claim 1 or 2, wherein the particle size of the rare earth silicate energy storage luminescent particles (5) is 1-3 um, and the diameter of the glass beads (6) is 20-50 um.
5. The yarn with the composite structure and the functions of energy storage, light emission and light reflection as claimed in claim 1 or 2, wherein the distribution density of the glass beads (6) ranges from 10000 to 50000 particles/cm2The density range of the rare earth silicate energy storage luminescent particles (5) is 60000-90000/cm2(ii) a The energy storage luminance of the yarn can reach 3-10 cd/m2The coefficient of retroreflection of the yarn can reach 80-100 mcd/lx/m2。
6. The yarn with the composite structure and the functions of energy storage, light emitting and light reflecting in high efficiency as claimed in claim 3, wherein the distribution density range of the glass beads (6) is 10000-50000 pieces/cm2The density range of the rare earth silicate energy storage luminescent particles (5) is 60000-90000/cm2(ii) a The energy storage luminance of the yarn can reach 3-10 cd/m2The coefficient of retroreflection of the yarn can reach 80-100 mcd/lx/m2。
7. The yarn with the composite structure and the functions of energy storage, light emitting and light reflecting in high efficiency as claimed in claim 4, wherein the distribution density range of the glass beads (6) is 10000-50000 pieces/cm2The density range of the rare earth silicate energy storage luminescent particles (5) is 60000-90000/cm2(ii) a The energy storage luminance of the yarn can reach 3-10 cd/m2The coefficient of retroreflection of the yarn can reach 80-100 mcd/lx/m2。
8. The preparation method of the composite structure yarn with the functions of energy storage, luminescence and light reflection according to any one of claims 1 to 7, characterized by comprising the following steps
The method comprises the following steps: coating an adhesive layer on the two core wires (1), wherein the linear density of the core wires is 20-70D, the core wires form an approximately rectangular section, and the maximum thickness of the adhesive layer 2 is 1-1.5 times of the diameter of the core wires 1;
step two: after the adhesive layer (2) is stabilized for 20-30 min, respectively plating a reflective layer (3) on the surfaces of the two long edges of the adhesive layer (2);
step three: immersing a yarn body with a reflecting layer (3) into a resin solution containing rare earth silicate energy storage luminescent particles (5), and pre-drying by hot air;
step four: inputting the pre-dried yarn body into an electrostatic field to plant the surfaces of two long edges of the yarn body, and then placing the yarn subjected to bead planting in ultraviolet light for irradiating for 10-20 s to solidify resin;
step five: and washing the yarn with water to remove residual impurities on the surface of the yarn body.
9. The method for preparing the composite structural yarn with the functions of energy storage, luminescence and light reflection in high efficiency according to claim 8, wherein the resin solution of the rare earth silicate energy storage luminescent particles (5) is prepared by the following steps: the rare earth silicate energy storage luminescent particles (5) are firstly added into the resin solution, and are continuously stirred to ensure that the rare earth silicate energy storage luminescent particles (5) are uniformly distributed in the resin solution.
10. The method for preparing the composite structure yarn with the functions of high-efficiency energy storage, luminescence and light reflection according to claim 8 or 9, wherein the particle size of the rare earth silicate energy storage luminescence particles (5) is 1-3 um.
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CN112342695A (en) * | 2020-12-08 | 2021-02-09 | 常州科旭纺织有限公司 | Application of short fiber filament composite yarn in fabric |
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