CN111948346A - Response curved surface optimization method for biochar preparation for removing cadmium in solution - Google Patents
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Abstract
The invention discloses a response curved surface optimization method prepared from biochar for removing cadmium in a solution, which comprises the following steps: (1) preparing biomass; (2) single factor test: the biomass particle size, the impregnation ratio, the pyrolysis temperature and the pyrolysis time are taken as main variables, the biomass raw material is placed in a tubular furnace under nitrogen atmosphere for high-temperature pyrolysis to obtain biochar, the single-factor test is carried out, and the yield of the biochar is calculated; (3) the response surface optimization method comprises the following steps: according to the single-factor test result, the Design expert8.0 software is used for carrying out experimental Design according to the Box-Behnken Design principle, and a quadratic multiple regression model equation is established: (4) and performing drawing analysis on the relationship between the independent variable and the response value by using Design expert8.0 software according to a quadratic multiple regression model equation to obtain a response surface diagram of the regression equation, and determining the optimal preparation process of the biochar. The preparation method is simple and strong in operability, optimizes the preparation process of the biochar by utilizing a response surface method, can ensure that the aim of efficiently removing cadmium in the solution is fulfilled under the condition of high biochar yield, and realizes the dual aims of economy and high efficiency.
Description
Technical Field
The invention relates to the technical field of environmental protection, in particular to a response curved surface optimization method prepared from biochar for removing cadmium in a solution.
Background
Cadmium is a trace element harmful to humans and has been shown by modern studies to be associated with various types of skin, bladder and lung cancer. Naturally occurring and man-made sources of cadmium pollution in the environment include geothermal zones, cadmium bearing sulfide deposits, poultry bedding and industrial waste, among others. Cadmium has extremely high toxicity and non-biodegradability, and therefore, the cadmium poses a serious threat to the safety of the whole agricultural production. Therefore, the development of cost-effective and reliable remediation techniques to remediate cadmium contamination in the environment has been elusive.
Common cadmium pollution treatment technologies include chemical oxidation, precipitation, adsorption exchange, reverse osmosis, membrane separation, and the like. Of these methods, adsorption of cadmium onto a particular adsorbent is one of the most effective strategies, and a wide variety of adsorbents can be used. Among these adsorbents, biochar is a carbon-rich solid, prepared by pyrolysis of crop residues, sludge, wood waste, manure and biogas residues at high temperature and under nitrogen atmosphere, and has excellent thermal stability and good physicochemical properties.
In recent years, biochar has shown great potential for adsorption of pollutants in soil and water, especially in the removal of heavy metal cadmium from wastewater bodies. The action mechanism of the biochar on the heavy metal comprises physical adsorption, ion exchange, functional group complexation and the like, and the action mechanism is closely related to factors such as raw materials of the biochar, pyrolysis temperature and the like. Therefore, the important research on a plurality of variables in the preparation process of the biochar is beneficial to improving the adsorption performance of the biochar on heavy metals. Since the preparation process of biochar is interfered by various factors and can not be independently split, a feasible method is necessary to be introduced to consider the influence capability of different factors. The response surface method is considered as an effective tool for researching the interaction between two or more factors, and is a statistical method for establishing a model and analyzing the interaction of independent factors. Compared with the traditional orthogonal design method, the response surface method is a more economical method with less time consumption, and is a comprehensive research method. Meanwhile, the difference significance of different influence factors can be comprehensively analyzed from the angle of model and graphic analysis, so that the optimal experimental parameters can be obtained.
At present, the research on the preparation process of the biochar is one-sided, and the mutual influence of various factors cannot be comprehensively analyzed. Therefore, the method has important significance in determining the optimal preparation process of the biochar by introducing a response surface method to consider the interaction among multiple factors so as to realize the efficient removal of cadmium in the solution.
Disclosure of Invention
The invention aims to overcome the defects of a single-factor experiment and provide a method for optimizing the removal efficiency of the biochar on cadmium in a solution by utilizing a response surface method and researching parameters which have important influence on the physicochemical properties of the biochar, wherein the parameters comprise biomass particle size, impregnation ratio, pyrolysis temperature and pyrolysis time.
