CN111890756A - Ageing-resistant gold stamping process for decorative fabric - Google Patents
Ageing-resistant gold stamping process for decorative fabric Download PDFInfo
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- CN111890756A CN111890756A CN202010633260.8A CN202010633260A CN111890756A CN 111890756 A CN111890756 A CN 111890756A CN 202010633260 A CN202010633260 A CN 202010633260A CN 111890756 A CN111890756 A CN 111890756A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/04—Decorating textiles by metallising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/552—Fatigue strength
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a method which comprises the following steps: s1 decorative fabric preparation, S2 printing and S3 gold stamping. In the S3 gold stamping process, the method comprises an S3.1 gold stamping film gluing process, an S3.2 gold stamping film and decorative fabric compounding process, an S3.3 heat preservation process and an S3.4 gold separation process. And the polyester hyperbranched compound is adopted when the bronzing film is compounded with the decorative fabric, so that the bonding capability of the anti-aging agent and the fabric fiber can be effectively improved. The invention relates to an aging-resistant gold stamping process for decorative fabric. The hyperbranched polymer can form a containing space, so that the aging-resistant agent can be fixed in the containing space, and the aging resistance is improved.
Description
Technical Field
The invention relates to the technical field of gold stamping fabric production, in particular to an anti-aging gold stamping process for a decorative fabric.
Background
With the rapid development of social economy, people have more and more requirements on the performance of textile fabrics. The gold stamping fabric is increasingly popular with people as a fabric with a special style on the surface. It is often used as a national decorative material. The decorative fabric is easy to age under the irradiation of water vapor, air, ultraviolet light and lamplight, and especially when the surface of the decorative fabric is coated with polyurethane and other materials, the surface of the decorative fabric is easy to age due to the porous structure of the decorative fabric, so that the surface of the decorative fabric can crack and fall off, and the like, and the aging resistance of the gilt fabric serving as the decorative fabric is improved.
Disclosure of Invention
The invention aims to provide an aging-resistant gold stamping process for a decorative fabric, so that the prepared decorative fabric has good aging resistance.
In order to solve the technical problem, the invention aims to realize that:
the invention relates to an aging-resistant gold stamping process for a decorative fabric, which comprises the following steps:
s1 preparation of the decorative fabric: the decorative fabric comprises a surface layer, a middle layer and a bottom layer which are compounded through oil glue; the surface layer is a polyester warp-knitted suede fabric; the middle layer is warp-knitted cotton-like velvet; the bottom layer is a napping cloth of a terry circular knitting machine;
s2 printing: transfer printing is adopted, the printing temperature is 210 ℃, the printing speed is 40 m/min, and high-color-fastness dispersing ink and hyperbranched unsaturated polyester are adopted;
s3, gold stamping: the gold stamping comprises the following steps:
s3.1 gold stamping film gluing process: enabling the gold stamping glue to pass through a gold stamping glue groove on the surface of the gold stamping film through a gravure printing roller so as to enable the gold stamping glue to form patterns on the surface of the gold stamping film; the surface of the gravure printing roller is provided with laser engraved patterns; the pattern on the gravure printing roller is complementary with the printing pattern; the hot stamping glue comprises hot melt adhesive, adhesive resin, an anti-aging agent and polyester hyperbranched polymer;
s3.2, a compounding procedure of the bronzing film and the decorative fabric: bonding one side of the warp-knitted suede fabric of the decorative fabric with the gluing surface of the gold stamping film; after the gold stamping film is glued, the glue is dried through an oven and the temperature of the oven is 75-80 ℃; pressurizing the bronzing film and the decorative fabric together through a hot roller and a padder to enable the bronzing film and the decorative fabric to be smoothly compounded to form a semi-finished product, and rolling;
s3.3, a heat preservation process: placing the rolled semi-finished composite fabric in a drying room, wherein the temperature is 70 ℃, and the heat preservation time is within 12 hours;
s3.4 gold separation process: and separating the semi-finished product composite fabric subjected to heat preservation from the decorative hot stamping film and the decorative fabric on the gold separating machine.
On the basis of the above scheme and as a preferable scheme of the scheme: the hot stamping glue comprises 30-40 parts by mass of hot melt glue, 30-40 parts by mass of adhesive resin, 3-5 parts by mass of anti-aging agent and 3-5 parts by mass of polyester hyperbranched polymer.
On the basis of the above scheme and as a preferable scheme of the scheme: the polyester hyperbranched polymer comprises hyperbranched polyester quaternary ammonium salt and hyperbranched polyester polyol.
On the basis of the above scheme and as a preferable scheme of the scheme: the polyester hyperbranched polymer also comprises hyperbranched unsaturated polyester.
On the basis of the above scheme and as a preferable scheme of the scheme: the hyperbranched polyester quaternary ammonium salt is GTA-H20 or GTA-H30.
The invention has the beneficial effects that: the invention relates to an aging-resistant gold stamping process for decorative fabric. The hyperbranched polymer can form a containing space, so that the aging-resistant agent can be fixed in the containing space, and the aging resistance is improved.
Detailed Description
The present invention is further illustrated by the following specific examples.
Example one
The aging-resistant gold stamping process for the decorative fabric comprises the following steps: s1 decorative fabric preparation, S2 printing and S3 gold stamping.
In the preparation of the decorative fabric of step S1, the decorative fabric includes a surface layer, a middle layer and a bottom layer compounded by oil glue; the surface layer is a polyester warp-knitted suede fabric; the middle layer is warp-knitted cotton-like velvet; the bottom layer is a napping cloth of a terry circular knitting machine. When the surface layer, the middle layer and the bottom layer are compounded, the non-fluffed side of the surface layer is compounded with the middle layer.
The production steps of the surface layer include: step A1, manufacturing warp knitting suede fabric grey cloth: by adopting a high-speed warp knitting machine with 186 inches and 32 needles, 50D/24F terylene FDY is adopted as a raw material for a first guide bar, 75D/432F terylene-terylene composite network yarn is adopted as a raw material for a second guide bar, the weaving density is 23 density/CM, and the warp knitting suedette fabric grey cloth with the weight of 150 grams in square meters is prepared.
Step a2 napping: and (3) napping the white grey cloth by adopting three napping machines which are connected with each other, wherein the napping speed is 25 m/min.
Step a3 alkali treatment: the alkali content rate was 25%, the treatment temperature was 120 ℃ and the treatment time was 3 hours.
Step a4 staining: the dyeing temperature was 130 ℃, the dyeing pressure 4KG and the dyeing time 4 hours.
Step A5 drying and shaping: the drying temperature is 160 ℃, and the drying speed is 40 m/min;
and step A6, sanding by adopting a four-roller sanding machine, wherein the first roller and the second roller adopt 180-mesh carborundum, the third roller and the fourth roller adopt 200-mesh carborundum, and the sanding speed is 30 m/min.
Step a7 combing: the brush is a 2CM brush with a combing speed of 30 m/min.
Step A8 sizing: the setting temperature is 165 ℃ and the setting speed is 40 materials/min.
The production process of the warp knitting cotton-like velvet comprises the following steps:
step B1, warp-knitted cotton-like grey white cloth: a high-speed warp knitting machine with 186-inch and 32-needle specifications is adopted, a first guide bar adopts 50D/24F terylene FDY as a raw material, a second guide bar adopts 75D/72F DTY network and stretch yarn as raw materials, and the weaving density is 20 density/CM, so that the warp-knitted cotton-like velvet white gray fabric with the square meter weight of 150 grams is prepared.
Step B2 staining: the warp knitting cotton velvet-like white gray fabric is directly dyed, the temperature of a dye vat is 125 ℃, the dyeing pressure is 4KG, and the dyeing time is 4 hours.
Step B3 drying and shaping: the drying and shaping temperature is 160 ℃, and the drying and shaping speed is 40 m/min.
Step B4, napping: three napping machines are connected, and the napping speed is 25 m/min.
Step B5, shaping of finished products: the setting temperature is 165 ℃ and the setting speed is 40 m/min.