The invention solves the technical problems by the following technical scheme:
(1) preparing biochar:
harvesting crop straws, washing, drying, crushing and screening to obtain a biomass raw material, soaking the biomass raw material by an activating agent, and then filtering and drying; putting the biomass raw material into a tubular furnace under nitrogen atmosphere for high-temperature pyrolysis to obtain biochar;
(2) single factor test:
performing single-factor test on cadmium in the prepared biochar absorption solution by taking the biomass particle size, the impregnation ratio, the pyrolysis temperature and the pyrolysis time as main variables, and calculating the yield of the biochar;
(3) the response surface optimization method comprises the following steps:
according to the single-factor test result, Design expert8.0 software is utilized to carry out experimental Design according to the Box-Behnken Design principle, and the biomass particle size X is used1Impregnation ratio X2Pyrolysis temperature X3And pyrolysis time X4As independent variable, in terms of biochar yield (Y)1) And removal rate (Y) of cadmium2) Establishing a quadratic multiple regression model equation for the response value:
Y1=+40.02-0.81*X1+0.021*X2-1.31*X3-0.65*X4-0.12*X1*X2-0.31*X1*X3+0.25*X1*X4+1.00*X2*X3-0.56*X2*X4
Y2=+52.49+1.66*X1+0.49*X2-0.78*X3+1.00*X4-3.53*X1*X2-0.53*X1*X3+1.22*X1*X4+4.18*X2*X3+0.38*X2*X4+0.050*X3*X4-4.92*X1 2-0.13*X2 2-2.38*X3 2-2.40*X4 2
(4) and performing drawing analysis on the relationship between the independent variable and the response value by using Design expert8.0 software according to a quadratic multiple regression model equation to obtain a response surface diagram of the regression equation, and determining the optimal preparation process of the biochar.
Further, the preparation of the biochar comprises the following steps: the biomass raw material in the method is willow.
Further, the drying temperature of the biomass raw material is 60-90 ℃, and the sieving particle size is 20-100 meshes.
Further, the activating agent adopted by the biomass raw material impregnation is ZnCl2。
Further, the biomass raw material is soaked in the activating agent for 48 hours, and the drying temperature is 60-90 ℃.
Further, the ratio of the activating agent to the biomass in the biomass raw material impregnation is 0.5-2.5: 1 (w/w).
Furthermore, the pyrolysis temperature in the single-factor experiment is 450-750 ℃, and the pyrolysis time is 0.5-2 h.
Furthermore, the heating rate in the single-factor experiment is 15 ℃/min, and the pyrolysis gas speed is 0.5L/min.
Further, the yield of biochar in the single-factor experiment is calculated by adopting the following method:
Y1=(m/M)×100%
wherein, Y1M is the mass (g) of the biochar, and M is the mass (g) of the biomass feedstock.
In addition, the invention also provides a method for removing cadmium in the solution by using the biochar optimally prepared by the response surface method, which comprises the following steps:
(1) adding biochar into a solution containing 40mg/L of cadmium, keeping the solid-to-liquid ratio at 2g/L, oscillating at the speed of 180r/min for 12h at room temperature, filtering, and determining the cadmium content in the filtrate;
(2) the removal efficiency of the biochar to cadmium in the solution is calculated by adopting the following method:
wherein, Y2C0 is the original concentration (mg/L) of cadmium in the solution, and Ce is the concentration (mg/L) of cadmium in the solution at the equilibrium of adsorption.
Compared with the prior art, the invention has the following advantages:
(1) the biomass raw material adopted by the invention is willow, and can be popularized to other crop straws, so that the resource utilization of wastes can be realized.
(2) Compared with an orthogonal method, the response surface optimization method overcomes the defects of multiple times of single-factor experiments, long period, large workload and the like, simultaneously considers the interaction influence among multiple factors, and can obtain an optimization result under fewer times of experiments; the method realizes the high-efficiency removal of cadmium in the solution under the condition of ensuring higher biochar yield, and has practical significance for industrial production.
(3) The preparation method is simple, has strong operability, and can realize double targets of economy and high efficiency.
Drawings
FIG. 1 is a graph of the response curve of the effect of impregnation ratio and pyrolysis temperature on biochar yield according to the present invention;
FIG. 2 is a graph of the response curve of the effect of pyrolysis temperature and pyrolysis time on cadmium removal rate in accordance with the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In this example, willow is selected as a biomass raw material, and experimental Design is performed according to Box-Behnken Design principle by using Design expert8.0 software, and biomass particle size X is used1Impregnation ratio X2Pyrolysis temperature X3And pyrolysis time X4The method is used as an independent variable to carry out adsorption (removal) test of cadmium in the solution to obtain a response surface graph of a regression equation and determine the optimal preparation process of the biochar, and comprises the following steps:
(1) pretreatment: harvesting willow straws, washing with deionized water, drying at 60 ℃, grinding, crushing, and sieving with 20-mesh, 60-mesh and 100-mesh sieves respectively to obtain a biomass raw material for later use;
(2) biomass impregnation: the biomass raw material obtained in the step (1) is put through ZnCl2By impregnation treatment, ZnCl2The impregnation ratio of the biomass to the biomass is 0.5-2.5: 1, and then the biomass is filtered and dried at 60 ℃;
(3) single factor test: the biomass raw material is placed in a tubular furnace under nitrogen atmosphere for high-temperature pyrolysis to obtain biochar for single-factor test by taking the biomass particle size (20-100 meshes), the impregnation ratio (0.5-2.5: 1), the pyrolysis temperature (450-;
(4) the response surface optimization method comprises the following steps: selecting four factors which have obvious influence on the biomass particle size, the impregnation ratio, the pyrolysis temperature and the pyrolysis time according to a single-factor test result, carrying out experimental Design by using Design expert8.0 software according to the Box-Behnken Design principle, and using the biomass particle size X1Impregnation ratio X2Pyrolysis temperature X3And pyrolysis time X4As independent variable, in terms of biochar yield (Y)1) And removal rate (Y) of cadmium2) Establishing a quadratic multiple regression model equation for the response value:
Y1=+40.02-0.81*X1+0.021*X2-1.31*X3-0.65*X4-0.12*X1*X2-0.31*X1*X3+0.25*X1*X4+1.00*X2*X3-0.56*X2*X4
Y2=+52.49+1.66*X1+0.49*X2-0.78*X3+1.00*X4-3.53*X1*X2-0.53*X1*X3+1.22*X1*X4+4.18*X2*X3+0.38*X2*X4+0.050*X3*X4-4.92*X1 2-0.13*X2 2-2.38*X3 2-2.40*X4 2
TABLE 1 Experimental factors and level settings
TABLE 2 Box-Behnken Experimental design and results
TABLE 3 analysis of variance of response surface quadratic model for biochar yield
Origin of origin | Sum of squares | Degree of freedom | Sum of mean square | F value | Prob>F |
Regression model | 44.16 | 14 | 3.15 | 1.53 | 0.0178 |
X1 | 7.92 | 1 | 7.92 | 3.84 | 0.0701 |
X2 | 5.21E-03 | 1 | 5.21E-03 | 2.53E-03 | 0.0306 |
X3 | 20.67 | 1 | 20.67 | 10.03 | 0.0068 |
X4 | 5.01 | 1 | 5.01 | 2.43 | 0.1414 |
X1X2 | 0.062 | 1 | 0.062 | 0.03 | 0.8642 |
X1X3 | 0.39 | 1 | 0.39 | 0.19 | 0.6699 |
X1X4 | 0.25 | 1 | 0.25 | 0.12 | 0.7328 |
X2X3 | 4 | 1 | 4 | 1.94 | 0.1852 |
X2X4 | 1.27 | 1 | 1.27 | 0.61 | 0.4462 |
X3X4 | 0.56 | 1 | 0.56 | 0.27 | 0.6095 |
X1 2 | 0.026 | 1 | 0.026 | 0.012 | 0.9127 |
X2 2 | 2.54 | 1 | 2.54 | 1.23 | 0.2858 |
X3 2 | 2.06 | 1 | 2.06 | 1 | 0.3348 |
X4 2 | 0.41 | 1 | 0.41 | 0.2 | 0.6636 |
Residual error | 28.84 | 14 | 2.06 | ||
Misestimate value | 26.29 | 10 | 2.63 | 4.12 | 0.0024 |
When the difference of the analysis result Prob > F is less than 0.05, the model is meaningful, and conversely, when the difference is more than 0.1, the model is meaningless. From table 3, it can be seen that F is 1.53 and Prob > F is 0.0178, and it is clear that the model is meaningful to build, and it can be shown that the experiment is only 1.78% probable to be an error. Therefore, the regression model established by the yield of the biochar is meaningful. Meanwhile, it can be found that the significant level of the biochar yield influence is sequentially activation temperature > impregnation ratio > mesh number > activation time.