The production process of the napping cloth of the terry circular knitting machine comprises the following steps:
step C1 preparing a loop circular knitting machine napping: an 18-pin, 30-inch terry rounding machine was used, starting with 100D FDY and 100D DTY.
Step C2 staining: dyeing the grey cloth of the napping cloth of the terry circular knitting machine at the dyeing temperature of 130 ℃; the dyeing time was 3.5 hours,
step C3 sizing: the setting temperature is 165 ℃ and the setting speed is 40 minutes.
Step C4 napping: three napping machines are connected, and the napping speed is 35 m/min.
In step S2, transfer printing is adopted, the printing temperature is 210 ℃, the printing speed is 40 m/min, and high-color-fastness dispersing ink and hyperbranched unsaturated polyester are adopted. The printing is carried out on the fluffed side of the surface layer.
In the step of S3, the gold stamping method comprises the following steps:
s3.1 gold stamping film gluing process: enabling the gold stamping glue to pass through a gold stamping glue groove on the surface of the gold stamping film through a gravure printing roller so as to enable the gold stamping glue to form patterns on the surface of the gold stamping film; the surface of the gravure printing roller is provided with laser engraved patterns, and the patterns on the gravure printing roller are complementary with the printing patterns, which means that the position coated by the hot stamping glue is an unprinted part. The hot stamping glue comprises hot melt adhesive, adhesive resin, anti-aging agent and polyester hyperbranched polymer.
S3.2, a compounding procedure of the bronzing film and the decorative fabric: bonding one side of the warp-knitted suede fabric of the decorative fabric with the gluing surface of the gold stamping film; after the gold stamping film is glued, the glue is dried through an oven and the temperature of the oven is 75-80 ℃; and pressurizing the bronzing film and the decorative fabric together through a hot roller and a padder to enable the bronzing film and the decorative fabric to be smoothly compounded to form a semi-finished product, and rolling. When the gold stamping film is compounded with the decorative fabric, the pattern formed by the gold stamping glue is the same as and coincident with the surface printing pattern of the surface layer.
In the step, the used hot stamping glue comprises 40 parts by mass of hot melt glue, 30 parts by mass of adhesive resin, 3 parts by mass of anti-aging agent and 5 parts by mass of polyester hyperbranched polymer.
The polyester hyperbranched polymers used include those according to 1: 1 mass ratio of mixed hyperbranched polyester quaternary ammonium salt and hyperbranched polyester polyol.
Further, the hyperbranched polyester quaternary ammonium salt is GTA-H20 or GTA-H30, in the embodiment, GTA-H20.
S3.3, a heat preservation process: and (3) placing the rolled semi-finished composite fabric in a drying room, wherein the temperature is 70 ℃, and the heat preservation time is within 12 hours.
S3.4 gold separation process: and separating the semi-finished product composite fabric subjected to heat preservation from the decorative hot stamping film and the decorative fabric on the gold separating machine.
Example two
The difference between the aging-resistant gold stamping process for the hair fabric related to the embodiment and the embodiment I is that: the polyester type hyperbranched polymers used in bronzing glues also include hyperbranched unsaturated polyesters. The weight ratio of the hyperbranched polyester quaternary ammonium salt to the hyperbranched polyester polyol to the hyperbranched unsaturated polyester is 1: 1: 1.
EXAMPLE III
The difference between the aging-resistant gold stamping process for the hair fabric related to the embodiment and the embodiment I is that: the hot stamping glue used comprises 30 parts by mass of hot melt glue, 40 parts by mass of adhesive resin, 5 parts by mass of anti-aging agent and 3 parts by mass of polyester hyperbranched polymer.
The aging resistance tests of the first, second and third examples pass the UPF values of the tested fabrics, namely 95, 90 and 93 respectively. Therefore, the prepared fabric has good ultraviolet resistance, and the ultraviolet edge is the main reason for aging of the fabric.