TABLE 4 analysis of variance of response surface quadratic model for cadmium removal rate
Origin of origin | Sum of squares | Degree of freedom | Sum of mean square | F value | Prob>F |
Regression model | 374.42 | 14 | 26.74 | 2.06 | 0.0039 |
X1 | 33.07 | 1 | 33.07 | 2.55 | 0.1325 |
X2 | 2.84 | 1 | 2.84 | 0.22 | 0.0468 |
X3 | 7.36 | 1 | 7.36 | 0.57 | 0.0635 |
X4 | 11.96 | 1 | 11.96 | 0.92 | 0.3531 |
X1X2 | 49.77 | 1 | 49.77 | 3.84 | 0.0703 |
X1X3 | 1.14 | 1 | 1.14 | 0.088 | 0.7707 |
X1X4 | 5.98 | 1 | 5.98 | 0.46 | 0.5081 |
X2X3 | 70.06 | 1 | 70.06 | 5.41 | 0.0356 |
X2X4 | 0.57 | 1 | 0.57 | 0.044 | 0.8369 |
X3X4 | 0.01 | 1 | 0.01 | 7.72E-04 | 0.9782 |
X1 2 | 156.87 | 1 | 156.87 | 12.1 | 0.0037 |
X2 2 | 0.11 | 1 | 0.11 | 8.17E-03 | 0.9293 |
X3 2 | 36.67 | 1 | 36.67 | 2.83 | 0.1147 |
X4 2 | 37.21 | 1 | 37.21 | 2.87 | 0.1123 |
Residual error | 181.46 | 14 | 12.96 | ||
Misestimate value | 181.18 | 10 | 18.12 | 260.06 | <0.0001 |
From table 4, it can be seen that the model F has a value of 2.06 and the Prob > F difference is 0.0039, and it is clear that the model is meaningful to establish, and it also indicates that experiment F has a probability of error of only 1.78%. Meanwhile, the significance level of the cadmium removal rate influence is sequentially that the impregnation ratio is greater than the activation temperature and the mesh number is greater than the activation time.
(5) Carrying out drawing analysis on the relationship between independent variables and response values by using Design expert8.0 software according to a quadratic multivariate regression model equation to obtain a response surface graph of a regression equation, wherein the response surface graph is shown in fig. 1 and 2; the optimal process for producing biochar was determined according to fig. 1 and 2, as shown in table 5.
Fig. 1 and 2 show the relationship between the factors in the response surface. As can be seen from fig. 1, the biochar yield increases with increasing impregnation ratio and decreases with increasing pyrolysis temperature. As can be seen from fig. 2, the cadmium removal rate starts to increase as the pyrolysis temperature and the pyrolysis time increase, and then gradually decreases as the pyrolysis temperature and the pyrolysis time further increase. When the temperature reaches more than 750 ℃, the adsorption capacity of the carbon pore channel structure is reduced possibly along with ablation of the carbon pore channel structure.
TABLE 5 model optimization Process
Table 5 shows the optimal process conditions for biochar preparation obtained by response surface analysis, and the predicted values and experimental values of biochar yield and cadmium removal rate obtained under the conditions. The optimized conditions are that the biomass particle size is 60 meshes, the impregnation ratio is 1.5, the pyrolysis temperature is 600 ℃, and the pyrolysis time is 70 min. The yield of the willow biochar prepared under the optimal condition and the cadmium removal rate are 40.5 percent and 52.78 percent and are close to the predicted values.
The above detailed description is specific to one possible embodiment of the present invention, and the embodiment is not intended to limit the scope of the present invention, and all equivalent implementations or modifications without departing from the scope of the present invention should be included in the technical scope of the present invention.