The fabrics prepared in the first, second and third examples are treated under the conditions of high temperature and high humidity, specifically treated at 350 ℃ and 95% +/-3% RH for 16 hours, and then placed for 2 hours under the conditions of normal temperature and normal humidity. The breaking strength and the bursting strength of the steel are tested, and the descending proportion of the steel is calculated to be 4.5 percent, 5.1 percent and 5.3 percent respectively. The visible reduction is small, and the anti-aging effect is good.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (5)
1. The aging-resistant gold stamping process for the decorative fabric is characterized by comprising the following steps of:
s1 preparation of the decorative fabric: the decorative fabric comprises a surface layer, a middle layer and a bottom layer which are compounded through oil glue; the surface layer is a polyester warp-knitted suede fabric; the middle layer is warp-knitted cotton-like velvet; the bottom layer is a napping cloth of a terry circular knitting machine;
s2 printing: transfer printing is adopted, the printing temperature is 210 ℃, the printing speed is 40 m/min, and high-color-fastness dispersing ink and hyperbranched unsaturated polyester are adopted;
s3, gold stamping: the gold stamping comprises the following steps:
s3.1 gold stamping film gluing process: enabling the gold stamping glue to pass through a gold stamping glue groove on the surface of the gold stamping film through a gravure printing roller so as to enable the gold stamping glue to form patterns on the surface of the gold stamping film; the surface of the gravure printing roller is provided with laser engraved patterns; the pattern on the gravure printing roller is complementary with the printing pattern; the hot stamping glue comprises hot melt adhesive, adhesive resin, an anti-aging agent and polyester hyperbranched polymer;
s3.2, a compounding procedure of the bronzing film and the decorative fabric: bonding one side of the warp-knitted suede fabric of the decorative fabric with the gluing surface of the gold stamping film; after the gold stamping film is glued, the glue is dried through an oven and the temperature of the oven is 75-80 ℃; pressurizing the bronzing film and the decorative fabric together through a hot roller and a padder to enable the bronzing film and the decorative fabric to be smoothly compounded to form a semi-finished product, and rolling;
s3.3, a heat preservation process: placing the rolled semi-finished composite fabric in a drying room, wherein the temperature is 70 ℃, and the heat preservation time is within 12 hours;
s3.4 gold separation process: and separating the semi-finished product composite fabric subjected to heat preservation from the decorative hot stamping film and the decorative fabric on the gold separating machine.
2. The aging-resistant gold stamping process for the decorative fabric according to claim 1, wherein the gold stamping glue comprises 30-40 parts by mass of hot melt glue, 30-40 parts by mass of adhesive resin, 3-5 parts by mass of anti-aging agent and 3-5 parts by mass of polyester hyperbranched polymer.
3. The aging-resistant gold stamping process for the decorative fabric according to claim 2, wherein the polyester hyperbranched polymer comprises hyperbranched polyester quaternary ammonium salt and hyperbranched polyester polyol.
4. The aging-resistant gold stamping process for the decorative fabric according to claim 3, wherein the polyester hyperbranched polymer further comprises hyperbranched unsaturated polyester.
5. The aging-resistant gold stamping process for the decorative fabric as claimed in claim 3, wherein the hyperbranched polyester quaternary ammonium salt is GTA-H20 or GTA-H30.
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CN113832738A (en) * | 2021-09-18 | 2021-12-24 | 海宁金义家纺有限公司 | Processing technology of decorative fabric |
CN114953724A (en) * | 2021-07-23 | 2022-08-30 | 上海九裕纺织科技有限公司 | Positioning gold stamping and silver stamping technology and application thereof |
CN115401981A (en) * | 2022-07-27 | 2022-11-29 | 海宁市饰雅纺织有限公司 | Production process of head-layer-imitated cowhide sofa fabric |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114953724A (en) * | 2021-07-23 | 2022-08-30 | 上海九裕纺织科技有限公司 | Positioning gold stamping and silver stamping technology and application thereof |
CN113832738A (en) * | 2021-09-18 | 2021-12-24 | 海宁金义家纺有限公司 | Processing technology of decorative fabric |
CN113832738B (en) * | 2021-09-18 | 2024-01-02 | 海宁金义家纺有限公司 | Processing technology of decorative fabric |
CN115401981A (en) * | 2022-07-27 | 2022-11-29 | 海宁市饰雅纺织有限公司 | Production process of head-layer-imitated cowhide sofa fabric |
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