Claims (10)
1. A response curved surface optimization method prepared by biochar for removing cadmium in a solution is characterized by comprising the following steps:
(1) preparing biochar:
harvesting crop straws, washing, drying, crushing and screening to obtain a biomass raw material, soaking the biomass raw material by an activating agent, and then filtering and drying; putting the biomass raw material into a tubular furnace under nitrogen atmosphere for high-temperature pyrolysis to obtain biochar;
(2) single factor test:
performing single-factor test on cadmium in the prepared biochar absorption solution by taking the biomass particle size, the impregnation ratio, the pyrolysis temperature and the pyrolysis time as main variables, and calculating the yield of the biochar;
(3) the response surface optimization method comprises the following steps:
according to the single-factor test result, Design expert8.0 software is utilized to carry out experimental Design according to the Box-Behnken Design principle, and the biomass particle size X is used1Impregnation ratio X2Pyrolysis temperature X3And pyrolysis time X4As independent variable, in terms of biochar yield (Y)1) And removal rate (Y) of cadmium2) Establishing a quadratic multiple regression model equation for the response value:
Y1=+40.02-0.81*X1+0.021*X2-1.31*X3-0.65*X4-0.12*X1*X2-0.31*X1*X3+0.25*X1*X4+1.00*X2*X3-0.56*X2*X4
Y2=+52.49+1.66*X1+0.49*X2-0.78*X3+1.00*X4-3.53*X1*X2-0.53*X1*X3+1.22*X1*X4+4.18*X2*X3+0.38*X2*X4+0.050*X3*X4-4.92*X1 2-0.13*X2 2-2.38*X3 2-2.40*X4 2
(4) and performing drawing analysis on the relationship between the independent variable and the response value by using Design expert8.0 software according to a quadratic multiple regression model equation to obtain a response surface diagram of the regression equation, and determining the optimal preparation process of the biochar.
2. The method for optimizing the response curve prepared from the biochar for removing the cadmium in the solution according to claim 1, wherein the response curve is prepared by the following steps: the biomass raw material selected for preparing the biochar in the step (1) is willow.
3. The method for optimizing the response curve prepared by the biochar for removing the cadmium in the solution according to claim 2, wherein the response curve is prepared by the following steps: the drying temperature of willow for preparing biomass raw materials is 60-90 ℃, and the sieving grain size is 20-100 meshes.
4. The method for optimizing the response curve prepared from the biochar for removing the cadmium in the solution according to claim 1, wherein the response curve is prepared by the following steps: the biomass raw material passes through an activating agent ZnCl2And (4) carrying out impregnation treatment.
5. The method for optimizing the response curve prepared by the biochar for removing the cadmium in the solution according to claim 4, wherein the response curve is prepared by the following steps: the activator ZnCl2The time for dipping the biomass raw material is 48 hours, and the drying temperature is 60-90 ℃.
6. The method for optimizing the response curve prepared by the biochar for removing the cadmium in the solution according to claim 4, wherein the response curve is prepared by the following steps: the ratio of the activating agent to the biomass raw material in the biomass raw material impregnation is 0.5-2.5: 1 (w/w).
7. The method for optimizing the response curve prepared from the biochar for removing the cadmium in the solution according to claim 1, wherein the response curve is prepared by the following steps: the pyrolysis temperature in the single-factor experiment is 450-750 ℃, and the pyrolysis time is 0.5-2 h.
8. The method for optimizing the response curve prepared from the biochar for removing the cadmium in the solution according to claim 1, wherein the response curve is prepared by the following steps: the heating rate in the single-factor experiment is 15 ℃/min, and the pyrolysis gas speed is 0.5L/min.
9. The method for optimizing the response curve prepared from the biochar for removing the cadmium in the solution according to claim 1, wherein the response curve is prepared by the following steps: the yield of the biochar in the single-factor experiment is calculated by adopting the following method:
Y1=(m/M)×100%
wherein, Y1M is the mass (g) of the biochar, and M is the mass (g) of the biomass feedstock.
10. The method for optimizing the response curve prepared from the biochar for removing the cadmium in the solution according to claim 1, wherein the response curve is prepared by the following steps: the method for removing cadmium in the solution by the adsorption of the biochar prepared in the single-factor experiment comprises the following steps:
(1) adding biochar into a solution containing 40mg/L of cadmium, keeping the solid-to-liquid ratio at 2g/L, oscillating at the speed of 180r/min for 12h at room temperature, filtering, and determining the cadmium content in the filtrate;
(2) the removal efficiency of the biochar to cadmium in the solution is calculated by adopting the following method:
wherein, Y2The removal rate of the biological carbon to cadmium, C0The original concentration (mg/L) of cadmium in the solution, and the concentration (mg/L) of cadmium in the solution at the adsorption equilibrium.
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